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MA-400HA: Space Center
MA-400HA: Space Center
MA-400HA: Space Center
Machining dimensional
change over time: Less than 8 m Per 8˚C room temp change.
(actual data with TAS-C)
1 2
Improved productivity High-accuracy machining
■ 15,000 min-1 (VAC 26/18.5 kW) spindle (optional) Manageable Deformation––Accurately Controlled Thermo-Friendly
S45C
CC* Spindle Cutting Cutting Cutting Cutting
(actual data)
Chip
Thermo-Friendly Concept Concept
8
ø50 insert drill
(carbide)
637 100 95.5 – – –
Thermally symmetric cooling arrangement
Tapping
M30 P3.5 318 30 1,113 – –
74 %
(Spindle load)
Machining dimensional
change over time: Less than m Per 8˚C room temp change.
(actual data using) Nozzle 1 Nozzle 3
20
* CC: Cutting conditions
10 µm
Y-axis Z-axis
Fast feeds (X-Y-Z axes) Quick ATC 10
8 µm 7 µm
Displacement [µm]
Temperature [°C]
0
2 µm
■ With a lighter column ■ With less non-cutting time -10 X-axis (no offset) 30
Nozzle 4 Nozzle 2
(Stepped mounting surface) and more reliability Oil air lubrication for spindle bearing is supplied from 4
25 nozzles arranged evenly on left and right for uniform
● Stronger motor on each axis Column 8 °C
● Tool change 20 °C Room temperature bearing temperature on the circumference.
20
X-Y-Z axes: 4.6 kW (6.3 hp) T-T: 1.3 sec, C-C: 3.0 sec Double cooling oil jacket
● Rapid traverse: 60 m/min (2,362 ipm) 15
Okuma measurements based on JIS 0 4 8 12 16 20 24
● Max rapid traverse acceleration: 0.7 G Time [H]
● Tool magazine: 30 tools
● High-speed application ball screws
(Options: 40, 60,100,152,198) ■ TAS-C: Thermo Active Stabilizer— Construction [Optional]
X-Y-Z axes: ø45, Screw lead: 25 mm (0.9 in.), Outer perimeters of bearing
Bed “Proactively” keeps the machine [construction] in optimum, stable condition during shop housing and spindlehead are
stronger brackets environment temperature cooled to make spindlehead
change–resulting in superb (stable) machining accuracies. temperature uniform.
■ Pallet change time: 7 sec High accuracy High-precision index table Highly rigid 3-point
(Okuma measurements based on MAS) supported bed
● Ball screw brackets on both ends have
■ Highly-accurate positioning with ■ Uses highly rigid 3-point
been strengthened (integrated into the
taper cone type pallet seat. spindle support
casting)
● Curvic coupling 1˚ indexing (Standard), For easier machine installation and
● Further enhancement of accuracy by
Also compatible with multipallet APC and NC 0.001˚ indexing (Optional) better, stabilized high accuracies
FMS (Flexible Manufacturing System) cooling the Y-axis motor bracket
● Indexing time (90˚/180˚)
(Standard) and the ball screw (Optional)
Superb machining with rich array of spindle variations 1˚ indexing: 1.2/1.5 sec, 0.001˚
indexing: 1.4/1.7 sec
● Standard: 8,000 min-1; VAC 15/11 kW (20/15 hp), ■ Spindle construction (Okuma measurements based on JIS)
Foundation pad
Note: The “actual data” referred to in this brochure represent examples, Integration of ball screw bracket Washing with coolant under pallet
and may not be obtained due to differences in specifications, tooling, cutting, and other conditions.
3 4
■ Machine Specifications ■ Standard Specifications /Accessories
Eco-friendly equipment –– easy on the Travels
Item
X-axis travel (column left/right)
Unit
mm (in.)
