Project Title.

Wellhead Desander Page

Client Sarawak Shell Berhad
Package Desc. E11-SC1, SC2 & SC5

PACKAGE LIFTING ARRANGEMENT

Crane Hook

S5 S6
Y

b1 b2
Lifting Beam
LB3 LB4

LB1 LB2
H

g1 g2

H1 S1,S2 S3,S4
S1,S3 S2,S4

Package COG
Assume

LL1 & LL3 LL2 & LL4

a1 a2
LL1 & LL2 LL3 & LL4
H2

L1 L2 X1 W1 W2 X2

H = 10464 mm
H1 = 4595.824 mm L W
H2 = 1270 mm
L = 5000 mm
L1 = 2500 mm
L2 = 2500 mm
W = 5000 mm
W1 = 2500 mm Minimum Sling Angles for a1, a2, b1, b2 = 60 deg
W2 = 2500 mm
X1 = 0 mm Y = 4330 mm
X2 = 0 mm Z = 268.351 mm

Critical lift point weight P = 11.781 Mton (heaviest point from Staad Output)

Sling Tension Pt = 13.6 Mton

Pd/SIN a

Design Lift Load Pd = 13.6 Mton

(P)
MBL Dia SWL FOS
Sling Capacity - skid to spreader bar Pt = 15.7 Mton (to be used for all point) @ 89.7 28 18.5 4
Pd/SIN a

Sling Capacity - spreader bar to crane hook Pt = 31.4 Mton (to be used for all point) 174 60 42 4
Pd/SIN a

Sling Angle a1 a1 = 61.45 Deg O.K

Tan^-1(H1/L1)

Sling Angle a2 a2 = 61.45 Deg O.K

Tan^-1(H1/L2)

Sling Angle g1 g1 = 0.00 Deg

Tan^-1(X1/H1)

Sling Angle g2 g2 = 0.00 Deg

Tan^-1(H1/X2)

Sling Length S1 & S3 = 5232 mm S5 = 5000 mm

H1/SIN a
S2 & S4 = 5232 mm S6 = 5000 mm

SHACKLES

Min. Shackle Size at Skid Base = 15.0 Tonne

SH
Selected Shackle Size = 8.50 Tonne (Bow Type) 4 nos.

Clearence Dimension of selected shackle SH1 = 7.00 inch @ 177.8 mm

Min. Shackle Size at Lifting Beam (Underside) = 29.9 Tonne

Selected Shackle Size = 35.00 Tonne (Bow Type) 2 nos.

Clearence Dimension of selected shackle SH2 = 7.75 inch @ 196.85 mm

Min. Shackle Size at Lifting Beam (Top Side) = 29.9 Tonne

Selected Shackle Size = 8.50 Tonne (Bow Type) 2 nos.

"S" Dimension of selected shackle SH3 = 7.75 inch @ 196.85 mm
 ATTACHMENT [2.1] - PADEYE DESIGN for SPREADER BAR

EQUIPMENT NAME: E11-SC1, SC2 & SC5 CLIENT Sarawak Shell Berhad

See Detail
(Typical)

Do

T3

Tm

Rm
α
D Rc1

H T2

MAXIMUM SLING TENSION ON PADEYE Ts = 5.00 MT

(From Analysis) = 11.02 Kips
FACTOR OF SAFETY F.O.S. = 3.00

DESIGN:

VERTICAL FORCE ON PADEYE Fz = P * sin a Fz = 28.63 Kips

LIFTING ANGLE min a = 60.00 Deg.
ACTUAL OUT OF PLANE ANGLE b = 5.00 Deg.
SLING TENSION P = FOS * Ts P = 33.06 Kips
OUT OF PLANE FORCE Fy1= P*sin b "OR" Fy1= 5% of P) Fy1 = 2.88 Kips
HORZONTAL FORCE ON PADEYE Fx = P * cos a Fx = 16.53 Kips

SHACKLE PROPERTIES :

TYPE: CROSBY BOLT TYPE ANCHOR SHACKLE G2130 SWL = 8.5 MT

SAFE WORKING LOAD SWL = 8.50 MT
PIN DIAMETER Pds = 1.13 in 28.70 mm
JAW WIDTH Js = 1.69 in 42.93 mm
INSIDE LENGTH Hs = 3.75 in 95.25 mm
SLING DIA Sdia = 1.10 in 28.00 mm
CLEARANCE BETWEEN PADEYE PL and SLING Lm = 1.09 in O.K

Lug-spreader
PADEYE GEOMETRY :

A. ASSUMED PIN HOLE DIA. Pds+0.25 D = 1.25 in Dia

B. PADEYE THICKNESS @ PIN HOLE,T

MATERIAL PROPERTY ( yield stress ) FY = 70.00 Ksi
B.3.1 MAIN PL THK.PROVIDED Tm = 0.79 in 20.00 mm
ASSUMED RADIUS (MIN) =1.25D = 1.56 in
RADIUS PROVIDED Rm = 1.56 in
B.3.2 1ST CHEEK PL THK.PROVIDED Tc1 = 0.33 in 8.50 mm
RADIUS PROVIDED Rc1 = 1.09 in
B.3.2 2ND CHEEK PL THK.PROVIDED Tc2 = 0.00 in 0.00 mm
RADIUS PROVIDED Rc2 = 0.00 in

