32654‐11‐PS‐001

TECHNICAL PROCUREMENT SPECIFICATION PAGE 1 OF 1 R0

TPS No.: 32654‐11‐PS‐001

Status:  Enquiry Commitment

Origination Department: Process Engineering

P.O/W.O No.:

Project: Construction of 350 MT Ammonia Barge Bullets

Location: Ambalamedu, Kochi

Client: M/s. FACT‐CD

Pruchaser: M/.s FEW

Vendor:

Item: 1. Safety Relief Valve (Multiport Type)

0 25/02/2021 Issued For Enquiry AT AT KVR

00FT010/15

Rev Date Details By Chkd. Apprd.

FACT ENGINEERING AND DESIGN ORGANISATION

 TECHNICAL 32654-11-PS-001
PROCUREMENT ATTACHMENTS PAGE 1 OF 1 R0
SPECIFICATION
TPS No.: 32654-11-PS-001
Sl. No. of Rev. No. with Issue
Document No. Description
No. Pages 0 1 2 3 4
1. 32654-11-PS-001-IS Equipment/Item to be supplied 1 

2. 32654-11-PS-001-SW Scope of Work 1 

3. 32654-11-SN-SRV001 Process Datasheet of Safety Relief Valve 1  

4. 32654-11-PS-001-INS Scope of Inspection & Tests 2 

5. 32654-11-PS-001-SPL Special Requirement of the Project 1 

6. 32654-11-PS-001-VDR Vendor Data Requirement 1 

7. 00ES001/10 VENDOR Data Submission Procedure3 3

8. 32654-11-PS-001-VDI Vendor Data Index3 1

9. 32654-11-PS-001-CS Compliance Statement3 1

10. 32654-11-PS-001-PF Price Format3 1

Notes:
1. The receipt of all attachments shall be checked and ascertained.
2. All attachments of this TPS shall be retained since only revised sheets, if any, shall be issued.
3. Not enclosed, shall be as per purchaser’s(M/s FEW) tender requirement.

Project: Construction of
350 MT Ammonia Barge
Bullets

0 Issued For Enquiry AT AT KVR 25/02/2021

Client: M/s. FACT-CD
Rev Details By Chkd. Apprd. Date
00FT010/15

FACT ENGINEERING AND DESIGN ORGANISATION

 TECHNICAL 32654-11-PS-001-IS
PROCUREMENT EQUIPMENT/ITEMS TO BE SUPPLIED PAGE 1 OF 1 R0
SPECIFICATION
TPS No.: 32654-11-PS-001
Sl.
Eqpt./Item Tag No. Description Quantity Remarks
No.

1. SRV-301/2/3/4 Safety Relief Valve 4 Multiport Type

Notes:

Project: Construction of
350 MT Ammonia Barge
Bullets

0 Issued For Enquiry AT AT KVR 25/02/2021

Client: M/s. FACT-CD
Rev Details By Chkd. Apprd. Date
00FT010/15

FACT ENGINEERING AND DESIGN ORGANISATION

 TECHNICAL 32654-11-PS-001-SW
PROCUREMENT SCOPE OF WORK PAGE 1 OF 1 R0
SPECIFICATION
TPS No.: 32654-11-PS-001

Item: Safety Relief Valve (Multiport Type)

Equipment No.: As per 32654-11-PS-001-INS

The scope of the work include the following:

Sl. Inspection Witness
Description Remarks
No. Required Required
Supply of safety relief valves as per the attached
1. Yes
specification for anhydrous ammonia services.

Notes:

Project: Construction of
350 MT Ammonia Barge
Bullets

0 Issued For Enquiry AT AT KVR 25/02/2021

Client: M/s. FACT-CD
Rev Details By Chkd. Apprd. Date
00FT010/15

FACT ENGINEERING AND DESIGN ORGANISATION

 PROCESS 32654‐11‐SN‐SRV001
DATA SHEET
SAFETY/RELIEF VALVES PAGE 1 OF 1 R1
1 Tag No. SRV‐301/2/3/41
2 Service Ammonia
GENERAL

3 Quantity Four
4 Nozzle  Full / Semi Full / Semi
5 Conventional / Bellows / Pilot Operated  C / B / P C / B / P
6 Bonnet Type Open /  Close Open / Close
7 Size, Inlet & Outlet 80 NB3 / 100 NB /
CONNEC
TIONS

8 Flange Rating ANSI or Screwed 300# / 150# /

9 Type of Facing  RF / …… Groove RF / …… Groove
10 Body A 352 Gr. LCB
11 Seat & Disc SS316
MATERIALS

12 Resilient seat seal Mfr. Std.

13 Guide &Rings SS304
14 Springs SS304
15 Bellows NOT APPLICABLE
16 Cap Screwed or Bolted fr. Std. / Mfr. Std. /
ACCESSORIES

