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Structural Health Monitoring
Structural Health Monitoring
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Experimental and theoretical analysis in impedance-based structural health monitoring with varying
temperature
Naserodin Sepehry, Mahnaz Shamshirsaz and Ali Bastani
Structural Health Monitoring 2011 10: 573 originally published online 21 December 2010
DOI: 10.1177/1475921710388338
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Article
Structural Health Monitoring
10(6) 573–585
Abstract
In the recent years, the piezoelectric wafer active sensors (PWASs) are increasing as a measurement tool in structural
health monitoring techniques. In impedance-based structural health monitoring (ISHM) method, the electrical impedance
of a PWAS bonded to the structure is measured and served as a defect detection index of the structure. The principle of
this method is based on the electromechanical coupling effect of PWAS materials. As any change in the structure will lead
to a change in mechanical impedance of structure, the electrical impedance of PWAS could sense this change by the
electromechanical coupling effect of PWAS. Since the physical and mechanical properties of PWAS materials are
temperature-dependent, so the electrical impedance of PWAS will change with varying temperature. Consequently,
the changes in environmental or service temperatures could be detected in ISHM method as a defect. In this article, in
order to consider the temperature dependency of PWAS material properties, a temperature-dependent model is
developed for a PWAS bonded to an Euler Bernoulli cantilever beam. An aluminum (alloy 2024) beam was examined
experimentally by ISHM method in order to validate the proposed model. The comparison of theoretical and experi-
mental results demonstrates a good improvement in ISHM modeling where temperature variation is present.
Keywords
structural health monitoring, PWAS, Euler Bernoulli beam, temperature-dependent model
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574 Structural Health Monitoring 10(6)
of the impedance approach compared to other struc- actuator dynamic model attached to structure as beam
tural health monitoring techniques are as follows:11 or plate in which the effect of PWAS has been implied
by the insertion of a coupled moment and force on
. The technique is not based on any model, and thus, structure (step 2). Finally, to integrate steps 1 and 2,
can be easily applied to complex structures; an effective structural stiffness has been calculated by
. The technique uses small nonintrusive actuators to step 2, which one is replaced to the extended related
monitor inaccessible locations; equations of step 1. Also, a comparison between exper-
. The sensor (PWAS) exhibits excellent features under imental and theoretical natural frequencies has been
normal working conditions, has a large range of lin- demonstrated.1
earity, fast response, lightweight, high conversion In this study, Euler–Bernoulli equations were used to
efficiency, and long-term stability; model a cantilever beam with temperature-variation
. The technique, because of high frequency, is very effects. The strain and kinetic energies of both the
sensitive to local minor changes; beam and PWAS considered as actuator has been cal-
. The measured data can be easily interpreted; culated based on a dynamic model of whole system in
. The technique can be implemented for on-line health which the mass and stiffness matrices of beam and
monitoring; and PWAS are integrated. The numerical results of dynamic
. The continuous monitoring provides a better assess- model have been calculated using Rayleigh–Ritz
ment of the current status of the structure, which can method. Then, the related equations of PWAS consid-
eliminate scheduled base inspections. ered as sensor have been implemented to obtain output
electrical impedance of PWAS. In these equations, the
As PWAS material properties are dependent on material property changes of both the beam and PWAS
temperature, any changes in environmental tempera- are considered with temperature variation. An evalua-
ture can have an effect on impedance measurement. tion board AD5933 is used in experimental setup to
Several studies are reported about the temperature var- measure the PWAS electrical impedance similar to the
iation effects on the impedance measurement.12–14 Park setup materials used in studies.19,20,21 An aluminum
et al.12 show that temperature would lead to a horizon- (alloy 2024) cantilever beam is selected as a test speci-
tal shift and magnitude change of the impedance peak. men on which the PWAS patch (PSI-5H4E) has been
Also, he proposed a method based on root mean square attached by a high-strength adhesive.
deviations (RMSDs) to compensate temperature effect.