CHECK STRESSES AT PIN HOLE :

A. BEARING:

BEARING AREA Ap=Pds*[Tm+2*(Tc1+Tc2)] Ap = 1.65 in.^2

BEARING STRESS fp=P/Ap fp = 20.08 Ksi OK
ALLOW. STRESS Fp=0.9Fy Fp = 63.00 Ksi

B. SHEAR:

DOUBLE SHEAR AREA As=Tm*(2Rm-D)+ As = 2.10 in.^2

2*Tc1*(2Rc1-D)+
2*Tc2*(2Rc2-D)
SHEAR STRESS fv=P/As fv = 15.76 Ksi OK
ALLOW. STRESS Fv=0.4Fy Fv = 28.00 Ksi

C. TENSION:

DOUBLE TENSILE AREA Consider ,At=As At = 2.10 in.^2

TENSILE STRESS ft=P/At ft = 15.76 Ksi OK
ALLOW. STRESS Ft=0.6Fy Ft = 42.00 Ksi

CHEEK PLATE WELD SIZE :

ELECTRODE:
WELD STRENGTH: Ftw = 70.00 Ksi
ALLOW. SHEAR STRESS Fsw = 0.3Ftw Fsw = 21.00 Ksi
SHEAR FACTOR Fs = 1.8 Fs = 1.34

EFFECTIVE WELD LENGTH =70%

LOAD ON CHEEK PLATE
Pc1=[P*(Tc1+Tc2)*Fs]/T Pc1 = 10.19 Kips
Pc2=[P*Tc2*Fs)]/T Pc2 = 0.00 Kips

WELD SIZE REQUIRED:

w1=Pc1/(4.44*Fsw*0.7*Rc1) w1 = 0.14 in
w2=Pc2/(4.44*Fsw*0.7*Rc2) w2 = 0.00 in

PROVIDE »w1 = See Dwg in

PROVIDE »w2 = See Dwg in

Lug-spreader
CHECK STRESSES AT BASE :

MAT'L PROPERTY FY = 70.00 Ksi

1. BASE LENGTH OF PADEYE

1.1 2*MAIN PL RADIUS ( MIN. ) = 3.12 in
1.2 LENGTH PROVIDED L = 7.01 in

2. HEIGHT @ CL OF PIN HOLE FROM THE BASE

2.1 REFERENCE HEIGHT = ( 3/8+Rm ) = 1.94 in
2.2 HEIGHT PROVIDED H = 1.97 in

Horizontal dist.PIN CL to N.A. ex1 = 0.00 in

AT PIN HOLE DISTANCE H
In Plane Moment My=Fx*H-Fz*ex1 My = 32.56 k-in

Out of plane moment Mx=Fy1*H Mx = 5.68 k-in

A. TENSILE STRESS ft=Fz/(Tm*L) ft = 5.19 Ksi OK

ALLOW. STRESS Ft=0.6FY Ft = 42.00 Ksi

B. BENDING STRESSES
B.1 IN PLANE fby=6My/(Tm*L2) fby = 5.05 Ksi OK
ALLOW. STRESS Fb=0.66FY Fby = 46.20 Ksi

B.2 OUT OF PLANE fbx=6Mx/(L*Tm2) fbx = 7.84 Ksi OK

ALLOW. STRESS Fb=0.75FY Fbx = 52.50 Ksi

C. COMBINED UNITY CHECK UC=ft/Ft+fby/Fby+fbx/Fbx UC = 0.38 <1.0 OK

D. SHEAR STRESSES
SHEAR STRESS ( IN PLANE ) fsx = Fx/( L*T ) fvy = 1.62 Ksi OK
SHEAR STRESS ( OUT OF PLANE ) fsy = Fy1/( L*T ) fvx = 0.28 Ksi OK
ALLOW. STRESS Fv=0.4FY Fv = 28.00 Ksi

E. CHECK VON MISES CRITERIA

SUM OF STRESS IN X-PLANE fx=ft+fby fx = 10.24 Ksi
SUM OF STRESS IN Y-PLANE fy=fbx fy = 7.84 Ksi
AVERAGE SHEAR STRESS fxy = (fsx2 + fsy2) fxy = 1.64 Ksi

MAX. COMBINED STRESS fc= (fx2+fy2-fx*fy+3*fxy2) fc = 9.70 Ksi OK

ALLOW. COMBINED STRESS Fc=0.66FY Fc = 46.20 Ksi

Fz = 28.63 kips

P = 33.06 kips
Rm =1.56 inch
Fy1
1.25 inch DIA. Lifting
Angle = 60 N.A.
ex1
Fx = 16.53 kips
3.53 inch

