ProcessManagementSystem en

Process Management System
Economical Automation with Standard Software
Unrestricted © Siemens 2020 siemens.com/process-management
Unrestricted © Siemens 2020

Contact
Hans-Jürgen Burath
WinCC Competence Center Mannheim

Dynamostr. 4
68165 Mannheim
Phone: +49 (621) 1723-2154
Mobile: +49 (172) 6219325
E-Mail: hansjuergen.burath@siemens.com
siemens.com/process-management

WinCC Premium Add-ons
PM-CONTROL
Recipe management
and order processing
PM-QUALITY PM-ANALYZE
Batch reporting and Archives, analysis
long term archiving and reports
WinCC
PM-MAINT • PM-OPEN EXPORT

Performance based • PM-OPEN IMPORT
maintenance • PM-MES Interface
management • PM-OPEN HOST/S
PM-LOGON
PM-LANGUAGE
Universal PM-Package

Standard products - The key to success
• PM-CONTROL (Recipe management and order processing)

• PM-QUALITY (Batch reporting and long term archiving)
• PM-MES Interface (Connecting PM-CONTROL and PM-QUALITY to MES Systems)
• PM-MAINT (Performance based maintenance management)
• PM-ANALYZE (Process data and alarm analysis)
• PM-OPEN EXPORT (Export of process data into text files)
• PM-OPEN IMPORT (Import of process data from text files)
• PM-OPEN TCP/IP (TCP based communication)
• PM-OPEN HOST/S (Connectivity with SAP® ERP)
• PM-LOGON (User login via RFID)
• PM-LANGUAGE
• Universal PM-Package

Compatibility: WinCC V6/V7
WinCC 7.4 WinCC 7.5

WinCC 6.0 WinCC 6.2 WinCC 7.0 WinCC 7.2 WinCC 7.3 WinCC 7.4 WinCC 7.5
SP1 SP1
PM-QUALITY 9.8
PM-QUALITY 10.7
PM-CONTROL 10.8
PM-CONTROL 11.8
PM-MAINT 9.8
PM-MAINT 10.7
PM-ANALYZE 7.8
PM-ANALYZE 9.1
PM-OPEN EXPORT 7.9
PM-OPEN EXPORT 8.6
PM-OPEN IMPORT 6.5
PM-OPEN IMPORT 7.6
PM-OPEN HOST/S 7.1
PM-OPEN HOST/S 9.6
Unrestricted © Siemens 2020 PM-LOGON 1.7

Compatibility: WinCC (TIA Portal)
WinCC 13 WinCC 14
WinCC V11 WinCC 12 WinCC 13 WinCC 14 WinCC 15 WinCC 15.1 WinCC 16
SP1 SP1
PM-QUALITY 9.8 (for RT Adv. / RT Prof.)
PM-QUALITY 10.7 (for RT Adv. / RT Prof. / Unified PC-RT*)
PM-CONTROL 10.8 (for RT Adv. / RT Prof.)
PM-CONTROL 11.8 (for RT Adv. / RT Prof. / Unified PC-RT*)
PM-MAINT 9.8 (for RT Adv. / RT Prof.)
PM-MAINT 10.7 (for RT Adv. / RT Prof. / Unified PC-RT*)
PM-ANALYZE 7.8 (for RT Adv. / RT Prof.)
PM-ANALYZE 9.1 (for RT Adv. / Prof. / Unified PC-RT*)
PM-OPEN EXPORT 7.9 (for RT Prof.)
PM-OPEN EXPORT 8.6 (for RT Prof.)
PM-OPEN IMPORT 6.5 (for RT Prof.)
PM-OPEN IMPORT 7.6 (for RT Prof.)
PM-LOGON 1.7 (for Comfort Panels / RT Adv. / RT Prof.)
PM-OPEN HOST/S 9.6 (for RT Adv. / RT Prof.)

*Controls are supported in WinCC, RT Adv. and RT Prof. only WinCC Competence Center Mannheim
Structure of the PM-Products
PM-MES Interface
PM-CONTROL PM-QUALITY PM-MAINT PM-ANALYZE PM-OPEN HOST/S

Recipes, Batch reports, Performance based Archiving, reporting SAP
Order Processing Batch archiving Maintenance and analysis Connectivity
PM-SERVER (integrated platform part providing general services like archives, calculations, connectivity etc.)
File Import Station(s) (.csv/.rdb) OPC DA Station(s) OPC UA Station(s) PM-AGENT Unified Station(s) Further Station(s)…
Online Tags
Online Tags Tag Archives
Alarm Archives
Permissions
Online Tags
Alarm archives
Tag archives
HMI: SCADA: Single Station up to redundant systems DCS:

with multiple clients Third Party
(WinCC Compact, Advanced) (WinCC 7, WinCC Professional, WinCC Unified) PCS 7

PM-CONTROL
Unrestricted © Siemens 2020 Recipe management and order processing

PM-CONTROL
• Management of recipe data, parameter sets, production settings

• Parameter control / Sequence control
• Target system independent recipes
• Planning and execution of production orders
• Scalable from simple up to complex plant topologies
• Build for various industry branches
(Pharmaceutical, chemical, food and beverage, machine
builders...)
• Multilanguage support for configuration data
• UI available in English, French, German, Chinese

PM-CONTROL
Recipe management
• Management of
• Recipe data,
• Parameter sets,
• Production settings
• For advanced users

• For operators
• Either locally at the machine

• Integrated in
• WinCC V7
PCS 7
• WinCC Adv. / Prof.
• Or as a standalone application in a laboratory

PM-CONTROL
Recipe management
• Change tracking, versioning and

release management for production recipes
• Integrated Audit Trail

• Integrated Version management with
automatic generation of version numbers
• Electronic signature with either single or
double signature

PM-CONTROL
Recipe management and order processing
Target independent recipes

Recipes Orders
Blue paint Nr. Quantity Recipe Mixer
Black: 900l A1 2000l Blue paint Mixer 1
Magenta: 30l A2 3000l Blue paint Mixer 2
Cyan: 70l
Temp: 80°C Mixer 1 Mixer 2
(for 1000l) Black: 1800l Black: 2700l
Magenta: 60l Magenta: 90l
Cyan: 140l Cyan: 210l
Temp: 80°C Temp: 80°C
Mixer 1 Parameter definitions Mixer 2

Black Analog Mixer1_Black Black Analog Mixer2_Black
Magenta Analog Mixer1_Magenta from the topology Magenta Analog Mixer2_Magenta
Cyan Analog Mixer1_Cyan Cyan Analog Mixer2_Cyan
Temp Analog Mixer1_Temp Temp Analog Mixer2_Temp
PLC-Tags Mixer1_Black: 1800 Mixer2_Black: 2700

Mixer1_Magenta: 60 Mixer2_Magenta: 90
Mixer1_Cyan: 140 Mixer2_Cyan: 210
Mixer1_Temp: 80 Mixer2_Temp 80
Mixer 1 Mixer 2

PM-CONTROL
Recipe management
• The same recipe can be loaded

onto different targets
• Even on different hardware

equipment

PM-CONTROL
Order processing
• Planning and execution of production orders
• Scheduling list for max. 100 production units
• Utilization overview for optimized planning

PM-CONTROL
Operation modes
Function principal of Compact edition Function principal of Standard / Professional editions
Recipes
Planned Orders Red paint

Black:300l
Recipes Yellow paint
Magenta:600l
Black:10l
Cyan:100l
BlueMagenta:600l
paint
Nr.
A6 Quantity
2700 l Recipe
Blue paint Mixer 1 Black: 900l
Cyan:390l
Search Blue paint Red paint Search next order A5 1800 l Red paint Mixer 1 Magenta: 30l
Black:300l
for Mixer 1 Yellow paint for Mixer 1 Cyan: 70l
Magenta:600l A4 1500 l Blue paint Mixer 1
Black:10l
Cyan:100l
Blue paint A3 800 l Red paint Mixer 1
Magenta:600l
Black: 900l A2 1500 l Yellow paint Mixer 1
Cyan:390l
Magenta: 30l
Cyan: 70l
A1 2700 l Blue paint Mixer 1 Manual or script controlled
order creation
Enter parameter values Enter scaled parameter values

into corresponding WinCC Tags into corresponding WinCC Tags
The order contains:

Request Request What (Blue paint), How much (2700l),
Recipe via order via Where (Mixer1), When (Sequence)
WinCC Tag: WinCC Tag: How (Recipe set points scaled to order qty.)
Recipe name Blue paint on Mixer 1 Next scheduled on Mixer 1

PM-CONTROL
Step processing mode
In the simplest case, a recipe consists of a set of parameter values that

In step
are loaded when a batch processing
is started, mode
so that different setpoints for different
eachbe
process steps could only recipe can to
realized hold the limited extent.
a very
setpoints forcontrol,
In the sense of step processing up to 1000
each recipe consists of exactly
one step. process steps.

