Aquaciat Caleo Technical Manual

NA 09.
159 E
10 - 2014
AQUACIAT CALEO
Instruction manual
CONTENTS PAGE
1 INTRODUCTION 3
2 TRANSPORTING THE UNIT 3
3 RECEIPT OF GOODS 3
3.1 Check on delivery 3
3.2 Identifying the equipment 3
4 SAFETY INSTRUCTIONS 3
5 DECLARATION OF CONFORMITY 4
6 WARRANTY 4
7 UNIT LOCATION 4
8 HANDLING AND POSITIONING 4

8.1 Close-up view of anchorage point for handling the unit 5
8.2 Type of shackle recommended for handling the unit 5
9 INSTALLATION 5
9.1 Installation of the unit 5
9.1.1 Anti-vibration mounts (Supplied as standard) 6
9.1.2 Ground mounting of base frame 6
9.2 Installing the control terminal 6
9.2.1 Specifications: 6
9.2.2 Installation 6
10 MAIN COMPONENTS OF THE REFRIGERATING CIRCUIT 7
11 HYDRAULIC CONNECTIONS 7
11.1 Pipe connections 8
11.2 Installing the filter 8
11.3 Installing the flexible connectors 8
11.4 Safety valve 8
11.5 Transmission of noise 8
11.5.1 Structure-borne noise 8
11.5.2 Location 8
11.6 Connection diagrams 9
11.6.1 Quick diagram selection table 9
11.6.2 Connection to a new system 9
11.6.3 Connection to an existing system 11
11.7 Frost protection (for the account of the fitter) 12
11.7.1 Protecting your system 12
11.7.2 Procedure 12
11.7.3 Adjusting settings P1 and P93 based on the glycol content 12
11.7.4 Effect of the glycol content on system performance 13
12 ELECTRICAL CONNECTIONS 13
12.1 Wire cross-sections and electrical specifications 13
12.2 Connections to be made before commissioning the unit 14
13 COMMISSIONING 14
13.1 Checks 14
13.2 Starting the unit 14
13.3 Bleeding the air 14
13.4 Differential water pressure switch 15
NA 09.159 E EN - 1
14 CONTROL 15
14.1 Overview 15
14.2 The terminal and its display 15
14.2.1 Display on the terminal screen 15
14-2-2 Position of the dial (No. 14) on the terminal 16
14-2-3 Accessing the settings 16
FR
14-2-4 Resetting all the settings to their factory-set values 16
14.3 Operating modes 19
14.4 Auxiliaries 19
14-4-1 Auxiliary heater P6 = 1 or 2 20 EN
14-4-2 Using a boiler as a backup 20
14.5 On/Off control inputs 21
14-5-1 Turning off or 'bypassing' your heat pump or the auxiliaries via remote control 21
14-5-2 Turning on the frost protection via remote control: P2 = 2 21 DE
14.6 Control board 22
14.7 Components 23
14-7-1 Outdoor fan 23
14-7-2 Reversing valve 23 ES
14-7-3 Circulator 23
14-7-4 Steam injection on/off valve 23
14.8 Functions 23
14.8.1 Automatic restart 23 IT
14.8.2 Short-cycle protection 23
14.8.3 Automated self-regulating control 23
14.9 Options 23
14.9.1 Swimming pool control 23
14.9.2 Domestic hot water heating 23
15 FAULTS 23
15.1 Temporary and permanent 23
15.2 Tables 24
15.3 Acknowledging faults 24
15.4 Sensor values 24
15.5 Compressor operating limits 25
16. SPECIFICATIONS 25
16.1 Hydraulic module schematic 25
16.2 Available pressure curves (pure water) 25
16.3 Technical specifications 26
17. TEST MODE 27
18. CARE AND MAINTENANCE 27

18.1 Aquaciat Caleo operating readings 27
18.2 Unit maintenance and servicing 28
18.2.1 Safety instructions 28
18.2.2 Readings and checks 28
18.2.4 Disassembling the compressor 29
19 ECODESIGN 29
20 TROUBLESHOOTING OPERATING PROBLEMS 30
EN - 2 NA 09.159 E
1 INTRODUCTION
The TDC series AQUACIAT CALEO heat pumps meet the heating needs of residential housing and the service industry.
They are air-cooled condensation units. These heat pumps provide safe and dependable heating in the operating range for which
they have been designed.
All the units are factory tested and checked. They are supplied with a full refrigerant charge.
Every unit meets standards EN 60-204 and EN 378-2 as well as the following European directives:
- Machinery 2006/42/EC - EMC 2004/108/EC - LVD 2006/95/EC - PED 97/23/EC
-> Category 2
Technicians who install, commission, operate and service the unit must possess the necessary training and certifications,
understand the instructions given in this manual and be familiar with the specific technical characteristics of the installation site.
2 SHIPMENT OF THE UNIT

During shipment, the unit must be securely strapped in place to prevent it moving and protect it from damage.
If the unit is shipped in a container, the container must be easily loadable and unloadable.
3 UNPACKING
3.1 Check on delivery
Check the unit for any damage or missing components upon delivery.
Make mention of any damaged or missing parts on the delivery slip.
IMPORTANT: you must notify the carrier of any damage and/or missing parts by registered letter within three days of the delivery
date.
Store at a maximum temperature of 50°C.
3.2 Identifying the equipment
Each unit has a data plate (A) bearing an identification number.
Check the plate on the unit to make sure you have received the right model.
Please include the identification number in all correspondence with CIAT.
4 SAFETY INSTRUCTIONS
To avoid any risk of accident during installation, commissioning and adjustments, the following equipment specificities must be
taken into account:
- Pressurised refrigerant circuits
- Presence of refrigerant
- Presence of electrical voltage
Only experienced and qualified persons may work on such equipment.
The recommendations and instructions in this manual and on each drawing provided with the unit must be followed.
In the case of units with pressure equipment or components, we recommend that you contact your professional organisation for
information on regulations that apply to operators or owners of pressure equipment or components. The specifications of this
pressure equipment or these pressure components are given on the data plates or in the regulatory documentation provided with
the product.
A fire protection device is fitted as standard on all units.
Overpressure protection
Each refrigerating circuit in each unit is protected against the risk of overpressure resulting from fire.
Safety valves
- The safety valve or valves protect the HP and LP circuits against overpressure caused by an increase in the outdoor temperature,
when the unit is off. (E.g.: external fire)
- This safety valve is not considered a safety device as defined in section 2.11 of appendix 1 of the pressure equipment directive.
Allowable pressure (PS) LP side
- The LP value (given on the name plate) corresponds to the situation with the unit switched off. This value is given according to
the pressure/temperature ratio with an outdoor temperature of 50°C, depending on the unit. These temperatures correspond to
the least favourable situation the unit could be subjected to, excluding an external fire.
The LP side pipes are sized for the maximum allowable pressure.
The LP value is linked to the relevant unit and cannot be exceeded.
IMPORTANT: Make sure the main disconnect switch in the unit's electrical panel is in the OFF position before working on the unit.
NA 09.159 E EN - 3
5 DECLARATION OF CONFORMITY
See the "Declaration of conformity" document.
Applicable standards and directives
CIAT water chillers comply with:
EUROPEAN DIRECTIVES
- PED 97/23/EC
- EMC (2004/108/EC)
- Machinery 2006/42 )
- RoHS 2011/65/EU
- Gas appliances 2009/142/EC
EC REGULATION EN
- REACH 1907/2006
HARMONISED STANDARDS
- EN 50581 (2012) and EN 378-2 (2012)
6 WARRANTY
See our general terms and conditions of sale.
7 UNIT LOCATION
These units are typically used for refrigeration and are not required to withstand earthquakes. Earthquake resistance has
therefore not been checked.
The fitter must check the following points before setting up the unit in its intended location:
- Unit designed for outdoor installation.
This unit is designed to be rain resistant, but it may be installed under a shelter with adequate ventilation on all four sides.
(Choose a sunny location whenever possible).
- Ductable unit: the room in which the unit is installed must comply with the requirements of EN 378-3 and other specifications
applicable on the installation site.
- The surface area of the ground or structure must be strong enough to bear the unit's weight.
- The unit must be perfectly level.
- There must be sufficient clearance around and above the unit to allow servicing and maintenance (see assembly drawing
provided with unit).
- Take the precautions required by regulations governing the storage and installation location to ensure adequate
stability of the unit (strong winds, earthquakes, etc.) particularly if it is to be installed on a roof. In some cases rooftop
installation may be prohibited.
- The unit must be anchored if wind speeds can exceed 120 km/h.
- The intended location must be above flood level.
- Position the unit above the average snow depth in the region where the unit is installed.
Provide a means of draining defrost water and preventing it freezing on the ground.
- Sound level:
 Our units are designed to operate quietly.
 When designing your system, you should take into consideration how and where it will be placed outdoors in order to
limit structure-borne and airborne radiated noise.
 To ensure vibrations transmitted by solid materials are reduced as much as possible, fitting anti-vibration mounts
between the unit support and frame (see the section on anti-vibration mounts) is strongly recommended, as is fitting
flexible couplings on the hydraulic pipes.
 Have an analysis carried out by an acoustical engineer.
IMPORTANT: The ambient temperature must not exceed 50°C during the unit's off cycles.
8 HANDLING AND POSITIONING

To raise the unit, attach the slings to the designated lift holes.
The coordinates of the centre of gravity and the positions of the anchorage points are given on the assembly drawing.
The unit may also be lifted and moved using a forklift truck.
If a forklift truck is used, you must take the necessary precautions to prevent the unit sliding on the forks. You must also follow the
instructions listed on the label on the unit. Failure to follow these instructions may cause the unit to fall and cause physical injury.
EN - 4 NA 09.159 E
WARNING:
- Attach the slings only to the anchorage points intended for this purpose and which are designated on the unit.
- Use slings with a suitable lifting capacity and follow the lifting instructions on the drawings provided with the unit.
- Caution: the centre of gravity is not necessarily at the middle of the unit and the forces applied to the slings are not always
identical.
- Raise and lower the unit carefully. Take care not to tilt it by more than 15° to avoid any subsequent problems with its operation.
- To avoid damaging the casing, use textile slings with shackles.
- Use a frame with an adjustable centre of gravity to spread the slings away from the top of the unit.
- Always protect the unit casing (panels, posts, front access door) from damage during handling. Only the base frame is designed
to withstand handling.
- Safety during lifting can be ensured only if all these instructions are followed.
Failure to do so may result in damage to the equipment and physical injury.
A = 1100
Models TDC 80Z TDC 100Z TDC 120Z TDC150Z

min. 2500
Empty weight (kg) 398 465 482 497

This diagram is provided
for illustrative purposes
only. Always refer to the
pictograms on the unit.
20.5 mm
lifting holes
8.1 Close-up view of anchorage point for
handling the unit
8.2 Type of shackle recommended for handling the unit

We recommend using shackles to handle the unit.
- The unit must be loaded and unloaded by an equipment handling firm using appropriate,
standardised tools and materials.
STAS forged steel bow shackle with pin
- STAS code: 130D
- Working load limit: 630 kg
9 LOCATION
9.1 Location of the unit
Clearances to be maintained
There are two reasons why it is important that the units are installed with the necessary
clearances:
● So that air discharged by the fan is not drawn in through the intake and recirculated.
● To allow sufficient room for maintenance on the unit.

