Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

Geothermal Power Technology

KENNETH H. WILLIAMSON, RICHARD P. GUNDERSON, GERALD M. HAMBLIN,


DARRELL L. GALLUP, AND KEVIN KITZ

Invited Paper

In 1999, 8 GWe of electrical generating plant worldwide was Geothermal power projects convert the energy contained
powered by geothermal heat. Geothermal sources generated 49 ter- in hot rock into electricity by using water to absorb heat
awatt hours of virtually pollution-free power that year. Coal- or oil-
fired plants generating this amount would discharge 40 million
from the rock and transport it to the earth’s surface, where
tons per year of carbon dioxide into the atmosphere. Geothermal it is converted to electrical energy through turbine-genera-
capacity has doubled in the past 20 years, and increased 17% in tors. Water from high-temperature 240 C reservoirs is
the past five years. The United States and the Philippines account partially flashed to steam and heat is converted to mechan-
for 50% of that installed capacity worldwide. ical energy by passing steam through low-pressure steam tur-
The thermal energy stored in the upper 10 km of the earth’s crust bines. A small fraction of geothermal generation worldwide
is vast. For example, below the land surface of the U.S., it is es-
timated to be 105 times annual energy demand for the country, is generated using a heat exchanger and secondary working
but most of it is not economically accessible. The only thermal en- fluid to drive the turbine.
ergy currently economic to extract is from sites where temperatures Exploitable geothermal reservoirs exist in high-tem-
above 200  C are easily accessible by conventional drilling, and perature, highly permeable, fluid-filled rock within the
reservoirs of hot water or steam exist in the subsurface.
To unlock a significant fraction of this vast energy source major earth’s upper crust, typically in areas associated with young
technological advances are needed. These include improvements in volcanic rocks. Driven by heat loss from underlying magma,
drilling technology to lower the cost of wells, in fracture stimula- hot fluids rise along pre-existing zones of high permeability.
tion technology to create and control permeability in tight rocks, The buoyant up-flowing fluids enhance the permeability
and in geophysical and chemical tracer technology to characterize of the rocks through which they are flowing by chemical
thermal and hydraulic regimes in the subsurface. This will take
a coordinated effort by government and industry over one or two leaching and by explosive boiling. If the system becomes
decades. large enough and has high enough permeability, it has the
Keywords—Geothermal power, heat mining, hot dry rock, hot potential to be a commercial grade geothermal reservoir
springs, hydrothermal systems, renewable energy, sustainable en- with temperatures typically in the range 240 C–320 C
ergy. (Fig. 2). Current drilling technology can economically ex-
ploit geothermal reservoirs in the depth range 500–3000 m.
I. INTRODUCTION It is estimated that more than 97% of current geothermal
production is from magmatically driven reservoirs. More
The worldwide power output from geothermal sources in- than 90% of exploited fields were “liquid-dominated”
creased from 2.6 terawatt hours/year (TWh/yr) in 1960 to 49 under pre-exploitation conditions with reservoir pressures
TWh/yr in 1999 as the installed geothermal plant capacity increasing with depth in response to a liquid-phase density.
increased from 386 MW in 1960 to 7974 MW in 1999 [1]. “Vapor-dominated” systems, such as The Geysers in Cal-
Seventy-five percent of the worldwide capacity is produced ifornia, have vertical pressure gradients controlled by the
from the 20 sites with more than 100 MW installed gener- density of the steam.
ating capacity (Fig. 1).
Geothermal reservoirs may also develop outside regions
of recent volcanic activity, where deeply penetrating faults
Manuscript received March 26, 2001; revised July 10, 2001. allow groundwater to circulate to depths of several kilome-
K. H. Williamson, R. P. Gunderson, G. M. Hamblin, and D. L. Gallup
are with the Geothermal Technology & Services, Unocal Corporation, ters and become heated by the geothermal gradient. Vertical
Santa Rosa, CA 95401 USA (e-mail: kwilliamson@unocal.com; Rgun- temperature gradients [3] typically range from 10 C/km to
derson@unocal.com; Jmhamblin@unocal.com; Dgallup@unocal.com). 80 C/km so, for example, in a gradient of 50 C/km ground-
K. Kitz is with the Philippine Geothermal Inc. (Unocal Corporation),
Makati City 1226, Philippines (e-mail: kevin.kitz@unocal.com). water circulating to depths of 4–5 km may increase in tem-
Publisher Item Identifier S 0018-9219(01)10841-8. perature above 200 C before flowing upwards under buoy-

0018–9219/01$10.00 © 2001 IEEE

PROCEEDINGS OF THE IEEE, VOL. 89, NO. 12, DECEMBER 2001 1783

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.
Fig. 1. Worldwide distribution of the approximately 85 geothermal fields developed for the
production of electricity. The 20 named fields with installed capacity of greater than 100 MW
represent about 6 GW, or 75% of the total worldwide installed geothermal generation capacity. Two
thirds of this comes from the U.S., the Philippines, and Mexico. All of the geothermal capacity in the
U.S. is in the tectonically and volcanically active western states.