PM-CONTROL
Recipes
Scheduled orders
A6
Nr. 2700
Quantity Blue
Recipe
paint Maschine
Mixer 1
Request next job/step A5 1800l Blue paint Mixer 1
A4 1500l Green paint Mixer 1
A3 800l Blue paint Mixer 1
A2 1500l Blue paint Mixer 1 Blue paint, base quantity: 1000l
A1 2500l Blue paint Mixer 1
Send scaled
Step 1 Step 2 Step 3 Step N
“Blue paint” Black: 250l Black: 250l Black: 250l Black: 250l
2
Step 1
3
N Magenta: 750l Magenta: 750l Magenta: 750l Magenta: 750l
Duration: 80s Duration: 180s Duration: 150s Duration: 50s
Temp: 40°C Temp: 60°C Temp: 80°C Temp: 30°C
Variable:
M1_Black 625
M1_Magenta 1875
750
M1_Duration 150
180
80
50
M1_Temp 80
60
40
30

PM-CONTROL
The recipe system has an additional tab in this

mode that allows the
• Creation
• Deletion
• Movement of the sequence position for
steps
• The recipe system has an additional step

selection bar at the top of the parameter table

PM-CONTROL
System components
Topology Recipe system Order processing
The topology manager defines Recipes are created and managed Production orders are created and
the plant structure. in the recipe system. scheduled in the order view.
.

PM-CONTROL
Topology Manager
• Definition of plant specific properties

• Number and mode (independent /linked) of the production units
• Operation mode (Step processing, With/Without batch splitting of orders)
• Order duration calculation
• FDA options (Audit trail, Electronic signature, Retention periods)
• Permission settings for all recipe and order relevant modifications (create, modify, delete, export, etc.)
• Integration into SIMATIC Logon
• Definition of parameters and their connection to WinCC tags
(Parameter types: Analog, Digital (Bit field), Binary, Text, Block)
• Arbitrary parameter groups possible
• Handshake tag definition for PLC communication
• Central engineering library (PM-LIBRARY)

PM-CONTROL
Recipe system
• Management of recipe data, parameter sets, production set points

• Assignment to the production units where the recipe can be produced
• Definition and checking of the parameter values
• Grouping, Default value, Scaling, Limits, Editing policy
• Material assignment
• Complex parameter value calculations (VB.Net)
• Checking of validation rules upon recipe modification
• Import, export and documentation of recipes
• Extensive FDA support functionality
• Electronic signature to release changes for production
• Display and export of the audit trail
• Management of recipe retention periods
• Labels and rollback
• Separate application or embedded as ActiveX Control

PM-CONTROL
Job view (only in the standard and professional edition)
• Interactive order disposition with wizard support

• What (Which recipe)?
• Where (On which production unit)?
• How much (Production quantity)?
• When (Sequence of the production orders)?
• Automatic order disposition via API
• Order processing sequentially or by request of specific order id
• Order overview in scheduling chart with all production orders on all production units
• Manual or automatic parameter loading
• Extensive FDA support functions
• Electronic signature to release changes to production
• Display and export of the audit trail
• Management of order retention periods
• Separate application or embedded as ActiveX Control

PM-CONTROL
Installation scenarios
For released SIMATIC WinCC and operating systems please refer to the latest release notes.
PM-CONTROL PM-CONTROL
Client
Client
(Without WinCC)
(With WinCC Client)
WinCC Single station

PM-CONTROL
Server
WinCC Server
PM-CONTROL
Server
Single station Multi user system

PM-CONTROL
*Installation on a separate server without WinCC requires a Microsoft SQL Server 2014, 2016, 2017, 2019 (32/64) installation..
PM-CONTROL PM-CONTROL
Client Server
(With/Without WinCC (Without WinCC) *
Client)
WinCC Server
PM-AGENT Unified
WinCC Comfort
Panels
OPC UA
Distributed System

PM-CONTROL
Centralized recipe management by using “replication”
Up to max. 10 decentralized job control stations

• Each job control station corresponds to a PM-CONTROL Server
• Each PM-CONTROL Server can handle up to 100 production units
=> Up to 1.000 production units (!)
PM-CONTROL
Only for the Professional edition and Master Server
Topology +
„Independent production units“ mode Recipe system
PM-CONTROL
job processing

PM-CONTROL
Ordering information
• Scalable from simple up to complex plant topologies:
• Compact (max. 100 production units without integrated order scheduling)
• Server: 9AE7 110-2SS10-1AA0

• Client: 9AE7 110-4SC03-1AA0 (Recipe system only)
• Standard (One production unit with integrated order scheduling)

• Client: 9AE7 110-4SC03-1AA0 (Recipe system and job view)
• Professional (max. 100 Production units with integrated order scheduling)

• Client: 9AE7 110-4SC03-1AA0 (Recipe system and job view)

PM-QUALITY
Unrestricted © Siemens 2020 Batch based archiving and reporting

PM-QUALITY
• Batch based data recording from various different sources for

• Batch trends
• Alarm messages / audit trail
• Event triggered readings (snapshots)
• Manual input values (lab results)
• Display of trends, alarms, snapshots and comments from current
and historical trends in one diagram
• Comfortable creation of report-layouts
• Long term archiving
• Scalable from simple up to complex plant topologies
• Multilanguage support for configuration data
• UI available in English, French, German, Chinese
PM-QUALITY
Batch based data recording
Batches
Batch C1
Batch C2
Start Trends Alarms Snapshots End Start

Batch C1 Batch C1 Batch C2
3
1000
20
• All data recorded is stored under the name of the corresponding batch.
• The acquisition time frame is defined by a start/stop bit.

PM-QUALITY
Client
The PM-QUALITY client consists of the following

components:
• TrendCurve Control
Control to display batch trends for WinCC V7, RT
Adv. & RT Prof.
• BatchTable Control
Control to select a batch report for
WinCC V7, RT Adv. & RT Prof.
• DataView
Standalone application to display batch trends
and select reports.
• Microsoft Excel PlugIn
Add-in for Microsoft Excel to analyze batch data

PM-QUALITY
Trends
• In the process industry

• In discrete manufacturing
• For fast processes
• For comparison of different batches
• To analyze machine states
• Either locally at the machine

• Integrated into
• WinCC V7
• PCS 7
• WinCC Adv. / Prof.
• Or as a standalone analysis application
in the laboratory

PM-QUALITY
Trends
• Display of alarms directly within the trend

• Display of triggered readings (snapshots)
• Display of process states
• Analysis of process states

PM-QUALITY
Trends
XY-trends
• Display of trends from different

acquisition cycles
• Interpolation as sample and hold
or linear
• Information about the timely position

within the batch

PM-QUALITY
Trends
• Display of batch trends by specifying the batch name

• Display of state transitions within the trend
• Display of alarms within the trend
• Display of event triggered readings (snap shots)
• Persistent annotations within the trend display
• Event list with chronological view of all recorded phases, snap shots, alarms, annotations
• Calculation of statistical metrics like min, max, average, variance, standard deviation, integral
• Axis dependent grid display, zoom, tool tips with measurement details
• Axis and connected curves freely moveable
• Free curve to axis assignment
• Display of F(t) and F(x) trends
• Comparison of trends from different batches
• Number of displayable trends only limited by system resources

PM-QUALITY
Documented batch processes
• Comfortable report editor
• Set point vs. actual comparison
• Time correct alarm display from

multiple different alarm sources / systems
• Archiving of all batch relevant alarms

• Audit Trail (operator input message)
• Alarms

PM-QUALITY
Report editor
• Creation of report layouts for production units (independent) and plant parts (linked)
• Embedding of all recorded batch data by drag & drop
• Batch trends
• Alarms
• Snap shots and manual inputs
• Integrated report preview with live data
• Processing of recorded data within the report (sum, average, min, max etc.)
• Calculation of metrics by using Visual Basic Script
• Barcodes on the report
• Multi column report layouts
• Reusable report variables for simplified table display
• Creation of reusable sub layouts
• Appealing and consistent designs through the use of style sheet

PM-QUALITY
Alarms
• Archiving of all alarms that occurred during the batch runtime

• Alarm acquisition and acknowledgement is done by on of the SIMATIC HMI Systems like
• WinCC / PCS7
• WinCC Professional / Advanced / Unified PC-Runtime (TIA Portal)
• The alarms are copied into the PM-QUALITY database
• Alarms coming from different SIMATIC HMI Systems can be combined into one archive displayed in the
correct time sequence on the report
• Pre- and post batch timeframe overlaps for alarm acquisition configurable

PM-QUALITY
Snapshots
• Event triggered recording of actual values and set points at e.g.