Two units: A = 2 m
Three or more units: A = 3 m
For information on the dimensions, weight, anchorage points and centre of gravity, refer to the
drawings provided with the unit.
Top view
NA 09.159 E EN - 5
9.1.1 Anti-vibration mounts - Protection rating: IP 30
(Supplied as standard) - Operating temperature limits: -15°C to +50°C
Anti-vibration mounts must be installed beneath the unit for - Power supply: 12 V DC +/- 0.5 V
applications that generate extremely low vibrations. - Maximum consumption: 25 mA
The mounts must be placed at the locations illustrated below. - Class II insulation
9.2.2 Installation
- Choice of location
In most cases, the control terminal should be placed in the
room in which the atmosphere is to be controlled.
This is because the terminal also works as a room thermostat
and thus plays an active role in controlling the unit.
EN
Models A B C However, special applications (e.g. industrial, processes) may
require water temperature control. If so, the terminal may be
TDC 80Z 300 1147 50 x 100
located anywhere without affecting control (see paragraph
TDC 100Z - TDC 120Z - TDC 150Z 300 1147 50 x 120 under the table in section 14.3).
- Location in room.
9.1.2 Ground mounting of base frame
As shown in Figure 1, the terminal should be installed at a
The frame may be affixed to the ground. (Mounts with bolts not
recommended height of 1.5 m and at an accessible location
supplied by CIAT). The hardness is defined by the unit's weight
away from sources of heat (e.g. chimney, sunlight) and
and centre of gravity.
draughts (windows, doors).
- Mounting
First detach the terminal from its mounting plate, as shown in
Fig. 2.
Then attach the mounting plate to a wall using the screws and
anchor bolts or a flush-mount box (60 mm centre distance)
using the holes 1 ( Fig. 2).
To do so, loosen the screw 2 (Fig. 3) and remove the terminal
block cover 5.
Models L1 L2 L3 L4 L5
If necessary, remove the knockouts 3 provided (Fig. 3) to allow
TDC 80Z to TDC 150Z 1987 1044 316 1355 30
the connection cable to be routed through.
- Connection
9.2 Installing the control terminal
1) Attach the two wires to the terminal (Fig. 4).
At delivery, the control terminal is located inside the machine,
near the electrical box. 2) Replace the terminal block cover 5 and fasten it in place
with the screw 2 (Fig. 3).
9.2.1 Specifications:
3) Place the thermostat on its mounting plate by first inserting
the tabs 4 (Fig. 3) and then pushing down on the thermostat
until it snaps into place.
4) Connect the two wires between the thermostat and the
control board on terminal block J2 on the unit's control board
(Fig. 5).
5) Cable length < 50 m maximum
Cable cross section: AWG 16 to 28; 0.2 mm² < S < 1.5 mm²
- Settings stored in memory for two hours following a power cut

- Blue backlit digital display
- Maximum dimensions: 128 x 85 x 31 mm
- Wall mounting plate
2-wire
Terminal block cable
J2 1.5 mm2
50 m max.
1.50 m
Min. 20 cm
Control board
Fig.1 Fig.2 Fig.3 Fig.4 Fig.5
EN - 6 NA 09.159 E
10 MAIN COMPONENTS OF - The pipes and tubes should not transmit any axial or radial
forces to the exchangers or any vibrations.
REFRIGERATION CIRCUIT - The water used must be analysed and, if necessary,
treated (we recommend contacting a qualified water treatment
Compressor
specialist).
Aquaciat Caleo units use hermetically sealed scroll
The analysis will reveal whether the water is suitable for use
compressors.
with the various materials it will come into contact with and
Oil prevent the formation of electrolytic couples:
The compressor is lubricated with Copeland 3MAF (32 cSt) ● 99.9% copper tubes brazed with copper and silver
polyol ester (POE) oil on units charged with R407C refrigerant.
● Threaded bronze couplings or flat steel flanges, depending
If 3MAF oil is unavailable, ICI Emkarate RL 32 CF oil or Mobil
on the unit model
EAL Arctic 22 CC oil may be used top up the compressor.
● Plate heat exchangers and connections made of AISI 316/
Refrigerant
DIN 1.4401 stainless steel brazed with copper and silver
Aquaciat Caleo units use R407C refrigerant.
- The water circuit should have the least possible number of
Global Warming Potential of R407C = 1520 GWP, in elbows and horizontal sections at different levels.
compliance with standard EN 378-1
- Install shut-off valves near the water inlets and outlets in
Exchangers order to be able to isolate the exchangers.
The condensers are single-circuit brazed-plate heat - Install manual or automatic bleeder valves at circuit high
exchangers. point(s).
They are heat-insulated with 10 mm thick polyurethane foam. - The manual or automatic bleed valves fitted on the machine
The coolant must be filtered and the inside of the condenser are not intended to be used to bleed air from the rest of the
inspected. water circuit.
Repairs or changes of any kind to the plate heat exchangers - A static pressure of 1 bar must be maintained at all times
is prohibited. Only replacement of the heat exchanger by (machine and pump off or on) on the pump intake.
another original heat exchanger and by a qualified technician - Install drain connections at all circuit low point(s).
is authorised. If the heat exchanger is replaced, this must be
- Insulate the pipes and tubes (after performing leak tests) in
noted in the servicing booklet.
order to reduce heat losses and prevent damage from frost.
Thermostatic expansion valve
- Install heating elements on all pipes that could be exposed to
Every unit is fitted with one-piece hermetically-sealed freezing temperatures.
thermostatic expansion valves that are set in the factory to
- The fitter must provide the necessary systems for filling and
maintain superheat of 5-7°C under all operating conditions.
draining the coolant.
Dryer
- To keep the pressure in the coolant circuit below the intended
Every unit is fitted as standard with a filter dryer to keep the operating pressure, avoid introducing static or dynamic
refrigeration circuit clean and free of moisture. The filter dryer pressure into the circuit.
consists of a molecular sieve that neutralises any acids in the
Scale, algae or sludge deposits may form and corrode and
refrigeration circuit.
wear away the pipework if untreated or incorrectly treated
Liquid sight glass water is used. CIAT shall not be held liable for damage
Located on the liquid line just after the filter dryer, the liquid resulting from the use of untreated or incorrectly treated water
sight glass is used to monitor the charge in the unit and check or of seawater or brackish water.
for moisture in the circuit. Bubbles in the sight glass mean Heat pump for boiler back up operation: It is highly
that the refrigerant load is insufficient or that non-condensable recommended to install a mixing tank on the water circuit
gases are in the refrigeration circuit. between the heat pump and the boiler.
If the sight glass indicator turns yellow, there is moisture in Check the compatibility of the boiler with the heat pump
the circuit. control. If the boiler has a steel heating source, the heat
pump should not run at the same time as the boiler if the
conditions require a water control setpoint below +40°C.
The heat pump should therefore operate alternately with the
boiler and the boiler corrosion protection should prevent the
11 HYDRAULIC CONNECTIONS circulator operating unless the water is heated to above around
Hydraulic connections must be made in accordance with +40°C by the burner.
the diagram delivered with the unit. This diagram shows the NOTE: Do not exceed the maximum service pressure of
positions and dimensions of the water inlets and outlets on 4 bar.
the exchangers.
- The unit is supplied fitted with a water flow rate sensor.
Also follow the requirements below when making these
If the system is not to be used for an extended period of time,
connections:
drain the entire water circuit and fill it with nitrogen to prevent
- Connect the inlet and outlet pipes to the corresponding ports any risk of corrosion.
shown on the unit.
- In order to meet the operating conditions (flow rates and
pressure losses) a sizing calculation must be performed.
The diameters of the pipes may therefore be different from
those of the exchanger.
NA 09.159 E EN - 7
11.1 Pipe connections
Water connections
Supply pipe connections: use two spannersto tighten the couplings.
Models TDC 80Z TDC 100Z TDC 120Z TDC 150Z
dia. (male gas) 1" 1/2
Water flow rates and pipe fittings:
Nominal flow rate Customer hydraulic connections EN

Minimum flow (m3/h)
Models
rate (m3/h) Hot water
PE tube
production copper tube steel tube
(polyethylene)
TDC 80Z 3.1 4.2 42 x 1 – DN40 40 x 49 – DN40 - 1’’1/2 40 x 3.7
TDC 100Z 4.0 6.0 50 x 1 - DN50 50 x 60 - DN50 - 2'' 50 x 4.6
TDC 120Z 5.1 7.0 50 x 1 - DN50 50 x 60 - DN50 - 2'' 50 x 4.6
TDC 150Z 5.7 8.4 50 x 1 - DN50 50 x 60 - DN50 - 2'' 50 x 4.6
Minimum diameters calculated for a water connection for your machine 25 m away from its connection to the system.
11.2 Installing the filter
Installation of filter ==> mandatory
To protect against the risk of clogging in or damage to the plate heat exchanger, a screen filter kit
must be installed on the water return. The filter should be as close as possible to the exchangers
and be easy to access for disassembly and cleaning.
Insulate the filter or install it indoors (protect from freezing temperatures).
Install in the direction of flow.
Filter mesh: 600 µm maximum
11.3 Installing the flexible connectors
The pipes and tubes should not transmit any forces.
Flexible connectors must be used to connect the water pipes to limit as much as possible the
transmission of vibrations indoors. It is essential that they be fitted if the unit is installed on anti-vibration
mounts. Insulate the pipes and hoses carefully to prevent heat loss and condensation.
Precaution:
As the flexible connections are insulated, ensure they are not bent too acutely to avoid pinching the
inner tube and restricting the flow of water.
Always maintain the appropriate straight sections (L) and bend radii (R).
Min. L > 4 x dia. - R flexible connectors: 1 1/2" - Uninsulated, R ≥ 392 mm - Insulated, R ≥ 350 mm
11.4 Safety valve 11.5.2 Location