ancy forces. This up-flowing hot water may accumulate in reside in the crust beneath volcanic chains, heat flow can
a shallow aquifer, and create an economic geothermal re- be an order of magnitude higher. Hot springs and fumaroles
source. are common surface manifestations of this excess heat flow
Starting 20 years ago, experiments have been conducted from cooling magma and almost all the exploited geothermal
in hot dry rock (HDR) in the U.S., U.K., France, and Japan, systems were drilled because of the occurrence of surface
where heat is extracted from rocks that are not naturally thermal features. An analogy may be drawn with the early
fractured and where permeability is low. If this technology oil industry, where surface oil seeps attracted wildcatters. It
becomes commercial, the resource base of geothermal is likely that many magmatically driven systems have no sur-
energy will increase by several orders of magnitude world- face expression, and remain to be discovered.
wide. The principal technology issues to be addressed for The fluids circulating in a geothermal system react chem-
HDR are drilling costs, control of water loss, and improved ically with their host rocks, altering both the mineralogy of
fracture stimulation and mapping methods. The terms hot the rock and the chemistry of the dissolved species in the
wet rock (HWR) [4] and more recently enhanced geothermal water. The altered state of both the water and rock are used
systems (EGS) [5] are also in use to describe research into in the process of exploring for commercial geothermal sys-
heat extraction from low permeability geothermal systems. tems. Chemical analysis of waters from hot springs and of
Two other types of geothermal resource were investigated gases from fumaroles yields important information about the
in the 1980s with U.S. Government funding: “Geopressured” temperature and other conditions under which they reacted
resources, where methane-rich fluids below 4.5 km depth are with geothermal system host rocks. This is a cost-effective
contained in reservoirs with 70 MPa pressure and 150 C way to explore for the hottest and chemically most attractive
temperature [6], and “Magma” resources, where heat was systems.
extracted directly from cooling magma on active volcanoes The electrical resistivity of rocks and fluids in and around a
[7]. convecting geothermal system is modified by a combination
of chemical and thermal effects [8]. An increase in cation-
exchange capacity creates a 5 m conductor above the
II. EXPLORATION
reservoir, against a typical background of 20 m, which
The rate of heat loss at the earth’s surface [2] is estimated is easily detectable using a combination of magnetotelluric
at 4 10 W, 30% of which is from continental areas. Heat and time-domain electromagnetic methods on the surface.
flows are typically in the range 20–120 mW/m , averaging The size and shape of a geothermal reservoir can often be
87 mW/m , but in regions of recent volcanic activity where deduced from its electrical response. Shallow holes drilled
molten magmas have ascended from the earth’s mantle and to several hundred meters depth are often used to measure

1784 PROCEEDINGS OF THE IEEE, VOL. 89, NO. 12, DECEMBER 2001

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.
Fig. 2. Schematic cross section through the earth’s crust showing the key elements of a typical
commercial volcanic-hosted geothermal system. The exploration process typically includes
the sampling and analysis of waters and gases from hot springs and fumaroles, geophysical
measurement of subsurface rock resistivities using the time-domain electromagnetic ( 1 km depth of<
>
investigation) and magnetotellurics ( 5 km depth of investigation) techniques, and both shallow
and deep drilling. The goal of shallow drilling is to identify and map the conductive heat flow
anomaly overlying the geothermal system. The goal of deep drilling is to penetrate the geothermal
reservoir, if it exists, and produced fluids.

conductive heat flow overlying geothermal systems, and to number of logging tools that have improved productivity in
confirm that the resistivity anomalies are indeed the result of oil and gas are not yet available for high-temperature appli-
an active hydrothermal system. cations. Government-sponsored research by the DOE in the
The final and only definitive method to establish the pres- U.S., and NEDO in Japan has helped stimulate development
ence and prove the viability of a geothermal system for power of some tools.
generation, is drilling into the reservoir itself and producing The principal challenge now facing geothermal drilling
fluids to the surface. Multiple wells are required to confirm is one of cost reduction. Highly metamorphosed or volcanic
the system’s size and to determine the optimum exploitation formations found in typical geothermal settings can slow
strategy. drilling progress to a small fraction of that achievable in
softer sedimentary formations associated with oil and gas.
Faulting and fracturing of the formations can make it diffi-
III. DRILLING
cult to maintain orientation of the hole while drilling and the
Geothermal drilling dates from the early twentieth cen- low formation pressures found in the fractures encountered
tury. While the earliest geothermal wells were drilled uti- during drilling make it extremely difficult to circulate the
lizing cable tool technology, most geothermal wells now in fluids, needed to cool and clean the wellbore, back to the
existence were drilled using the rotary method, which is also surface. Geothermal wells need to transmit large volume
widely used in the oil and gas drilling industry. The high tem- flows of hot fluid to be commercial, and this requires that
peratures found in geothermal systems initially created prob- they be completed with large diameter casings.
lems in elastomers, in fluids circulated to cool the well, in Fig. 3 illustrates the well design commonly used for
cements used to bond the casing to the formation and even geothermal wells. The master valve in the picture is a
in the strength of the metals used for down hole tubulars, but 305-mm (12 inch) valve and the production casings are a
the most serious challenges have been overcome in the past 273-mm (10-3/4 inch) perforated liner, a 340-mm (13-3/8
40 years. inch) liner and tieback. These diameters compare to the
Because of the relatively small geothermal market, 89-mm (3-1/2 inch) tubing and the 76-mm (3 inch) valves
technology development has lagged that in the oil and gas common to oil and gas completions. The added formation
industry. Advanced measurement-while-drilling tools and a that must be excavated for a geothermal well accounts for