• End of dosing(set point - vs. actual)
• Transition from one process state to the next (e.g. dosing => heating)
• One time or multiple recording of measurement groups
• During a currently running batch
• Subsequent after processing of a batch has already finished (e.g. manual input, lab results)
• Arbitrary grouping of readings recorded by a trigger
• Output of recorded readings of a measurement group as tables on the report

PM-QUALITY
Microsoft Excel Reporting
• Plug-in for Microsoft Excel 2013, 2016 or 2019
• Batch reports
• Access to
• Batch header information(=> batch name, order name, production unit, etc.)
• Phases
• Trend data (including aggregations like sum, min, max, average over freely definable sub intervals)
• Snapshot values
• Alarms
• Analysis of batch data over freely configurable time frames

(i.e. analysis over multiple batches)

PM-QUALITY
Flexible reporting time frames
• Day-, week-, or month reports
• Shift reports with shift plans

• Shift plans consist of multiple shift
definitions
• Shift definitions describe a repeating time
pattern, that is displayed in the calendar
• Exceptions to the default planning
(e.g. holiday shutdown) can easily be
defined as “overwrites” for specific time
frames.

PM-QUALITY
Long term archiving
Runtime
Export
data base
data base
Batch C6
C5 Batch C4 Batch C3 Batch C2 Batch C1 Batch C1
Print / HTML- & XML-Export

Batch C1
Batch data Batch- Batch-

release export
• After release (configurable policy as either manual or automatic) the batch is ready to get exported.
• During the export the batch can be locked against further modifications.
PM-QUALITY
Data View (PM-QUALITY Client)
• Provides access to
• Exported long term archives and
• The runtime database
• No explicit restore of data from long term archives required
• Output of all recorded batch data as trends or as reports
• Observance of permissions set during configuration (optional)
• Installation on office PC‘s (no WinCC installation required)

PM-QUALITY
Calculations
• Simple calculation of complex KPI‘s

with graphical calculation rules
• Availability
• Quality rate
• Performance rate
• OEE
• …
• Output to Panels, OS Clients, WinCC
Screens…
by write back functionality to tags
• Extensible framework for custom

functions

PM-QUALITY
Calculations
• Graphical user interface for the definition of calculation algorithms

• Calculation of metrics like e.g. availability, utilization etc.
• Statistical values like standard deviation, integral etc.
• Open and extensible framework for custom extensions
• Calculation of results from multiple different sources
• Write back for calculated metrics to HMI‘s
• Buffering of source values in process value archives
• Buffering of alarms for statistical processing

PM-QUALITY
Calculations / Available functions
• Arithmetic Functions:
• Add, Subtract, Multiply, Divide
• Bitwise binary functions : And, Or, Not, Shift left, Shift right
• Logical binary function: And, Or, Not, Comparison (<,=,>)
• Counters: Slope counter, Time counter, Difference counter
• Statistics: Average, Integral, Min, Max, Range, Time categorization
• Misc: Limit monitoring, constant number, constant text
• …
• Extensible framework with sample blocks for customer specific extensions

PM-QUALITY
Calculations
Calculation schema
The calculation schema defines the algorithm
• The schema has no external connections
• The schema defines the number and type of external connections
Calculation instance
The calculation instance connects the schema to the outside world
• Each instance has it’s own set of connections
(e.g. tags)
• Each instance has it’s own set of trigger conditions

PM-QUALITY
Calculation results
The calculation schema may define multiple outputs

• Depending on the used calculation block
• E.g. The statistics block produces Min, Max, Average, Integral,…
• In order to be available in an instance, the output of a calculation
is connected to a “pin”
A calculation schema can contain multiple calculation blocks that are

connected via Drag and Drop
• Calculation results create new tags that can be used as:
• Inputs for batch reports (curves and snap shots)
• Write back source to display the information in WinCC
• Inputs for higher level calculations

PM-QUALITY
Calculation triggering
• Calculations can be triggered by:

• Change of input value
• Schedules
• Static schedules
(=> Hourly, daily, weekly, monthly, yearly)
• Dynamic schedules (trigged by start-/stop- signal)
• Shift schedules with graphical user interface
• Calculation of metrics over schedule timeframes (e.g. daily utilization etc.)
• Reporting and archiving over schedules
(=> daily-, weekly-, monthly reports)

PM-QUALITY
Additional functions
• Powerful processing blocks

for handling alarms
• Saving alarms into files

• Sending alarms via e-mail
• …

PM-QUALITY
Data center (redundancy option)
• Improvement of data integrity and availability with the data center option
• High data availability is achieved by parallel recording of batches on two servers.
• The data center consolidates the recordings of both sources archives into a separate consistent database
from where the reports are generated.
PM-QUALITY Data
Center
Common export
data base*
WinCC Server A WinCC Server B

PM-QUALITY Server PM-QUALITY Server

PM-QUALITY
PM-QUALITY Client
PM-QUALITY Client (With WinCC Client)
(Without WinCC)

PM-QUALITY Server
WinCC Server
PM-QUALITY Server

PM-QUALITY
PM-QUALITY Server
(Without WinCC*)
PM-QUALITY Client
(With/Without WinCC
Client)
WinCC Server
PM-AGENT Unified
WinCC Comfort Panels

OPC UA
Distributed System

PM-QUALITY
• Standard (One production unit)

• Client: 9AE7 111-4SC01-1AA0
• Professional (max. 100 production units)

• Professional with Data Center (max. 100 production units)
• Server: 9AE7 111-2SS30-1BA0 (Only reasonable to be ordered in pairs of 2!)

PM-MES Interface
Unrestricted © Siemens 2020 Connecting PM-CONTROL and PM-QUALITY to MES Systems

PM-MES Interface
• Bi-directional communication interface between PM-CONTROL,

PM-QUALITY and MES Systems
• Communication via interface database
• Allows an MES System to:
• Create orders in PM-CONTROL
• Override individual parameters in PM-CONTROL on each order
(variant management)
• Retrieve batch recordings from PM-QUALITY
• Trends, Snapshots
• Request batch report generation from PM-QUALITY and
retrieve results to embed into master batch record

PM-MES Interface
Integration
MES / ERP
Production- Material- Quality-
planning management Historian
management
Production- Bill of Material PM-MES Interface

orders BOM Consumed Produced Quality Audit Batch-
raw material quantities assurance trail report
results
Line SCADA
WinCC
Order- Standard SCADA functions:
data base PM-CONTROL Visualization (UI), PM-QUALITY
recipe Process communication, Batch data Current
und Tag logging, archiving and batch
order management Alarm logging, reporting reports
Recipe-
data base User-/ rights management
Machine 1 Machine 2 Machine 3 … Machine n

PM-MES Interface
Current and future services overview
MES
OPC UA** Web Service** Interface

Methods REST API database
PM-MES Interface
Orders Order states Alarms Set points Reports

Set points Errors Exceptions Actuals
PM-CONTROL PM-QUALITY

** Release planned Q4 2020
The conceptual mismatch…
What the MES does: What the SCADA does:

The MES generates a production future plan The SCADA knows and controls the current status of
consisting of production orders. all participating partners (e.g. plc’s).
The MES sends orders to all participating partners By means of its archiving capabilities it also knows
and requests the order related status for further the historical status over time.
processing and decisions.
Order No. Material No. Quantity Variant
Temp Set/Act: 50°/ 49.8°
A1 M1 500Kg High Quality Request? Speed: 300rpm
A2 M2 200Kg Standard Pressure: 0.35bar (!)
A3 M1 700Kg Standard
Order No.: A1
Material No: M1 Date Time State Number Message
Start: 2/9/20 5:30 AM
End: 2/9/20 6:50 AM Response? 02/08/20 02:15:23 AM + 0815 Pressure low (0.4 bar)
Quality: A+ 02/08/20 02:17:45 AM - 0815 Pressure low (1.5 bar)
Produced: 508Kg
… 02/08/20 03:05:36 AM * 0815 Pressure low (2.3 bar)

