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Quality Assurance Plan - Civil
Quality Assurance Plan - Civil
Quality Assurance Plan - Civil
1.2 Quality Lab set Establishment of Quality Physical Calibration to Manufacturer Site
up & Equipment. Laboratory ,equipment and be done as per guidelines, Project specification Register / Check
manpower manufacture P R List
frequency/ and Calibration to be done and
review quarterly calibration test certificate to be
produced at the beginning of work
1.3 Excavation Layout,Coordinates, Initial Ground Measurements 100% Tech Spec.,Approved Drg. Field Book
level P R/W / SR / CL
1.4 Site Grading and Leveling Record of Initial & Measurements 100% Tech Spec.,Approved Drg. Field Book
Final Levels , slopes etc. P R/W / SR / CL
1.5 Backfilling Borrow Area Identification Visual 100% As per tech spec. Field Book Borrow area to be identify before
Material P/W R/W / SR /CL use the material
Cont...1.5 4.Plasticity Index Lab test One test per MoRTH clause no.305.2, pg-68 Test Reports
source (Notmore than 45%) R R/W
Cont...1.5 5.Free Swell Index Lab test One test per MoRTH clause no.305.2, pg-68 Test Reports
source (Less than 50%) R R/W
Cont...1.5 6. Determination of Lab test One test per IS: 2720 part VII, 1980 Test Reports
Maximum Dry Density by Modified source (IInd Revision) Cl.4.0
proctor method Technical Specs (As Per R R/W
Lab Report)
Cont...1.5 7.Optimum moisture Lab test One test per IS: 2720 part VII, 1980 Test Reports
content (OMC) (corresponding to source (IInd Revision) Cl.4.0
MDD) Technical Specs (As per lab R R/W
report )
Cont...1.5 8.CBR Test Lab test One test per IS: 2720 (Part 16) 1979 ( Test Reports Only for the existing subgrade
source As per mentioned in tender docs, R R/W material and In- house material
Dwg, & GFC Dwgs.) source & outside material which to
be used for road subgrade.
Cont...1.5 Material testing asper Cl.1.5 for Lab test Once per IS: 2720 & Tech.specs Test For Material brought from out side
outsidemurum:- Gradation of Soil source/ change of Acceptancecriteria’s are as Reports / Quality
(Yellow earth)/ LL/ PL/ PI/ FSI/ source/ as required above from 1.5.1. To 1.5.8. P/W R/W Reports
CBR Value/ etc.
Cont...1.5 Standard/Modified Proctor test for Lab test Once per IS: 2720 part VII, Test For Material brought from out
MDD & OMC source or as required 1980 (IInd Revision) Cl.4.0 P/W R/W Reports / Quality side
Technical Specs. Reports
1.6 Laying & Laying, watering, Visual 100% As per Technical Quality /
Compaction compacting Specification / approved P R/W Test
back filled material in layer wise. methodology Report/ CL
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CONTRACTOR CLIENT
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Cont…1.6 Compaction Test by Field Test Area filling - IS : 2720 part-XXIX Test / Frequency may be change
Core Cutter / Sand replacement one for every ,Tech. Specs or IS 2720 Quality report according to structure.
Method 500/1000 Sqmt area (Pt. XXVIII), Tech. Specs.-More P R/W
for each compacted than 95% of MMD
layer
Cont…1.6 Plate Load Test Field Test Per 3000 Sqmt IS : 1888 -1982 Test Quantum of
area /As required & Report check may be change acco. to type
successive depth of P R/W of structure
1.0 mtr / As required.