Bhalla et al.13 also investigated the influence of the
structure–actuator interactions and temperature effect Theoretical model
on the impedance measurement. He developed a theo-
retical model for a spring–mass–damper (SMD) system
Beam model
when temperature was varied. Koo et al.14 shows The cantilever beam with attached PWAS is shown in
that temperature variation could shift the electrical Figure 1. Using Euler–Bernoulli theory, the kinetic and
impedance of PWAS vertically and horizontally. Also, strain energies of beam will be determined as follows.
in order to minimize the effect of the temperature Considering u, v, and w as cantilever beam displace-
variation on the impedance measurements, a cross- ments in x, y, and z, directions, respectively:
correlation coefficient (CC) after an effective frequency
shift (EFS) was applied. Few works were performed to uðx, tÞ ¼ zw0 ðx, tÞ, vðx, tÞ ¼ 0, wðx, tÞ ¼ wðx, tÞ
model the coupling effect of PWAS and base structure ð2Þ
in ISHM.1,8,15–18 The previously proposed theoretical
models for PWAS and structure have been developed
without considering the temperature-variation effect.
Bhalla and Soh15 calculated the mechanical impedances
of a 2D structure and PWAS, then using these mechan- Lp
ical impedances to obtain PWAS electrical impedance x2 hp
by Equation (1). Peairs et al. modeled an equivalent x1
electrical circuit to model PWAS sensor and used this
h
model to calculated PWAS output electrical imped-
b
ance. He considered PWAS as an actuator by insertion L
of a coupled moment in Timoshenko beam-related
equations.16 Giurgiutiu presented a dynamic model
for PWAS sensor as beam or plate without considering
the base structure (step 1), then he developed a PWAS Figure 1. Schematic of cantilever beam with attached PWAS.
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Sepehry et al. 575
xx ¼ zw00 ðx, tÞ, xy ¼ yy ¼ zz ¼ yz ¼ xz ¼ 0 ð5Þ 1 ¼ c1 dE3 ð10 aÞ
D3 ¼ d1 þ eE3 ð10 bÞ
For the strain energy (b ) due to the generated
strains, we have: where
Z
1 1
b ¼ xx xx dV ð6Þ c¼ ð11Þ
2 V E
Z S11
1 L
b ¼ EIw00 ðx, tÞ2 dx ð7Þ d31
2 0 d¼ E
ð12Þ
S11
where V is the volume of beam; xx the stress; E the 2
Young’s modulus with temperature dependency; and d31
e¼ T33 E
ð13Þ
I the second moment of area. S11
Piezoelectric actuator model The kinetic energy (Tp ) and strain energy (p ) of
PWAS assumed as a beam shape can be obtained by:
The electromechanical coupling effect of PWAS is
introduced by: Z x2
1
Tp ¼ p Ap w_ 2 ðx, tÞdx ð14Þ
E T 2 x1
¼S þd E ð8Þ
D ¼ d þ "T E Z
1
p ¼ ð1 1 D3 E3 ÞdVp ð15Þ
2 Vp
where and are mechanical strain and stress, E and D
E
the electrical field and electrical displacement. Also, S
where p , Ap , and Vp are the density, area, and volume
is the mechanical compliance of the material measured
of PWAS, respectively; x1 the distance of PWAS first
at zero electric field and varies with temperature, "T the
edge from origin (Figure 1); and x2 the distance of
dielectric permittivity measured at zero mechanical
T PWAS end edge from origin (Figure 1).
stress and varies with temperature, d and d the
Using (10), (15) can be rewritten as:
direct and converse piezoelectric effect matrices and
varies with temperature. Consider a piezoelectric Z Z Zh
1 x2 bp 2þhp 2
wafer of length Lp , width bp , and thickness hp , under- p ¼ c1 2d1 E3 eE23 dxdydz
2 x1 0 h2
going piezoelectric expansion induced by the thickness
polarization electric field, E3 (Figure 2). ð16Þ
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576 Structural Health Monitoring 10(6)
where 1 is the PWAS strain, replacing 1 ¼ zw00 ðx, tÞ function (qi ðtÞ), Lagrange equation can be applied as
in (16), we have follows to solve the modal functions. Lagrange’s equa-
Z tions without external load are:
x2
1
p ¼ ðI1 w00 ðx, tÞ2 I2 E3 w0 ðx, tÞ I3 E23 Þdx ð17Þ
2 x1 d @T @
þ ¼0 ð26Þ
dt @_ri @ri
With
where ri are variables of the strain and kinetic energies.
