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Session 4 Module 2 Steam - Turbine - Optimization
Session 4 Module 2 Steam - Turbine - Optimization
Session 4 Module 2 Steam - Turbine - Optimization
Optimization System
By
Debasish Patra
General Manager
System Technologies
How to Improve Efficiency ?
Next Steps:
Audit or „map“ the plant using off line
modelling tool e.g. Ebsilon
1. DCS does not give the system wise efficiencies so you do not
know where the losses occur
2. Data from I/O points e.g. Temperature, pressure mass flow could
be wrong because of sensor errors, bad connectors etc. That
makes calculation erroneous.
OFFLINE SRv
Data Validation
WhatIf
SRx (Datamanagement)
SR4
Diagnosis +
SRx
Optimization
Visualisation
DCS
PADO in India
Statistical
Fault Process
Tree Control
Data Ebsilon
Data
Data Management
Validation Model
Visualization System
Red - Critical
Yellow - Suboptimal
Light Green – Optimal
Dark Green – Time gap to next
action
Visualization Aid 2 : Data values as tags &
in tables with coded Background colors
Interpretation of Background Colors
24
Turbine Stage Efficiencies
25
Condenser
27
LP Heaters
28
Statistical Process Control
Air ingress
false alarms
07.09.2006
plausible alarm air 07.09.2006
ingress plausible alarm air ingress
Key Performance Indicators
Key Performance Indicators (KPIs) can be used to detect component failures and to
measured
enable condition basedcalculated
maintainance. KPI should depend only on component condition
but not on load, ambient conditions or operation mode
vibration heatrate
bearing temperature Component quality
factor
oil temperature
efficiency
power consumption
…
…
normalized
parameter
=
KPI
SPC – Alarm Control Centre
Fault Trees