Moisture/water Field Test Area filling - IS: 2720 (Part II) – Test
content in soil by calcium carbide One for every 1973. Cl.25 Page 03. Report
method. 500 Sqmt area for P R/W
each compacted layer
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Specs,Codes or Inspection
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references Format
3.2 Encasing of Sub base Visual /Field test 100% Tech Specs, Pour card
Pipe preparation Approved dwg. P R/W
Formwork Visual 100% Tech Specs, Pour card
Approved dwg. P W
Reinforcement Visual 100% Tech Specs, Pour card
Approved dwg. P W
Placing & Visual /Physical 100% Tech Specs, Pour card
compaction of Approved dwg. P R/W
Concrete
Curing Visual /Field test 100% Tech Specs, Pour card
Approved dwg. P R/W
4.0 IN SITU CONCRETING :
4.1 Concrete Design Mix Conducting Mix Lab Test Min. one Mix IS 10262 (2009),IS:456-(2000) Test
Design, Cube Compressive strength, Design Per Grade of IS:516-(1959) Cl 16, Approved Report
Concrete Setting Time Concrete / as Drg.,Tech spec. IS: 8142 R R
required
Cont…4.1 Establishment of Mix design at site, Site Trial Every grade IS 10262, IS:456 IS:516, Quality
Cube testing with every source/ Approved Drg., Tech spec. IS: P/W W Report
brand of ingredient 8142
Cont…4.1 Yields of various Site tests For every grade IS 10262, IS 456 Quality
Grade P/W R/W report
Cont…4.1 Standard Deviation Physical Every month as IS 10262, IS 456: Quality
per concrete grade 2000, clause no. P R Report
9.2.4
4.2 Material
4.2.a Cement All physical and MTC Each Lot/ Batch IS:4031, IS 4032, MTC
Chemical parameters IS:8112, Tech. Spec P/W R
1.Initial & final Lab Test Every source/as 1.IS:4031(part v), Test 1.IT not less than 30
setting time, required 2.IS 4031, (part iv) Report min & FT not more
2.Consistency 3. IS 4031 (part iii) P/W R than 600 min.
3.Expansion not more than 10mm
3. Soundness 4.IS 4031 (part i&ii) 4. Residue < 10%
4. Fineness IS 8112, 12269 on 90 micron
Tech. Specs seive
4.2.b Fly Ash All physical and MTC Each Lot/ Batch IS:3812 grade I MTC / TR
Chemical parameters P/W R
All physical and Lab Test Every source / IS: 3812 grade I, IS Test
Chemical parameters every 6 months 1727, IS 4032. P/W R Report
/required
4.2.c Coarse Moisture content Lab test Daily IS: 2386 IS: 383, Quality
Aggregate Tech. spec. P/W R/W Report
Cont…4.2.c Specific gravity, Lab test Quarterly IS: 2386, IS: 383, TR/QR
bulk density, Water Tech. spec. P R/W
Absorption,
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references Format
Cont…4.2.c Size & shape. (Sieve Lab test Weekly / IS:2386, IS: 383 , TR/QR
analysis) frequency increase as Tech. spec. P R/W
required
Cont…4.2.c flakiness index, Lab test Monthly IS 2386, IS 383 , Quality
elongation index, impact value, Tech spec. P R/W Report
Cont…4.2.c Deleterious Lab test Once per IS 2386, IS383 Test
materials. source/ when P/W R Report
required
4.2. Fine Moisture content. Lab test Daily before start IS: 2386 , IS: 383 TR/QR
d Aggregate concreting P R/W
Cont…4.2.d Size & shape (Sieve analysis), Lab test Weekly / IS: 2386 , IS: 383 TR/QR
Determination of material finer than frequency increase as P/W R/RW
75 micron required
Cont…4.2.d deleterious materials Lab test Once per source IS: 2386, IS: 383 , TR/QR
/ when required Tech. spec. P/W R/RW
Cont…4.2.d Specific gravity, bulk density, Water Lab test Quarterly IS: 2386, IS: 383, TR/QR
Absorption, Tech. spec. P/W RW
4.2. e Water Ensure that water Lab test / TC Every Month/ IS: 3025 , IS :456, TR
from all source is potable as per the review change of resource Tech Spec P/W R
standard before use which is earlier
Admixtures Ensure admixtures MTC Every Batch No. IS 9103, Tech Spec MTC
proposed to be used are compatible
with other components of the P/W R
concrete mix,
Storage & Ensure the proper Physical 100% IS 4082, Tech spec. SR
Stacking of Construction stacking of material P R/W
Material
5.0 Plain Cement Concrete:
5.1 PCC Sub base preparation Visual / 100% IS, Approved Drg., Pour card
Measuremen t Tech Spec P W
Formwork Visual 100% IS, Approved Drg., Pour card
Tech Spec P W
Placing and Visual/ 100% As per construction Pour card
compaction of physical methodology, IS 456, Approved P R/W
Concrete, curing Drg.