Aquaciat Caleo is fitted with a 4 bar hydraulic valve. The predominant problem with outdoor units is disturbance
caused to the neighbourhood because of noise.
Important: to protect against damage and injury, keep all shut-
off valves open. Cut off the valve on the heating equipment
This can be minimised by following two rules:
(Aquaciat Caleo, electric heater, boiler, domestic hot water
- Use natural barriers wherever possible (e.g. mound of earth,
tank) when the equipment is powered on.
opaque wall) to separate the equipment as much as possible
11.5 Transmission of noise from your neighbours.
11.5.1 Structure-borne noise - As far as possible, avoid placing equipment adjacent to walls.
To avoid transmitting noise indoors, make sure that hoses Walls can increase noise levels considerably and reflect noise
and flexible connectors passing through walls are not in direct in various directions.
contact with any masonry and are fitted with pipe supports For your own comfort, avoid locating the equipment too close
lined with vibration-damping material. Pipe supports must be to sensitive areas (such as bedroom windows).
fitted with anti-vibration material. This will prevent unwanted
noise form being transmitted into the building.
EN - 8 NA 09.159 E
11.6 Connection diagrams
11.6.1 Quick diagram selection table
One emitter type Two emitter types

With options With options
Auxiliary
System Without Auxiliary Without Auxiliary
Loop heater heating DUO
options heating options Loop heater heating
Loop heater + DUO device in module
device in only device in
module tank +DUO only
tank tank
module
New
Diagram 1 Diagram 1 Diagram 1 Diagram 2 Diagram 2 Diagram 2 Diagram 3 Diagram 3 Diagram 3
Heat pump without boiler
New
Diagram 4 - - Diagram 5 - - - - Diagram 6
Heat pump + Boiler
3-way
Diagram 7 - - - - - - - Diagram 9
Existing valve
Heat pump +
Boiler 4-way
Diagram 8 - - - - - - - Diagram 10
valve
11.6.2 Connection to a new system

 System without a boiler: Diagram 1
Loop heater (option)
One emitter type (underfloor heating system or

radiators or fan coil units)
Options:
- 9 or 15 kW loop heater Pool DHW
heating heating
Provides auxiliary electric power and ensures (option) (option)
Fan coil units
minimal heating in the event of a failure.
or B B
AB AB
- 9 kW electric auxiliary unit A A
Provides auxiliary electric power and ensures

Radiators
Install inside eight-connection mixer tank Filter
Flexible Filling
HEAT PUMP
. connections
200 l or 400 l
MIXER
Auxiliary
TANK
Connection possibilities (optional) heaters
(option)
- Swimming pool heating
Radiant floor
- Production of domestic hot water (DHW)
Diagram 2
Loop heater (option)
Two emitter types (underfloor heating system with

three-way valve and radiators or fan coil units) Pool DHW
Options: heating heating
(option) (option)
- 9 or 15 kW loop heater
B B Radiators
minimal heating in the event of a failure. AB AB
A A
or
- 9 kW electric auxiliary unit
Provides auxiliary electric power and ensures Filling
Filter
minimal heating in the event of a failure. HEAT PUMP Flexible
connections 200 l or 400 l
Install inside eight-connection mixer tank MIXER
. TANK
(option)
Auxiliary
heaters Radiant floor
Connection possibilities (optional)
NA 09.159 E EN - 9
Two emitter types (underfloor heating system
with three-way valve and radiators or fan coil units)
 Underfloor heating system with a DUO hydraulic Diagram 3
module kit Loop heater (option)
This kit allows independent control of two types
of emitter with different water temperatures. Kit
contents:
Insulated pressure-relief tank, Pool DHW
Three-way valve, heating heating
(option) (option)
Circulator for radiant floor, etc.
Options: B B
Radiators
- 9 or 15 kW loop heater AB AB

A A
EN
or Filling
Filter
- 9 kW electric auxiliary unit HEAT PUMP Flexible
connections 200 l or 400 l
Provides auxiliary electric power and ensures MIXER
minimal heating in the event of a failure. TANK
(option)
Install inside eight-connection mixing tank. Electric auxiliary DUO
heaters
Connection possibilities (optional) MODULE Radiant floor

Installation with a new boiler: Diagram 4

Fan coil units
Pool DHW
One emitter type (underfloor heating system or Flexible heating heating
radiators or fan coil units) connections (option) (option)
Heat pump + boiler installed upline of mixing tank

B B Radiators
AB AB
Options: A A

Filter Filling
HEAT PUMP
200 l or 400 l
MIXER
TANK
(option)
BOILER
Two emitter types (underfloor heating system with Radiant floor
three-way valve and radiators or fan coil units) Diagram 5

Heat pump + boiler installed upline of mixing tank Pool DHW
Flexible
Options: connections
heating heating
(option) (option)
- Production of domestic hot water (DHW) B B Radiators
AB AB
A A
Filling
Filter
HEAT PUMP
200 l or 400 l
MIXER TANK
(option)
Two emitter types (underfloor heating system with
three-way valve and radiators or fan coil units) BOILER Radiant floor
Heat pump + boiler installed upline of mixing tank
 Underfloor heating system with a DUO hydraulic
module kit
This kit allows independent control of two types
Diagram 6
of emitter with different water temperatures. Kit
Flexible Pool DHW
contents: connections heating heating
Insulated pressure-relief tank, (option) (option)
Three-way valve,
Circulator for radiant floor, etc. AB
B
AB
B Radiators
Options: A A

- Production of domestic hot water (DHW) Filling
Filter
HEAT PUMP
A
200 l or 400 l AB
B
MIXER
TANK
(option)
DUO
BOILER Radiant floor
MODULE
EN - 10 NA 09.159 E
11.6.3 Connection to an existing system Diagram 7
DHW tank with Fan coil units

boiler
 Existing installation: Boiler and domestic BOILER
hot water tank: 3-way
valve
Pool
heating Radiators
One emitter type (underfloor heating system or Flexible connections

(option)
radiators or fan coil units)

Existing system with a three-way valve DHW heating
(option)
Options: AB
B
AB
B

A A
Filling
- Production of domestic hot water (DHW) Radiant floor
Filter
HEAT
PUMP 200 l or 400 l MIXER
TANK
(option)
Diagram 8
DHW tank with Fan coil units

boiler BOILER
One emitter type (underfloor heating system or
radiators or fan coil units) 4-way
valve
Existing system with a four-way valve Pool
heating Radiators
(option)
Options: Flexible connections
- Production of domestic hot water (DHW) DHW heating
(option)
B B
AB AB
A A
Filling
Radiant floor
Filter
HEAT
PUMP 200 l or 400 l MIXER
TANK
(option)
Diagram 9
DHW tank with

boiler BOILER
Two emitter types (underfloor heating system 3-way
and radiators or fan coil units) valve
Existing system with a three-way valve Pool Radiators
heating
 Underfloor heating system with a DUO hydraulic (option)
module kit allowing independent control of two Flexible connections
types of emitter with different water temperatures. DHW heating

(Option)
Kit contents:
Insulated pressure-relief tank,
B B
Three-way valve, AB
A
AB
A
Filling DUO
Circulator for radiant floor, etc. MODULE Radiant floor
Options: Filter
HEAT PUMP
- Swimming pool heating 200 l or 400 l MIXER
- Production of domestic hot water (DHW) TANK
(option)
NA 09.159 E EN - 11
Two emitter types (underfloor heating system Diagram 10
and radiators or fan coil units)
DHW tank
Existing system with a four-way valve with boiler
BOILER
 Underfloor heating system with a DUO hydraulic 4-way
module kit allowing independent control of two valve
types of emitter with different water temperatures. Radiators

Pool
Kit contents: heating
Flexible
Insulated pressure-relief tank, connections (option)
Three-way valve, DHW heating

Circulator for radiant floor, etc. (Option)
B B
Options: EN
AB AB
A A
Filling DUO
- Swimming pool heating MODULE
Radiant floor

Filter
HEAT PUMP
200 l or 400 l MIXER
Legend to diagrams: TANK
(option)

Control valve Circulating pump
Shut-off valve Check valve
3-way valve 4-way valve
11.7 Frost protection (for the account of the fitter)
Depending on whether you live in your home year-round or seasonally (principal or secondary residence) and on its
location (e.g. hot, temperate or cold climate, high altitude), your system may be subject to freezing temperatures.
There is no need to add glycol to your system if you are absolutely sure that there is no risk of freezing in your area.
If this is not the case, follow the procedure below:
11.7.1 Protecting your system 11.7.2 Procedure

To protect your system and avoid all risks of it freezing should
1- Rinse and drain the system:
it be intentionally or unintentionally turned off, we strongly
 Always flush the system completely and blow it out to
advise that you:
remove any remaining water.
 Either drain the water circuit (by uncoupling the unit inlet
 Washing the system with a suitable cleaner is recommended
and outlet)
(use a cleaner compatible with the system's materials).
 Or take the following precautions
 Follow up the final rinse with a complete drain of the
Protect your indoor water circuit with a mix of water,
system.
antifreeze and corrosion inhibitor (and, possibly, a
biocide). Using a corrosion inhibitor will also prevent  If you have an underfloor heating system, only use
the formation of sludge caused primarily by corrosion. pressurised neutral gas (compressed air, nitrogen) to blow
You may use refrigerants made with monopropylene out the water remaining in the water loops.
glycol or a natural compound containing one or more corrosion
2- Add the water, antifreeze, corrosion inhibitor and
inhibitors (never use monopropylene glycol by itself; always
pressurise with the hydraulic pump:
mix it with corrosion inhibitors).
 Drain the system thoroughly.
 Allow the mixture to run through the entire system for at
 Do not use products containing monoethylene glycol,
which is toxic. least 2 hours before starting the heat pump.
You may use:  Use a hydrometer or a refractometer to check the final
 Ready-to-use solutions proportion obtained.
 Dilutable products  Use litmus paper or a pH meter to check the pH obtained.
If you use a concentrated dilutable solution, following the
4- Affix, in a visible location, a label stating :
instructions below:
 That the system contains antifreeze,
 Always dilute the antifreeze with water before adding it to
 The name of the product and its supplier,
the system. Never add them separately.
 The proportion and the pH at system start-up.
 Always mix the correct amounts of water, antifreeze and
corrosion inhibitor in a container before adding them to the 
When necessary, always top up with the same type of
system. mix initially used.
 Annual maintenance: check the proportion and the pH.
11.7.3 Adjusting settings P1 and P93 based on the glycol content