WILLIAMSON et al.: GEOTHERMAL POWER TECHNOLOGY 1785

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.
tane through heat exchangers [9], [10]. The discussion below
will focus on common industry practice in high temperature,
liquid-dominated fields.
The most common means of separating brine and steam is
in a vertical vessel with a tangential entry using centrifugal
force to separate the steam and brine. After separation of the
steam from the brine, typically at pressures around 1.0 MPa,
the steam is transported to a power plant through pipelines
up to 1 m in diameter and up to 4 km long. A pressure drop
of 0.25 MPa between wellhead and turbine, which is typical
in long pipelines, represents a 7% loss of available energy.
Minor condensation of steam occurs in the pipelines and is
removed in a centrifugal separator, or a vane-type de-mister,
prior to entering the power plant. In cases of high chloride
content in the steam, steam washing can be employed to re-
move the contaminant before admission to the turbine.
Separated brine is usually injected directly back into the
reservoir, but in some fields is disposed of on the surface
(Wairakei, New Zealand; Cerro Prieto, Mexico). In other
cases, it is used for process heating (Kawerau, New Zealand)
to generate additional power in a binary unit (Mak-Ban,
Philippines), or as feedstock for mineral extraction before
being injected back into the reservoir. A plant designed to
recover 30 000 metric tons of zinc annually from geothermal
brines has been constructed at the Salton Sea geothermal
Fig. 3. Geothermal wellhead and casing schematic. field in California.
Returning the brine to the reservoir has both advantages
and disadvantages. The principal advantages are that the net
a large portion of the increased cost relative to oil and gas withdrawal of mass from the system is greatly reduced and
wells drilled to the same depth. reservoir pressure declines more slowly, so that well outputs
A geothermal drilling rig typically used by the industry can be maintained for longer time. In addition it ensures that
is powered by diesel driven generators capable of 3 MW . no environmental damage can occur from chemical species
This power is distributed through a silicon-controlled recti- (e.g., As, B) in the brine. The principal disadvantage is that
fier system to 1.5 MW electric motors that drive a hoisting the cool brine may flow directly to certain production wells
and rotating mechanism, and to the 1.5 MW electric-driven before it has been in contact with hot rock long enough to
pumps of the mud-circulating system. A typical drilling loca- reheat, causing a reduction in steam output from the produc-
tion may have an additional requirement of 750 kW for mis- tion wells. This is a common problem because a strong pres-
cellaneous rig equipment and personnel housing. The power sure difference builds up between injectors and producers,
requirements are approximately twice the requirement for oil and the fractured nature of the rocks in geothermal systems
and gas drilling to the same depth. often allows an unpredictable highly permeable path from
To reduce the cost of geothermal wells the two main chal- injector to producer. It is usually mitigated by increasing the
lenges are: 1) to devise a more efficient excavation tech- separation between injection and production wells. This is
nology to remove the large quantities of hard, fractured rock a fruitful area for research, since a better understanding of
in less time and 2) to develop an improved process for pene- permeability structure and heat transfer characteristics in the
trating low-pressure formations while removing the rock cut- reservoir will permit a more efficient use of the resource.
tings and cooling the well.

IV. STEAM PRODUCTION V. POWER PLANTS


Approximately 90% of geothermal fields in the world are Condensing steam turbines normally operate with inlet
high temperature and liquid-dominated. From these, a mix- pressures between 0.5 and 1.0 MPa, at an isentropic effi-
ture of steam and brine is brought to the surface through ciency of 78% to 83%, and with a steam usage rate in the
the production wells, and the brine must be separated before range of 6–9 kg/kWh. Steam turbines without condensers are
delivering steam to the turbine. In vapor-dominated fields sometimes used during the early development of a field, but
the wells produce steam only and no brine handling is re- the lack of a condenser leads to the loss of 50% of the avail-
quired. In lower temperature fields, binary systems are com- able energy.
monly used, where hot water is produced, sometimes using Fig. 4 is a process flow diagram for a typical geothermal
downhole pumps, maintained as a liquid under pressure, and turbine with a condenser. In this illustration, steam is sup-
used to flash a secondary working fluid such as iso-pen- plied from the flash separation process at a single pressure.