6.0 Reinforced Cement Concrete
(RCC) :
6.1 Check before Reduced level of PCC Measuremen 100% IS, Approved Drg., Pour
Placing of Concrete (RCC) top t Tech Spec P R/W Card/QR
Cont…6.1 Form Work Visual / 100% IS , Approved Drg, Pour
Measuremen t Tech Spec P W Card/QR
Cont…6.1 Reinforcement Visual / 100% IS , Approved Drg., Pour
Measuremen t BBS, Tech Spec P W Card/QR
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references Format
Cont…6.1 Cover blocks (Clear Visual/ Tests Random As per Approved Drg, Pour card/ Cover to be as
cover to rebar) tech spec, IS P R/W QR per Drg, grade of concrete and
structures
Cont…6.1 Inserts & Embedded Inspection 100% IS , Approved Drg., Pour Card
Parts BBS, Tech Spec ASTM P W
Cont…6.1 Construction joint Inspection 100% IS , Approved Drg., Pour Card
Position & Treatment BBS, Tech Spec P W
Cont…6.1 Calibration of Calibration Once in 3 months IS 4926, Technical Calibration Calibration
Batching plant & Weigh Batchers Spec P W Report./Q R frequency will be reduced if any
doubt reg operation , mix
Cont…6.1 Pouring Sequence for Methodology Major concrete Tech specification , IS QR
concrete , Approved Drg., BBS, Method P RW
statement
6.2 During Workability-Slump Field Test Random IS 1199 ; IS 456 & Pour Card
concrete Test approved Design Mix P RW
Checks
Sampling of concrete Physical As per IS 456 IS 456, IS 516 Cube Sampling as
cubes P RW register per IS
6.3 Concrete Handling Visual/ 100% As per construction Pour Card
conveying, placing & ,Transportation, placing and Physical methodology/ tech spec, IS 456 P R/W
compaction compaction of Concrete
6.4 RCC (Post Curing for concrete Visual 100% As per IS: 456, tech Pour Card Date of
pour Check) member spec, according to structure. P R/W casting shall be marked
Dimension, line , Visual/ 100% Approved Drg., Tech Pour card
level, insert positions, Defects if any Measuremen t Spec P R/W
Cube testing for Field lab As per IS 516 IS 456, IS 516 Cube
crushing strength p W register
6.5 Test Check UPV, Rebound Site Test / As per Tech spec/ IS: 13311, IS 456, IS Protocol Required in
on RCC Structure Hammer Test, Core test Lab test as required 516 P/W W/R case of deviation in strength/ as
required
6.6 Anchorage Mechanical/ MTC 100% IS /Approved Drg/ MTC
(Inserts, bolts etc) Chemical Tech spec/ASTM R R
Mechanical/ Lab Test 1 piece out of IS /Approved Drg/ TR
Chemical 1000 nos Tech spec/ASTM R R
Dimensions Measurem 1 piece out of IS /Approved Drg/ QR
ent. 100 nos Tech spec/ASTM W RW
6.7 Grouting of Clearance for Handing 100% As per Dwg. Tech Protocol Clearance to
base plates grouting- Over spec W RW be taken from
of structural PEB vendor
columns before grouting
Material Acceptance MTC Each lot Material Data Sheet, MTC
Tech Spec. W RW
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CONTRACTOR CLIENT
Quality Assurance Plan (Civil & Infra Works)
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references Format
Trial before use at Site lab Before start the Data Sheet QR
site, Proportioning work P RW
(paste ratio)
Preparation before Visual, 100% Material Data sheet, QR
grouting-Cleaning, formwork, Measuremen t tech spec P RW
soaking
Laying of Grout Visual, 100% As per tech spec, QR
,Curing, etc. Data sheet, Approved Dwg P RW
6.8 Foundation Orientation, Measuremen 100% Approved Drg, Tech Protocol Civil
handing over Elevation, verticality, Dimensions, t specs construction to handover to the
C/c distances of RCC members, W RW user.
anchorage (Mechanical/E lectrical) after joint
inspection.