Table of correspondences for the:
Outdoor design temperature at installation site / Monopropylene glycol (MPG) content / Adjustment values for settings P1 and P93
Outdoor design MPG content to be used Freezing temperature Adjusting setting P1 Adjusting setting P93
temperature
-5°C 20% -8°C 1 0
-10°C 30% -15°C 1 -5
-15°C 40% -25°C 1 -10
* Soft Start system optional*
EN - 12 NA 09.159 E
11.7.4 Effect of the glycol content on system performance
20% concentration by weight 40% concentration by weight
of monopropylene glycol of monopropylene glycol
Corrected heating capacity 1 x pure water heating capacity 1 x pure water heating capacity
Corrected water flow 1.02 x pure water flow 1.07 x pure water flow
System pressure drop 1.15 x pure water delta P 1.30 x pure water delta P
Glycol/water mixture factors
12 ELECTRICAL CONNECTIONS
- The units are designed in accordance with the requirements of European standard EN 60204-1.
- They comply with the requirements of the machinery and EMC directives.
- All the wiring must meet the requirements of current regulations governing the place of installation
(For France, NF C 15100).
- Always refer to the wiring diagram provided with the unit.
- Follow the electrical power supply specifications indicated on the data plate.
- The voltage must remain within the range indicated:
 Power circuit:
400 V (+10% / -10%) - three-phase - 50 Hz + Earth
230 V (+6% / -10%) - three-phase - 50 Hz + Earth
* Regulated system in France
- Phase unbalance must not exceed 2% and 10% for voltage and current, respectively.
If any of the above requirements are not met, immediately contact your power supplier and make sure the unit is not turned on
until the necessary corrective actions have been taken. Failure to do so will automatically void the CIAT warranty.
Wiring is to be sized by the fitter to suit the characteristics of the installation site and comply with applicable regulations. Once
the size of the wires has been selected, the fitter must determine any changes needed on site to facilitate wiring.
- Wiring must be selected based on:
 The maximum nominal current (refer to the specifications in section 16.3).
 The distance between the unit and its power supply.
 The protection to be placed at the power source.
 The neutral operating conditions.
 The electrical connections (refer to the wiring diagram provided with the unit).
- The electrical connections are to be made as follows:
 Connect the power circuit first.
 Then connect the protective conductor to the earth terminal.
Connect the general fault alarm potential-free (dry) contact and the automatic operation control (where applicable).
 Interlock the compressors with the circulation pump.
- The external control must be connected using a potential-free (dry) contact.
- The motor disconnect switch has a breaking capacity of 15 kA.
- The switch handle is supplied in the electrical cabinet to avoid damage in transit. It is your responsibility to fit it to the door.
It is your responsibility to protect the unit from mains voltage spikes and voltage spikes caused by lightning. Depending
on the geographic location and the type of mains network (buried or overhead), you may have to install a lightning rod.
Check your local electrical codes and regulations. Failure to comply with the requirements of standards in force in the
country of installation (e.g. NF C 15100 in France) will void the CIAT warranty.
12.1 Wire cross-sections and electrical specifications
The cross-section of the cable must be selected with care based on:
- the maximum current rating of the unit (see electrical specifications table below),
- the distance between the electrical box and the Aquaciat Caleo,
- the room temperature
Models TDC 80Z TDC 100Z TDC 120Z TDC 150Z
Rated voltage of unit V 400 V / 50 Hz 3-ph + N + E
Maximum operating current A 18.3 23.2 26.7 32
Compressor Starting current A 99 127 167 198
Starting current with Soft Start system* A 59 76 100 119
Maximum operating current A 1.5 1.5 1.5 1.5
Fan
Power W 860 860 860 860
Output power W 550 550 750 750
Pump
Rated current A 1.7 1.7 2.1 2.1
Current of entire unit A 22.2 27.1 31.7 36.3
D curve thermal-magnetic circuit breaker (not supplied) Am 25 32 40 40
(1) Electrical wiring (not supplied) - Electrical power supply mm2 10 16 25 25
(2) V2-K PVC cables mm2 4 6 10 10
(1) PVC cable with 2 or 3 charged conductors for temperatures < 60°C
(2) PVC cable with 2 or 3 charged V2-K conductors (high temperature)
Note: for other conditions, refer to French standard NF C 15-100.
NA 09.159 E EN - 13
12.2 Connections to be made before commissioning the unit
TERMINAL BLOCK
under voltage 230V J1 Fault reporting
CAUTION: contact
output
Stage 1 or
boiler
5 4 3 21
Stage 2
TERMINAL
4 3 21 BLOCK
J15
Phase input
(J2 terminal box EN
J15
PSU board)
J1
Control
terminal
J2
Electronic control board with daughter board

5 4 3 21
Frost
protection
Bypass Check the Customer wiring
Shared position:
(same as photo)
TERMINAL BLOCK J2
In bypass only mode:

remove the jumper between
terminals 4 and 5
13 COMMISSIONING
It is advisable not to connect gauges to the refrigeration circuit when starting up the unit (except in the case of incidents).
Taking temperature readings is sufficient in most cases.
13.1 Checks
- Check for any refrigerant leaks.
- Open the valves on the water circuits and make sure water is flowing through the heat pump.
- Bleed all the air out of the water circuits.
- Check for loose electrical connections.
- Make sure that the power supply voltage is the same as the unit voltage and that it remains within the allowable limits (compared
to the rated voltages).
13.2 Starting the unit
1 - Turn on the unit.
2 - Turn the dial on the terminal to the desired operating mode.
3 - Using the + and - buttons, adjust the setpoint temperature
to well above room temperature in heating mode.
The compressor will start up after a few seconds.
4 - Check the direction of rotation of the compressor in three-phase mode. Heating mode
If the direction of rotation is incorrect: fault d1.1 appears (low input current, hot crankcase, unusual noise, see section 16.2).
 To solve the problem, swap the two power supply phases.
13.3 Bleeding the air

To keep your system running smoothly and, more specifically, if your Aquaciat Caleo is installed at a high point, you
must bleed the air contained inside it at the time of commissioning. This can be done by opening the manual bleed valve
(located near the expansion vessel, compressor compartment) when turning the unit on or by using a section of the water
line and an automatic bleed valve at a level above the Aquaciat Caleo.
EN - 14 NA 09.159 E
13.4 Differential water pressure switch
Air in the differential water pressure switches could cause malfunctions to occur.
It may be wise to bleed this air. To do this, simply loosen the nut at the bottom of the
pressure switch (approximately 1/2 a turn until the air is purged) then retighten it. Next, Out
check for leaks.
The differential water pressure switch is a safety component. Bypassing it is
therefore strictly prohibited; doing so will create a safety hazard to property and
people.
In
Nut at bottom
14 CONTROL
14.1 Overview
The unit is controlled by the following components:
Control Electronic control

terminal board with
with display daughter board
14.2 The terminal and its display

14.2.1 Display on the terminal screen
Screen
OK
1 Current day 2 . Display of temperature setting, time or fault code. 

3 Daily programme bar ( : Comfort,  : Economy).  4
Compressor operation status indicator.  5 Operating status indicator for auxiliary heaters (option). 6 Operating status indicator
for the boiler (option). 7 Pool heating operation status indicator (option).  8 Parameter access mode status indicator (see
9 Test mode operation symbol.

terminal manual). 10 Up/down buttons. 
11 Room temperature display, when and are
pressed together.  Change modes (comfort, economy, programmed), confirm selection or cancel faults.
12

13 
14 8-position operation mode dial. 
Dial selection dot. 15 Defrost mode. 
16 Bypass.
Indicator 6: Compressor operation

Indicator 5: Stage-1 electric auxiliary unit operation
Indicator 4: Stage-2 electric auxiliary unit operation
Indicator 3: Frost protection
Indicator 2: Pool heating:

- Steady = pool heating on
- Flashing = off, waiting for synchronised operation with filter pump
Indicator 1: Access to level-1 (customer) settings

Indicator 0: Access to level-2 (fitter) settings
For further information on reading and programming the terminal, refer to the manual provided with it.
NA 09.159 E EN - 15
14-2-2 Position of the dial (No. 14) on the terminal
Key on keypad
Dial position Mode Display
+ - OK
Advance Reverse
the minutes. the minutes.
Go to following day Time and day adjustment, unit off
Minutes move quickly Minutes move quickly
Clock when pressed and held. when pressed and held
Not used Not used Not used Not used

Cooling mode
programming
EN
Not used Not used Not used Not used
Cooling mode
Off and
4 cursor 4 cursor
------------------- reset mode
display display
permanent fault
On/off
Frost protection mode

Raise the frost protec- Lower the frost protec-
------------------- Unit on
tion setpoint tion setpoint
Frost protection in hot water production mode
mode
Heating mode
Unit on
Raise the heating Lower the heating Go to Comfort mode, Economy
in hot water
setpoint setpoint mode then Programmed mode.
production
Heating mode
mode
Weekly programming
in heating mode
Place cursor Place cursor
Go to following day Unit on in hot water production
on comfort = sun on economy = moon
Heating mode using
programming programmed setpoint
Swimming pool heating

Lower the
Raise the setpoint ------------------- Unit on
setpoint
in hot water production mode
Pool
14-2-3 Accessing the settings

You will have to adjust a number of settings to suit your particular system and requirements.
These settings (identified by the letter 'P' followed by a digit) will help you to keep your unit operating at peak performance.
The complete table of settings is given on the following page.
To access the settings, do as follows:
Turn the terminal dial to one of the following positions:
- Access customer level parameters : press OK and + simultaneously for 3 seconds

- Access fitter settings: press OK and + simultaneously for 5 seconds.
Only qualified personnel may access the settings.
Changing the settings

