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AWC 500 Data Sheet 4921240395 UK
AWC 500 Data Sheet 4921240395 UK
AWC 500 Data Sheet 4921240395 UK
7. Application development
7.1 Software packages................................................................................................................................................................................................................. 33
7.1.1 C/C++ programming....................................................................................................................................................................................................... 33
7.1.2 IEC61131-3 programming............................................................................................................................................................................................ 33
7.1.3 Supported software features.......................................................................................................................................................................................34
8. General information
8.1 Legal information and disclaimer...................................................................................................................................................................................36
8.1.1 Open source software................................................................................................................................................................................................... 36
8.1.2 Disclaimer........................................................................................................................................................................................................................... 36
The AWC 500 is designed as a highly flexible, modular process controller covering the special demands of for example wind power
plants in terms of reliability, robustness and flexibility.
Technical specifications
Material Aluminium case and cover plates. All plastic parts are self-extinguishing. UL94 (V1)
UL applications:
Maximum surrounding temperature 60 °C.
Use min. 75/90 °C copper conductors only.
UL/cUL Listed to UL508 & CSA
UL/cUL Listing Terminal tightening torque 5-7 lb-in or equivalent.
C22.2 No. 142-M1987
Use AWG 30-12 or equivalent wire size.
To be installed in accordance with the NEC (United States) or the CEC
(Canada).
The PCM5·2 module offers a powerful dual core 1 GHz application CPU. It is well suited for extremely demanding C/C++ and
CODESYS applications, ultra fast data logging as well as redundant hot-standby solution for land applications.
Safety
Digital input (IN):
OUT
IN
Port 2
USB device USB 2.0, console on virtual COM port, 115.2 kbit/s (D:8,S:1,P:N,F:N)
Port 1
Port 2
CAN
Processor 1 GHz dual-core industrial grade CPU with ECC protected cache
USB
host
Operating system DEIF OS based on real-time embedded Linux. Fail-safe remote SW update.
USB
Programming ANSI C/C++ and IEC 61131-3 via CODESYS version 3 (optional)
device
Memory Industrial grade 64 bit ECC protected DDR3 RAM: 1 GB
Power consumption 12 W
*Note: External branch protection of maximum 10 A shall be provided. Any JDYX 10 A @ minimum 50 V DC may be used. If
operated in ambient temperatures above 60 °C it must be installed in an area with forced air ventilation.
**Note: Non-industrial grade (0 to 70 °C): for example 120, 250, 500 or 1000 GB.
PCM5·2
6 10
Power + Supply DI +
+ 7 11
DI
Power
- Supply -
–
Safety
8 12
+ Supply
OUT
9 - Supply
-
L ink/Ac tivity
EtherCAT
EtherCAT 8P8C (RJ45) connector, shielded Cat5, >0.76 μm gold plating
OUT OUT
Port 1
L ink/Ac tivity
EtherCAT
EtherCAT SC duplex connector, multi mode f bre 62.5 μm, OM 1
OUT OUT
Port 2
Ethernet 2 x 1000BASE-T 8P8C ( RJ45 ) connector, shielded Cat5e, >0.76 μm gold plating
Eth1 Eth2
14 24
Run RxD + RxD +
15 25
14 24 RxD - RxD -
Status 16 26
RS-422 GND RS-422 GND
17 27
Port 1* TxD + Port 2* TxD +
18 28
TxD - TxD -
Port 1
Port 2
19 29
RS-422/485
SHIELD SHIELD
14 24
20 30 DATA + DATA +
15 25
RS-485 DATA - RS-485 DATA -
16 26
Port 1* GND Port 2* GND
Port 1
Port 2
17 27
SHIELD SHIELD
CAN
20 30
High High
USB 21 31
CAN GND CAN GND
host 22 32
Port 1** Low Port 2 Low
23 33
SHIELD SHIELD
USB
device
USB host USB Standard-A plug, MSC
Terminal Description
50 W internal power supply with redundant inputs and 50 ms full power fail protection.
Power Supporting direct battery and/or UPS supply.