6.9 Grade Slab Laying & compacting Inspection 100% Approved Drg, Tech QR Plate load to
(Tremix flooring / FM2 GSB / Soling spe, MORTH W RW be carried as per Sr. No. 3.5
/ESD Flooring)
Formwork, Inspection 100% Tech spec, Approved Pour card
Reinforcement Drg, BOQ, Approved W RW
Method statement
Placing & fixing LDPE Inspection, 100% Manufacturing spec, Pour card,
Film, Armoured joint, Diamond MTC BOQ, Approved W RW MTC
Dowel, PE Foam Method statement
Laying of FM2 floor Visual 100% Approved method Pour card/ As per
with applying /Measurem statement, Tech W RW QR/ TR Approved
hardener, curing. ent / Tests spec, IS, BOQ method statement
Electrostatic Inspection, 100% BOQ, Tech spec, IS, QR/ MTC
conducting flooring system MTC Approved Drg, W RW
6.10 Truck Apron/ Earthwork Visual 100% Approved Drg, Tech SR
Parking spe, BOQ, MORTH, W RW
Backfilled material, Inspection/ 100% Approved Drg, Tech W
Backfilling and compaction Testing spe, BOQ, MORTH RW QR/ TR
Laying, compacting Inspection/ 100% Approved Drg, Tech QR/TR
of GSB with required testing testing spe, BOQ, MORTH W RW
Laying, compacting, Inspection/ 100% Approved Drg, Tech QR/TR
curing of DLC and compression tests testing spe, BOQ, MORTH, Mix design W RW
Cutting grooves & Visual/ MTC 100% Approved Drg, Tech QR/MTC
filling with approved material spe, BOQ, Manufacturer spec W RW
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CONTRACTOR CLIENT
Quality Assurance Plan (Civil & Infra Works)
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references Format
6.11 Parking Strip width/ Visual / Randomly Approved Drg, Tech QR
Markings by Thermoplasti c Thickness Measuremen t spe, BOQ, Manufacturer spec P RW
Paint
7.0 Steel Reinforcement :
Reinforcement Mass, Dimensions, MTC review / Each Batch / Lot IS 1599, IS 1608, IS MTC / TR To be re-
Mechanical, Chemical composition, Lab Test 1786 P/W R confirm the rebar through third
Bend tests & Re-bend tests party testing (each diameter -3 nos
samples).
Verify Surface Visual Randomly Technical QR
characteristics like free from incoming lot of each specification, IS 4082
cracks,surface flaws, dia P R/W
stacking of rebar.
Binding Wire-Spec, Visual/ MTC Every lot IS 280, Tech spe, QR
gauge, coating. Approved Drg P R/W
Prepare & approval of BBS Measurement 100% Approved Drg, IS SR
2502, IS 456, Techspec P R
Making & verify the rebar as per Measurement Initially for every As per BBS , SR
BBS (Ties, Stirrups, Anchors/bends) type & size of rebar Approved drg, IS2502 P R/W
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CONTRACTOR CLIENT
Quality Assurance Plan (Civil & Infra Works)
Inspection
Specs,Codes or Inspection
Sr.No Activity Characteristics Type of Check Frequency Contractor Client Remarks
references Format
Placing of weep Visual 100% IS 457 / Approved Pour
holes, service lines etc. Drg/Tech Spec p RW Card/QR
Concrete Cube Lab test One sample per IS 456/ IS 516 Cube
sampling & testing day p R/W register
Curing of concrete Visual Random Check for period of Pour card
curing as per IS: 456 p R/W
10.0 Masonry ,Plastering , Water
Proofing, Tiling, Aluminium
Window/Doors & Painting
Brick/Block/ Work: Bricks/Block/AAC
AAC Block Lab tests As per 5454/ IS 1077, 3495, Tech QR
Masonry testing- Dimension, Compressive 2186 spec., Approved Drg
strength, Water absorption, P/W R/W
efflorescence
Mortar proportioning Lab tests Random IS: 2250, 2116, QR
and testing Approved Drg, Tech spec P/W R/W
Masonry Visual / 100% Tech spec, IS 2212, IS QR /CL
construction, soaking of Physical 456, Approved Drg,
bricks,Workmanship, p R/W
verticality and alignment, curing
Rubble Acceptance of Visual/ Tests Each source Tech spe., IS 1597 QR Water
Masonry material-Stone /change of source p R/W absorption for every source/
(Water absorption) change of source
Mortar proportioning Tests/ Visual Random IS 2250, Approved QR
& Testing Drg, Tech spec P R/W
Masonry Visual / 100% Tech spec, IS 2250, IS QR /CL
construction, Workmanship, Physical 1597, Approved p R/W
verticality
Alignment, Visual / 100% Tech Specs, QR/CL