MA-400HA
560 (22.05)
Spindle speed Taper No. 40
50~8,000 min-1
■ Chip discharge from right under the ■ Chip flush/wash system eliminates Spindle
Max load capacity
Spindle speed
kg (lb) 400 (880)
Standard spindle Wide-range spindle High-speed spindles
ATC air blower (blast)
Chip air blower (blast)
●
Nozzle type
min-1 50~20,000
spindle with center trough design accumulated chips and keeps machining (rpm) 50~8,000 [50~15,000] 50~25,000, 35,000 Full enclosure shielding Operation door interlock
● chamber neat and clean. Tapered bore 7/24 taper No. 40 HSK-A63, Hand tools ●
Wider chip catch (approx 2 times) [HSK-A63] A63, F63 Tool release lever ●
increases chip collection efficiency Bearing dia mm (in.) [ø70 (ø2.76)] [ø70, ø60, ø60] Tapered bore cleaning bar ●
ø70 (ø2.76)
● Immediate discharge of hot chips 60,000 (2,362) (ø2.76, ø2.36, ø2.36) Work lamp Spot light
Feedrate Rapid traverse mm/min (ipm) X-Y-Z: 60 (2,362) Status indicator 3-step
■ Chips discharged by conveyor Cutting feedrate mm/min (ipm) X-Y-Z: 1~60,000 (0.04~2,362) Foundation washers ●
Motors Spindle (10 min/cont) kW (hp) 30/22 (40/30) Machine slip stoppers Chemical anchors included
15/11 (20/15) [26/18.5 (35/25)]
15/11 (20/15), 15 (20) Automatic tool changer Tool capacity 30
Feed shaft motors kW (hp) X-Y-Z: 4.6 (6.3) Tool shank MAS BT40
In-machine chip conveyor Table indexing kW (hp) 3.0 (4.1) Pull stud MAS-2
Off-machine chip discharge (optional)
(standard: hinged) ATC Tool shank MAS-403 BT40 [HSK-A63] HSK-A63, A63, F63 Automatic pallet changer Two-pallet, rotation type
Chip pan (standard) Pull stud MAS-2*2*3 Pallet size 400 x 400
Coil conveyor under APC
(standard) Magazine capacity tools 30 [40, 60, 100, 152, 198]*4 Pallet top face Tapped hole MAS screw type
Max tool dia (w/ adjacent) mm (in.) ø100 (3.94) In-machine chip discharge (bed) Hinge type chip conveyor
Max tool dia (w/o adjacent) mm (in.) ø150 (5.91) In-machine (below APC) Coil type chip conveyor
Max tool length mm (in.) 300 (11.81) [400 (15.75)]*5
Max tool weight kg (lb) 10 (7.4)
Tool selection Memory random (Fixed with 100 or more tools)
Bed
Machine Height mm (in.) 2,759 (108.62)
Coolant tank (standard) Size Floor space; width x depth mm (in.) 2,414 x 4,532 (95.04 x 178.43)
Weight kg (lb) 11,400 (25,080)
CNC OSP-P200MA
Lift-up chip conveyor (Optional)
*1. ø500 x 710 (ø19.68 x 27.95) when the spindle must operate within 50 mm (1.97 in.) [ ]: Optional specifications
from the pallet (X-Y-Z telescopic cover interference).
*2. Thru-spindle coolant specs use JIS standard specs.
*3. Pull studs not supplied with HSK toolholders
User-friendly operation Eco-friendly equipment *4. Matrix system with more than 100 tools.
*5. ATC time (C-C) changes with extension of shutter open/close time.
● Column traverse system provides an easy ■ 50% less lubricating oil than previous
access to the spindle and workpiece. model
● Overhead door
Reduced noise
(Lets light in, eliminates coolant drops)
● Uses guideway with retainer
Work lamp
● Superb lubricating oil pump control
Chip air blower (nozzle) Spindle/spindlehead cooler Internal chip conveyor (hinge) Coolant system (tank)
● Comparison of lubricating oil consumption Side discharge lift-up chip conveyor
(%)
(with Okuma products) ■ Standard spindle ■ Tool dimensions is optional.
100
Total ● 8,000 min-1 ●Max tool size
-32% –50% ● 15/11 kW (10 min/cont), 270 N-m Adjacent tools
80
● 7/24 taper No. 40
ø44.45
(1.75)
-30%
60
(2.48)
(3.94)
ø100
ø63
40 15 kW (3 min)
300 270 N·m (3 min) 30 40
11 kW (10 min) (*1)
198 N·m (10 min) (1.57) 300 (11.81)
20 200
15 kW (10 min)
20
Spindle torque
No adjacent tools
Previous Retainer Adjusted 7.5 kW
ø44.45
(1.75)
model quideways lube oil 50 (cont) 5
discharge
(5.91)
ø150
(2.48)
ø63
20 2
N·m kW
(*1)
10 1 40
(1.57) 300 (11.81)
530 1,200
50 100 200 500 1,000 2,000 4,000 8,000 (*1): Commercially sold milling chucks and similar parts may cause collision
between the ATC tool change arm and the outer part of the milling. Please
Spindle speed min-1 make sure to confirm the dimensions with the tool manufacturer's catalog,
etc. before use.