h 3 2þhp Considering ri ¼ qi , results to:
z
I1 ¼ cbp ð18Þ
3 h n Z
2 X x2
p Ap ’i ðxÞ’j ðxÞdxq€j ðtÞ
h
2 2þhp j¼1 x1
I2 ¼ dbp z ð19Þ
n Z
h
2 X L
þ A’i ðxÞ’j ðxÞdxq€j ðtÞ
I3 ¼ ebp hp ð20Þ j¼1 0
n Z
X L
þ EI’00i ðxÞ’00j ðxÞdxqj ðtÞ
j¼1 0
n Z
X x2
Coupling of beam and piezoelectric actuator models þ I1 ’00i ðxÞ’00j ðxÞdxqj ðtÞ
The kinetic energy (T) and the strain energy () of j¼1 x1
Z x2
PWAS and beam are:
þ I1 ’0i ðxÞdxE3 ¼ 0 ð27Þ
x1
T ¼ Tp þ Tb ð21Þ
So, (27) can be rewritten as follows:
¼ p þ b ð22Þ
Mq€ðtÞ þ KqðtÞ ¼ NE3 ð28Þ
For system discretization, Rayleigh–Ritz method
has been applied: where M and K are the mass and stiffness matrices of
system and N the moment vector created by PWAS
X
n
actuator. For M and K, we have:
wðx, tÞ ¼ ’i ðxÞqi ðtÞ ð23Þ
i¼1
M ¼ Mb þ Mp ð29Þ
where ’i ðxÞ is i’s modal shape which must satisfy
boundary condition and qi ðtÞ is i’s modal function. K ¼ Kb þ Kp ð30Þ
Using (21), (22), and (23), we have:
Z where Mb is the mass matrix of beam; Mp the mass
n X
X n
1 x2
matrix of PWAS; Kb the stiffness matrix of beam; and
T¼ p Ap ’i ðxÞ’j ðxÞdxq_ i ðtÞq_ j ðtÞ
i¼1 j¼1
2 x1 Kp the stiffness matrix of PWAS, and are given by:
X
n X
n Z L
1 Z L
þ A’i ðxÞ’j ðxÞdxq_ i ðtÞq_ j ðtÞ ð24Þ
2 0 Mb ¼ A’i ðxÞ’j ðxÞdx ð31Þ
i¼1 j¼1
0
X
n X
n Z L Z x2
1
¼ EI’00i ðxÞ’00j ðxÞdxqi ðtÞqj ðtÞ Mp ¼ p Ap ’i ðxÞ’j ðxÞdx ð32Þ
i¼1 j¼1
2 0 x1
X X Z x2
n n
1 Z L
þ I1 ’00i ðxÞ’00j ðxÞdxqi ðtÞqj ðtÞ
2 x1 Kb ¼ EI’00i ðxÞ’00j ðxÞdx ð33Þ
i¼1 j¼1 0
Xn Z
1 x2 Z
þ I2 ’0i ðxÞdxqi ðtÞE3 þ I3 Lp E23 Þ ð25Þ x2
i¼1
2 x1 Kp ¼ I1 ’00i ðxÞ’00j ðxÞdx ð34Þ
x1
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Sepehry et al. 577
qðtÞ and ’ðxÞ are the function and shape modal vectors And also, modal function vector can be calculated as
and are defined as follows: follows:
1
qðtÞ ¼ ½ q1 ðtÞ q2 ðtÞ . . . qn1 ðtÞ qn ðtÞ T ð36Þ q0 ¼ T M !2 þ C i! þ K N V0 ð46Þ
MTg€ðtÞ þ KTgðtÞ ¼ NE3 ð38Þ Integration of D3 over the electrodes area Ap , yields
the total charge QðtÞ:
Pre-multiplying (38) by TT , we have: Z
QðtÞ ¼ D3 dAp ð47Þ
TT MTg€ðtÞ þ TT KTgðtÞ ¼ TT NE3 ð39Þ Ap
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578 Structural Health Monitoring 10(6)
Figure 3. (a) Evaluation board with chip AD5933 and (b) Analog Device Inc. block diagram of AD5933 chip.22
Downloaded from shm.sagepub.com at National Dong Hwa University on March 28, 2014
Sepehry et al. 579
demonstrates an evaluation board AD5933 and its beam. The theoretical analysis indicates that these fre-
block diagram, respectively. quencies should be almost identical with the basic beam
In order to validate the effectiveness of the pro- natural frequencies, as predicted by vibration analysis.
posed method, the experimental test was carried out Tables 1 and 2 show aluminum beam and PWAS con-
on a cantilever aluminum beam. The simple beam of stants, respectively, at 25 Q.
dimensions 340 20 3 mm3 made up of 2024 alumi- The theoretical and experimental results related to
num alloy (Figure 4) has been used as a test specimen. the first five natural frequencies for 25 Q are given in
The PWAS patch reference is PSI-5H4E with Table 3. These theoretical results have been calculated
20 20 0.267 mm3 size. A frequency range of by beam vibration theory A with PWAS integrated into
16.5–33 kHz was applied for the PWAS’s self-sensing the beam B without PWAS. Table 3 gives the differ-
actuation. In order to minimize the incoherent noise ences between theoretical and experimental results (see
components, the signals were acquired with some %, related error percentages) are inferiors while
repeated measurements and then averaged for applying theory based on integration of PWAS (case
different tests. A). As it was mentioned in ‘Introduction’ section,
Giurgiutiu proposed a vibration theory for a free–free
single thickness narrow beam assuming PWAS as an
Numerical solution actuator and replacing it by a couple of moments and
forces. He reported that his proposed theory was able
Ambient temperature to predict the first four natural frequencies of single
The analytical model was used to perform several thickness beams.1 The natural frequencies obtained by
numerical simulations that directly predicts the theoretical model in this article are in almost close
PWAS impedance during structural identification. agreement with experimental results; the error percent-
The numerical simulation is based on the structural age under 4% has been obtained similar to theoretical
vibration analysis theory presented in the ‘Theoretical results obtained by Giurgiutiu method. Figure 5 shows
model’ section. The numerical results have been calcu- the numerical and experimental results for real part of
lated for the flexural frequencies and mode shape of PWAS electrical impedance, respectively.
These results shown in Figure 5 indicate that the
predicted and measured results are in close agreement,
within the tolerance normally allowed in experimental
modal analysis. It was found that for the first two
modes of beam and the last three modes, the predicted
and measured frequency values are almost superposed.
Varying temperature
Temperature effects on the impedance signature of the
PWAS sensor were investigated. The temperature
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580 Structural Health Monitoring 10(6)
Table 3. Natural frequencies of system obtained by experimental test and theoretical models
90
Experimental
Theoretical
80
70
Real part impedance (W)
60
50
40
30
20
10
0
1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4
Frequency (Hz) x104
Figure 5. Theoretical and experimental results of real impedance of PWAS for cantilever beam (25 C).
variation in the range 25–50 Q has been generated by a axis can be calculated, which is given in Table 6; a 40
heater placed under the structure. Because of the small and 110 Hz horizontal shift obtained by theoretical
geometry of beam, only one temperature sensor is used results comparing to a 60 and 80 Hz horizontal shift
and installed near PWAS. Figure 6 shows the measured given by experimental results for 40 Q and 50 Q,
impedance data on the intact structure. This figure respectively.
shows a left shift in horizontal axis and decreases of
amplitude of real of PWAS with increase of tempera-
Discussion
ture. For comparison of theoretical method and exper-
imental results, the constants of aluminum and PWAS The theoretical model, based on coupling of PWAS
varying with temperature are set according to Refs.23–25 and structure for in situ structural health monitoring
(Tables 4 and 5). Figure 7 shows theoretical and exper- using energy method has been proposed and applied
imental results for temperatures 25 Q, 40 Q, and 50 Q. for a beam. In contrast to the theoretical models pro-
These results show a good agreement between the the- posed in the literature related to ISHM, in the present
oretical and experimental results. Similar to experimen- developed model, there is no need to decompose the
tal data, theoretical results show a left shift and whole system in order to consider the mechanical
decreases of amplitude of real of PWAS with tempera- effect of PWAS as an actuator on structure by intro-
ture increase. Using CC method, a shift in horizontal ducing coupled moment and force and vice versa; the
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Sepehry et al. 581
90
25°C
27°C
29°C
32°C
80 36°C
38°C
40°C
43°C
70 48°C
50°C
50
40
30
20
10
0
1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2
Frequency (Hz) x104
Figure 6. PWAS real part impedance obtained by experimental tests for different temperatures (25–50 C).
Note: Combination of PWAS/structure effect.
dynamical response effect of structure on PWAS as a conditions. This further leads to reduce the costs and
sensor. Also, this theoretical continuous model based time of experimental tests in practice.
on energy method present the flexibility to be applied to In order to interpret the results related to varying
any classical mechanical structures including beams, temperature shown in Figure 7, the effect of structural
plates, membranes, cylinders, etc. Despite the previous and PWAS constants has been investigated separately
models, this extended theoretical model with integra- and presented here. Figure 8 shows only the effect of
tion of temperature-dependent mechanical and elec- PWAS constant changes with varying temperature
tro-mechanical properties of PWAS and aluminum obtained by simulation. These results allow concluding
could be used to predict the ISHM system response that the effect of this one remains very low on real part
with different structural shapes and environmental of beam structure impedance by the manifestation of a
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582 Structural Health Monitoring 10(6)
90
Experimental (25°C)
Experimental (40°C)
80 Experimental (50°C)
Theoretical (25°C)
Theoretical (40°C)
Theoretical (50°C)
70
60
Real part impedance (W)
50
40
30
20
10
0
1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4
Frequency (Hz) x104
Figure 7. PWAS real part impedance obtained by theoretical analysis and experimental tests for different temperatures (25 C,
40 C, and 50 C).
Table 6. Value of frequency shift obtained by theoretical and resonant peaks of the electric impedance. The vertical
experimental results shift of the impedance baseline is observed, in part due
to a change in the capacitance of the piezoelectric
Theoretical (Hz) Experimental (Hz)
sensor.’
40 Q 40 60 Finally, it can be concluded that the decrease in
50 Q 110 80 impedance amplitude observed by experimental tests
is principally due to the PWAS constant changes
during temperature increase, while the horizontal shift
decrease in amplitude with the absence of the horizon- of frequency to the left is totally because of aluminum
tal shift in each resonance frequency and an insignifi- constant changes with temperature increase.
cant vertical shift of impedance. It would be mentioned
that by increasing the temperature, this vertical shift
Conclusion
move toward bottom. These results are similar to the
experimental results (combination of PWAS/structure The main purpose of this study was to investigate the
effect) given in Refs.12,26 worked on a beam. In which, influence of variation of PWAS and structure constants
an amplitude decreases, a horizontal shift and without with temperature on structural response in ISHM. The
any significant vertical shift in each resonance frequen- theoretical model, based on coupling of PWAS and
cies was reported while for the complex structures, it structure for in situ structural health monitoring using
was reported as a significant vertical shift in Refs.12,14 energy method has been proposed and applied for a
Figure 9 shows the simulation results related to the beam. The temperature effect in this model is intro-
effect of aluminum constant changes with temperature. duced by considering the material property temperature
This figure shows that structure constant varying tem- dependency of both aluminum beam and PWAS. In
perature results to a left horizontal shift and a decrease support of this model, experiments were conducted on
in amplitude in each resonance frequencies, no vertical an aluminum beam (alloy 2024) with integrated PWAS.
shift for impedance has been observed. It was shown that the measured electrical impedance of
Also, the simulation results obtained for PWAS/ PWAS as a sensor around the structural natural fre-
structure constant varying temperature are in agree- quencies was almost in agreement with those calculated
ment with those presented in Ref.27, which were con- by the proposed model. The experiments depict that the
cluded by experimental tests: ‘The variations in proposed model could correctly identify structural nat-
structural impedance will shift horizontally the ural frequencies in the 16.5–33 kHz range. Upon the
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Sepehry et al. 583
40
Theoretical (25°C)
Theoretical (40°C)
Theoretical (50°C)
35
30
Real part impedance (W)
25
20
15
10
0
1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4
Frequency (Hz) x104
Figure 8. Effect of PWAS constant change with temperature on real part impedance of PWAS.
40
Theoretical (25°C)
Theoretical (40°C)
Theoretical (50°C)
35
30
Real part impedance (W)
25
20
15
10
0
1.6 1.8 2 2.2 2.4 2.6 2.8 3 3.2 3.4
Frequency (Hz) x104
Figure 9. Effect of aluminum constant change with temperature on real part impedance of PWAS.
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584 Structural Health Monitoring 10(6)
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