Pointing, Curing. Measureme nt Approved dwg P R/W
Plastering Gradation of sand, Lab Test, Weekly or As IS 1542, IS2116, Tech QR, TR
Proportion of mortar, thickness of Inspection when Required spec, approved drg P RW
plaster
Wet the brickwork, Visual 100% Tech spec, approved QR/CL
placing chicken mesh, hacking etc. Drg P RW
Check for Visual 100% Tech. Spec, IS QR /CL
workmanship & Inspection P RW
curing
Water Water proofing Visual/ Lab Per lot MTC QR/CL
Proofing material test P/R RW
Surface preparation Visual 100% As per approved QR/CL
& Bedding tender doc./ P RW
drg
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CONTRACTOR CLIENT
Quality Assurance Plan (Civil & Infra Works)
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references Format
Final Finish Visual 100% As per approved QR/CL
tender doc./ P RW
drg
Verification of Visually by 100% Tech specs QR/CL
leakage standing water P RW
Tiling For Make, Color, Visual, Per Lot IS-13801/ Approved QR/CL
Size, Thickness, Plainness and Measuremen t Tender Doc. PR WR
Finish. ( As per approved sample)
Dimensions & Lab One set of IS: 777 – 1988 & IS- QR/CL
Surface quality 18 tiles from every 13801
2000 tiles or part (Plan Dimensions Avg.= +/- PR WR
there of 0.8mm, Thickness =
+/-0.4mm )
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CONTRACTOR CLIENT
Quality Assurance Plan (Civil & Infra Works)
Inspection
Specs,Codes or Inspection
Sr.No Activity Characteristics Type of Check Frequency Contractor Client Remarks
references Format
Water absorption Lab test Once for source 2% ( Max) QR/TR
- 3rd party test P R/W
Proctor density Lab test Once for source As per material P R/W QR/TR
- 3rd party test
Water absorption Lab test Once for source 2% ( Max) QR/TR
- 3rd party test P R/W
Material - Shape / source Visual Once for source As per BOQ / QR/TR
Kerbstone Tender documents/ IS 5758 P R/W
-1984
Dimension Measureme 1.Once for IS 5758 -1984refere QR/TR
nts source - 3rd thickness traffic category table P R/W
party test. 01
Thickness Measureme 1.Once for IS 5758 -1984 QR/TR
nt source - 3rd
party test. P R/W
2.In-hous test -
Randomly
Color & textures Visual 1.Once for Refer IS 5758 -1984 QR/TR
source - 3rd
party test. P R/W
2.In-hous test -
Randomly
Surface Finishing Visual Once for source Refer IS 5758 -1984 P R/W QR/TR
Transverse strength MTC/ Lab Once for source Refer IS 5758 -1984 QR/TR
/ Tensile strength test - 3rd party test P R/W
Grade of concrete MTC/ Lab Once for source IS 5758 -1984 QR/TR
M20/ M30/ M40/ test - 3rd party test P R/W
etc.
Manual Covers/ Chambers :
Covers Grade/ Type/ Duty MTC/ Lab Once for source Refer IS 1726- 1991 QR/TR
test - 3rd party test P R/W
Shape Visual Once for source Refer IS 1726- 1991 P R/W QR/TR
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CONTRACTOR CLIENT
Quality Assurance Plan (Civil & Infra Works)
Inspection
Specs,Codes or Inspection
Sr.No Activity Characteristics Type of Check Frequency Contractor Client Remarks
references Format
Dimension Visual / Lab Once for source Refer IS 1726- 1991 QR/TR
test - 3rd party test P R/W
Load Test MTC / Lab Once for source Refer IS 1726- 1991 QR/TR
test - 3rd party test P R/W
12.QC Report/QC Audit
Quality Preparation & Audit / Weekly & As per ISO, As per QR
Report submission of quality report Tracker Monthly basis requirement P R
Quality Audit Conduct the monthly Audit Monthly As per IS, ISO, Tech Audit Quality doc to
quality audit with client , consultant Spec, BOQ, Approved dwg P/W R/W Report be submit month wise
Preparation to attend Audit Monthly / As per IS, ISO, Tech Audit
external Audit Randomly Spec, BOQ, Approved P/W R/W Reports
dwg.
Compliance Preparation & Physically Immediately Compliance
Reports submission of quality report /Audit within 24 hrs after Tender docs P R Reports
site instructions /approved procedure
LEGEND TO BE USED:P=Perform, W= Witness, R= Review, P=Perform, TC=TestCertificate, QR= Quality Reports, I- Inspection, IR- InspectionReport, MTC=Manufacturers Test Certificate, CL= Check List
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