- Press + or - to display the desired setting.
- Press OK to display the value of the setting
- Press + or - to change the value of the setting.
- Press OK to confirm the change and go back to the settings numbers.
Exiting parameters mode: press and hold OK for 3 seconds or wait 1 hour.
14-2-4 Resetting all the settings to their factory-set values
- Turn the dial to Off.
- Display setting P80 (software version)
- Press + and - for 5 seconds (the display does not change).
EN - 16 NA 09.159 E
The unit has been reset to its factory values when four dashes appear (-- .--).
Parameter Factory
Word sequence Setting value
No. setting
0 = Aqualis Caleo
00 Machine type 1
1 = Aquaciat Caleo
0 = pure water
01 Glycol content 0
1 = glycol/water mix
On/Off input on 0 = control via terminal - this input has no effect on control
02 0
J2 terminals 3-5 2 = input used to place unit in frost protection mode by remote control
0 = Radiators/fan coil units
03 Heating terminal units 1 = Underfloor heating system 0
2 = (empty)
Ambient temperature 0 = setpoint adjusted to water
04 2
compensation factor ≠ 0 = Setpoint adjusted to air
0 = heat pump only (bypassing of heat pump possible)
1 = heat pump + electric auxiliary heaters (bypassing of auxiliaries possible)
2 = heat pump + electric auxiliary heaters (bypassing of heat pump and auxiliaries
Auxiliary units
06 possible) 0
and bypassing possibility
3 = heat pump or boiler backup (bypassing of heat pump possible)
4 = heat pump or boiler backup (bypassing of heat pump and boiler possible)
5 = heat pump + boiler backup (bypassing of heat pump possible)
Auxiliary units
07 From P9 to 24°C -10°C
authorisation outdoor temperature
0 = compressor not allowed to run
08 Compressor confirmation 1
1 = compressor allowed to run
Heating
09 -20°C to 24°C -20°C
operation low limit (air)
Comfort Unit (CU) Underfloor Heating System (UHS) CU UHS
Water supply comfort
15  20°C to P19 -- 30°C 20°C
setpoint in heating mode
Water supply economy
16  20°C to P19 Empty 30°C Empty
setpoint in heating mode
Outdoor air temp at start
17  -15°C to 45°C 17°C to 45°C 20°C 20°C
of drift in heating mode
Outdoor air temp at end
18  -20°C to P17-5 °C -20°C to 8°C -7°C -7°C
of drift in heating mode
20°C to 60°C if P06 = 0,
Max. setpoint at end of
19  20°C to 65°C if P6 = 1 or 2 20°C to 40°C 50°C 35°C
drift in heating mode
20°C to 70°C if P6 = 3, 4 or 5
20 Stage differential 0.5°C to 5°C 2°C 2°C
21 Interstage differential 0.5°C to 10°C 2°C
0 = no option
22  Pool option configuration 0
1 = pool management
23  Pool water setpoint 20°C to 35°C 28°C

24 Self-regulating frosting time 0 = No / 1 = Yes 1
25 Temperature of time-delay coil before defrosting -5°C to 0°C -2°C
Comfort Unit (CU) Underfloor Heating System (UHS)
Minimum water return 25°C if P1 = 0 20°C if P1 = 0
26 20°C
defrost authorisation 10°C if P1 = 1 5°C if P1 = 1
27 Defrosting end temperature 10 to 45°C 15°C
28 Frosting time 10 to 90 min. 30 min.
Minimum frosting time
29 0 to P28 10 min.
with max ∆T > 15
30 Test mode 0 = No / 1 = Yes 0
31  Frost protection mode setpoint 8°C to 15°C air setpoint (or water if P4 = 0) 10°C
Maximum exchanger freon temperature change
32 0°C to 5°C 1°C
for frost protection
Maximum water outlet temperature change for
33 0°C to 1°C 0.3°C
frost protection
0 = off if boiler on
Accelerator pump 1 = continuous operation
34 1
operation control 2 = economy mode; circulator off if boiler on
3 = economy mode
0: injection valve closed
36 Injection valve operation 1
1: normal management of injection valve via control
Coil frosting
37 0 to 2 (adjustable) 0.2°C
factor
NA 09.159 E EN - 17
Parameter Factory
Word sequence Setting value
No. setting
If -2°C ≤ outdoor temperature ≤ -6°C
Coil cleaning
Defrost cycle authorisation:
38 by defrost if high risk 0
0: freon temperature factored in
of freezing
1: freon temperature not factored in (more frequent defrosting)
Correction factor for ∆TD°C based on the change in
39
the air inlet temperature (optimised frosting time)
0 to 0.5 (resolution: 0.1) 0.2
40  Water return temperature Value read
41  Water supply temperature Value read
42  Calculated water setpoint Value read

43 Corrected stage differential Value read EN
44  Freon temperature in outdoor coil Value read
45  Freon temperature in exchanger Value read

46 Short-cycle protection time delay Value read
47 Remaining frosting time Value read
48  Outdoor temperature Value read
49 Fault reset counter Value read
50  Pool temperature Value read
51 Discharge temperature Value read
52 Transmitter pressure Value read
54 Fault number d5.3 Value read
55 Number of compressor starts < 10,000 Value read
56 Number of compressor starts > 10,000 / 10,000 Value read
57 Compressor runtime (h) < 10,000 Value read
58 Compressor runtime > 10,000 / 10,000 Value read
0 = domestic hot water preheating
Domestic hot water 1 = heating of domestic hot water tank with one cycle per day
60 0
production option 2 = heating of domestic hot water tank with two cycles per day
3 = DHW option controlled by closing of contact on J2 (3-5)
Cycle 1 start time:
61 0:00 to 23:30 (adjustable) 1h30
domestic hot water
Cycle 2 start time:
62 Adjustable from P61 + 6 hours to 23:30 12h30
domestic hot water
Maximum DHW duration with heat pump operating
63 30 min. to 2 hours (adjustable) 2h00
in heating mode.
70 Minimum fans speed 0 to 5 V 1V
71 Maximum fan speed 5 to 10 V 8.4 V
80  Control card version number Value read
81  Terminal version number Value read

Exchanger frost protection Fixed if P1 = 0 +3°C if P1 = 0
93
limit for water supply Adjustable between -10°C and +3°C if P1 = 1 0 °C if P1 = 1
94 Maximum water outlet temperature 60°C to 65.5°C (adjustable) 65.5°C
Compressor discharge
95 60°C to 140°C (adjustable) 132°C
temperature upper limit
Low limit in 10°C if P1 = 0
96 10°C
heating mode (water inlet) 5°C if P1 = 1
Fan control voltage
101 Value read
reading
102 HP setpoint for defrosting 10 to 30 bar 23 bar
103 Defrosting HP differential 1 to 10 bar 5 bar
104 Reference ∆T reading (optimised frosting time) Value read
105 Measured ∆T reading (optimised frosting time) Value read
107 ∆TD reading (optimised frosting time) Value read
Minimum outdoor temperature below which the fan
108 15 to 25°C 18°C
voltage = P71
Differential in relation to P108, maximum outdoor
109 temperature above which the fan voltage = f (outdoor 1 to 5°C 2°C
temperature and water outlet)
Maximum low pressure before steam injection valve 6.0 bar

110 3.5 bar (-0.6°C) to 7.0 bar (16.9°C) in increments of 0.1 bar
operation (> than this value, the valve is supplied) (12.6°C)
EN - 18 NA 09.159 E
14.3 Operating modes
Adjust setting P3 as shown in the table below for your system and the desired operating mode
TU system TU + RF system (with DUO module) RF system
P03 = 0 P03 = 1
HEATING The room temperature setpoint is displayed on the terminal
mode
Water return (°C)

P15
P19 or
P16 if economy setpoint
P18 P17
Outdoor temperature (°C)
The maximum water return setpoint is limited to 60°C without back-up heating, 60°C with The maximum water return setpoint is
auxiliary heaters and 70°C with an auxiliary boiler limited to 40°C
FROST This mode is activated when the outdoor temperature drops below 10°C.
PROTECTION Heating is maintained until the frost protection setpoint is reached.
mode
Heating provided by auxiliaries. If no

auxiliaries are used, heating is provided
This heating is guaranteed primarily by the heat pump
by the heat pump with a minimum water
(auxiliary units are also authorised)
return temperature of 21°C and using the
economy setpoint if P1 = 0
TU = Terminal Units such as fan coil units and radiators
UHS = Underfloor Heating System
In the case of specific applications (industrial, process) or to disable adjustment of the system based on the room temperature,
adjust setting P4 to '0'. In a CU or CU+UHS configuration (P3 = 0) the setpoint displayed will therefore be a water return
setpoint.
Note: changing modes will cause the compressor to turn off first.
14.4 Auxiliaries
Setting P6 is used to configure the type of auxiliary unit installed. Setting P6 also is used to define the type of bypass (see
"Bypass via On/Off input" section).
Adjusting setting P6
P6 Auxiliary configuration Bypass type (by opening of contact on terminal block J2 - terminals 4 and 5)
0 No auxiliary heaters Heat pump turned off
1 Electric auxiliary heaters Only electric auxiliary heaters turned off
2 Electric auxiliary heaters Heat pump and electric auxiliary heaters turned off
3 Boiler auxiliary Heat pump turned off and boiler turned on (e.g. offsetting of peak days scheme in France)
Heat pump and boiler turned off
4 Boiler auxiliary
(e.g. turning off entire heating system by remote control)
Boiler auxiliary unit controlled by
5 Heat pump turned off and boiler turned on in control stage 1 (e.g. peak-day offsetting scheme in France)
the microconnect control unit
Note:
Auxiliary units are not authorised: 1 - if P06 = 0
2 - if the unit is stopped by a water flow rate fault (d3)
3 - if there is a water inlet sensor fault (d4.2)
Auxiliary units are authorised: 1 - 80 seconds after the compressor starts
2 - if the compressor is not available (above cases excluded)
NA 09.159 E EN - 19
14-4-1 Electrical auxiliary unit P6 = 1 or 2
a - Operating limits
Maximum temperature back to heat

Heat pump and auxiliaries off
Water return temperature (°C)

pump
Heat pump
Auxiliaries only Heat pump only
+
Auxiliary unit
Outdoor
EN
temperature
in °C
Heat pump Programmed
operating low limit auxiliary units
(min. value -15°C) trigger threshold
Auxiliary units may be used if the outdoor temperature is < P7 (trigger threshold).
Control is carried out on interstage differential P21.
Example: P21 = 2°C and water setpoint P42 = 40°C
- The compressor starts at 38°C
- Electric stage 1 starts at 36°C
- Electric stage 2 starts at 34°C
b - Terminal display
Terminal
display Electric stage 1 on indicator
The control setpoint and, Electric stage 2 on indicator
where applicable, the electric
stage indicator are displayed
14-4-2 Using a boiler as a backup