1786 PROCEEDINGS OF THE IEEE, VOL. 89, NO. 12, DECEMBER 2001

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.
Fig. 4. Geothermal process diagram showing production wells, separator, scrubber, turbine,
condenser, and cooling tower. After being separated from steam, brine is injected back into the
reservoir. Steam is piped to the plant where it passes through a scrubber before entering the
turbine, and is then condensed. Condensed steam is used in the cooling towers where roughly 80%
evaporates, and the remainder is injected back into the reservoir.

Steam exiting the turbine is condensed in a direct contact ergy per kilogram of geothermal steam. Unless H S pollu-
condenser, supplied with cold water from a cross-flow tion abatement is required, geothermal condensers are direct
cooling tower. The condensed steam and the cooling water contact type, where water from the cooling towers is sprayed
are returned to the cooling tower. into the steam exiting the turbine. Heat transfer in this type
The design of geothermal turbines has to take into account of condenser is efficient, and high noncondensable gas con-
the potential for scaling, corrosion, and high moisture con- tents can be accommodated, but because the cooling water
tent occurring in the steam. First-stage nozzle diaphragms is exposed to CO , H S, and NH , biological growth in the
can develop a layer of scale that restricts the steam passage. circulating water must be retarded with biocides. Between
Geothermal turbines are usually made of the same alloys as 70% and 80% of the steam that enters the turbine is eventu-
low pressure turbines used in fossil-fired plants, with vari- ally evaporated in the cooling tower.
ations in the alloy composition of the blades and rotors to A wide range of noncondensable gas contents are found
enhance the alloy’s ability to withstand corrosion and stress in geothermal steam, with CO being the dominant species
corrosion cracking. The last stage of the turbine must accom- at typically 90 by weight, followed by H S at typically
modate high moisture content and minimize blade leading 5 by weight. Other minor constituents include NH ,
edge erosion. Both stellite shields and blade surface hard- CH , N and H . Noncondensable gases are removed
ening are used to resist the impingement of moisture. Be- using compressors and/or steam-driven ejectors (Fig. 5).
cause of chemical impurities found in geothermal steam, last- For example, the power plants at Tiwi, Philippines, with a
stage blades are designed for lower maximum stresses than relatively high gas content in steam of 3%, can use either a
in fossil-fired plants where steam purity is high. This results two-stage steam jet gas ejector that consumes 71 000 kg/h
in geothermal turbines being rated for lower steam flows per of geothermal steam or a hybrid system of first-stage ejector
square meter of exhaust area than turbines in fossil power and second-stage liquid ring vacuum pump consuming
plants. The combined effect of the limited blade length and 15 150 kg/h of steam and imposing a 1.2% parasitic load on
the reduced flow rate per unit area limit the maximum size generation.
that can be achieved in a geothermal turbine-generator. Thus
it is common to see three 55 MW units installed in a single
VI. U.S. EXPERIENCE
power house, rather than a single 165-MW unit.
The heat rejection system of a geothermal power plant is The U.S. has the largest installed geothermal capacity
3–4 times larger than that of a fossil-fired power plant of of any country in the world. As of year 2000 the installed
comparable power output because of the low available en- capacity [11] was 2546 MW . Early geothermal develop-

WILLIAMSON et al.: GEOTHERMAL POWER TECHNOLOGY 1787

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.
Fig. 5. Geothermal power plant process flow diagram, showing direct contact condenser and
hybrid ejector/vacuum pump gas removal system. Steam is supplied from the flash separation
process at a single pressure. Steam exiting the turbine is condensed in a direct contact condenser,
supplied with cold water from a cross-flow cooling tower. The condensed steam and the cooling
water are returned to the cooling tower. Brine, condensate, and cooling tower blow-down are
injected back into the geothermal reservoir.

ment began in the U.S. in the 1920s with shallow drilling smaller fields of 100 MW are distributed through Eastern
and a 0.25 MW power plant for local use at The Geysers in California, Northern Nevada, Central Utah, and the big
California. Further development began in the 1950s when island of Hawaii.
deeper and more extensive drilling at The Geysers developed
steam for the first commercial geothermal power plant in the
U.S. (1960: PG&E Unit-1: 12.5 MW .) Geothermal capacity VII. INTERNATIONAL EXPERIENCE
grew steadily through the 1960s and 1970s and into the early
1980s, primarily at The Geysers. Then following the 1979 The first geothermal power development in the world was
energy crisis, with the availability of long term power sales in Larderello, Italy in 1904 (0.015 MW ). This development
contracts, geothermal fields were developed in California, was upgraded to 0.25 MW in 1913, but it wasn’t until
Nevada, Utah, and Hawaii beginning in the 1980s. The U.S. 1938 that modern commercial development began with an
installed capacity peaked in the early-1990s at more than expansion to 69 MW . The field was subsequently expanded
2800 MW . Braun and McCluer [12] described the status during the 1950s and 1960s and then upgraded in the 1980s
of the industry at that time. Since then the retirement of and 1990s to its current 547 MW . The next significant
older and underutilized plants has resulted in a reduction in geothermal development was at the Wairakei field in New
capacity. The only new geothermal developments that have Zealand, that was first brought online in 1958. Following
been completed in the U.S. since 1993 are in the Imperial this pioneering work in Italy and New Zealand, additional
Valley in California. large-scale international geothermal developments came
All U.S. geothermal development is in western states online in the 1960s, 1970s, and 1980s in Japan, Mexico,
where widespread faulting and young volcanism are found. and The Philippines. The 1990s saw continued expansion of
California is the state with the highest geothermal capacity capacity in The Philippines, Mexico, and significant growth
(2294 MW ), followed by Nevada (196 MW ), Utah (31 in Indonesia. In 1999, geothermal power was generated
MW ), and Hawaii (25 MW ). The Geysers, which is a in 21 countries from 85 sites, with 94% of the total from
vapor-dominated system, is the largest field in the U.S. and eight countries. These eight largest producers are U.S.
represents about half the U.S. total capacity. The Salton Sea (31%), Philippines (19%), Mexico (12%), Indonesia (9%),
and Coso fields in Southern California, with capacities of Italy (9%), Japan (7%), New Zealand (5%), Iceland (2%).
267 and 260 MW respectively, are next in size. Additional Seventy-five percent of the worldwide total is produced