5 6
■ Pallet size (standard metric tap pallet) ■ Optional Specifications & Accessories ■ Spindle torque / output diagram (optional)
-1
Spindles available 15,000 min (26/18.5 kW) No. 40, HSK-A63
20,000 min-1 (30/22 kW) HSK-A63
Wide-range efficient machining from light alloys (AI) to steel For high speed machining of aluminum
25,000 min-1 (15/11 kW) HSK-A63
35,000 min-1 (15 kW) *1 HSK-F63 ● 15,000 min-1 ● 20,000 min-1
40
Dual contact spindle HSK, BIG-PLUS®, SuperBT ● 26/18.5 kW (35/25 hp) 1,000 ● 30/22 kW (40/30 hp) 1,000
(tools) 100, 152, 198 (matrix) 199 N-m (147 ft-lbf) 200
199 N·m (10 min)
20 57 N-m (42 ft-lbf) 200 22 kW (cont) 20
Spindle torque
Spindle torque
25 40
● HSK-A63 18.5 kW (cont)
● HSK-A63
80
100 146 N·m (cont) 10 100 10
X-Y-Z axes
80 x 4
AbsoScale linear encoder 11 kW (cont)
400
57 N·m (10 min)
7/24 taper No. 40 50 5 50 5
Auto 0.001° indexing table Built-in NC table 42 N·m (cont)
18 ±0.5 Multi-pallet APC 6-, 10-, 12-pallet, FMS
200 ±0.005
36
Pallet top face special T-slot specifications N·m 10 1 kW N·m 10 1 kW
Spare pallets
40
Edge locators 720 2,500 4,000 15,000
25
1 1
Oil-hole coolant system 1.5 MPa 50 100 500 1,0002,000 5,000 10,000 50 100 500 1,000 5,000 10,000 20,000
24-M16
40 80 x 4 40 Thru-spindle coolant *2 1.5, 7.0 MPa, Flood 1.5, 7.0MPa Spindle speed min-1 Spindle speed min-1
45 110 45 25
(10 min/cont) 500 4.1 N-m (3 ft-lbf)
Spindle torque
Spindle torque
Off machine chip discharge See recommended chip conveyors on p. 8. ● HSK-A63
7.5 kW (cont)
100 10
45
15 kW (cont)
Chip bucket for above Height 700 mm (27.56 in.), 1,000 mm (39.37 in.) 50 5
3 15
29.1 N·m (10 min)
Hydraulic unit cooler 19.9 N·m (cont)
Edge locators (Option) 2 10
Coolant heater/cooler N·m 10 1 kW N·m kW
7.2 N·m (10 min)
Tool breakage detection Including auto tool length compensation 5.2 N·m (cont) 1 5
(touch sensor)
118° 3,600 20,000
Auto zero offset Including auto gauging (touch probe) 1
ø20 50 100 500 1,000 5,000 10,000 25,000 1,000 2,000 30,000 35,000
14.5 10.5 Tool life management By hour meter
Spindle speed min-1 Spindle speed min-1
Overload monitoring Including feedrate adaptive control
ø18
ø26
30
0.5
M16
Pull stud bolt MAS-1, MAS-2, CAT, DIN, JIS *3 ■ Matrix Magazines (optional) ■ Multi-pallet APC (optional) Setup stations
Standard 2-pallet block Height: 640 mm, T-slot pitch: 80 mm
Workpiece clamp Edge locator Crosswise layout
tapped hole detail bolt hole detail Standard 4-pallet block Height: 640 mm, T-slot pitch: 80 mm
10-pallet
Ball screw cooler X-Y-Z axes
Recommended die/mold • AbsoScale (X-Y-Z axes) 6
710 (27.95)
50 Off-machine
Y-axis
Y-axis
*1. When there are many fine chips *2. When chips are longer than 100 mm *3. When chips are shorter than 100 mm *4. When there are few fine chips
[20 (0.79)]
50 (1.97)
Note the following interference areas: * Workpiece diameter should be within ø500 mm (ø19.68 in.) or interference
Area A: Spindlehead with telescopic covers will occur at the negative limit of the Z-axis.