Foreword
Corrosion of heating sources
Heating sources, such as those made of steel, are susceptible to corrosion. Please contact your boiler manufacturer to determine
whether the heating source is compatible with Microconnect control.
A few recommendations
- Do not run the burner and the heat pump at the same time when the water temperature is below 40°C. If P6 = 5 and you are
in doubt, adjust P7 and P9 to the same value.
- Do not short-circuit the boiler corrosion protection systems (e.g. heating circulator kept off until the burner raises the heating
source temperature to over 40°C).
a - Boiler operated by its own control system P6 = 3 or 4
Typical application: boiler with an advanced electronic control system.
When P6 is set to 3 or 4, the Microconnect controller only provides a 'boiler On' authorisation contact. This contact (terminal
block J1 - terminals 1 and 5) remains closed once the outdoor temperature drops below the value of P9 or a fault occurs on the
heat pump. The boiler burner is then controlled by the boiler's control system.
Heat pump and boiler operating ranges:
P40 Maximum temperature back to
Heat pump and boiler off heat pump
70°C 70°C
60°C Max. heat pump operation

authorisation temperature
Heat pump off,
Auxiliary Heat pump only

Boiler authorised
Time delay of 80 s
during shift
Outdoor temperature
in °C
P9 = P7 P48
Programmed
auxiliary units trigger threshold
(min. value -15°C)
Note: the boiler and heat pump are turned off if the outdoor temperature > P9 and if the water return temperature > 60°C.
EN - 20 NA 09.159 E
Miscellaneous:
• Setting P34 may be used to turn off the accelerator pump.
P34 = 0: circulator off if boiler on.
Moreover, a d3 fault (water flow rate fault) must not prevent the boiler operating.
Accordingly, the boiler is still authorised to come on even if this fault appears.
P34 = 1: default value - continuous circulator operation.
• Maximum water return for back-up boiler: 70°C.
• If P6 = 3 or 4 and if the outdoor temperature is less than P9.
Terminal display when the outdoor temperature is less than P9 and only the boiler is authorised.
The control setpoint is displayed in all other cases.
Boiler operation authorised symbol
b - Boiler controlled by the Microconnect microprocessor P6 = 5

Typical application: boiler with basic control
When P6 is set to '5', the burner and the heat pump are controlled by the Microconnect microprocessor using the water formula
entered in the terminal unit (settings P15 to P19). the Microconnect terminal manages the room temperature.
Heat pump and boiler operating ranges
Heat pump and auxiliaries off
Maximum temperature
Heat pump off, back to heat pump

Heat pump and boiler off
boiler authorised Max. heat
pump operation
authorisation
Auxiliary temperature
boiler only Heat pump
+
Heat pump only
Boiler
authorised
Outdoor
temperature
in °C
Heat pump Programmed

operating low limit auxiliary units
(min. value -15°C) trigger threshold
The control setpoint and, where applicable, the boiler operation authorisation symbol are displayed
Boiler operation authorised symbol
14.5 On/Off control inputs

14-5-1 Turning off or 'bypassing' your heat pump or the auxiliaries via remote control
To shut down the heat pump and/or terminals by remote control, remove the jumper on connector J2 terminals 4 and 5 from the
Microconnect board. Connect your contact between these two terminals.
Contact quality: compatible with a 10 mA current at 24 V.
1: contact closed: normal operation
2: contact open: € symbol appears and bypass as indicated below.
HEATING MODE: the bypass depends on setting P6 (see the “Auxiliaries” section above).
FROST PROTECTION MODE: no bypass.
14-5-2 Turning on the frost protection via remote control: P2 = 2

To place your system in frost protection mode by remote control, adjust setting P2 to '2'. Connect a contact to connector J2
terminals 3 and 5 on your unit's Microconnect board.
Contact quality: compatible with a 10 mA current at 24 V.
1: contact closed: unit operates at the mode selected with the dial
2 : contact open: system forced to frost protection mode and the following is displayed:
NA 09.159 E EN - 21
14.6 Control board
CPU board description
Locations of connector and terminal blocks
TERMINAL BLOCK J2 TERMINAL BLOCK J1

1-2 Control terminal (12V) 1  Auxiliary output 1
3 Unoccupied mode control 2  Auxiliary output 2
4 Bypass control 3 Injection valve outlet
5 Shared 4-5 230V phase inputs
Provide a good-quality contact
compatible with a current of Flashing green LED
10 mA at 12 V (Nos. 5, 4 and 3) - Terminal/control board EN
communication
5 4 3 2 1 5 4 3 2 1
Flashing red LED
10 kΩ discharge 50 kΩ discharge - Temporary fault
sensor position sensor position
Steady red LED
- Permanent fault
S1
TERMINAL BLOCK J3 1
¤ Green LED
1-2 Discharge sensor 2 ¤ Red LED
3-4 HP1 + QG1 + QC01 3
+ Fan thermal cut-out + compressor
internal protection 4
TERMINAL BLOCK J16
1 Program loading
TERMINAL BLOCK J4
1-2 Water flow switch
2
4 3-4 Outputs
1 3 TERMINAL Alarm signal (220V)
TERMINAL BLOCK J5 BLOCK
2 2 1-2 Valvepressure
Pressure sensor J15
3 balancing outputs
1
TERMINAL BLOCK J6 Cycle reversing valve

4 control
1-2 Plate exchanger freon sensor 4
TERMINAL BLOCK J7 Compressor switch
1-2 Water inlet sensor (water return) 3 TERMINAL 3 control
TERMINAL BLOCK J8 BLOCK
1-2 Water outlet sensor (water supply) 2 J14 Pump switch
2 control
TERMINAL BLOCK J9
1-2 Outdoor air sensor 1
1
TERMINAL BLOCK J10

1-2 Coil freon sensor
TERMINAL BLOCK J11 TERMINAL
1 to 4 Daughter board BLOCK
Fan
J13
contactor control
EARTH
N Ph
The potential-free contacts operate correctly if: TERMINAL BLOCK J12

Outputs (): below max 230V-5 A AC1
Inputs (): below m in 24V-10 mA Control board supply from PSU board
max 230V-5 A (neutral and phase)
EN - 22 NA 09.159 E
14.7 Components - Compressor stop for at least 5 seconds and
14-7-1 Outdoor fan - Thumbwheel in off position.
Heating mode If the machine is stopped with a water inlet temperature

above 65.5°C, if an HP fault appears, the balancing valve is
1 - Fan starts at high speed max 5 seconds before the supplied. If the HP fault disappears, the supply to the valve
compressor starts. is cut.
Max. supply time for the valves:
14-7-2 Reversing valve
To prevent a permanent supply to the coils (if the pressure
Not supplied during hot water production or when the unit is
sensor is defective and the unit is off), the maximum time for
off. Activates only during the defrost cycle.
the valve to run for evacuation is set at 2 hours.
14-7-3 Circulator
14.8 Functions
Automatic seizure protection
14.8.1 Automatic restart
To prevent the circulator seizing while it is off, the control
system turns it on for one minute once every week. In the event of a power cut, the unit automatically resumes the
mode it was in after a period of 3 minutes.
Circulator
Operates continuously in most cases. 14.8.2 Short-cycle protection
Turned off in the following three cases: The unit is allowed to start back up if the compressor is turned
off for at least 3 minutes.
- When the unit is off
- In frost protection mode when the outdoor temperature 14.8.3 Automated self-regulating control
is above +10°C
This function adjusts the compressor running time or the stage
- In heating mode with the boiler if P34 is set to '0' differential to best adapt the operation of the unit to the type
of installation.
In all three cases, the circulator can be started back up to
protect the exchanger from frost. It will start up if the water
14.9 Options
supply temperature is below 30°C.
14.9.1 Swimming pool control
14-7-4 Steam injection on/off valve This option allows you to heat your swimming pool.
In order to limit the discharge temperatures, an On/Off Kit contents:
solenoid valve is - Pool kit installation instructions (with adjustment values for
Controlled by dry contact J1 (3-5) settings and an electrical wiring diagram).
- Three-way valve
Contact open = Valve not supplied = valve closed
- 10 k sensor
Contact close = Valve supplied = Valve open.
-A
table listing the recommended types of exchanger to
- At start-up
install (Exchanger to be provided by the client )
Valve closed for 45s
" Pump Down" operation to protect the compressor
14.9.2 Domestic hot water heating
- When off This option allows you to produce domestic hot water with a
Valve closed 45s before the compressor stops to protect hot-water tank with coil.
the compressor
Kit contents:
- In hot water production mode - Specific installation instructions (with adjustment values for
(heating, pool, frost protection or DHW modes): settings).
Valve open - One or two tanks.
If the LP exceeds P110 the valve closes and if it drops
below P110-1, the valve opens.
- During defrosting:
valve closed
14-7-5 Pressure balancing on/off valve
15 FAULTS
Controlled by dry contact J15 (1-2) 15.1 Temporary and permanent
Contact open = Valve not supplied = valve closed There are two types of fault: temporary and permanent.
When the unit is running, the pressure balancing valve is - Temporary faults cause the unit to enter fault-tolerant
supplied at the start of defrosting before the compressor is mode and the fault type flashes on the terminal LCD. No
restarted. memorisation of temporary fault or fault relay stuck. (excluding
If the Aquaciat is stopped to enable the machine to be terminal link fault)
evacuated, and if the pressure read by the HP sensor < 1 bar,
- Permanent faults shut down the unit and, depending on the
→ the valve is supplied.
settings, turn on the auxiliaries. The fault type appears on the
Condition for supplying the balancing valve when the terminal LCD.
system is evacuated (valve open):
Faults are stored in the memory during power cuts and the
- Pressure read by the HP sensor < 1 bar and fault relay is stuck in a particular position. Fault management
remains on during test mode.
NA 09.159 E EN - 23
15.2 Tables
Fault No. Fault description Fault type Possible causes of fault
Cut terminal wire; fault on Microconnect control board but heat pump running
No display Terminal link Temporary
(operating mode is the last mode displayed)
HP cut off at 32 bar

High pressure switch Temporary or compressor circuit breaker or internal protection tripped
d1.2 or compressor motor safety devices or fan circuit breaker or internal protection tripped
or fan
Permanent Two intermediate d1.2 during the same defrost cycle
High pressure switch or compressor HP cut off at 32 bar

motor safety devices Temporary or compressor circuit breaker or internal protection tripped
d1.2d or fan circuit breaker or internal protection tripped
or fan EN
during the defrosting phase Permanent Two intermediate d1.2d faults
d1.3 Pressure transmitter Temporary Outdoor temperature sensor opened or short-circuited
Low flow rate in water circuit caused by a clogged filter or air in the circuit, or
d3 Differential pressure switch opened Temporary then permanent
the accelerator pump is either not working or power is not supplied
d4.1 Outdoor temperature sensor Outdoor temperature sensor opened or short-circuited
d4.2 Water inlet temperature sensor Exchanger water inlet temperature sensor opened or short-circuited
d4.3 Water outlet temperature sensor Water outlet temperature sensor on exchanger opened or short-circuited
d4.4 Coil freon temperature sensor Temporary Coil freon inlet temperature sensor opened or short-circuited
d4.5 Exchanger freon temperature sensor Exchanger freon inlet temperature sensor opened or short-circuited
d4.6 Terminal sensor Terminal sensor opened or short-circuited
d4.7 Pool temperature sensor Pool temperature sensor opened or short-circuited
Compressor discharge freon tempera-
d4.8 Permanent Sensor opened or short-circuited
ture sensor
If condenser water return ≤ P96
d5.1 Temporary or if Outdoor temperature ≤ P09 and if P6 = 0
or outside limits of pool operation
Unit outside of
d5.2 usage limits Permanent or if Water return temperature (P40) < P26 prohibiting defrost
Temporary Discharge temperature (P51) > P95 number of faults < 5 in 24 hours
d5.3
Permanent Discharge temperature (P51) > P95 number of faults ≥ 5 in 24 hours
Temporary LP < 0.7 bar if P00 = 0 or 0.9 bar if P00 = 1 for 30 seconds
d5.4 Low pressure protection
Permanent Three intermediate d5.4 faults in 24 hours
Difference between exchanger freon and water supply temperatures in
d6 Exchanger frost protection set to water Permanent
defrosting mode
Exchanger frost protection set to Difference between exchanger freon and water supply temperatures in
d8 Permanent
difference defrosting mode
d9.1 Terminal fault Temporary Terminal fault
d9.2 EEPROM fault Temporary Control board EEPROM fault
15.3 Acknowledging faults