Page 58
The first step…
Adding a job scheduler and recipe module removes the conceptual mismatch by providing a common model
for production requests:
Order No. Material No. Quantity Variant SCADA

A1 M1 500Kg High Quality PM-CONTROL
Request Script API
Adding a batch/order data collector removes the conceptual mismatch by providing a common
model for production responses:
Order No.: A1
Material No: M1
Start: 2/9/20 5:30 AM PM-QUALITY
End: 2/9/20 6:50 AM
Quality: A+ Response Script API
Produced: 508Kg
…
But: There are still lots of different options for the transfer of the requests/responses
E.g. File transfer csv, xml, json, database tables etc. => Requires scripting within the SCADA
Page 59
The next step…
Adding the PM-MES Interface provides a standardized and documented API for the MES and removes the
need for API scripting within the SCADA system.
Order No. Material No. Quantity Variant SCADA

A1 M1 500Kg High Quality PM-CONTROL
Request Script API
PM-MES Common-
Interface Configuration
Database
Order No.: A1
Material No: M1
Start: 2/9/20 5:30 AM PM-QUALITY
End: 2/9/20 6:50 AM
Quality: A+ Response Script API
Produced: 508Kg
…

Page 60
PM-MES Interface
Scenario: Line integration
MES WinCC Control room Control room e.g. Quality Lab
PM-CONTROL
PM-QUALITY
PM-MES Interface SCADA SCADA SCADA
Server Client Client
Ethernet
TCP/IP
Machine 1 Machine 2 Machine N
OPC SIMATIC SIMATIC

Server Communication Communication

PM-MES Interface
Modules
• The PM-MES Interface is only installed on the

computer where
the PM-QUALITY
and PM-CONTROL server is installed
• The PM-MES Interface integrates into the

PM-SERVER and consists of a
• Runtime and a
• Configuration component

PM-MES Interface
Runtime component
• The runtime component is running minimized in

the background (except for diagnostics output)
• The runtime component is started by the project

startup list of the PM-SERVER project

PM-MES Interface
Configuration component
• In the configuration, the columns from the alarm

groups of PM-QUALITY from the different units
can be mapped to a uniform “look”
(i.e. column structure) towards the MES
• The parameter mapping allows the definition of

“Parameters” that can be overwritten individually
for each order from the MES
I.e. the values from the MES overwrite the value
that would normally be coming from the recipe
• For the reporting of values recorded by

PM-QUALITY the source (trend or snapshot)
from PM-QUALITY can be assigned

PM-MES Interface
Interface database: Tables to transfer production orders
Order data
• Order Number
• Production Unit
• Recipe Name
• Quantity
• 5 order header fields (e.g. Customer)
• Action ( currently “PRP”, “ADD” or “CAN” )
Parameter
• Recipe parameters of PM-CONTROL can be overridden from the MES-System
• Overrides are tracked in the PM-CONTROL Audit Trail
• Available for non scaled analog, text and binary parameters

PM-MES Interface
Interface database: Tables for order feedback
Order feedback
• Order Number
• Status ( Added, Loaded, Running, Ended )
• Timestamp
Errors:
• e.g. order cannot be created in PM-CONTROL
• Wrong production unit
• Wrong recipe
• All errors contains processing timestamps
• Reproducible and documented

PM-MES Interface
Interface database: Tables for alarms / exceptions
The MES-Interface reads data from PM-QUALITY and writes to the interface database
Alarms
• Production Unit
• Order Number
• Batch Number
• Alarm Group
• Station / Timestamp / Alarm number / Instance / State
• 10 user defined columns

PM-MES Interface
Interface database: Tables for set point and actual values
The MES-Interface reads data from PM-CONTROL + PM-QUALITY and writes to the interface database
Sources:
• Set point from PM-CONTROL
• Actual values from PM-QUALITY
• Snapshots
• Trends
Columns
• Order Number
• Value
• Set point
• Actual value
• Timestamp

PM-MES Interface
Interface database: Table for commands
The MES-Interface executes commands sent from the MES
Currently one command supported: Report

• Cookie ( from the MES, transparently sent back in the response)
• Production Unit
• Layout Name
• Batch Name
Response
• Cookie
• BLOB ( Report as a zip file )

PM-MES Interface
Interface database: Basic concepts
MES writes records into the database tables

• The column „Processed“ remains empty ( „Null“ )
MES-Interface processes the records

• The column „Processed“ is set to „1“
• The processing timestamp is also added in another column
Same mechanism in the opposite direction

PM-MES Interface
PM-QUALITY Client PM-QUALITY Client

PM-CONTROL Client PM-CONTROL Client
(Without WinCC) (With WinCC Client)

PM-QUALITY Server
PM-CONTROL Server
PM-MES Interface
PM-QUALITY Server
PM-CONTROL Server
PM-MES Interface

PM-MES Interface
PM-QUALITY Server
PM-CONTROL Server
PM-MES Interface
(Without WinCC*)
PM-QUALITY Client
PM-CONTROL Client
(With/Without
WinCC Client)
WinCC Server
PM-AGENT Unified

OPC UA
Distributed System

PM-MAINT
Unrestricted © Siemens 2020 Performance based maintenance management

PM-MAINT
• Industry-and technology neutral maintenance management

system
• Designed for close to production operation
• Performance-, calendar- and event based maintenance by
utilization of
• Operating hour counters
• Operation cycle counters
• Process signals
• Tracking and documentation of repairs
• Shop floor integration
• Repair request from HMI screens
• Write back functions for maintenance information into tags

PM-MAINT
Highlights
• Industry-and technology neutral maintenance management system

• Designed for close to production operation
• Calendar-, performance- and event based maintenance by utilization of
• Operating hour counters

• Operation cycle counters Planned order Interval data Interval counter Recommended date
• Process signals Runtime 1500 h 317 h 30.07.2019
Cycles 20.000 3.108 11.09.2019
Calendar 8 M 10.12.2019
Current recommended maintenance date 30.07.2019
Process signal Manually
Operation cycles / Maintenance order

Operating hours /
Process signals
PM-MAINT
Highlights
• Automatic calculation of the recommended maintenance dates under consideration of the utilization
• Optimum resource planning by notification prior to order due date
• Clear display of planned orders, notifications and active orders with comfortable
selection and filtering functions
• Write back capability for maintenance metrics into HMI tags
• Multiple order feedbacks with recording of
• Feedback data (e.g. object state, type of performed action)
• Cost and time input for personal
• Cost and used quantities for material
• Central material list for required maintenance material and tools
• Linking of Documents (graphs, photos, data sheets etc.) to plant objects and planned orders
• Manual orders for unplanned activities (repairs)
• Long term archive for all maintenance activities
• Microsoft Excel Plug-in for comfortable mass data import (Microsoft Excel 2013, 2016, 2019)

PM-MAINT
Project hierarchy
Objects and attached planned orders are created in a hierarchical structure
Properties of the plant object Properties of the planned order

• Who is responsible for the object? • Interval
• State • Time, operating hours, operating cycles
• Cost center • Activities
• Manufacturer information • What needs to be done?
• Vendor information • Required employee resources
• Operating cycles counter • Qualification?
• Operating hours counter • Cost?
• Documents • Required material resources
• … • Which material in which quantity?
• Cost?
• Documents

PM-MAINT
Plant objects and orders
Feedback
Plant object
Time+ Material
Emergency repairs Planned measures are
Multiple planned orders can can be directly recorded tracked on the order
be attached to each plant on the plant object
object
Order
A repair order can be

Multiple orders are generated created manually at any
from the planned order time
• Automatically (Interval)
Planned order • Manually • Manually
• From request • From request
• From Process signal
No presets
Presets copied from planning
Central processing element is the maintenance order

PM-MAINT
Life cycle of maintenance orders
Orders are generated from A repair order can be created

panned orders Created manually at any time
Set planned date
• Automatically (Interval) Redraft manually or • Manually
• Manually automatically • From request
• From request is configurable
• From Process signal Planned No presets
Presets copied from

planning Start work or
apply feedback Apply feedback
Work
Finish work
started
Restart work Finish work
Work Deleted
finished Complete
Complete Delete

PM-MAINT
Search function
Allows instant retrieval of:

• Maintenance objects in the
• Object hierarchy
• Object list
• Planned orders
• Notifications
• Materials

PM-MAINT
Object links
Drag & Drop of maintenance objects

onto the Windows desktop
Quick search can be triggered from outside

by custom URL Format
e.g.
pmm://object/V111?target=ProjectHierarchy
pmm://plannedorder/PLP211
Allows to directly link screen objects to the

corresponding maintenance object

PM-MAINT
Planned orders
• Up to date maintenance information is displayed for all planned orders

• Interval
• Operating cycles counter / Operating hours counter
• Last maintenance date
• Next maintenance date
• Remaining number of operating cycles / operating hours until the next scheduled maintenance

PM-MAINT
Feedbacks
• Multiple order feedbacks can be applied until work finished state is reached
• Entry form for
• Feedback date
• Feedback and weak point code
• Object state
• Performed activities
• Comments
• Employee cost
• Material cost

PM-MAINT
Documents
• Each object, planned order or order can be linked to a arbitrary number of documents
• Characteristics curve
• Photos
• Data sheets
• Descriptions

PM-MAINT
Linking to external documentation
• A external documentation link can be set for

• objects,
• planned orders and
• Orders
• and can be accessed directly
with a toolbar button
• Used to integrate into enterprise wide

installed third party document management
systems
Setting the external documentation link
Accessing the external documentation

PM-MAINT
Materials
• All maintenance relevant material is managed and displayed in the material list
• Comfortable filtering and sorting functions

PM-MAINT
Repair requests
• ActiveX Control for the entry and the tracking of repair request by the operating personal
• Integration into local HMI screens
• WinCC / PCS7
• WinCC Professional / Advanced (TIA Portal)

PM-MAINT
Maintenance information always immediately available
• The ITP1000 is an excellent robust and mobile client platform for maintenance tasks
• All maintenance information is immediately available and always up to date
• PM-MAINT supports the QR code reader of the ITP1000 to identify maintenance equipment
Valve V111 ?
pmm://object/V111

PM-MAINT
PM-MAINT Client
PM-MAINT Client PM-MAINT Server
WinCC Server
PM-AGENT Unified

OPC UA

PM-MAINT
PM-MAINT Client PM-MAINT Client


PM-MAINT Server
WinCC Server
PM-MAINT Server

PM-MAINT
PM-MAINT Server
(Without WinCC)
PM-MAINT Client
(With/Without WinCC
Client)
WinCC Server
PM-AGENT Unified

OPC UA
Distributed System

PM-MAINT
• Basic installation (One server with integrated client and local PM-AGENT Unified)
• Additional client workplace
• Connection to additional systems (WinCC, PCS 7, WinCC RT Prof.,

WinCC Unified PC-Runtime)
• PM-AGENT Unified 9AE7 117-2SS01-1AA0

PM-ANALYZE
Unrestricted © Siemens 2020 Process data and alarm analysis

PM-ANALYZE
• Powerful archiving and analysis tool for data from multiple

different sources
• e.g. SIMATIC WinCC, PCS7, WinCC Professional /
Unified PC-Runtime / Advanced / Comfort, Event log of the
operating system, third party via OPC DA/UA and text import
• Archiving, display and analysis of alarms from multiple different
systems in the correct time sequence with statistical alarm
analysis
• Process value archives for historical data with flexible calculation
and aggregation functions
• Comfortable trend and alarm viewer standalone or integrated in
HMI screens
• Report generation with Microsoft Excel

PM-ANALYZE
Overview
• Archiving- and analysis tool for process data from various

Sources
• WinCC V6/V7, PCS7 V8/V9, WinCC V13/14/15/16
Professional / Unified PC-Runtime / Advanced / Comfort,
Event log of the operating system, Third party via OPC
DA/UA and file import, …
• Archiving, display and analysis of alarms from multiple

different systems in the time correct sequence with
statistical alarm analysis
• Process value archives for historical data with flexible

calculation and aggregation functions
• Comfortable trend and alarm display either as a stand-

alone application or integrated into the HMI

PM-ANALYZE
Archiving and displaying data from various sources
• From WinCC 7, PCS 7, WinCC Professional, WinCC Unified PC-Runtime

via the PM-AGENT Unified PM-ANALYZE Client PM-ANALYZE Client
• Locally on the WinCC (OS) Server
• Remote over the network
• From WinCC Advanced, Comfort or third party via
• OPC DA/UA or WinCC Server
• File import (csv) or (rdb) PM-ANALYZE Server
• Data display
• as a standalone client
• or integrated in the HMI PM-ANALYZE Client PM-ANALYZE Client
(WinCC 7, WinCC RT Adv.,
RT Prof.)
PM-ANALYZE Server WinCC Comfort Panels
(Without WinCC) OPC UA / Filetransfer
WinCC (Server)
PM-AGENT Unified
PM-ANALYZE
Frequency analysis to identify location based clusters
• Calculation of the most frequent alarms in the selected time frame

• Grouping functionality
• Ordering of analysis result by arbitrary alarm columns e.g.
• Alarm source
(technological Top x analysis)
• Alarm number
(classical top x analysis)
• ...
• Also over multiple columns
• Ranking according to relevance
(i.e. count)
• Ideal basis for Pivot-Diagrams

in Microsoft Excel

PM-ANALYZE
Volume analysis to identify time based clusters
• Analysis of all alarms in a given time frame that is split into several sub intervals
• Available interval settings are hour, day, week, month, year
(e.g. a complete month split into individual days)
• Grouping functions
• Ordering of analysis results by
column content (e.g. source)
• Optional filling of empty intervals for

optimized pivot display
in Microsoft Excel

PM-ANALYZE
Flickering analysis to identify bursts
• Identification of possible flicker alarms (bursts), that occur with a high frequency sporadically in short
timeframes
• Configurable threshold
• Analysis of alarm archive in

configurable time range

PM-ANALYZE
Calculations
• Simple calculation of complex KPI‘s

with graphical calculation rules
• Availability
• Quality rate
• Performance rate
• OEE
• …
• Output to Panels, OS Clients, WinCC
Screens…
by write back functionality to tags
• Extensible framework for custom

functions

PM-ANALYZE
Data base and archiving
• Generation of calculated values

• Calculation results create new internal tags
• Calculation results are available like any other

process value for archiving
• Archived calculation results available in the client

display like any other archived value

PM-ANALYZE
Data aggregation
• Aggregations describe the compression of a set of values by a calculation formula

• Example: A series of raw tag readings is aggregated to an hourly average.
• Aggregations are hierarchical, possibly over multiple levels

• Example:
A set of raw readings is used to generate hourly averages,
The hourly averages are used to calculate daily averages,
The daily averages are used to calculate monthly averages,
The monthly averages are used to calculate yearly averages
• Modifications in a lower level trigger a recalculation of the levels above
• Historical readings can be imported and aggregated retrospectively

• Example: Replacement of legacy systems while preserving historical values
• Aggregations prepare data for transfer to higher level systems (e.g. a central PM-ANALYZE system)
PM-ANALYZE
Data aggregation (e.g. Min/Max/Avg)
Raw
Data
First
Level
Second
Level
Third
Level
Time

PM-ANALYZE
Data aggregation
• Aggregations are defined by Aggregation Schemas

• The schema defines the aggregation intervals
• E.g. Hour, Day, Month, Year
• Each level creates a new process value archive for
the generated target values
• The source values are always preserved
• Each level defines it’s own aggregation algorithm
• Outputs from the source level are inputs for the
target level
• Any level below (back to the raw source data) is
available as a source
• Existing source data can be re-aggregated back to
a configurable point in time

PM-ANALYZE
Context archiving
• A context consists of
• Start timestamp
• End timestamp
• Value for the period described by Start to End
• End timestamp always empty for current context
• A context begins with the first occurrence of a new
text value in the context tag
• A context ends if the text value in the context tag
• becomes empty
• or changes to a different text value
(starting a new context timeframe)
• Any text tag can be archived in order to define
context time frames
• Allows time range selection by context
• E.g. Show alarms while user “x” was logged in

PM-ANALYZE
Fast data recording for S7 1500 (down to 1ms)
• Data is collected in the PLC within a data block and is transferred via TCP/IP
with the TSEND_C function block to an application
(PLCReceiver.exe, part of the PM-ANALYZE server installation)
on the PM-ANALYZE server
• The application stores the received package in a text file which is compatible
with one of the text import station formats of the PM-SERVER
• Within the PM-SERVER the file is imported and the process value tags
contained are linked to a process value archive
• The data in the process value archive are displayed with the PM-ANALYZE
trend control either in WinCC, WinCC Professional, WinCC Advanced or the
standalone client

PM-ANALYZE
WinCC
Runtime
PLC Import PM- Process PM-

TCP/IP Receiver File SERVER archive ANALYZE
Package
TSEND_C
Transfer-
data block

PM-ANALYZE

PM-ANALYZE
Archiving and display of process values
• Data display as standalone client application

or Control within the HMI
• Various trend displays
• Area
• Bars, Columns
• Doughnut, Pie
• Line, Step line, Points
• Spline, Spline area
• Aggregation of process values in the display
(Min, Max, Avg, Sum, First, Last, Count)
• Various aggregation intervals within the display

PM-ANALYZE
• State variables can be displayed in

a Gantt chart
• State color schemes
are customizable
• With the required permissions
state values can be modified,
depending calculations will be
re-executed

PM-ANALYZE
• To compare value series the display types

Doughnut, Pie, Radar, Pyramid und Funnel
are available
Within these diagrams the aggregated

values (Sum, average etc.) of the time
series are available for comparison
• Which data series are to be compared in

one diagram is defined by the assignment
to a so called aggregation container.

PM-ANALYZE
• Workspaces to store view configurations

• Globally for all users
• Individually for the user currently logged in
• Workspaces are added to the toolbar in the
PM-ANALYZE Client
• Inside the HMI the workspace is available as a property
• Either statically preset in the graphics designer
• Set dynamically at runtime via
• Direct connection
• Tag connection
• …

PM-ANALYZE
• Combined display of alarms and trends

• Variable number and layout of the display panels
• Time range between panels can be synchronized
• Comparison of different time periods
• (Comparison with previous day/week/month…)

PM-ANALYZE
Time range selection
• Explicitly over different relative periods

• last/previous n hours/days/weeks/month/quarters/years
• Batch run time if installed together with PM-QUALITY
• Shift definitions from PM-SERVER shift plans
• Contexts from the PM-SERVER context archive

PM-ANALYZE
Reports with Microsoft Excel
• The report template is filled with data by a function block within

the PM-SERVER
Schedule
• With each execution of the function block that is triggered by
the schedule (e. g. daily), a copy of the report template is filled
with the data for the report and saved
• Besides the output as xslx file the formats

PDF, HTML or CSV are also possible
Report template
2019-07-30 2019-07-31 2019-08-01 2019-08-02 …

PM-ANALYZE
• Add-In for Microsoft Excel 2013, 2016, 2019

• Access to all process value and aggregation archives of the PM-SERVER
• Access to all calculated values and KPIs
• Access to all alarms and operator input messages (audit trail)
• Several statistical functions like e.g.:
• Average (weighted / unweighted), Integral, Min / Max / Range, Sum, Standard deviation, variance,
Median, Percentile

PM-ANALYZE
Last recorded value in

the time frame PM-ANALYZE Add-In
Database selection
Time range selection Alarm archive selection
Selection of the process

Statistics functions
value archive and the Output of the raw data
archive tag
Alarm output
Access to interpolated
values
PM-ANALYZE
• Dynamic output of the selected values depending

on the selected time frame
• Either as unformatted raw data for further
processing within the spreadsheet
• Or directly into the desired report format
• Separate Excel files can be used for separate

report templates. Like e.g.:
• Day report
• Month report
• Year report
• Event report (e.g. rain basin overflow)

PM-ANALYZE
• Definition of schedules for report generation:

• Static schedules: for fixed reporting time frames
(e.g. day report)
• Dynamic schedules: Based on specific events
(e.g. rain basin overflow)
• Shift schedules: Freely definable shift patterns
• Reporting timeframes that are different from the

schedule itself
(e.g. daily report over data of the last 36 hours) or
usage of a sliding interval
(i.e. generating intermediate reports) are also
possible

PM-ANALYZE
The function block defines the

report template file
• statically or dynamically
The worksheet and the cells

for the report start and end
are defined here
The report files are generated
based on the pattern defined
here
This settings defines the

output folder for the reports
• statically or dynamically
PM-ANALYZE
The last generated report file is provided with a text type output pin of the function block.
With this, the file is available for further processing with other function blocks
• e.g. for sending the generated reports as email attachment

PM-ANALYZE
Programming Interface REST API
• Support of a REST API

• Enables data exchange between
different Systems / Webservices
• Enables Access to tag and alarm
archives of PM-SERVER
• Simple integration of tags and
alarms into external tools

PM-ANALYZE
Supported Services of the PM-ANALYZE REST API
• PM-SERVER Alarm Archives

• Query list of alarm archives /api/pmserver/alarmarchives
• Query alarm archive properties /api/pmserver/alarmarchives/{archiveId}
• Query alarm archive columns /api/pmserver/alarmarchives/{archiveId}/blocks
• Query alarms /api/pmserver/alarmarchives/{archiveId}/alarms
• PM-SERVER Tag Archive

• Query list of tag archives /api/pmserver/tagarchives
• Query tag archive properties /api/pmserver/tagarchives/{archiveId}
• Query list of archive tags in archive /api/pmserver/tagarchives/{archiveId}/tags
• Query properties of archive tag /api/pmserver/tagarchives/{archiveId}/tags/{tagId}
• Query archive tag values /api/pmserver/tagarchives/{archiveId}/tags/{tagId}/values
• Query values of multiple archive tags /api/pmserver/tagarchives/{archiveId}/tags/({tagIds})/values
• Query statistic of archive values /api/pmserver/tagarchives/{archiveId}/tags/{tagId}/aggregatedValues

PM-ANALYZE
PM-ANALYZE Client PM-ANALYZE Client


PM-ANALYZE Server
WinCC Server
PM-ANALYZE Server

PM-ANALYZE
PM-ANALYZE Server
PM-ANALYZE Client (Without WinCC)
(With/Without WinCC
Client)
WinCC Server
PM-AGENT Unified

OPC UA
Distributed System

PM-ANALYZE
• Basic installation (One server with integrated client and local PM-AGENT Unified)
• Additional client workplace
• Connection to additional systems (WinCC, PCS 7, WinCC RT Prof.,

WinCC Unified PC-Runtime)
• PM-AGENT Unified 9AE7 117-2SS01-1AA0

PM-OPEN EXPORT
Unrestricted © Siemens 2020 Export of process and archive data

PM-OPEN EXPORT
• Export of process- and archive data into text files

• Flexible, individual design of target file format
• Export to arbitrary storage media (local / network)
• Dynamic generation of file names
• Flexible and cost-effective solution
• Used in production of various industry branches
builders...)
• Released for WinCC / PCS7 / WinCC Professional (TIA Portal)

PM-OPEN EXPORT
Functional scope
• Export of
• External and internal WinCC-tag values
• Data from process value archives
• Data from user archives
• Data from alarm archive and the current alarm list
• Exports may be triggered

• Cyclically
• Time based
• Event based

PM-OPEN EXPORT
System components
Configuration WinCC Runtime
The configuration editor is used to The runtime module is activated The runtime exports the
define the export jobs. from the WinCC startup list. configured process data.

PM-OPEN EXPORT
Export jobs
• Exports jobs are defined in a configuration file
• The file contains the following definitions:

• Which data shall be exported
• When shall the export be done
• How shall the export file be handled
• To which destination shall the data be transferred
• The configuration file is editable with

• The integrated configuration editor
• or any other text editor

PM-OPEN IMPORT
Unrestricted © Siemens 2020 Import of process data

PM-OPEN IMPORT
• Data import from WinCC flexible for centralized long term

archiving in WinCC
• Archive tags (data logs)
• Alarms (alarm logs)
• Operator input (Audit-Trail)
• Original alarm time stamp is preserved
• Automatic data import
• Flexible and cost-effective solution
• Used in production of various industry branches
builders...)
• Released for WinCC, PCS7, WinCC Professional

PM-OPEN IMPORT
Function principal
Display and analysis with

standard WinCC features
Cyclical export Alarm WinCC / WinCC Professional

as .csv file Archives PM-OPEN IMPORT
Export of alarms from
multiple panels by Tag
panel specific alarm Archives
number offset
Audit
WinCC Advanced (TIA Portal) Trail
WinCC Comfort (TIA Portal)

PM-OPEN IMPORT
System components
WinCC
WinCC Advanced, Comfort PM-OPEN IMPORT
WinCC Professional
Data is exported by a VB Script PM-OPEN IMPORT assigns the Display and analysis is done with
included in the product. files to WinCC archives. standard WinCC functionality.

PM-OPEN TCP/IP
Unrestricted © Siemens 2020 Online computer link via TCP/IP

PM-OPEN TCP/IP
• Flexible and cost-effective online computer link to connect

computer systems to the process-control and automation level
• Exchange of tags and alarms between WinCC and one or more
peer computers
• Supports data exchange between different WinCC versions
• Link to Office World via Visual Basic for Applications
• Can be used with redundant WinCC/PCS7 servers

PM-OPEN TCP/IP
WinCC Tags
• Tags are sent from PM-OPEN TCP/IP to peer computers

• Cyclically
• Upon change
• Data received from peer computers is written into WinCC tags

• Process tags
• Internal tags

PM-OPEN TCP/IP
Alarms
• Alarms are sent from PM-OPEN TCP/IP to peer computers

• Comfortable alarm filtering can be applied
• Alarms are generated in the WinCC alarm logging upon reception of alarm telegrams
from e.g. supervisory computer systems
• The time stamp from the original source is preserved

PM-OPEN TCP/IP
Telegram Templates
• Telegrams may be sent in a user-defined structure from WinCC to other

computer systems
• Content
• Tags
• Alarms

PM-OPEN TCP/IP
Visual Basic for Applications
Possibilities
• Macro programming like in MS Office
• Access to WinCC data via PM-OPEN TCP/IP object model
• Event scripts for tag changes in WinCC
• Event scripts for alarms in WinCC
• Cyclical script execution
• Establish dialup connections via script
• Access to Office applications through automation interfaces
• Integrated debugger
VBA Examples
• Cyclical or event based transfer of quality data into an excel report
• Automatic creation of reports with Microsoft Word or Microsoft EXCEL
• ASCII-Files import into WinCC
• Database connectivity interfaces e.g. Access, Oracle etc.
• Sending of relevant production alarms via E-Mail to responsible employees
PM-OPEN HOST/S
Unrestricted © Siemens 2020 Connectivity with SAP® ERP

PM-OPEN HOST/S
• PM-OPEN HOST/S offers a flexible communication solution to

connect the SCADA an HMI level to SAP ERP.
• PM-OPEN HOST/S allows the realization of fast and cost-
effective vertical system integration.
• As a modular gateway application PM-OPEN HOST/S supports
different SAP ERP business processes

PM-OPEN HOST/S
Gateway application to SAP ERP
• The current version of PM-OPEN HOST/S transmits measurement documents in from the
SCADA and HMI level to SAP ERP.
• Counter values, like e.g. operating hours, operation cycles or other performance data
contained in WinCC tags can be read either cyclically or event driven and transmitted to
SAP ERP PM.
• The transmission is based on a standard RFC-function of the SAP system.
• Inside the SAP ERP system the operating hours or operating cycles are stored as
measurement readings, which are attached to an equipment or technical location.
• By utilizing this machine information, performance based maintenance plans can be

realized within SAP ERP.

PM-OPEN HOST/S
Connection to SAP ERP
• The PM-SERVER platform application (part of PM-OPEN HOST/S) implements the interface between the
base system and PM-OPEN HOST/S
• The term “base system” describes the SCADA and HMI systems
• WinCC, PCS 7, WinCC RT Professional, RT Advanced/Comfort, Unified PC-Runtime
• SIMATIC S7
• or other systems that are connected to the PM-SERVER.

PM-OPEN HOST/S
Transmission of counter values
• Configuration tool of
PM-OPEN HOST/S
• Transfer cycle to SAP

• Buffer size in days
• Login data and connection test
• Historical and current status of
transfers to SAP

PM-OPEN HOST/S
Function block in PM-SERVER
• Mapping between the

Process tag and
the SAP measurement point.

PM-OPEN HOST/S
Application Server
• Runtime application, running

minimized in the background.
• Transmission of the values

to the configured SAP system.
• Data telegrams that are not sent due

to connection problems are locally
buffered and scheduled for later
transmission.

PM-OPEN HOST/S
WinCC Advanced RT
+ WinCC V7.x or
PM-OPEN WinCC Professional RT
HOST/S +
PM-OPEN
HOST/S
HMI Station SCADA Station

PM-OPEN HOST/S
PM-OPEN
HOST/S
(ohne WinCC) *
WinCC Server
+
PM-AGENT Unified
WinCC Comfort
Panels
OPC UA
Distributed System

PM-LOGON
Unrestricted © Siemens 2020 User login via RFID

PM-LOGON
Function principle
PM-LOGON enables user login via RFID Card on :

• WinCC 7, PCS 7 and WinCC Professional Runtime via SIMATIC Logon
• WinCC Advanced Runtime via OPC DA, OPC UA or Soap Server
• WinCC Comfort Runtime via OPC UA
• WinCC WebNavigator Client (WinCCViewerRT.exe)
PM-LOGON consists of the components :

• PM-LOGON Configuration
• PM-LOGON Runtime
• PM-LOGON Runtime (for WinCC V7, PCS 7, WinCC Prof. RT + Advanced RT)
• PM-LOGON Runtime for Panels (for Comfort RT)
• PM-LOGON Basic Runtime (for WinCC Advanced RT)

• PM-LOGON Basic Runtime for Panels (for Comfort RT)
PM-LOGON
Editions
WinCC 7 or
PCS 7 or
PM-LOGON
WinCC Adv./Prof RT
PM-LOGON with SIMATIC Logon
RF 1040R / RF 1060R /
RF1070R, PC/SC, Admitto,
Generic COM Port
PM-LOGON Comfort RT (>= TP700)
for Panels with SIMATIC Logon
License required
PM-LOGON
PM-LOGON WinCC Advanced RT SIOS Download

Basic Passwort Login
PM-LOGON
Basic
RF 1040R / RF 1060R /
RF1070R
PM-LOGON Comfort RT (>= TP700)
Basic for Panels Passwort Login

PM-LOGON
Components
• Operation of PM-LOGON requires at least 1 configurator
• The configurator includes 1 Client
• Together with the free of charge trial version ideal for testing
• The runtime can be installed as many times as needed and does not require a license
• Client packages can be added as required by the project
• The Client packages define the maximum number of different users the can login

PM-LOGON
Configurator
The Configurator defines the

assignment of the user and the
corresponding card
The logon credentials can be stored in

• Active Directory (Domain)
• Windows user management
.

PM-LOGON
Runtime
The PM-LOGON Runtime offers the following functions: • SIMATIC RF 1040R / 1060R / 1070R
• Admitto Reader
• Querying the unique ID of the RFID card from the • Omnikey
Read •…
configured RFID reader device
• Determination of user name + password from:
• Active Directory Domain Controller
• Active Directory (Domain controller) • Windows user management
• Windows user management Authenticate • …
• Remote PM-LOGON Runtime

• Login of the user via • SIMATIC Logon
• WinCCViewerRT
• SIMATIC Logon Login •…
• WinCCViewerRT

PM-LOGON
Modular conzept
The PM-LOGON Runtime is structured into

modules and is easily extensible for
additional
• Identification devices
• User repositories
• Login Providers

PM-LOGON (WinCC, PCS 7, RT Professional)
System structure (Example)
Common Active Directory Domain

Plant 1 Plant 2 Plant 3
Redundant OS server Redundant domain Redundant OS server Redundant domain Redundant OS server Redundant domain
pair controller pair pair controller pair pair controller pair
OS Clients OS Clients OS Clients

Function principle
1. Assignment of Login to
PM-LOGON Configuration Unique ID of card
OS Client/Server
Domain Controller
7. Authenticate User
SIMATIC Logon
6. Provide
Username + Password Microsoft Active Directory
3. Send unique ID
2. Read unique ID 4. Retrieve user data for
PM-LOGON Runtime Unique ID
5. Return
Username + Password

Function principle
1. Required users are created in the active directory on the domain controller and are added to the
appropriate user groups. (Standard SIMATIC Logon procedure.)
2. Each RFID-Transponder has a unique ID*. This ID is linked to a user from the active directory.
3. Username and password are stored in encrypted format together with the transponder ID in attributes of
the Microsoft Active Directory of the domain.
4. When a transponder is detected by a RFID reader, its ID is read by the PM-LOGON Runtime and a query
is run against the Active Directory to find the associated user.
5. The currently active domain controller retrieves the associated user and sends the encrypted user name
and password back to the PM-LOGON Runtime.
6. The PM-LOGON Runtime performs the login against SIMATIC Logon with the credentials retrieved
7. If the transponder leaves the scope of the RFID reader the previously logged in user is automatically
logged out.
*The unique ID is by default the generally readable UID of the transponder.

For higher security, an encrypted data record can also be read from the transponder instead of the UID.