17 Lever Plain or Packed Packed Packed

18 Test Gag Required? Yes / No Yes / No
19 Weather Hood Spring Covers Yes / No Yes / No
20 Code IBR / API /
BASIS

21 Sizing Basis External Fire Scenario

22 Relieves to Atm.
23 Fluid & State (L/G/……) G
24 Required Capacity Per Valve 4.93 Nm3/s
25 Molecular Weight / Sp. Gr. at ...oC 17.0306 / 21.04352 @ 65oC /
26 Operating Pressure, kg/cm2g 1.0
SERVICE CONDITIONS

27 Set Pressure, kg/cm2g 22.84

28 Operating Temperature, oC (‐)33
29 Relieving Temperature, oC 65
30 Back Pressure Constant, kg/cm2g 0
31 Back Pressure Variable, kg/cm2g 0
32 Allowable Over Pressure, % 20%
33 Compressibility / Super Heat Not Applicable / Not Applicable /
34 Viscosity Factor 0.01 cP
35 Max. Valve Capacity VTA
36 Area, Calculated / Selected, cm2 7.27 / 8.30 /
Orifice area

37 Orifice Designation 3J43 1D2

38 Manufacturer’s Model No. VTA
39 Manufacturer

Remarks
VTA – Vendor To Advise
1. Multiport type valve.
2. Density at relieving condition (overpressure)
3. Size & orifice designation indicated are based on conventional relief valve sizing calculation. However vendor to confirm the size of
inlet nozzle & the required orifice designation applicable for multiport type relief valve as mentioned in the special requirements
vide Doc. No. 32654‐11‐PS‐001‐SPL.

Project: Construction of
350 MT Ammonia Barge
Bullets
1 Revised & Issued For Enquiry AT AT KVR 25/02/2021
0 For Comments AT KVR KVR 17/09/2020
Client: M/s. FACT‐CD
Rev Details By Chkd. Apprd. Date
11FT019/15

FACT ENGINEERING AND DESIGN ORGANISATION

 TECHNICAL 32654-11-PS-001-INS
PROCUREMENT SCOPE OF INSPECTION AND TESTS PAGE 1 OF 2 R0
SPECIFICATION
TPS No.: 32654-11-PS-001

Item: Safety Relief Valve (Multiport Type)

Equipment No.: SRV-301/2/3/4

The following inspection and tests shall be conducted and records submitted.
Sl. Inspection Witness
Description Remarks
No. Required Required

1. Visual inspection of assembled valves - 100% Yes Yes

Physical inspection for dimensions and construction of

2. Yes Yes
assembled valves - 100%
Inlet/outlet hydrostatic test, set pressure test & seat
3. Yes Yes
tightness test as per procedure enclosed - 100%
For forged valves/components, manufacturer's test
4. certificates for material composition & physical Yes
properties.
For cast valves, the foundry certificate checked &
5. Yes
verified by the supplier.

Notes:

Project: Construction of
350 MT Ammonia Barge
Bullets

0 Issued For Enquiry AT AT KVR 25/02/2021

Client: M/s. FACT-CD
Rev Details By Chkd. Apprd. Date
00FT015/15

FACT ENGINEERING AND DESIGN ORGANISATION

 TECHNICAL 32654-11-PS-001-INS
PROCUREMENT SCOPE OF INSPECTION AND TESTS PAGE 2 OF 2 R0
SPECIFICATION

TEST PROCEDURE FOR SAFETY RELIEF VALVES

1. Inlet/Outlet Hydrostatic Test

1.1 All assembled valves covered by this procedure shall have the inlet hydrostatically tested.
1.2 Test media shall be clean water for CS valve. For SS valves either distilled water or water containing less than 30 ppm
of chlorine must be used.
1.3 Testing shall be conducted at room temperature.
1.4 Hydrostatic test pressure shall be one and one half (1½) times the inlet/outlet flange rating. Minimum hydrostatic
test pressure shall be 7.03 kg/cm2(G)
- The nozzle ring shall be set at minus two (-2) notches, by raising the ring to level position and then lowering the
ring two (2) notches.
- The test cap and test rod shall then be installed with the test rod “finger-tight”.
- The hydrostatic test pressure shall then be applied.
- The hydrostatic test pressure shall be maintained for a minimum of three (3) minutes.
- Examination shall be made at the hydrostatic test pressure.
- Acceptance criteria – any visible leakage shall be caused for rejection.