PDM5·1 Input level: 24 V, +50 %, -25 % (18 to 36 V)
Input (IN):
High: 9 to 36 V or -9 to -36 V with reference to common
Sec
Pri
®
1 x EtherCAT OUT (Port 1), optical:
L ink/Ac tivity Interfaces
100Base-FX, SC connectors, multimode fibre 62.5 µm, OM1
EtherCAT
OUT
Port 1
®
1 x EtherCAT IN (Port 0), optical:
100Base-FX, SC connectors, multimode fibre 62.5 µm, OM1
L ink/Ac tivity
5
3 7 1-14: Run
1 9 15: Service
15 11 16: Download
13
5
3 7
1 9 Module select
15 11
13
PDM5·1
Primary 6 Secondary 10
+ Supply + Supply
power input 7 power input 11
Sec
Pri
- Supply - Supply
Power
Safety
Safety 8 Safety 12
+ + Supply
digital input 9 relay output 13
- Supply
OUT
-
IN
L ink/Ac tivity
EtherCAT
EtherCAT 8P8C (RJ45) connector, shielded Cat5, >0.76 μm gold plating
OUT OUT
Port 2
Link/Ac tivity
EtherCAT
EtherCAT SC duplex connector, multi mode f bre 62.5 μm, OM 1
OUT OUT
Port 1
L ink/Ac tivity
EtherCAT
EtherCAT SC duplex connector, multi mode f bre 62.5 μm, OM 1
IN IN
Port 0
Run
Service
Service USB Standard-B plug
interface
5
3 7 1-14: Run
1 9 15: Servi ce
15 11 16: Download
13
5
3 7
1 9 Module select
15 11
13
Terminal Description
40 channel multi-function I/O module with analogue inputs, temperature inputs, digital inputs, frequency counter inputs,
analogue outputs and digital outputs
High*1: 9 to 36 V
Input
Low: 0 to 5 V
62 61 60 59 58 57 56 55 54 53
48 to 52 % at 20 to 125 kHz
Duty cycle 40 to 60 % at 1 to 20 kHz
Analogue
20 to 80 % at 0 to 1 kHz
Run
23 63 Resolution 0.8 µs
33 32 31 30 29 28 27 26 25 24 23
73 72 71 70 69 68 67 66 65 64 63
80 79 78 77 76 75 74
10 digital outputs
Digital OUT
Current limited for short-circuit protection or
Protection
thermal overload
*Note: Above 30 V, some de-rating based on temperature is specified. See the Installation Instruction documentation for
details.
Cable error
(only open for NiCr-Ni)
Resolution 0.1 °C
62 61 60 59 58 57 56 55 54 53
73 72 71 70 69 68 67 66 65 64 63
80 79 78 77 76 75 74
Load 0 to 500 Ω
Resolution 12 bit
4 analogue outputs
0.5 % of full range output (40 mA) at reference temperature
Accuracy
Digital OUT
1.0 % of full range output (40 mA) at operational temperature
IOM5·1
62 61 60 59 58 57 56 55 54 53
73 72 71 70 69 68 67 66 65 64 63
DI COM 29 69 DI COM
DIx NPN
- Dl COM -
80 79 78 77 76 75 74
DO1 DO6
DOx.1 DO SUP+
PNP DO SUP+ 34 74 DO SUP+
+
DO5 DO10 - +
DO SUP- DO SUP- -
Digital OUT DO SUP- 40 80 DO SUP-
DO SUP- DOx.1
NPN
Terminals Description
1-4 T1 Temperature 1
5-8 T2 Temperature 2
9-12 T3 Temperature 3
41-44 T4 Temperature 4
45-48 T5 Temperature 5
49-52 T6 Temperature 6
13-15 AI1 Analogue input 1. 13-14 using -20 to 20 mA input, 14-15 using -10 to 10 V input
16-18 AI2 Analogue input 2. 16-17 using -20 to 20 mA input, 17-18 using -10 to 10 V input
53-55 AI3 Analogue input 3. 53-54 using -20 to 20 mA input, 54-55 using -10 to 10 V input
56-58 AI4 Analogue input 4. 56-57 using -20 to 20 mA input, 57-58 using -10 to 10 V input
Digital common input reference supply (DI1-DI12). 24 V for NPN input signal, GND for PNP input signal. Note:
29 DI COM
Terminal 29 and 69 are internally connected.
Digital common input reference supply (DI1-DI12). 24 V for NPN input signal, GND for PNP input signal. Note:
69 DI COM
Terminal 29 and 69 are internally connected.
34 DO SUP+ 24 V digital output supply. Note: terminals 34 and 74 are internally connected
40 DO SUP- GND digital output supply. Note: terminals 40 and 80 are internally connected
74 DO SUP+ 24 V digital output supply. Note: terminals 34 and 74 are internally connected
80 DO SUP- GND digital output supply. Note: terminals 40 and 80 are internally connected
External supply 12 to 36 V
Supply
DIM5·1 The status of the external supply can be
monitored.
1 38
47 46 45 44 43 42 41 40 39 38
Voltage
supply
66 65 64 63 62 61 60 59 58
30 67
37 36 35 34 33 32 31 30
74 73 72 71 70 69 68 67
Power
Maximum 2 W
Digital IN
consumption
*Note: Above 30 V, some de-rating based on temperature is specified. See the Installation Instruction documentation for
details.
