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X - Circuit Analysis of Active Mode Parasitic Oscillations in IGBT Modules
X - Circuit Analysis of Active Mode Parasitic Oscillations in IGBT Modules
in IGBT modules
P.R. Palmer and J.C. Joyce
Abstract: The susceptibility of multi-chip IGBTs to differential oscillations between chips has been
noted experimentally. The authors present a theoretical analysis of such oscillations during the
transient active operation at turn off and turn on. They take into account the stored charge within
the IGBT, the nonlinear transconductance and capacitances and the basic stray inductance
elements found within an IGBT module or capsule. Two small-signal analyses are given. The first
of these is based on the characteristic equation and exploits symmetry withn the module, if
appropriate. The second extends the analysis to asymmetrical designs. It is concluded that the
methods are complementary and aid understanding of the operation of such devices. Both will also
be of use in the design of future devices, especially in malung the choice of the gate resistance.
The IGBT has become the power semiconductor device of The analysis of Kassakian and Lau [I] is extended to take
choice in modern medium-power converter circuits. It into account the strongly nonlinear behaviour of the IGBT
shares a number of features with the MOSFET, particularly and its stored charge. The analysis is also enhanced by the
a high input impedance and controllable switching proper- use of Bode and Nyquist plots of the behaviour.
ties. High voltage, high current IGBT modules are
constructed from a number of parallel connected IGBT 2. I The small-signal IGBT model
chips mounted in an array within the case. The ‘active’ (saturated) region of operation of an IGBT can
The stability of the parallel operation of MOSFETs was be successfully modelled for our purpose by adapting the
analysed by Kassakian and Lau [l]. They showed that basic small-signal MOSFET model: within the chip, an
differential oscillations between the chips may occur and additional parallel output capacitance CO is required, as
that gate sharing resistors were essential to suppress such shown in Fig. 1. CO accounts for the charge stored in the
behaviour. Since the terminal characteristics of the IGBT wide n base region of the elementary pnp transistor [&9].
are broadly similar to those of the MOSFET, gate sharing Clearly its value varies from zero at zero collector current to
resistors are adopted in IGBT modules, where clups are a very large value at hgh currents.
connected in parallel [2].
The susceptibility of paralleled IGBTs to such oscillations
C
has been noted experimentally [3] (see [4] for the IEGT.) ‘GC Q
However, the theoretical analysis for the IGBT is more
involved than that for the MOSFET due to the presence of
stored charge within the IGBT and the typical size and
scaling of the chips employed in IGBT modules. The use of
individual gate resistors for each chip degrades the current
sharing between the chips during the turn off transients [SI.
Therefore it is essential to reduce the resistor values to those E
whch are sufficient rather than employing excessive
stabilisation at the cost of the current sharing properties Fig. 1 Small-signal equivalent circuit of u single IGBT
and switching speed. Identifying other features of the
module design which influence the stability is also necessary. As CO appears in parallel with CCE, for convenience it is
In this paper, we present a detailed analysis of the incorporated into a current-dependent CcEin the remainder
stability of the IGBT module, noting regions of interest in of this paper. A further difference between the case of the
the active operation of the IGBT. IGBT chips in modules and MOSFETs is the presence of
the auxiliary ‘Kelvin’ emitter contact in IGBT modules, for
the gate circuit return [5].However each chip on1 has one
Y
Kelvin contact, and IGBT chips are around 1 cm , so some
emitter impedance will inevitably appear.
0IEE, 2003
IEE Proceedings online no. 20030336 2.2 Circuit analysis
doi: 10.1049/ip-~ds:20030336 Following the approach of Kassakain and Lau [l], for a
Paper first received 15th February and in revised form 17th July 2002 symmetrically arranged pair of chips, with differential
The authors are with the Department of Engineering, University of Cambridge, we can the circuit the
Trumpington Street, Cambridge CB2 IPZ. UK stray inductances, see the Appendix. Hence we find the
IEE Proc.-Cirarirs Devices Sjsr., Vol. 150. No. 2, April 2003 85
minimum RG required for stability for a given set of device module passing a known DC current. RE,was estimated to
and parasitic impedance parameters. This is straightforward be 0.2mQ.
to acheve with a mathematical package such as MATH- The inductance Lc, representing the differential collector
CAD [lo]. inductance and the differential emitter impedance not
Then we investigate how this minimum value of &. coupled into the gate loop, was found from the experi-
changes as the parameters change. Some of the IGBT’s mental switching transients using V= Ldlldt, making LC
electrical characteristics, particularly CG, and CCE, are approxiniately 20nH. LG was estimated at lOnH from
heavily dependent on the collector voltage; meanwhile, g, consideration of the length of the wires and the inductance
and ‘CCE’are dependent on collector current. So it is of the emitter Kelvin connection not included within the
necessary to find the minimum value of & over the whole high current circuit. LE was estimated to be 2nH from
range of conditions to assure stability of a given design. The consideration of the bond wire layout.
impact of design changes can also be investigated.