After diagnosing and eliminating the cause of a fault, acknowledge it by pressing OK on the terminal for 3 seconds with the dial
turned to Off.
15.4 Sensor values

NTC type sensors 10 kΩ at 25 °C NTC type sensors 50 kΩ at 25 °C
Temperature(°C) Sensor Temperature(°C) Sensor Temperature Sensor Temperature Discharge sensor
resistance resistance (in °C) resistance (°C) (in kΩ)
(in kΩ) (in kΩ) (in kΩ) -10 /
-40 345.3 15 15.58 7 1.724 -5 /
-35 247.6 20 12.37 75 1.456 0 162250
-30 179.6 25 10.00 80 1.236 5 126977
-25 131.8 30 7.958 85 1.053 10 99517
-20 97.78 35 6.446 90 0.901 15 78570
-15 73.27 40 5.252 95 0.774 20 62468
-10 55.44 45 4.305 100 0.667 25 50000
-5 42.33 50 3.548 105 0.577 30 40280
0 32.60 55 2.940 110 0.501 35 32650
5 25.29 60 2.449 115 0.436 40 26624
10 19.77 60 2.050 120 0.381 45 21834
50 18005
EN - 24 NA 09.159 E
15.5 Compressor operating limits
P94 (adjustable)
Water outlet temperature (°C)
Operating zone
Outdoor
temperature
HOT WATER PRODUCTION

Minimum water return temperature for warm-up: +5°C
Minimum pure water return temperature during operation:
 +20°C (underfloor heating system)
 +25°C (CU or radiator)
Maximum water inlet temperature: +60°C
16. CHARACTERISTICS
16.1 Hydraulic module schematic
 Brazed plate heat exchanger

 Manual air bleed valve
 Accelerator pump
OUT
 Temperature sensors
 Differential pressure switch
 Screen filter
IN
16.2 Available pressure curves (pure water)

The available pressure curves are given for pure water.
Subtract 5 kPa from the available pressures in the case of systems using 40% monopropylene glycol.
200
TD TD TDC TDC
C8 C 120 150
0Z 10 Z Z
150 0Z
Available static pressure (kPa)
100
50
0
3 4 5 6 7 8 9 10 11 12 13 14
Qv water (m3/h)
NA 09.159 E EN - 25
16.3 Technical specifications
Model TDC 80Z TDC 100Z TDC 120Z TDC 150Z
Cooling capacity  kW 24.7 34.5 40.6 47.1
Power input kW 6.7 9.0 10.2 12.2
COP  3.69 3.83 3.98 3.86
Heating capacity  kW 25.1 35.5 35.5 48.8

Power input kW 8.0 10.7 10.7 14.6
COP  3.14 3.31 3.31 3.34
Lw / Lp  (High Performance version) dB(A) 77.0 77.0 77.0 77.2

Compressor Hermetic SCROLL (2900 rpm)
EN
Start-up mode Direct in line in series
Quantity 1
Refrigerant oil type POE
Oil capacity l 4.00 4.00 4.14 4.14
No. of refrigerant circuits 1
Refrigerant R407C
Refrigerant content kg 10.0 11.5 18.0 18.0
Electrical power supply ph/Hz/V Three-phase AC - 50 Hz - 400 V (+6%/-10%) + Earth
Machine protection rating IP44
Electrical box protection rating IP22
Control circuit voltage ph/Hz/V Single-phase AC - 50 Hz - 400 V (+6%/-10%) - transformer fitted
Breaking capacity kA 15
Power control % 0.100
Condenser Brazed-plate heat exchanger(s)
Water capacity I 3.66 5.00 5.78 6.67
Hot water outlet temp. (min./max.) °C 26/65°C
Minimum water flow rate m3/h 3.1 4.0 5.1 5.7
Maximum water flow rate m3/h 7.2 8.5 12.2 13.0
Water connections ∅ 1 1/2" Male
Minimum system diameter ∅ DN 50
Max. pressure, water end bar 4 bar
Air-cooled evaporator Finned heat exchanger(s)
Fan diameter mm 800
Rotation speed in High Performance mode rpm 745
Qty x motor power in High Performance mode kW 1 x 0.86
Air flow, High Performance version m3/h 13700 12750 12750 12750
Minimum system water volume l 190 245 276 333
Expansion vessel l 18
Max. system capacity in litres  max. 65°C water 450
Pure water max. 90°C water 310
Max. system capacity in litres  max. 65°C water 275
glycol/water mix 40% max. 90°C water 210
Standard pump no. 44 45
Max. pump power kW 0.55 0.75
Height (excluding mounts) mm 1423
Length (standard version) mm 1995
Depth mm 1055
Weight (empty) kg 398 465 482 497
Weight (in operation) kg 417 483 503 519
Maximum storage temperature °C + 50
HEATING capacities at outlet of HIGH PERFORMANCE units based on:

 Hot water outlet at +35°C and outdoor air at +7°C DB, 86% RH
 Hot water outlet at +45°C and outdoor air at +7°C DB, 86% RH
 Gross COP values (excluding pump)
 Overall sound power level (Lw) overall sound pressure level (Lp) measured at 10 metres in a free field, as per ISO 3744
 System capacity depending on expansion vessel fitted on unit
EN - 26 NA 09.159 E
17. TEST MODE
This mode allows you to test the system by reducing the time the safety devices are activated.
Hourglass symbol appears
INDICATOR 1 (customer level)

INDICATOR 0 (fitter level)
Display setting P30 (see the “Accessing the settings” section”)

Mode activated when P30 = 1 (cancels after one hour - P30 reverts to 0).
In this case:
- P7 and P9 are cancelled.
- The compressor short-cycle protection is lowered to 60 seconds.
- The 30-minute waiting time following an HP fault (or coil freon sensor fault) is reduced to 30 seconds.
- The auxiliary trigger time delay is reduced from 80 seconds to 5 seconds.
- The frosting time delay is in seconds.
- The time delay for restarting the compressor after a d1.1 fault is reduced from 2 minutes to 30 seconds.
18. CARE AND MAINTENANCE

18.1 Aquaciat Caleo operating readings
Date/Time
Suction pressure bar
Inlet temperature °C
Compressor
Condensing pressure bar
Condensing temperature °C
Gas inlet temperature °C
Gas outlet temperature °C

Air coil
Air inlet temperature °C
Air outlet temperature °C
Water inlet temperature °C
Main circuit plate Water outlet temperature °C

heat exchanger Gas inlet temperature °C
Fluid outlet temperature °C
Injection circuit plate Inlet temperature °C

heat exchanger Outlet temperature °C
Rated voltage V
Terminal voltage V
Compressor input current A
Fan motor input current A
Frost protection temperature (plate heat exchanger water

°C
side frost protection)
Mechanical inspection: tubes, fastenings
Electrical connection tightness check
Outdoor coil cleaning
Control check
Differential water pressure switch
State of liquid sight glass and sealing test
NA 09.159 E EN - 27
18.2 Unit maintenance and servicing The refrigerant and lubricating oil, and the low-temperature
liquid refrigerant in particular, may cause inflammatory lesions
18.2.1 Safety instructions
similar to burns if they come into contact with the skin or eyes.
Perform operating inspections in accordance with national Always wear protective eyewear, gloves and other protective
regulations. equipment when opening pipes or tanks liable to contain
Do not climb on the machine; use a platform to work at the liquids.
necessary height. Store unused refrigerant in the appropriate containers and limit
the amounts stored in mechanical rooms.
Do not climb on the copper refrigerant pipes.
Cylinders and tanks of refrigerant must be handled with care
All work on the unit's electrical or refrigerant systems must be and signs warning users of the related poisoning, fire and
performed by a qualified authorised technician. explosion hazards must be posted in conspicuous locations.
Any opening or closing of a shut-off valve must be performed Refrigerant that reaches the end of its life must be collected EN
with the unit off. and recycled in accordance with applicable regulations.
The liquid valve (located just before the dryer) must be opened Halocarbon and hydrofluorocarbon refrigerants
completely when there is refrigerant in the circuit. Although non-toxic, vapours from halocarbon and
hydrofluorocarbon refrigerants remain hazardous because
Do not work on any electrical components without first turning
they are heavier than air and can force the latter out of
off the main cutoff switch in the electrical box.
mechanical rooms.
Although the compressor is turned off, the power circuit If refrigerant is accidentally released, ventilate the room with
remains energised until the unit disconnect switch is opened. fans. Exposure levels in workplaces must be kept to a practical
Furthermore, there may still be live elements: this is due minimum and must never exceed the recognised limit of 1000
to external controllers connected to the orange disconnect ppm for an 8-hour working day and a 40-hour working week.
terminals on the main terminal. Although halocarbon and hydrofluorocarbon refrigerants
are not flammable, keep them away from open flames
Unplug the removable portion of these terminals before
(e.g. cigarettes, etc.), as temperatures of over 300°C cause
commencing any work.
their vapours to break down and form phosgene, hydrogen
The surfaces of the compressor and pipes may reach fluoride, hydrogen chloride and other toxic compounds. These
temperatures of over 100°C and cause burns if touched. compounds may produce severe physiological consequences
Likewise, the surfaces of the compressor may in some cases if accidentally inhaled or swallowed.
drop to freezing temperatures which can cause frostbite. 18.2.2 Readings and checks
It is therefore important to take special care when conducting - Note down the operating readings and perform the checks
maintenance work. indicated in the table on the previous page at least twice a year
Technicians working on the unit must wear the necessary and each time a unit is started for seasonal use.
safety gear (e.g. gloves, eye protection, insulating clothing, Weekly checks
safety shoes).
With the unit running at full capacity, check the following
Noise values:
It is also recommended that persons working near significant - Check the entire system for traces of water or oil under or
sources of noise wear ear protection. around the unit and for any unusual noises.
- LP compressor suction pressure,
This ear protection should not in any way impede the wearing
of other protective equipment. - HP compressor discharge pressure,
- The water inlet and outlet temperatures in the exchangers,
Oil
- The charge via the liquid sight glass and the condition of the
Refrigeration oils are virtually harmless provided the following
charge using the coloured indicator on the sight glass,
precautions for use are followed:
- Avoid unnecessary handling of components lubricated with
oil. Use protective creams.
- Oils are flammable and must be stored and handled with
care. Disposable rags or cloths used in cleaning must be kept
away from open flames and disposed of in the appropriate
manner.
- Containers must be stored with their caps on. Avoid using oil
from an opened container stored under poor conditions.
Refrigerants - general
Always remember that refrigeration systems contain
pressurised liquids and vapours.
All necessary precautions must be taken when opening the