1788 PROCEEDINGS OF THE IEEE, VOL. 89, NO. 12, DECEMBER 2001

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.
from the 20 sites with more than 100 MW installed gener- The greatest promise for the long term lies in “Heat
ating capacity (Fig. 1). The cumulative worldwide installed Mining”—extracting energy from rock with insufficient
capacity [13] is about 7974 MW and the growth of capacity temperature or permeability to permit vigorous natural con-
has been 17% from 1995–2000. vection, where artificial stimulation is required to enhance
permeability, and a surface source of fluid is required as
the circulating medium. Resource temperature has a strong
VIII. GLOBAL POTENTIAL influence on the conversion efficiency of heat to electricity
and Armstead and Tester [17] estimated that the conversion
Geothermal energy is available in the earth to produce efficiency increased from less than 5% at 100 C to more
many orders of magnitude more electric power than the 49 than 25% at 300 C rock temperature. The depth at which
TWh/yr currently being produced, once the technology, reg- 240 C is reached by drilling depends upon the local value of
ulatory environment and marketplace are favorable. Roughly terrestrial heat flow, the presence or absence of groundwater
joules of heat energy are stored in the earth [14] and the convection and the thermal conductivity of the rocks. In
global rate of heat loss is estimated at joules per year [2], most locations the ranges of these parameters dictate that
of which 70% is lost in the oceans and 30% from the conti- 240 C will be encountered shallower than 10 km.
nents. The thermal energy stored in the upper 10 km of the This promise of vast untapped pollution-free energy re-
earth’s crust below the U.S., relative to surface ambient tem- sources encouraged both the U.S. DOE and later the U.K. to
perature, is estimated [15] at 3 10 joules, or 10 times the invest heavily in HDR demonstration projects in the 1980s and
annual energy demand in the U.S. At this time, only 6 10 1990s, but limited technical success and funding problems
joules per year of geothermal power are being generated in brought both projects to a halt. The EC is now proceeding
the U.S. with a demonstration project at Soultz-sous-Forêts, France,
A survey of geothermal experts [16] was conducted where a 5 km well was recently drilled to reach 200 C.
in 1999 to estimate the country-by-country potential of
geothermal power, and the results indicated that 70 GW ,
or roughly nine times the existing installed capacity, could IX. SUSTAINABILITY OF GEOTHERMAL ENERGY
be produced with current technology. With enhanced tech- The rate of heat extraction from a 100 MW geothermal
nology, the survey suggested that this could be doubled to power project during production is of the order of 100
140 GW from known high-temperature reservoirs, resulting W /m from the drilled area, typically an order of magni-
in 1000 TWh of potential geothermal power generation tude more than pre-exploitation surface heat flows. So at
annually. In practice however, local market and other commercial withdrawal rates, the heat input from below
economic factors limit the expansion from known sources. is insufficient to sustain production at the fully developed
For example, Indonesia has an abundance of geothermal rate. From an investor’s standpoint, maximizing withdrawal
resources but after several years of aggressive exploration over a 10–20 year period is a more attractive option than
and developmental activity in the 1990s, investment in operating at a lower capacity for hundreds or thousands
geothermal projects virtually stopped in 1998 because of of years. Commercial developments typically ramp up
financial and political instability in that country. production in the first few years, maintain it constant for a
The cost of geothermal power from a typical high tem- period of 15–25 years, and then allow a natural decline once
perature, high permeability liquid-dominated reservoir, using the cost of makeup wells to maintain steam supply cannot
conventional condensing turbines, is estimated to be in the be economically justified.
range $2000/kW to $2500/kW for a project of roughly 100 After 30 years of production at fully developed commercial
MW in size. A breakdown of the cost components is ap- rates, much of the available heat still remains in the reservoir.
proximately as follows. This presents an opportunity for secondary recovery projects,
Exploration & Development Drilling: 35%. such as the treated wastewater injection projects at The Gey-
Infrastructure: 10%. sers field, where production has depleted fluid mass from the
Surface steam and brine facilities: 15%. reservoir much more efficiently than it has depleted the avail-
Power Plant: 40%. able heat. Now 0.4 m /s (9 million gallons per day) of treated
Rapid expansion beyond known sources can be conceived wastewater is pumped 46 km from a nearby town to The Gey-
once it becomes cost-effective to explore for “hidden” sys- sers, and has been shown to increase production by 68 MW .
tems. The term “hidden” is here meant to depict those hy- A second water injection project currently under construction
drothermal systems at 200 C–350 C located within 3 km willpump0.5m /s(11milliongallonsperday)oftreatedwaste-
depth, which have no surface expression of hot springs, fu- water 66 km from the city of Santa Rosa to The Geysers.
maroles or gas seeps, and whose detection would have to The question of whether geothermal is truly a sustain-
rely principally on geological and geophysical prospecting able energy source therefore depends on the extraction rate
methods. In the oil and gas industry, the technology for de- chosen for each resource. Investment criteria using discount
tecting reservoirs with no surface “leaks” is well developed, rates of 15% or more drive a commercial developer to maxi-
but the geothermal industry has yet to develop a suite of mize field production over a period of 10–20 years, and allow
exploration tools to adequately lower the dry hole risk in a natural decline in later years. At a significantly lower rate
prospects which have no thermal fluids at the surface. the field may remain productive for hundreds of years.