DIM5·1
1 38
GROUP A GROUP B +
PNP
-
Run
21 58
66 65 64 63 62 61 60 59 58
+ + Dl COM
DIx
PNP
GROUP A GROUP B
DIx NPN
- Dl COM -
DI8 DI16
DI A COM DI B COM
Digital IN
30 67
DI17 DI24
37 36 35 34 33 32 31 30
74 73 72 71 70 69 68 67
GROUP C GROUP D
DI23 DI30
DI C COM DI D COM
Digital IN
Terminals Description
29 DI A COM Digital common input reference supply (DI1-DI8). 24 V for NPN input signal, GND for PNP input signal.
66 DI B COM Digital common input reference supply (DI9-DI16). 24 V for NPN input signal, GND for PNP input signal.
37 DI C COM Digital common input reference supply (DI17-DI23). 24 V for NPN input signal, GND for PNP input signal.
74 DI D COM Digital common input reference supply (DI24-DI30). 24 V for NPN input signal, GND for PNP input signal.
AIM5·1 is a high density I/O module which offers 24 2-wire Pt100 temperature inputs, 16 analogue inputs and 4 analogue outputs.
Both the analogue inputs and outputs support both current and voltage, which can be configured in software.
44 channel multi-function I/O module with 24 temperature inputs, 16 analogue inputs and 4 analogue outputs
24 2-wire temperature inputs Cable error Open input and short-circuit are detected
56 55 54 53 52 51 50 49 48 47 46 45
12 11 10 9 8 7 6 5 4 3 2 1
68 67 66 65 64 63 62 61 60 59 58 57
Input type 0 to 20 mA or 0 to 10 V
Resolution 16 bit
Run
Four groups. Galvanic isolated from other
Isolation
25 69 potentials, 550 V 50 Hz.
32 31 30 29 28 27 26 25
76 75 74 73 72 71 70 69
Output Range: 0 to 20 mA or 0 to 10 V
Resolution 16 bit
88 87 86 85 84 83 82 81 80 79 78 77
Accuracy
0.4 % of full range output (20 mA / 10 V) at
operational temperature
AI 9...16 / AO 1...4
AIM5·1
1 45
56 55 54 53 52 51 50 49 48 47 46 45
24 temperature inputs (Tx)
12 11 10 9 8 7 6 5 4 3 2 1
T1 T7
T2 T8
Two wire connection: Three wire connection:
T3 T9 Tx.1 Tx.1
-50 to 200 °C Tx+1.1
T4 T10
Tx.2
T5 T11
Tx+1.2
T6 T12 x=odd number
68 67 66 65 64 63 62 61 60 59 58 57
24 23 22 21 20 19 18 17 16 15 14 13
T13 T19
Three wire connection example:
T14 T20
T1.1 (terminal 1)
T15 T21
T2.1 (terminal 3)
T16 T22
T18 T24
Pt100 1...24
Run
25 69
AI group 1 AI group 2
32 31 30 29 28 27 26 25
76 75 74 73 72 71 70 69
AI2 AI6
+ Alx.1 + Alx.1
AI3 AI7 0 to 20 mA A 0 to 10 V V
- Alx.2 - Alx.2
AI4 AI8
AI 1...8
33 77
AI group 3 AI group 4
88 87 86 85 84 83 82 81 80 79 78 77
44 43 42 41 40 39 38 37 36 35 34 33
AI9 AI13
AI10 AI14
AI11 AI15
AI12 AI16
AO group 1 AO group 2
AO1 AO3 4 analogue outputs (AOx) in two groups
AO2 AO4
AOx.1 + AOx.1 +
AI 9...16 / AO 1...4 A 0 to 20 mA V 0 to 10 V
AOx.2 - AOx.2 -
Terminals Description
1-2 T1 Temperature 1
5-6 T3 Temperature 3
9-10 T5 Temperature 5
45-46 T7 Temperature 7
49-50 T9 Temperature 9
Direct class 0.5 3-phase grid, generator voltage and current measurement
L1
S2
External fuse, maximum 2 A slow-blow
2
2
Inputs UL/cUL: Maximum 600 V L-L, above 2000 m altitude maximum 520 V
S1
3
3
L2
S2
4
4
S1
5
L3 Input range: 0 to 1 or 0 to 5 A
Frequency: 40 to 70 Hz
S2
6
6
L1
7
N
Certification class 0.5 measurement of voltage, frequency, current, power, reactive power, phase angle.
10
10
L1
11
L2
12
Safety
L3 EN 61010-1 tested at 50 Hz, 60 s.
13
13
N Each galvanic group tested to other galvanic groups and to Protective Earth, PE.