2. Set Pressure Test

2.1 All valves covered by this procedure shall be tested to verify popping point consistency. Test fluid shall be air.
2.2 The nozzle ring shall be set at minus two (-2) notches, by raising the ring to level position and lowering the ring two
(2) notches.
2.3 Adjust the valve to open at the set pressure or cold differential test pressure specified. Set pressure or cold
differential test pressure for valves set on liquids shall be the pressure at which a continuous unbroken stream flows
from the valve.
2.4 Cycle the valve twice to confirm that the popping point is satisfactory and that the popping point is within the
specified tolerance for that set pressure.
2.5 Set Pressure (kg/cm2(G)) : Tolerance
- 4.9 & less : +/- 0.14 kg/cm2
- Above 4.9 : +/- 3% of set pressure
- Fire valves : -0%, +10% of set pressure

3. Seat Tightness Test

Test apparatus and procedure as per API 527.
3.1 All valves covered by this procedure shall be tested for seat tightness, irrespective of the fluid actually handled by
the valve.
3.2 Waiting time before observation of leakage
Inlet Size (Inches) : Waiting Time2
- 2" & smaller : 1 Minute
- 2 ½”, 3” & 4”: 2 Minutes
- 6” to 8” : 5 Minutes

Project: Construction of
350 MT Ammonia Barge
Bullets

0 Issued For Enquiry AT AT KVR 25/02/2021

Client: M/s. FACT-CD
Rev Details By Chkd. Apprd. Date
00FT015/15

FACT ENGINEERING AND DESIGN ORGANISATION

 TECHNICAL 32654‐11‐PS‐001‐SPL
PROCUREMENT SPECIAL REQUIREMENTS OF THE PROJECT PAGE 1 OF 1 R0
SPECIFICATION
TPS No.: 32654‐11‐PS‐001

Item: Safety Relief Valve (Multiport Type)

Equipment No.: SRV‐301/2/3/4

SPECIAL REQUIREMENTS

1. Safety relief valves are to be used for the service of anhydrous ammonia, mounted on ammonia barge bullet.
2. Direction of flow, pressure rating and size are to be embossed on the valves.
3. Copper or copper alloys shall not be used.
4. Nameplates as per API 526 must be attached to each valve. In addition, the nameplate must indicate the tag number of
the valve as indicated in the data sheet.
5. Water used for hydro testing of the valves must be either distilled water or water containing less than 30 ppm chlorine.
6. One no. spring and a set of gaskets each are to be supplied as spares for two years operation.
7. Supply of valves shall be in one lot and shall have the completed data sheet dispatched with the valve. All documents
packed inside crates must be protected with polyethylene covers.
8. The safety relief valve shall be “Multiport” type of “REGO” or its equivalent make, provided with atleast one standby
port and suitable isolation mechanism for isolation of each individual port without affecting the normal operation i.e.,
without comprising on required relieving rate.

Project: Construction of
350 MT Ammonia Barge
Bullets

0 Issued for Enquiry AT AT KVR 25/02/2021

Client: M/s. FACT‐CD
00FT021A/15

Rev Details By Chkd. Apprd. Date

FACT ENGINEERING AND DESIGN ORGANISATION

 TECHNICAL 32654‐11‐PS‐001‐VDR
PROCUREMENT VENDOR DATA REQUIREMENTS PAGE 1 OF 1 R0
SPECIFICATION
TPS No.: 32654‐11‐PS‐001

Item: Safety Relief valve (Multiport Type)

Equipment No.: SRV‐301/2/3/4

Status: Enquiry Commitment P.O. No.:

Offer After Commitment Final**

Sl. Group
Description Lead Time in Weeks
No. Code Qty. Qty. Qty.
Reqd. Propd.* Agrd.

1. C Valve Catalogue 1S+1P 1S+2P 1 1S +4P

2. B Valve Data Sheet 1S+1P 1S+4P 1 1S +4P

3. B Valve Area Calculation 1S+1P 1S+4P 1 1S +4P

Valve Drawings Within 15 days of TOI/LOI/Order
for Approval Prior to Manufacture or Inspection
indicating, Order No., Valve Tag No., Quantity, End
4. B 1S+4P 3 1S +4P
Connection Details, Set Pressure, Valve
Dimensions, Material of Construction, Wall
Thickness, Hydrostatic Test Pressure etc.,
Place & Address of premises where it is
5. C 1S+1P 3 1S +4P
manufactured
Test Certificates for Chemical Composition &
6. B Mechanical Properties of Valve Material. (Within 3 1S+4P 12 1S +4P
days after Completion of Testing & Inspection)
Pressure Test Certificates as per Scope of
7. B Inspection 32654‐11‐PS‐001‐INS (Within 3 days 1S+4P 12 1S +4P
after Completion of Testing & Inspection)

Legends: Group Code: A – For Review & Detailed Engg. B – For Review C – For Information & Record
Document Type: P – Print S – Editable Soft in AutoCAD / MS Word / ....
Notes: * Vendor shall fill in proposed lead time if different from the required lead time
** Each set of final document shall be submitted in a folder. Two such folders shall be packed & despatched with the equipment

Project: Construction of
350 MT Ammonia Barge
Bullets

0 For Enquiry AT AT KVR 25/02/2021

Client: M/s. FACT‐CD
Rev Details By Chkd. Apprd. Date
00FT010/15

FACT ENGINEERING AND DESIGN ORGANISATION