WILLIAMSON et al.: GEOTHERMAL POWER TECHNOLOGY 1789

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.
Table 1 be economically feasible to treat the condensate to remove
Land Use at the Gunung Salak 330 MW Project, Indonesia. Total contaminants and use it as a source of industrial, agricultural
Area is 175 ha (1.75 km )
or potable water [20]. An inventory of products generated at
the Salak project is given in Table 2.
Cooling towers reject heat from the system, and are
designed to limit plumes, water droplet drift, and gases that
exsolve during aeration. CO emissions at Salak are roughly
an order of magnitude lower than those from fossil-fired
plants which average roughly 500–1000 MWh. Sulfur
Pritchett [18] used a numerical model to show that a field emissions from geothermal plants are also much lower
which is produced at an average rate of 60 MW for 50 years, than fossil-fired plants. Traces of H S are encountered in
if then shut in for 100 years, can subsequently produce for an- the steam at Salak, and this gas is diluted with air over
other 50 years at an average rate of 40 MW . If left shut-in cooling towers to below Indonesian emission standards
for 1000 years, thermal recovery is such that 90% of the orig- of 35 mg/m in the surrounding atmosphere (Table 2). In
inal average capacity can be achieved for the next 50 years. fields where higher concentrations of H S are encountered,
This process was not optimized, since the production–injec- the malodorous gas can be scrubbed and oxidized using
tion geometry was not changed to increase the efficiency of commercial abatement processes.
heat extraction. In practice it is anticipated that fields which During exploitation of geothermal resources, solids are
have been operated until pressures and enthalpies have been produced in the form of drill cuttings or scale deposits. In
reduced to uneconomic levels could be subject to a number Bulalo, Philippines, solid waste is made into a slurry and
of modifications designed to boost production at the end of injected back into the reservoir [21]. In Salak, Indonesia,
the first period of production, or after an extended shut-in the waste is used beneficially in construction materials.
period. Such modifications include placement of new pro- Geothermal solids can be rendered nonhazardous by cement
duction and injection sites to take advantage of previously fixation [22].
inaccessible heat, and recharge of the reservoir with external
fluid in areas still hot, but low in pressure.
Time scales for the natural renewal of geothermal systems XI. CONCLUSION
are of the order of 10 to 10 years, whereas fossil systems Geothermal energy is abundant, but only a very small
renew at time scales of 10 to 10 years. fraction can be converted commercially to electricity with
today’s technology. From 1980 to 2000, the installed
X. ENVIRONMENTAL CONCERNS geothermal capacity worldwide doubled, but in the past
Geothermal power projects have a number of advantages two years the rate of growth slowed and the geothermal
from an environmental viewpoint: small footprint, no ex- industry has consolidated and downsized. This was due to
ternal fuel sources requiring excavation, transportation, and the following factors.
storage, and the ability to dispose of unwanted by-products • The most prospective and accessible sites have already
back underground from whence they came. The 330 MW been exploited in many developed countries. Many
Gunung Salak project [19] in Indonesia will be used as an prospective sites are scenic and occur in national parks,
example in this paper. inaccessible to development.
The area of land utilized for the development of the energy • Economic problems in Asia in the late 1990s have dis-
source and the power conversion facilities at Salak is 1.75 couraged private developers, particularly in Indonesia,
km . As many as seven wells are drilled from a single lo- which has abundant resources.
cation so that land use is minimized. Six 55 MW steam tur- • Multilateral lending agency support and government
bines are housed at two locations, each with three units. Elec- incentives for geothermal development have been re-
tric-generating stations require only enough land to house duced.
steam turbines, generators, switchyards, and cooling towers. • Low natural gas prices in the 1990s, and price reduc-
Table 1 shows land use requirements at the Salak field. tions in fossil-fired power plants, made it more difficult
Salak is a liquid-dominated reservoir which generates for geothermal power to compete in the marketplace.
3.5 m /s of brine with a dissolved solids content of 19 000 Geothermal is at a commercial disadvantage to fossil fuels,
mg/kg along with the steam used for power generation. because the effect of having to drill enough wells to supply
All the brine is returned to the reservoir through injection full plant capacity at startup is the economic equivalent of
wells. The power plant utilizes a condensing turbine, and a purchasing most of the fuel required for the next 20 years
second by-product of the process is steam condensate. In in a fossil-fired plant, prior to bringing the plant on-line.
Salak, the steam condensate, which has a total dissolved However a significant opportunity for geothermal develop-
solids content of 100 mg/kg, is used for cooling tower ment is emerging as the carbon credit marketplace forms.
make-up, eliminating the need to use surface waters for Carbon credit trading, once implemented, will allow the clear
cooling. Excess condensate and cooling tower blowdown environmental advantages of geothermal to be realizable to
water are piped to two condensate injection wells and put project developers as financial value. As the costs for nat-
back into the geothermal reservoir. In some locations it may ural gas increase geothermal power will be able to compete