system partially.
A certain amount of refrigerant will be released in the air when
the primary refrigeration circuit is partially opened.
It is essential to keep the amount of lost refrigerant as low as
possible by pumping the charge and isolating it in another part
of the system.
EN - 28 NA 09.159 E
- The oil level and its appearance. If the colour changes, check Check the electrical connections to ensure they are tight and
the quality. in good condition.
- Keep the unit clean. Check the motor insulation.
- To avoid accidents and ensure proper ventilation of the Check the condition of the contacts and the current at full load
condenser, keep the unit and the space around it clean and on all three phases.
free of clutter. Check the electrical box for water seepage.
- Remove dust, fibres, leaves and other debris from the coil Clean the water filter and vent air from the circuit.
with a soft brush or a vacuum cleaner. The coil may also be
Clean the exchangers and check the pressure drop in each.
cleaned by spraying it with water:
Check the operation of the water flow switch.
 Low pressure
Check the water quality or condition of the coolant.
 In the direction of the fins Check the antifreeze concentration (MEG or PEG).
 In the opposite direction to the air NOTE: the frequency of cleaning is provided for guidance only
Also check whether the safety devices operate correctly. and should be adapted depending on the conditions.
18.2.3 Disassembling the fan
Monthly checks
The fan is anchored to the top by four screws.
Check all the values listed in the table on the previous page.
Perform a corrosion check on all the metal parts. (Frame,
18.2.4 Disassembling the compressor
casing, exchangers, electrical boxes etc.) The compressor is fastened to the platform by four dia. 8 mm
screws.
Make sure that the insulating foam is neither detached nor
torn. Warning: Do not tighten the compressor screws to a torque
Check the coolants for any impurities which could cause wear greater than 13 N·m ± 1 N·m.
or corrosion in the exchanger. If you do not have a torque wrench, tighten them until they are
Check the circuits for leaks. snug then tighten a further ¾ turn.
Check whether the safety devices and the expansion valve(s)
operate correctly. IMPORTANT:
Annual checks To ensure your unit runs smoothly and to obtain service
See the monthly checks listed above. under the warranty, take out a maintenance contract with your
installer or an approved maintenance company.
Test the oil for contaminants: if acid, water or metal particles
are detected in the oil, replace it in the corresponding circuit
and the dryer.
If all the oil must be emptied, replace it solely with new oil of the
same grade as the original oil and stored in a hermetically sealed
container until its time of use. (Type of oil: see section 10).
Check the filter dryer for fouling (measure the difference in the
temperature of the pipes at the dryer inlet and outlet).
19 ECODESIGN
In accordance with Regulation (EC) No. 842/2006 on certain greenhouse gases.
R410A, R134a and R407C are refrigerant gases with the following environmental impacts:
1
No impact on the ozone layer.
They have an ODP (Ozone Depletion Potential) of 0.
 2 Impact on the greenhouse effect: Global Warming Potential (GWP) of each gas.
- R410A----------GWP=2088
- R407C----------GWP=1800
- R134a-----------GWP=1430
- Users must have systems containing refrigerant periodically checked for leaks by qualified personnel. The frequency of
checks depends on the refrigerant charge:
- Every 12 months for units containing 3 to 30 kg of refrigerant.
(2Kg in France, edict and decree of 7 May 2007)
- Every 6 months for units containing 30 to 300 kg of refrigerant.
- Every 3 months for units containing more than 300 kg of refrigerant.
(Implementation of leak detection system)
-U
sers of any system containing over 3 kg of refrigerant (2 kg in France) are required to keep a log of the quantities and types
of refrigerants used, added or recovered, and to include the dates and results of sealing tests, as well as the name of the
technician and the technician's company. Identification of technician & of company concerned.
- A leak test must be carried out one month after any leak repairs.
- System users are responsible for collecting used refrigerant and having it recycled, regenerated or destroyed.
NA 09.159 E EN - 29
20 TROUBLESHOOTING OPERATING PROBLEMS
Initial advice
- Faults detected by the safety devices are not necessarily caused by a sudden change in the magnitude being monitored.
- Taken regularly, readings should make it possible to anticipate future trips.
- Perform the checks listed in the table (below) if you notice that a measurement deviates from its normal value and gradually
moves closer to the safety limit.
IMPORTANT:
First and foremost, bear in mind that most faults that occur on the units have simple causes that are often the same for all. Look
for these causes first. EN
There are three such causes in particular:
● The fouling level of the exchangers
● Problems with the fluid circuits
● Failures of electric components such as the relay coil or the electrical valve, etc.
Faults Probable causes Instructions
Expansion valve Check the operation of the expansion valve.
Suction pressure
Incorrect ventilation Check the direction of rotation of the fan.
too low
Check the values of P00 (it should be '1') and P71 (it should be
Lack of refrigerant. 8.4 V).
Trace the leak(s) and top up the charge
Condenser dirty. Clean the plate heat exchanger to improve its

performance
Operation outside limits. Wait for restart.

Excessive discharge
pressure
Refrigerant overcharge. Check and adjust the charge.
Insufficient water flow rate Check the opening of the water circuit valves and check the
pump
Clean the water circuit filter
Insufficient oil. Oil not topped up after servicing. Top up with oil.
Check the opening of the water circuit valves and check the
Water flow fault Water flow is either stopped or below the minimum rate. pump
Clean the water circuit filter
Operation outside limits (excessive air inlet temperature). Wait for restart.
Overload protection disrupted or defective. Adjust or replace the overload protection.

Motor winding fault.
Insufficient or excessive power supply voltage. Check the electrical wiring; if need be, contact your
No phases or phases reversed. electricity supplier
Discharge temperature
insufficient and close to Compressor draws in too much liquid. Check the pressure-reducing valve.
condensation temperature
EN - 30 NA 09.159 E
Head office
Avenue Jean Falconnier B.P. 14
01350 Culoz - France
Tel. : +33 (0)4 79 42 42 42
Fax: +33 (0)4 79 42 42 10
CIAT Service
info@ciat.fr - www.ciat.com Tel.: 08 11 65 98 98 - Fax: 08 26 10 13 63
(€0.15/min)
Compagnie Industrielle
d’Applications Thermiques This document is not legally binding.
Corporation with a capital of €26,728,480 As part of our continuous drive to improve our products, CIAT reserves
R.C.S. Bourg-en-Bresse B 545.620.114 the right to make any technical modifications without prior notice.
With Ecofolio,
all papers
can be recycled

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NA 09.

2 TRANSPORTING THE UNIT 3

8 HANDLING AND POSITIONING 4

10 MAIN COMPONENTS OF THE REFRIGERATING CIRCUIT 7

17. TEST MODE 27

18. CARE AND MAINTENANCE 27

20 TROUBLESHOOTING OPERATING PROBLEMS 30

2 SHIPMENT OF THE UNIT

8 HANDLING AND POSITIONING

- To avoid damaging the casing, use textile slings with shackles.

Failure to do so may result in damage to the equipment and physical injury.

Models TDC 80Z TDC 100Z TDC 120Z TDC150Z

Empty weight (kg) 398 465 482 497

8.2 Type of shackle recommended for handling the unit

STAS forged steel bow shackle with pin

- STAS code: 130D

- Working load limit: 630 kg

● To allow sufficient room for maintenance on the unit.

- Settings stored in memory for two hours following a power cut

Fig.1 Fig.2 Fig.3 Fig.4 Fig.5

Models TDC 80Z TDC 100Z TDC 120Z TDC 150Z

dia. (male gas) 1" 1/2

Water flow rates and pipe fittings:

Nominal flow rate Customer hydraulic connections EN

TDC 80Z 3.1 4.2 42 x 1 – DN40 40 x 49 – DN40 - 1’’1/2 40 x 3.7

TDC 100Z 4.0 6.0 50 x 1 - DN50 50 x 60 - DN50 - 2'' 50 x 4.6

TDC 120Z 5.1 7.0 50 x 1 - DN50 50 x 60 - DN50 - 2'' 50 x 4.6

TDC 150Z 5.7 8.4 50 x 1 - DN50 50 x 60 - DN50 - 2'' 50 x 4.6

11.4 Safety valve 11.5.2 Location

One emitter type Two emitter types

11.6.2 Connection to a new system

One emitter type (underfloor heating system or

Provides auxiliary electric power and ensures

Two emitter types (underfloor heating system with

Provides auxiliary electric power and ensures

- Swimming pool heating

Installation with a new boiler: Diagram 4

Heat pump + boiler installed upline of mixing tank

- Swimming pool heating

three-way valve and radiators or fan coil units) Diagram 5

- Swimming pool heating

DHW tank with Fan coil units

One emitter type (underfloor heating system or Flexible connections

radiators or fan coil units)

- Swimming pool heating

DHW tank with Fan coil units

DHW tank with

types of emitter with different water temperatures. DHW heating

types of emitter with different water temperatures. Radiators

Three-way valve, DHW heating

- Production of domestic hot water (DHW)

11.7 Frost protection (for the account of the fitter)

11.7.1 Protecting your system 11.7.2 Procedure

11.7.3 Adjusting settings P1 and P93 based on the glycol content

Electronic control board with daughter board

In bypass only mode:

13.3 Bleeding the air

Control Electronic control

14.2 The terminal and its display

1 Current day 2 . Display of temperature setting, time or fault code. 

9 Test mode operation symbol.

Indicator 6: Compressor operation

Indicator 2: Pool heating: