MDCAD-1 CEP Design of Screw Jack By Muhammad Ahmed Zaheer Muhammad Hammad Report submitted to the faculty of Engineering at PIEAS in partial fulfillment of requirements for the Degree of BS Mechanical Engineering Ame lla Department of Mechanical Engineering, Pakistan Institute of Engineering & Applied Sciences, Nilore, Islamabad, Pakistan. December, 2020.Introduction Pewew sorter ore used to comer? retary motion inke Franelational motion It tr also called tranclatimal seriw. Whey Gnd nse waahiner teshac unimrerat Pensile Fecting machines machine tools, aubenetive jects. | Wiser, acreraft Flap evtenderr trench bracer efe-. | There are tee typer af power serene - hydraulic and | mecherial peer ‘serene | A speetel care ft a serew jack whieh rarer on lovers the load by “pp ying a smell force in the horizontal. plese. A seven thread i femed ty cutting a continumue, delied greeve areund the cylinder. Thee cut either CPE or right hand, wjorr of teers até tiyhtened by cleckwize redation whih termed the right Land eemem Unread, Screws with letL fants threads ave used in ex grower are The mao cep tonel cares. For example for situations in which ants clookerre Lomees meg: applied te the serew Cwhese werk mult unde a | right hand threeh) 2 Left handed serew would be repriate. rrr Pever sevens are typically made firm caren steed. alley tee er Fowler gded ane they are wcuntly weed with bronze, plectis ov cheot maby mute Bronze and plectic ruts ave pepular for higher duh, applications ant they provide low co-ed cf friction tur ninininng drive torpor There are sone inportand terms that need to be understocd betore degiging a sorew jack! J. Pitch lt ix the dirbence frome prot on one thead to the carrecpending pork on the newt adjarcent thread, peradled to the anrel plane meeser' Scanned with CamScanner2- Lead: lb is the dirtance the serew would atvence within be Che. peck in ewe cofatien’ For single themed Seer ,leed ix eguert to ite. 3. Hels A t/t is oe te the leat and the mean radius 4 the equation below Tan = (ead 27 mean There are three types of srew threads used i fie pare: ft Giee Bend, my wey fae power tranemizcion tm either direction. tt Recalls in maxinum of ficien iii Enpleyed th sorew jacks and elenpe 2-ACME tread, PME is w modification of square threet, i Lees flier compared to syuere thread, 1. The slope inépeerer tle area te shone. iv. Eacily nenufactured 3 Butbrese thread 1 Used whey lorge forrer vt along the serew muir im ene direction only. , a HHyher efhivieney and care of extting tii. Strenject Ubread of alt jv. Has linbed » use of power trenemission. pe Screw Tack Design Procedure Design Objective . State the problem and clarity whet ix expeeted from the oe » Speerty decign coneideretione such az fcter of sofody materiel selection criteria. ete Scanned with CamScannerTe etal bbects of chreces om serew park + WPiveel Je le 3 compressive stress due to axtet lad. ~ Torsional cheer cdrex in the minimum crore cectven of the serew 4y teieding Meccan — Sheer stress at the threads of the serew af the rem diameter ant at the threads of the nut at the cutrite diemeter due to aniet leading — Bearing presure at the Hragh curtaae of tHe Seren ent nut. “Te determine the torgue required te rete a lever the given Load. Te Wee the Sfiviency of the serew jack To deternine the dimensione of He Lillerent parte of He seren, - Problem Statement A mechanical power serew thal con paste or lower Seo hy te a heh of Fee mm ix irhended be be dewigned. Di erent perks of the srrembly such ae the sere the nat and the tendle will be cerined wan cthirent ant cord oflactive manner. Design Considerations |. Feeter of Sefety far the acrembl it tuhen 2 2 Selection f materiel for He serew and mut ts of reat importance. There are commen nateriele used , Ue deciyn f rrew jacks like shecl fr the rere ond card iron bronze or plartia For the mute. Mild or hard cheek ts eocidered for tflerent prev dLeeryne In order to prevent Frictisn cagt iron or bronze ix preferred tur the warty of Me rub. Cop ane trene- are nade of 7 rg east tren which vy and ter good mecknability Wibeisl led ere ar filet? Scanned with CamScannera Soa Plane Carbon Steel C3008 -I5:1S Zo- 19782 is selected beeewee sere tr aleage under terrimel, bending. and eared Lad. Gerben steel ss chosen due to strength Teswer G = teeta. Ty=2¢eMtta . E2207 Cha 6 Me Ie etdee £ rehice He Prrcbien teteeen He mene nnd nut a softer metericl selected for the rut. Phosphor Bronze CGvade |-I5: 28-1975) jew proper maberial For nuk cencbruction because i¢ cate very wetl egamet weer resittence and reducer tergue to overcene Friction Ouine de (92 MPa, ene (pleem Pa a a APs = 60 1 Pe c. Serew Taek Handle Plane Carbon Stect,like the serew. te coloctad fur the handle ag it offers high shrength. Gy = Geosthe - Tjotbedtle | Es Be? 6Pa dL. Frame Greq cack tron is used | Average conethicient, of friction Cad bebreen He material soll sleol cack iron is tohen ae O18 accuming it deg for sete cperatiens. Limiting veluer far bearing preseure betmeen rfeal and cask tren js teben as (S20 MPa. + lecording te agrenentvts the force Sa bent 1+ hand ps0 to 2eoM |, this enign we assume thet the hand redeted by tow bande experivncer 20 of tree Ler the design of the handle. Scanned with CamScannerFH CL tetione Pesign of the serew ~ Pricedere VCore whanah: oP Ha screw te lecbeoniig ting the ovehle ctren end the given lead 1 Using the core dimmeters the rect of the Lemeters =_ pited iz determined OF Torgwe wilt be determined using the mean Lameter, ceeMirient of Friction and pited i. Principle strescee will be sludred + The dimenetone of the serev are safe ont, it the monimum ctrecee are ler than the allualle stresses, = 0008+ ms S$ mm Torqpe reguired te rotate He pre Te Fig, Tact « Fd, Zo Cred Sel 2 Lz leedzpited ee cals Viet = 125 nh ue comet hzient of po. O18 Grangle of trichin = Seecco.co7376 D /C2- 00125 ¢ xe C0126 0-007395) ) 2 we Ce-ee 7375) — 3-1860-ce)a5) _/ T2436 Mm se Scanned with CamScannerMew it iz tine to sluty principle srecser dun to the recsion and torsional stresses ant me if combined comp they telete Pirmcrate, Dnesering G2: GF = 45000 = WPA Pe Sea 4 Scacosae se a “Tt = (6X%¢-36 = SO4 MPa =i, Tececort7EF Principle sbrecree Cran = 2 +1 fel *F4T* nae Se LG 47 I34¢ MPa tencile, 22 MPa compressive => Tac = 1 ofl FEF® 2 80-6 MPa £6 Clin = 6 = 400 = 2eomPe | 22 Fs a 2 Tt, a eo 12 a. Mtling = “th = 2 = [Restle ES | ae beth 139¢ Pa and 22Mfa <2ecc MPa sc OL Sela _ - as 80-6 MPa < (20 Mla co Imex < Talkin | The devign te Haters site «Deeg» of Yo nud. | — Procedure agement ae Punk [1 Number f threads in ong | ii. Haught of the nut ts dedermined. |it Sheer stress produced af the treats f the serec | a4 the core diameter and at thecede of Ye nuh | at the major Lemeter tr chubiod | tv Fer rte“ deayn there cheer rlreses are eonprcal with He ellewable rtresres Py =___4#F we Oded Scanned with CamScannerPee Bearing Preaure = 15-05 MPa im Mundie all dbctunils aes é x Seco = 22-4 2° C0-008* 0. 006 75F C)5-05-x10%> We tale the number of threads n=2+. Height of mut is cakeulated From following formate: Hz ape 24 X/25= 30 mm The rut Uhweade are subjected to cruching and thee Ts check whetlan coughing fs expestel or rok, “9 P 4E . “xsvoe a = hs ee “ONY Sen Ode-de) e246 dC0.c0r* 0.006757) Eruekag? 14°94 MPa, 6h, Chromed = 90 MPa Scrushing KE 6h, Orenzed Crushing te net expeeted ae erushhg stress tr muck sreller than bronze yield stress at compression. que ee Ze Trad = Pe ee sen ae aed, nt or C0009 DCLEICO-COfaS-5 te pitch 2 0-001 2 2 Tend = 19-26 MPa , Ty bronze I= 50a Gear << I, CrenzeD From the result eteve te rut treed: are mh inst shear stress. Tere = ($39 Me , T0652 240 Mio << Ty ce-sd Trace i The serews ere sete cgatne d the sles produced 4 dhe ext Leding. Scanned with CamScanner* Desiyn of te various diametere Ponti igmaMlae alt ir vnitl walle C9 Fe ae CD) - 12 6 #F-S D, FFs 4 I? 24/4¢xS0ecex2 40.008) V El seCleoxlo*) De 13-8 mm CS 64 = lec APa Cbrenze > Outer hiameter of the nut cola. CD,d >, = VS FS + D> = )[4xseeox2 jCo-0138>* =e 2eCFox lo 8D Dz = 18-2 mm Thickness of the wut caller CL = eet es Se0ox 2 =D, Vor, oe Ca-0188 9 CF Ox 10 ~) ga F-8F nen Dy =)-7d, = 1-760 -00 922 13-6 nn = 28F mm Dp= by = 13-6 = 9-6 mm 9 Z . Paz Diameter of head at tle top fF sereved rod. Dy zPinmeter of pin which Hite He cup. "Peer of the handle Seted = Foren p YZ X lonsth eg yyy Tetet = TitTo R= €-38 Nom = torgwe required te rotate the rrew required te overcome frition at Ue ty of Toe Torque the sere. 2 , ths BaF BAR 7 Ry = B= 6 Bom Kee Wet 7 om Ry -Rp ? 2:2066)'—Cocoi7F \ . 2.28 Vim Ty 2 2 Co-sere sree £ 2 €e-0069)* — Cool? Scanned with CamScannerLenyhh ui, = Theta Phd Tip Lat Sat £20k = 8.664 Mim, Feng, = 420M bent a, = 8-664 2 20-6) nw too Diameter of the handle Bucdting of the serew Buckling iy cluded when the bad ix conprenive and the uneupperded lengt] between the serex end Lhe [ met ie bong When it is short they sd ve ace, - column aah the itvua of buckling decent arise Uf the eriticet bat 13 mere than the decign we have Yon the “> & sabezand — ts mthimal chance of buckling Pribical = tele | Mocs iain ee, eee A 2 ode = Be Ceerer sl" = BS7exloF ,, é 4 cate 2 th of sree neloriel = 400 MPa | ge yield ode 9 Ty Fe Le Lfing height + d Demat height D Ee Obs l = BE 03 e 200-03) Scanned with CamScannerEe Medlue of clestieily of corew material £207 GPa be Rebine Ff gyration = 025d, = 0.25 C0-00675) ke | 6875 xto-3 m Czegh fixity coetPietent In this case’ C= 2027 ihad = C35 7276 G20) [ |~ _feoxte” 4x? C22272 107 KMO) a7 ies ~) i 2Iteonw G ese 3 = Ber>2lé Me Peat S4&N £2 21-¢ LY There is no chance of bue ng ince the eribzal lead ts much greater then the dein lad of Sree! |- Design of the bo Moone of the head an 2. 2 BDz 2E7-6J) = (5°22 mm Diameter of the body ot top CPs) Det ISD, 2 (SEIN D2 = 273 mm Thickness of the bo, C4) 4,2 0-25d, 2 6.25692 = 2mm Inside diameter at the bottom CD.d Dz 2 2-25 Daz $6-75 mm Inside diameter ot tle bottom pis Fae). FP eees on Thickness £ the bare dy 2 2b,5 262-997) 2 SFE mm Hey Me of a4 ae => ting height « of nut + Ise ay ae ee = ERG S65 mn ep, C4.) Scanned with CamScannerpe Salad then 4 stem as Efbirensy pe x loox Tetad Tee torque required be rotate the sere with no frinkion Tos F Tend X nga } NUE USF ISisO Net — - { > — - Sa SCREWNSPINLE LENE CRaeON srEEL 3 | HANDLE _|PianecAggonstin [2 | Bony: | crstipoNn a | 1 | OvPr | PLAN EceRmon Stee, 4. PCNO NAME | MATERIBL Quel Ou oy iGo \= ‘ob eo iy 38 7 Tye. = : eee = a | ot ae a—— SQ QI 22