1790 PROCEEDINGS OF THE IEEE, VOL. 89, NO. 12, DECEMBER 2001

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.
Table 2
Liquids, Gases and Heat Processed in the Generation of 330 MW (gross). Six 55 MW Units
at the Gunung Salak Geothermal Field, Indonesia

in markets where natural gas infrastructure exists. So there [8] W. B. Cumming, G. A. G. Nordquist, and D. Astra, “Geophysical
are positive signs that conventional high-grade geothermal exploration for geothermal resources, an application for combined
MT-TDEM,” in 70th Annu. Int. Meeting, Soc. Expl. Geophys., 2000,
power development will grow again in the medium term. The Expanded Abstracts.
challenge to the geothermal industry in the short term is to [9] U. Keio and S. Shojirou, “Geothermal binary power generation
continue to lower the cost of development to remain compet- system,” in Proc. World Geothermal Congr. 2000, Kyushu-Tohoku,
Japan, May 28–June 10 2000, pp. 3327–3333.
itive with other power sources. [10] A. Elovic, “Advances in binary cycle technology,” Geothermal Res.
In the medium term, the greatest opportunity exists in the Council Trans., vol. 19, pp. 466–469, 1995.
development of technology to: [11] A. Sifford and G. R. Bloomquist, “Geothermal electric power pro-
duction in the United States; A survey and update for 1995–1999,” in
1) recover the stranded heat remaining in reservoirs after Proc. World Geothermal Congr. 2000, Kyushu-Tohoku, Japan, May
conventional development; 28–June 10 2000, pp. 23–37.
[12] G. W. Braun and H. K. McCluer, “Geothermal power generation in
2) stimulate fractures in the hot impermeable margins of United States,” Proc. IEEE, vol. 81, pp. 434–448, Mar. 1993.
exploited systems; [13] G. W. Huttrer, “The status of world geothermal power generation
3) explore for “hidden” systems. 1995–2000,” in Proc. World Geothermal Congr. 2000, Kyushu-To-
hoku, Japan, May 28–June 10 2000, pp. 23–37.
In the long term HDR holds the greatest promise, but to [14] L. Rybach, T. Megel, and W. J. Eugster, “At what time scale are
develop cost-effective heat mining technology will take a geothermal resources renewable?,” in Proc. World Geothermal
Congr. 2000, Kyushu-Tohoku, Japan, May 28–June 10 2000, pp.
coordinated effort by government and industry over several 867–872.
decades. Extracting a significant fraction of the available [15] J. H. Sass and A. H. Lachenbruch, “Heat flow and conduction-dom-
geothermal heat commercially presents a considerable inated thermal regimes,” in U.S. Geological Survey Circular 790,
Assessment of Geothermal Resources of the United States, L. J. P.
challenge but an eminently worthy one, as the world faces Muffler, Ed: U.S. Geological Survey, 1979, pp. 8–11.
an increasing need for nonfossil, nonpolluting energy in the [16] K. Gawell, M. Reed, and P. M. Wright, “Preliminary report:
decades to come. Geothermal energy, the potential for clean power from the earth,”
Geothermal Energy Association, Washington, D.C., 1999.
[17] H. C. H. Armstead and J. W. Tester, Heat Mining—A New Source of
Energy. London, U.K.: E. & F.N. Spon Ltd., 1987.
ACKNOWLEDGMENT [18] J. W. Pritchett, “Modeling post-abandonment electrical capacity
recovery for a two-phase geothermal reservoir,” Geothermal Res.
The authors would like to thank the management of Un- Council Trans., vol. 22, pp. 521–528, 1998.
[19] S. Usman and D. G. Moelyono, “Maximizing community benefits
ocal Corporation for permission to publish this paper. and minimizing environmental impacts in the Gunung Salak
geothermal project, Indonesia,” in Proc. World Geothermal Congr.
2000, Kyushu-Tohoku, Japan, May 28–June 10 2000, pp. 689–694.
REFERENCES [20] D. L. Gallup, “Agricultural uses of excess steam condensate—Salton
Sea geothermal field,” Geothermal Sci. Tech., vol. 4, no. 3, pp.
[1] J. W. Lund, “World status of geothermal energy use: Overview 159–173, 1995.
1995–1999,” in Proc. World Geothermal Congr. 2000, Kyushu-To- [21] P. T. Naïve and T. R. Haas, “Bulalo well geothermal residue sub-
hoku, Japan, May 28–June 10 2000, pp. 4105–4111. surface injection,” in 22nd Annu. PNOC-EDC Geothermal Conf.,
[2] H. N. Pollack, S. J. Hunter, and J. R. Johnson, “Heat flow from the Makati City, Philippines, Mar. 13–14, 2001, pp. 143–148.
earth’s interior: Analysis of the global data set,” Rev. Geophys., vol. [22] O. D. Whitescarver, J. T. Kwan, M. K. Chan, and D. P. Hoyer, U.S.
31, pp. 267–280, 1973. Patent 4 761 182, 1988.
[3] C. A. Stein, “Heat flow of the earth,” in AGU Reference Shelf 1:
Global Earth Physics, A Handbook of Physical Constraints, T. J.
Ahrens, Ed: American Geophysical Union, 1995, pp. 144–158.
[4] H. Takahashi and T. Hashida, “New project for hot wet rock Kenneth H. Williamson received the Ph.D. de-
geothermal reservoir design concept,” in Proc. 17th Workshop gree in geophysics from Imperial College, U.K.
Geothermal Reservoir Engineering, Stanford, CA, Jan. 29–31, He then worked with the British Geological
1992, pp. 39–44. Survey for five years, carrying out geothermal re-
[5] L. McLarty, P. Grabowski, D. Entingh, and A. Robertson-Tait, search and exploration, mainly in the Caribbean
“Enhanced geothermal systems R&D in the United States,” in and South Pacific. He joined Union Oil Company
Proc. World Geothermal Congr. 2000, Kyushu-Tohoku, Japan, May of California (Unocal), Santa, Rosa, CA, in
28–June 10 2000, pp. 3793–3796. 1981, where he has worked for 20 years on
[6] B. E. Eaton, “U.S. Gulf Coast geopressured-geothermal,” in Proc. geothermal projects in the U.S., Latin America,
12th New Zealand Geothermal Workshop, 1990, pp. 273–279. Europe, and Asia. He is currently general
[7] Special Issue on Magma Energy, Geothermal Res. Council Bull., vol. Manager of Unocal’s Geothermal Technology
19, Feb. 1990. and Services Group.