14
14
R1
16
IEC 60688
17
R2
Size 6 TE (30.48 mm)
18
21 20 19
F1
19
Feedback
COM
20
21
F2
GPM5·1
SHOR T CT BEFORE
! DISCONNECTIN G
TERMINAL 1 ... 6
Current generator L1 L2 L3 N
S1 1 s1
1
1
L1
S2
2
2
2 s2
S1 3 s1
3
3
L2
S2
4
4
4 s2
S1 5 s1
5
5
L3
S2
6
6
6 s2
Voltage generator L1 L2 L3 N
7
L1
7
7
L2
8
8
8
L3
9
9
9
N
10
10
10
Run
Voltage grid L1 L2 L3 N
11
11
L1
11
12
12
L2
12
13
L3
13
13
14
N
14
14
Relay output
18 17 16 15
15
Relay Output
R1 15 17
16
R1 R2
17
16 18
R2
18
Breaker feedback
21 20 19
F1
19
Feedback
COM
20
19
Breaker on (R1)
21
F2
20
21
Breaker off (R2)
Terminal Description
19 1 R1 feedback input
20 COM Common
21 2 R2 feedback input
RS-485/422
TIA/EIA-485
Standards
IFM5·1 ANSI/TIA/EIA-422-B
1 33
Baud rate 4.8 to 921.6 kbit/s
Stop bits 1 or 2
CAN 1 CAN 2
2 RS-485/422
or Flow control None
7 39
1 DP Master interface Biasing On or off
44 43 42 41 40 39
12 11 10 9 8 7
DP Master
Max. slaves 4
Power
14
50 49 48 47 46 45
*Note: CAN and UART via RS-485/422 are not functional in firmware variant IFM5·1 Profi.
IFM5·1
1 33
CAN-GND CAN-GND
38 37 36 35 34 33
6 5 4 3 2 1
1 33
CAN-H CAN-H
CAN 1** 2 CAN 2 34
3 35
CAN-L CAN-L
CAN 1 CAN 2
7 39
TxD+ TxD+
8 40
RS-422 1 GND RS-422 2 GND
9 41
TxD- TxD-
RS-422 10 RS-422 42
14 13
13
12 44
RxD- RxD-
Run
15 45 13
SSI supply +
Power input 14
50 49 48 47 46 45
20 19 18 17 16 15
SSI supply -
SSI 1 SSI 2
SSI 1*** SSI 2***
Terminal Description
4 to 6 - Not used
11 - Not connected
21 to 32 - Not used
36 to 38 - Not used
43 - Not connected
The IFM5·2 can serve as a media converter module, securing galvanic isolation of networks in the wind turbine and to external
networks.
IFM5·2 offers an advanced, yet simple to use, ring-protection feature which is much faster and more reliable than normally used
network equipment in wind turbines and other industrial systems.
The technology behind this feature is the ERPS standard, which is normally used in high-end back-bone switches at professional
network operators/providers.
This means that in case of for example cable breaks, the recovery time is much faster than "‘standard ring-switches".
The IFM5·2 has full support for Virtual LAN configuration (VLAN) in accordance with IEEE 802.1Q and is fully configurable from the
application running on the processor module (PCM5·x).
It furthermore supports Ethernet over EtherCAT (EoE), ensuring full distributed integration of the modules, allowing Ethernet to be
available at any position in the wind turbine without additional fibre connections.
Error
Run
Port 4
Activity
Link /
Link /
Activity
Port 2
Link /
Activity
Port 1
IFM5·2
Error
Run
Activity
Link /
Link /
Activity
Terminal Description
1 Port 1 1 x Ethernet port (electrical): 100Base-TX, 8P8C (“RJ45”), shielded Cat5, >0.76 µm gold plating
2 Port 2 1 x Ethernet port (electrical): 100Base-TX, 8P8C (“RJ45”), shielded Cat5, >0.76 µm gold plating
3 Port 3 1 x Ethernet port (electrical): 100Base-TX, 8P8C (“RJ45”), shielded Cat5, >0.76 µm gold plating
4 Port 4 1 x Ethernet port (optical): 100Base-FX, SC connectors, multimode fibre 62.5μm, OM1
Application development
Application Development
Software AWC 500 C programming AWC 500 CODESYS and web visualisation
Programming
Eclipse-based IDE
CAN layer 2
CANopen master/slave
Serial communication
External communication
Modbus
• TCP/IP Yes
• RTU
This product contains open source software licensed under, for example, the GNU General Public License (GNU GPL) and GNU
Lesser General Public License (GNU LGPL). The source code for this software can be obtained by contacting DEIF at
support@deif.com. DEIF reserves the right to charge for the cost of the service.
8.1.2 Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF does not
take responsibility for the accuracy of translations, and translations might not be updated at the same time as the English document.
If there is a discrepancy, the English version prevails.