HARLEY-DAVIDSON® 09-11 XR1200

WIDOW XR 2-1-2 EXHAUST

INSTALLATION INSTRUCTIONS
PART# 47537

Congratulations, you have purchased the finest exhaust system available for
your motorcycle. Your Vance & Hines exhaust is designed and crafted for
maximum performance, a great sound and unbeatable style. Please follow
the instructions below, check exhaust system for missing or damaged parts
MORE POWER : LESS NOISE

and if you need any assistance please contact our technical support line
(562) 921-7461.

Attention installer (if other than owner), please forward this instruction sheet
to the owner of this product. These instructions contain valuable information
to the end user.

REQUIRED
TOOLS
READ ALL INSTRUCTIONS BEFORE BEGINNING INSTALLATION
1. Find and unplug the O2 sensor wires from the wiring harness. Feed 6. Using a 7/8” or 22mm wrench, carefully remove the O2 sensors
the end of the wires through the frame so they are free from the from the stock head pipes and save for re-use with the new system.
motorcycle. NOTE: Pay attention to wire routing for re-installation. 7. Carefully remove the exhaust port flanges and circlips from the stock
STOCK EXHAUST

2. Remove the clamp bolt from the front head pipe support. NOTE: exhaust system using snapring pliers. NOTE: If circlips look bent or
REMOVAL

This bolt will not be used for re-installation.
3. Loosen the two mounting nuts from each head pipe, located at the
cylinder head.
4. Remove the muffler assembly by loosening and removing the two
bolts that hold the mufflers to the stock hanger mounts. Save the
hardware for re-installation.
5. Remove the cylinder head nuts and head pipes, carefully set them
aside.
FIGURE 1 FIGURE 2
twisted, replace them.
8. Remove the belt cover.
9. Remove the head pipe support bracket. Re-install the belt cover
and use the supplied washer A465HW as a spacer between the belt
cover and the engine case on the lower bolt hole.
10. Inspect the exhaust gaskets to be sure they are in good shape.
If you have any doubts as to their condition, replace them.
We Recommend Harley Davidson replacement gaskets #17048-98.

7-70108
7-70107
Page 1 of 3 D189IN Rev. 1.4
 HARLEY-DAVIDSON® 09-11 XR1200
WIDOW XR 2-1-2 EXHAUST
INSTALLATION INSTRUCTIONS
PART# 47537

1. Locate the front head pipe D182FP and rear head pipe D183FP.
MORE POWER : LESS NOISE

2. Apply a small amount of anti-seize compound to the threads of the O2 sensor and install them into the new head pipes. Note: Be careful not to
get anti-seize on sensor tip, it may affect sensor function.
3. Install the flanges and circlips removed earlier.
EXHAUST INSTALLATION

4. Install muffler bracket 660-P, refer to figure 1, use the stock hardware for the front mount. The rear mount uses the original bolt with the supplied
washer A107HW and lock nut A364HW. The washer goes between the hanger mount and the muffler bracket, refer to figure 2. Do not install the
VANCE & HINES

lock nut until the mufflers are mounted as it will be in the way of the muffler mounting hardware.
5. Using the stock flange nuts, carefully install the head pipes into ports beginning with the rear cylinder. Note: Do not tighten the flange nuts
completely at this time.
6. Locate the cross over collector D242CLP. Install it to the head pipes, attach with the supplied springs A204SP-P using supplied spring tool.
7. Locate the upper muffler/tail pipe assembly. Slide it on the Collector and install it to the muffler bracket with a dog bone nut plate A195HW and
loosely install the two 5/16” flange bolts (supplied).
8. Repeat step 7 with the lower muffler/tail pipe assembly.
9. Align both mufflers and tighten the flange nuts. Install the tail pipe springs to the collector and tighten the cylinder head nuts. Install the lock nut
to the rear muffler hanger bolt.
10. Check for adequate clearance between all exhaust system components and those motorcycle accessories prone to heat damage.
11. Be sure to check and tighten all hardware before starting your motorcycle.

EXHAUST CARE - HELPFUL HINTS KEEP YOUR EXHAUST LOOKING NEW

1. When installing a new set of black pipes, make sure your hands are clean and free of oil. After 2. Avoid long periods of idling as this can cause discoloration.
installation, thoroughly clean pipes with warm soapy water and a soft cloth. Dry with clean towel 3. Intake leaks can cause the engine to run lean and overheat, this could lead to discoloration.
to remove any residue before starting the motorcycle. Do NOT use anything abrasive to clean 4. Make sure there are no exhaust leaks at the junction of the exhaust pipes and cylinder head.
pipes. We recommend replacing gaskets if they are worn.

PLEASE NOTE: Every effort is made for Vance & Hines Exhaust Systems to provide improved cornering clearance. However, due to design and space limitations on some motorcycle models, ground and
cornering clearance may not be improved and in some cases may be reduced. Be sure to follow proper installation instructions.

Page 2 of 3 D189IN Rev. 1.4

 HARLEY-DAVIDSON® 09-11 XR1200
WIDOW XR 2-1-2 EXHAUST
INSTALLATION INSTRUCTIONS
PART# 47537
PACKING LIST
47537 INTERNAL BOM
PART NO. DESCRIPTION QTY 47537: 2009-11 WIDOW XR 2-1-2 SYSTEM
D182FP Front Hd Pipe Assy. 1
D183FP Rear Hd Pipe Assy. 1
MORE POWER : LESS NOISE

D242CLP Collector Assy., MS 1 STOCK EXHAUST: 33 lbs

A204SP-P Spring, BC 4 47537: 22 lbs
D276RP Tail Pipe/Muffler Assy, Upper 1
D275RP Tail Pipe/Muffler Assy, Lower 1
660-P Sprts Muffler Bkt 1
A364HW Centerlock Hex Locknut, 5/16"-18 1
A107HW Flat Washer, 5/16" 1
A162BEC Baffle Endcap, PNC 2
A123R Baffle Core Welded Assy. 2 FRONT PIPE ASSY.
A501BL Baffle Flange 2 D182FP
A444HW 18-8 SS Capscrew 10-32, 3/8" 6
A464HW BHCS 1/4"-20 x 1/2", Blk Oxide 4 EXHAUST SPRING
ALL PARTS SHOWN ARE INCLUDED

A195HW Dog Bone Nut Plate 2 PULLER TOOL

A240HW HHCS, 5/16-18 x 5/8 4 A260SP
A465HW Flat Washer, 1/4"ID, 9 Ga 1
REAR PIPE ASSY.
A110NP Name Plate 2 D183FP
201-SSP-42 Rivet 4
A262FG Baffle Sock 1
BAFF
A262 LE SOC
A260SP Exhaust Spring Puller Tool 1
FG K
STOCK EXHAUST: 33 lbs SPRING
A444HW 47537: 22 lbs A204SP-P
A162BEC

BAFFLE CORE WELDED TAIL PIPE/MUFFLER

ASSY. A123R ASSY. D276RP
A464HW

COLLECTOR ASSY.
D242CLP
TAIL PIPE/MUFFLER
ASSY. D275RP
A465HW

201-SSP-42
A240HW
A110NP A195HW
BKT ASSY.
A107HW 660-P

A364HW
WARRANTY
Vance & Hines products are warranted against defects in material and workmanship for a period of 90 days from the date of purchase from an authorized dealer. This warranty does not cover discoloration
of chrome finishes. This warranty is limited to the repair or replacement of a product proven to be defective from normal use. Vance & Hines products are designed to fit and operate on OEM motor and
chassis. This warranty does not cover any product subject to abuse, misuse, improper installation or modification.

Page 3 of 3 D189IN Rev. 1.4