WILLIAMSON et al.: GEOTHERMAL POWER TECHNOLOGY 1791

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.
Richard P. Gunderson received the B.S. and Darrell L. Gallup received the B.S. degree in
M.S. degrees in earth science from the University chemistry from Brigham Young University and
of California at Santa Cruz, where he studied the the Ph.D. degree in inorganic chemistry from
origin of volcanic rocks from northern Mexico. Utah State University.
He has worked for Unocal Corporation, Santa He is a Senior Consulting Chemist with
Rosa, CA, in the geothermal industry for the past Unocal Corporation, Santa Rosa, CA. He has
18 years. His initial geothermal work was in the been with Unocal for 22 years and previously
development of The Geysers geothermal field in worked for Texaco. His areas of expertise
California. Following that, he has worked as a include geothermal, oil and gas production
Geothermal Explorationist in the Western U.S., chemistry, and water treatment/remediation and
Turkey, Mexico, Indonesia, and much of Central has authored numerous patents.
and South America. He is currently a project Geologist for Unocal’s
geothermal fields in The Philippines and Indonesia.

Kevin Kitz has worked on geothermal fields


Gerald M. Hamblin joined Unocal Corporation, and power plants in California, Indonesia, and
Santa Rosa, CA, in 1977 as a Drilling Foreman the Philippines during his more than 15 years
for Geothermal Technology and Services. He has with Unocal Corporation, Santa Rosa, CA. He
subsequently held the positions of Drilling Super- has worked in conceptual and detailed design
intendent and Drilling Manager. His areas of re- of greenfield power plants, expansion and
sponsibility have included California, Utah, New retrofit of existing power plants, construction,
Mexico, the Philippines, and Indonesia. commissioning, and operation. He has authored
patents in geothermal technology in materials
applications, process chemistry, and machine
design.

1792 PROCEEDINGS OF THE IEEE, VOL. 89, NO. 12, DECEMBER 2001

Authorized licensed use limited to: National United University. Downloaded on October 10, 2009 at 14:17 from IEEE Xplore. Restrictions apply.

You might also like