The analysis in the Appendix does not, however, reveal 3.2 Device parameters
the nature of a stable system. To deduce how the module or The parameters gm and Ro are easily found from data sheet
chip design may be improved, it is necessary to investigate or curve tracer measurements. For the 1800V chip used, g,
the IGBT circuit model further. PSPICE [ll] provides a is approximately 80 S at rated current (75 A), falling to I O S
convenient method for doing this, avoiding the complexity at 10A. Ro can be determined from the slope of the IC
of analysing the circuit to find its characteristic equation. against VCE graph at a particular gate voltage. At rated
The susceptibility to oscillation of the system is revealed current and moderate collector voltages, Ro is estimated to
by opening the equivalent circuit of the IGBT and stray be approximately 100Q a low value due to the integral
inductances at the ideal gate as shown in Fig. 2. Sweeping bipolar action. Ro takes on a significantly higher value
the frequency response of the circuit, with a fixed set of c h p below a VCE of approximately 1OOV.
and module parasitic elements, whilst varying & will The terminal capacitances of a module are usually given
produce a family of Bode response curves (loop gain and on manufacturers’ data sheets as functions of collector-
phase against frequency). From these, or from the respective emitter voltage, and the chip capacitances, Fig. 1, can be
Nyquist plots, it is possible to estimate the minimum RG deduced from them. However, these are quoted at zero gate
required for stability. Clearly, analysing the circuit of Fig. 2 voltage (zero collector current), for a single test frequency
in PSPICE gives the same minimum value of RG as (usually I MHz). The data supplied are not sufficient for the
calculated with MATHCAD, for the same parameter purpose here: at turn-off, the capacitances CcEand CGCare
values in the circuits. However, the gain and phase margins much larger due to the charge stored in the wide drift region
of the circuit can be determined if RG is such that the circuit of the device during the conduction period.
is stable and the expected frequency of oscillation can be The device simulator ATLAS [12] may be used to
estimated if it is not stable. Thus, (for example) parallel determint: the device capacitances [8]. Here we perform a
devices can be examined with a degree of asymmetry in full transient simulation. Two D C voltage sources (gate and
their connections. collector) bias the device to the operating point of interest,
and then a small AC source is applied in series with the gate
or collector. By examining the resulting current in the AC
1 G (transconductance)
,O*,,+J (-1 source, the capacitance at that terminal can be deduced.
The collector test circuit is shown in Fig. 3. This
approach yields Cos, under high current conditions as
desired, although some care is needed with this test to avoid
the effects of &. Consideration of IG and ZE separately
+ I
collector
enables CGc and C,, to be distinguished. Testing at the
gate yields CIS,. The third device capacitance CGEcan then
be deduced from these measurements. As expected from
manufacturers’ data sheets, at zero gate voltage (IC = 0),
CGE is practically constant over the range of collector
voltages, Fig. 4a; CCEand C, are of similar magnitude to
each other and heavily voltage-dependent due to the
L, extension of the depletion layer as VCE increases. The value
20 n H
of the ratio CGC:CCE is approximately constant at around
I
0.75.
A different picture emerges at around the rated current of
(RGATE) the chip (75 A), Fig. 46. All three capacitances are voltage-
dependent, and much larger. CGC is seen to have risen to
-
other variables, but mapping the whole spread of possible
circumstances is clearly impractical. Here, we choose the
known point of interest, taken from the experiment above,
%
-: and investigate the behaviour around that point.
10’0 CGC
Values used for an initial calculation were & = 2 mR;
~~
. . , . . . . .
Fig. 5 D@rential collector current oscillations seen experimentully, during turn oj’at a nominal module current of 40 A and reduced voltage
Standard 150A, 1600V module
3
C:
@
2
0
0 200 400 600
CGC,PF
Fig. 6 Nyquist diugram showing the +I Nyquist point for the
baseline conditions Fig. 9 Minitnuin value of RG requiredfor dlfferent values of CcE
RG varied over a small range (PSPICE) with varying C,,
-180
a
2
c
Q
-360 *
m
$ 4
-540 2
1 10 100
frequency, MHz
c:2
2
lo i I
i
I
0
10 100 1000
",e, "
Fig. 8 Minimum RGvarying with voltage at 75 A collector current I
i
the Nyquist and Bode plots produced imply that there is
insufficient phase shift for instability to occur. This
anomalous situation can be seen in Fig. 13 for the
1 1
Re2 0.2 m n asymmetrical case presented, where a value of 1.6R allows
Rg, "' oscillation, but 0.8R appears not to. As the second IGBT
(RGATE)
5 nH kH (RGATE) chip is in the feedback circuit for the IGBT being studied, it
does not necessarily settle into differential oscillations in the
R92 AC frequency sweep simulation. In reality it will oscillate
(confirmed by transient analysis). Thus values of RG lower
Fig. 12 Asymmetrical pair modelled in PSPICE (emitter induc- than that for marginal stability are not reliable. The value
tances of 2nH and 5nH) for marginal stability, obtained for Fig. 13, from the
PSPICE Nyquist plot is 3.52 R. The same value is obtained
if the loop around the second IGBT is investigated rather
than that around the first.
With two IGBT chips in circuit, there is no longer a Used in combination, the analyses demonstrated above
simple single oscillator. The Bode plot of the response for allow a thorough review of a number of interesting issues
the loop indicated is given in Fig. 13. The system is within high current IGBT module design. Two approaches
marginally stable when & = 3.52 R (from the Nyquist may be taken to stabilising the differential oscillations: One
stability criterion). The same result is obtained if the side is to damp them by increasing RG; the alternative is to
with the other IGBT is investigated. redesign the module and the chips. The former is not
attractive, as a high value of RG will slow the switching and
increase the switching losses. It also decouples the chip
gates, possibly compromising the performance of advanced
gate drives [14, 151. The latter approach may be assisted by
the use of numerical modelling packages, which can solve
for various inductance effects, such as skin effect and
mutual couplings (features which may be added easily to the
analysis presented). Gutsmann et al. [I61 and Consoli et al.
[I71 obtained the parasitic values for a module, but did not
perform any stability analysis.
It is clear from the frequency response plots that
relocating the second pole pair after the zero pair would
create an unconditionally stable module. This can be
achieved by adding additional inductance to each gate lead,
as suggested earlier [I, 181. Other steps could also be
suggested [19, 201 and analysed thoroughly using the
methods presented here. Collector inductance (which
includes emitter inductance outside of the gate loop) also
appears to be beneficial for stability. However, increased
inductance in the module is usually unattractive, as it leads
to a higher overshoot voltage at turn off, and increased
switchng losses.
While the results described here are typical of plastic
1 10 100 module IGBTs, capsule IGBTs are becoming available for
frequency, MHz
high power applications [20]. The experiences of the device
Fig. 13 Bode plots for the asymmetrical circuit shown in Fig. 12 manufacturers indicate that these require low values of RG.
jor values of Rc;of 0.1, 0.8, 1.6, 3.51, 6.452 (PSPICE) They also observe oscillations during the tail time [20]; these
References
9 Appendix
KASSAKIAN, J.G., and LAU, D.: ‘An analysis and experimental
verification of parasitic oscillations in paralleled,power MOSFETs’,
IEEE Tram Electron Devices, 1984, 31, (7), pp. 959-963 We consider the symmetrical case. Thus, we can draw the
KORN, S.R.: ‘Parallel oepration of the insulated gate transistor in model shown in Fig. 14 for a pair of IGBTs in parallel,
switching operatuions’. Proceedings of Power Conversion Interna- switching a load. This is a more general case than the two
tional Conference, June 1986, pp. 218-234
PALMER, P.R., and JOYCE, J.C.: ‘Causes of parasitic current situations considered previously by Kassakian and Lau [ 11.
oscillation in IGBT modules during turn-oft. Presented at 8th The concern here is with differential current oscillations,
European Conference on Power electronics and applications, so VG, RL and Vcc in the system of Fig. 14 can be
Lausanne, Switzerland, Sept. 1999, paper 376
OGURA, T., SUGIYAMA, K., HASEGAWA, S., MArSUDA, H., dispensed with, as they will play no part in any differential
and OHASHI, H.: “High turn-off current capability of parallel oscillations; their terminals can be considered as small-
connected 4.5 kV Trench IEGTs’. Proceedings of IEEEiIEJ Interna-
tional Symposium on Power semiconductor devices, Kyoto, May signal ground. This leaves a circuit which can be split into
1998, pp. 47-50 its two halves and one half considered on its own, Fig. 15. If
LETOR, R.: ‘Static and dynamic behaviour of paralleled IGBTs’, one of these half circuits is oscillatory, the other will be too,
IEEE Trum. Ind Appl, 1992, 28, (2), pp. 395-402
HEFNER, A., and BLACKBURN, D.L.: ‘An analytical model for with the two oscillations being in antiphase. The resulting
the steady state and transient characteristics of the power insulated- circuit analysis is straightforward.
Fig. 14 Two IGBTs in parallel, with parasitic components and resistive load