Shape
Area B: When max workpiece dia is ø500-600 mm (ø19.69 - 23.62 in.) Note: The minus Z and Y-axis limit area is a spindle / pallet interference zone.
Area C: Cover interference with optional touch sensor
7 8
CNC for the New Era OSP-P200MA ■ Kit Specs
Kit OSP-P200MA
NML 3D IGF
OSP-P200MA––With the more advanced functions Item E D E D E D
Auto program schedule update
Program notes (MSG)
■ Machining Navi Coordinate system selection 100 sets
Search for optimum (Std: 20 sets) 200 sets
cutting conditions Helical cutting
● Machining Navi M-g shows several candidate Synchronized Tapping II (rigid tapping)
cutting speeds Chatter Programmable travel limits
● Machining Navi M-i automatically changes to Arbitrary angle chamfering
optimum spindle speed Tool length/tool dia compensation 200 sets each
(Std: 100 sets ea) 300 sets each
Programmable mirror image
Drawing enlarge/reduce
Tool life management
Select and confirm any of a number of Auto power shut-off
possible spindle speeds with a single touch Sequence stop
Mid-block restart
Advanced One-Touch IGF-M
Real 3-D simulation
■ Collision Avoidance System ■ Advanced One-Touch IGF ■ One-Touch Spreadsheet I-MAP
●
Simple load monitor
● Collisions prevented in any situation ● Program create, machining preps; Now you can use Excel* files
various operations can be done directly on an NC controller NC operation monitor
● Safe and quick manual machining
from machining order tables ● Enter system/common variables Cycle time reduction
preps
● Operation is simple even without
straight from Excel sheets Manual gauging (w/o sensor)
● Easy input of blank and tool models
memorizing G/M codes NML: Normal kit 3D: Real 3-D simulation kit IGF: Advanced One-Touch IGF-M E: Economy D: Deluxe
■ Optional Specifications
Customized screen example Interactive functions Tool life management Hour meter, No. of workpieces
One-Touch Spreadsheet Advanced One-Touch IGF-M Real 3-D simulation included Operation end lamp (yellow)
I-MAP Easy part program editing per guide Alarm lamp (red)
maps (with drawing calculate) Status indicator 3-color, C type (A type, B type)
Programming Gauging
Auto scheduled program update Part program edit during a scheduled run Auto gauging Touch probe
G/M code macros G: 100 sets / M: 20 sets Auto zero offset Includes auto gauging
Common variables (standard is 200) 1,000 Tool breakage detection (touch sensor) Includes auto tool offset
Program branch; 2 sets ON/OFF external switch (part program) Gauging data printout File output
*Excel is a registered trademark of Program notes (MSG) To show notes in part program screens Manual gauging (w/o sensor)
Microsoft Corporation in the United
Coordinate system selection (Std: 20 sets) 100, 200, 400 sets Interactive gauging Touch-sensor, touch-probe required
States and other countries.