PM-LOGON for Panels
System structure (Example)
Active Directory Domäne
Redundant OS server Redundant domain

pair controller pair
SIMATIC HMI OS Clients

Comfort Panels with PM-LOGON

PM-LOGON (Comfort Panels)
Function principle
1. Assignment of Login to
PM-LOGON Configuration Unique ID of card
SIMATIC HMI Comfort Panel SIMATIC Logon
Remote Access
Domain Controller
9. Authenticate User 10. Authenticate User
SIMATIC Logon
8. Write Username +
Password into HMI Tags
Microsoft Active Directory

2. Read unique ID
PM-LOGON Runtime
for Panels PM-LOGON Client PC
5. Retrieve user data for
Unique ID
3. Send unique ID PM-LOGON Runtime 4. Send unique ID
7. Return 6. Return
Username + Password Username + Password

PM-LOGON (Comfort Panels)
Function principle
1. Required users are created in the active directory on the domain controller and are added to the
appropriate user groups. (Standard SIMATIC Logon procedure.)
2. Each RFID-Transponder has a unique ID*. This ID is linked to a user from the active directory.
3. Username and password are stored in encrypted format together with the transponder ID in attributes of
the Microsoft Active Directory of the domain.
4. When a transponder is detected by a RFID reader, its ID is read by the PM-LOGON Runtime for Panels
and sent to another PM-LOGON Runtime (on a PC) which runs a query against the Active Directory to
find the associated user.
5. The currently active domain controller retrieves the associated user and sends the encrypted user name
and password back to the PM-LOGON Runtime which relays it back to the PM-LOGON Runtime for
Panels.
6. The SIMATIC RFID Logon Runtime for Panels transfers the username and password into tags on the
Panel where a standard script function performs the login process.
*The unique ID is by default the generally readable UID of the transponder.

For higher security, an encrypted data record can also be read from the transponder instead of the UID.

PM-LOGON
Functions
• Support for generic „Virtual COM Port“ readers with RegEx filter
• User administration within the HMI
• Assign card to another/own user login
StartProgramWithCommandLine "\Siemens\PM\PMLOGON\PM-LOGON.Configurator.exe", "self"
• Assign card to own login

Dim CurrentUser: Set CurrentUser = HMIRuntime.Tags("@CurrentUser")
CurrentUser.Read
StartProgramWithCommandLine "\Siemens\PM\PMLOGON\PM-LOGON.Configurator.exe", "self " & CurrentUser.Value
• Change own password (synchronously)

• Depending on the SIMATIC Logon configuration all logins are retrieved from either a
domain controller or a workgroup PC where also the password is stored.
In order to log in into SIMATIC Logon, PM-LOGON needs to know the password of the user
and therefore stores a separate (encrypted) copy of the password.
A script function takes care of the keeping both storage locations in sync.

PM-LOGON
Characteristics of PM-LOGON Basic:
• Supports exclusively the SIMATIC RF 1040R / 1060R / 1070R reader

• Supports exclusively the „Logon only with password“ mode of the TIA Portal
=> No SIMATIC Logon, only local user administration
• Available for
• RT Advanced (V13 SP1 - V16)
• RT Comfort (V13 SP1 - V16) >= TP 700
• Integration in SIMATIC ProSave
• Install / Uninstall via ProSave
• Engineering support within the TIA Portal

PM-LOGON
• Configurator
• Configurator incl. 1 Client: 9AE7123-1SS01-1AA0
• Client Packages
• Client Package 10: 9AE7123-1SC00-1AA0


PM-LANGUAGE
Unrestricted © Siemens 2020 Translation tool for the system texts of the products

PM-LANGUAGE
• Translation tool for the system texts of the products
• PM-CONTROL, PM-QUALITY, PM-ANALYZE, PM-MAINT, PM-OPEN
• Delivered standard languages:

• English
• German
• French
• Chinese (PM-QUALITY / PM-CONTROL)
• PM-LANGUAGE allows the creation of additional languages
• Also useful for industry specific language variants

• e.g. „Lot“ instead of „Batch“

Unrestricted © Siemens 2020 System integrator package

• Package for system integrators
• PM-CONTROL, PM-QUALITY, PM-ANALYZE, PM-MAINT, PM-OPEN
• All product versions and variants available
• Update DVD
• Includes up to date software
• Orderable at any time
• License only valid for configuration-, test- and presentation purposes

Licensing concept
• This product versions are using a • This product versions are using a
blue hardlock green hardlock
• PM-QUALITY <= V9.8 • PM-QUALITY >= V10.0
• PM-CONTROL <= V10.8 • PM-CONTROL >= V11.0
• PM-MAINT <= V9.8 • PM-MAINT >= V10.0
• PM-ANALYZE <= V7.8 • PM-ANALYZE >= V8.0
• PM-OPEN EXPORT <= V7.9 • PM-OPEN EXPORT >= 8.0
• PM-OPEN IMPORT <= V6.5 • PM-OPEN IMPORT >= V7.0
• PM-OPEN HOST/S <= V7.1 • PM-OPEN HOST/S >= V8.0

• The new (green) hardlock is not backward compatible
• I.e. for the newer product versions a new UPP hardlock is required
• For owners of the old (blue) UPP, an upgrade is available
• For new orderings only the new (green) hardlock is delivered

Contact
Hans-Jürgen Burath

Dynamostr. 4
68165 Mannheim
Phone: +49 (621) 1723-2154
Phone: +49 (172) 6219325
E-Mail: hansjuergen.burath@siemens.com
siemens.com/process-management


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Process Management System

Economical Automation with Standard Software

Unrestricted © Siemens 2020 siemens.com/process-management

Unrestricted © Siemens 2020

WinCC Competence Center Mannheim

Unrestricted © Siemens 2020

PM-MAINT • PM-OPEN EXPORT

Unrestricted © Siemens 2020

• PM-CONTROL (Recipe management and order processing)

Unrestricted © Siemens 2020

WinCC 7.4 WinCC 7.5

PM-OPEN EXPORT 7.9

PM-OPEN EXPORT 8.6

PM-OPEN IMPORT 6.5

PM-OPEN IMPORT 7.6

PM-OPEN HOST/S 7.1

PM-OPEN HOST/S 9.6

Unrestricted © Siemens 2020 PM-LOGON 1.7

PM-QUALITY 9.8 (for RT Adv. / RT Prof.)

PM-QUALITY 10.7 (for RT Adv. / RT Prof. / Unified PC-RT*)

PM-CONTROL 10.8 (for RT Adv. / RT Prof.)

PM-CONTROL 11.8 (for RT Adv. / RT Prof. / Unified PC-RT*)

PM-MAINT 9.8 (for RT Adv. / RT Prof.)

PM-MAINT 10.7 (for RT Adv. / RT Prof. / Unified PC-RT*)

PM-ANALYZE 7.8 (for RT Adv. / RT Prof.)

PM-ANALYZE 9.1 (for RT Adv. / Prof. / Unified PC-RT*)

PM-OPEN EXPORT 7.9 (for RT Prof.)

PM-OPEN EXPORT 8.6 (for RT Prof.)

PM-OPEN IMPORT 6.5 (for RT Prof.)

PM-OPEN IMPORT 7.6 (for RT Prof.)

PM-LOGON 1.7 (for Comfort Panels / RT Adv. / RT Prof.)

PM-OPEN HOST/S 9.6 (for RT Adv. / RT Prof.)

PM-CONTROL PM-QUALITY PM-MAINT PM-ANALYZE PM-OPEN HOST/S

HMI: SCADA: Single Station up to redundant systems DCS:

Unrestricted © Siemens 2020

Unrestricted © Siemens 2020

• Management of recipe data, parameter sets, production settings

Unrestricted © Siemens 2020

• For advanced users

• Either locally at the machine

Unrestricted © Siemens 2020

• Change tracking, versioning and

• Integrated Audit Trail

Unrestricted © Siemens 2020

Target independent recipes

Mixer 1 Parameter definitions Mixer 2

PLC-Tags Mixer1_Black: 1800 Mixer2_Black: 2700

Unrestricted © Siemens 2020

• The same recipe can be loaded

• Even on different hardware

Unrestricted © Siemens 2020

• Planning and execution of production orders

• Scheduling list for max. 100 production units

• Utilization overview for optimized planning

Unrestricted © Siemens 2020

Function principal of Compact edition Function principal of Standard / Professional editions

Planned Orders Red paint

Enter parameter values Enter scaled parameter values

The order contains:

Unrestricted © Siemens 2020

In the simplest case, a recipe consists of a set of parameter values that

Unrestricted © Siemens 2020

Unrestricted © Siemens 2020