Helical cutting (within 360 degrees) Possible to machine major diameter thread by angular cutter External I/O communication
3-D circular interpolation Additional USB
■ Standard Specifications Synchronized Tapping II (rigid tapping) Fast & accurate rigid tapping (synchronized
spindle speed, angle, feed axis position)
Additional RS-232-C channels
DNC-T3
Standard specs include 1 channel
Basic Specs Control X, Y, Z simultaneous 3-axis, spindle control (1 axis) Arbitrary angle chamfering Easy any-angle chamfering (C, R) DNC-B (232-C-Ethernet (OSP) converter)
Cylindrical side facing Easier to execute DNC-C/Ethernet
Position feedback OSP full range absolute position feedback (zero point return not required) Slope machining DNC-DT
Coordinate functions Machine coordinate system (1 set), work coordinate system (20 sets) F1-digit feed FL-net Consultations required
Min / Max inputs 8-digit decimal, ±99999.999 ~0.001 mm (3937.0078~0.0001 in.), 0.001 Programmable travel limits 4 sets, 8 sets, parameter Automation/untended operations
Skip Auto power shut-off With M02 and END alarms
Decimal: 1 µm, 10 µm, 1 mm (0.0001,1 in.) (1°, 0.01°, 0.001°) Axis naming Work preps done OFF
Feed Override: 0 to 200% Tool length/dia compensation (Std: 100 sets) 200, 300, 999 sets each Warm-up (calendar timer) Includes operation end buzzer
Allowable spindle speed setting for each tool External program selection Pushbutton type, rotary switch type
Spindle control Direct spindle speed commands (S5) override 30~200%, multi-point indexing
3-D tool compensation Offset directions per I-J-K commands BCD type (2-digit, 4-digit), digital switch
Tool compensation Tool length/tool dia compensation (100 sets) Drawing conversion Programmable mirror image Cycle time reduction Ignores certain commands
Display 15-inch color display operation panel, OSP-Win X Enlarge/reduce Pallet pool control (PPC) Required for multi-pallet APC
User task 2 I/O variables (16 each) High-speed, high-precision
Self-diagnostics Automatic diagnostics and display of program, operation, machine, and NC system faults Tape conversion Consultations required TAS-S Thermal Active Stabilizer—Spindle
Programming Program capacity Program storage: 2 GB, operation buffer: 2 MB Inverse time feed TAS-C Thermal Active Stabilizer—Construction
Program operations Program management, editing, multitasking, scheduled program, fixed cycle, G-/M-code macros, Tool grooving (flat-tool free-shaped grooving) Simultaneous XY and spindle helical operation AbsoScale detection X-Y-Z axes
Turning cut Inductosyn detection A-B-C axes
arithmetic, logic statements, math functions, variables, branch commands, coordinate calculate, Monitoring Super-NURBS Fast/accurate machining with Shape
area calculate, coordinate convert, programming help Real 3-D simulation Real time simulation of all machining Smoothing and Shape Adaptive Control
Operation Machine operation MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, modes (auto, MDI, manual) Operations
Machining Navi (cutting condition search) M-g, M-i Sequence operation Sequence stop
alarm help, sequence return, manual interrupt/auto return, pulse handle overlap, parameter I/O, Collision Avoidance System (CAS) Prevents interference during manual, automatic operation Sequence restart (Std) Mid-block restart
self-diagnostics, PLC monitor (also compatible with chipping of blank material) Pulse handles 2 pcs, 3 pcs, various mount locations
One-Touch Spreadsheet (Std: 1 pc) (portable)
MacMan Machining management: machining results, machine utilization, fault data compile & report, external output
Simple load monitor Spindle overload monitor External M signals 4, 8 signals
Com / Net* USB ports, Ethernet NC operation monitor Hour meter, work counter Other
High speed/accuracy Hi-G control, Hi-Cut Pro, pitch error compensation Hour meters Power ON, spindle run-time Control cabinet lamp (inside)
NC ON time, machining Circuit breaker
* Communications / Networking Operation end buzzer With M02, M30, and END commands Additional axes A, B, C (preps or with order)
NC work counter With M02 and M30 Retractable function Tool retracts from workpiece during power failures
MOP-TOOL Adaptive control, overload monitor
9 10
SPACE CENTER
Horizontal Machining Center
MA-400HA
Dimensional / Installation Drawings
MA-400HA
Power inlet
Air inlet height 1,310 mm from floor
2,420 mm from floor
(Control cabinet top) Rc 3/8 internal
(Margin)
1,891 (74.45) 2,203 (86.73)
50
Coolant tank
81 600
(Door opening) APC max swing dia
289
38
NC cabinet
1,
2,470 (97.24)
(Door opening)
490 317
0
807
60
2,125
875
(Margin)
500
1.5 MPa thru-spindle (Door opening)
56
coolant unit 30-tool ATC 648 1,290
(Optional) magazine 1,625 1,118 47
Spindle gauge line 85 625 390 837 APC swing center Status indicator
(Z travel) 780 460 560
Spindlehead APC op panel
ø600 (X travel)
cooler
(Max work dia) Main op panel
● The specifications, illustrations, and descriptions in this brochure vary in different markets and
Pub No. MA-400HA-E-(1a)-300 (Jul 2012)
are subject to change without notice.
Lift-up chip
(Max work hight)
2,759 (108.62)
2,665 (104.92)
conveyor H800
(Y travel)
2,375 (93.50)
2,420 (95.28)
610
710
(Optional)
50
1,130
60
, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074