H= X X b = 0.79 inch
1.97 inch
L
7.01 inch
L/2 L/2

ext 0.00 inch

Lug-spreader
CHECK PADEYE WELD SIZE REQUIREMENT :
ex1 = 0.00 in
d=L d = 7.01 in
b=Tm b = 0.79 in
A. PROPERTY OF WELD TREATED AS A LINE
Swx=bd+b2/3 Swx = 5.73 in^2
Swy=bd+d2/3 Swy = 21.90 in^2
Aw=2(b+d) Aw = 15.59 in
Aw1=2d Aw1 = 14.02 in
B. BENDING: fy1=My/Swy f1 = 1.49 K/in
fx2=Mx/Swx f2 = 0.99 K/in
C. SHEAR f3=Fx/Aw1 f3 = 1.18 K/in
D. TENSION f4=Fz/Aw f4 = 1.84 K/in
E. RESULTANT: fr= ((fy1+fx2+f4)2+f32) fr = 4.47 K/in
F. MIN. LEG SIZE FILLET WELD
ELECTRODE:
WELD STRENGTH Fsw = 70.00 Ksi
w=fr/(0.3*Fsw*0.707) w = 0.30 in
G. FOR GROOVE WELD w=fr/(0.3*Fsw) w = 0.21 in

PROVIDE w = See Dwg

Diameter of Hole
1.25 inch Total Plate Thickness 1.46 inch

Main Plate 1 no 0.79 inch Size 7.01 x 3.53 inch

Cheek Plate 2 nos 0.33 inch 1.09 x 1.09 inch
3.53 inch

1.97 inch X X b = 0.79 inch

L
7.01 inch

7.0 inch BASE

G.Weld OR
0.21 inch
OR
Fillet Weld
0.30 inch

Lug-spreader
 ATTACHMENT [2.1] - PADEYE DESIGN for SKID

EQUIPMENT NAME: E11-SC1, SC2 & SC5 CLIENT Sarawak Shell Berhad

See Detail
(Typical)
H

Do

T3

Tm

Rm
α
D Rc1

H T2

MAXIMUM SLING TENSION ON PADEYE Ts = 3.50 MT

(From Analysis) = 34.31 kN
FACTOR OF SAFETY F.O.S. = 4.00

DESIGN:

VERTICAL FORCE ON PADEYE Fz = P * sin a Fz = 118.87 kN

LIFTING ANGLE min a = 60.00 Deg.
ACTUAL OUT OF PLANE ANGLE b = 5.00 Deg.
SLING TENSION P = FOS * Ts P = 137.25 kN
OUT OF PLANE FORCE Fy1= P*sin b "OR" Fy1= 5% of P) Fy1 = 11.96 kN
HORZONTAL FORCE ON PADEYE Fx = P * cos a Fx = 68.63 kN

SHACKLE PROPERTIES :

TYPE: CROSBY BOLT TYPE ANCHOR SHACKLE G2130 SWL = 8.5 MT

SAFE WORKING LOAD SWL = 8.50 MT
PIN DIAMETER Pds = 28.00 mm
JAW WIDTH Js = 43.00 mm
INSIDE LENGTH Hs = 96.00 mm
SLING DIA Sdia = 28.00 mm
CLEARANCE BETWEEN PADEYE PL and SLING Lm = 28.00 mm O.K

Lug-skid
PADEYE GEOMETRY :

A. ASSUMED PIN HOLE DIA. Pds+3mm or Pds*1.05 D = 32.00 mm Dia

B. PADEYE THICKNESS @ PIN HOLE,T

MATERIAL PROPERTY ( yield stress ) FY = 311.38 kN
B.1 MAX = Js+6mm Tmax = 49.00 mm
B.2 MIN.= Js - 1/2" Tmin = 30.30 mm
B.2 MIN.= 1.1*Js Tmin = 47.30 mm
B.3.1 MAIN PL THK.PROVIDED Tm = 20.00 mm
ASSUMED RADIUS (MIN) =1.25D = 40.00 mm
RADIUS PROVIDED Rm = 40.00 mm
B.3.2 1ST CHEEK PL THK.PROVIDED Tc1 = 7.00 mm 8.50 mm
RADIUS PROVIDED Rc1 = 28.00 mm
B.3.2 2ND CHEEK PL THK.PROVIDED Tc2 = 7.00 mm 8.50 mm
RADIUS PROVIDED Rc2 = 28.00 mm

TOTAL THICKNESS PROVIDED T = 48.00 mm O.K

CHECK STRESSES AT PIN HOLE :

A. BEARING:

BEARING AREA Ap=Pds*[Tm+2*(Tc1+Tc2)] Ap = 1344.00 mm^2

BEARING STRESS fp=P/Ap fp = 0.10 kN OK
ALLOW. STRESS Fp=0.9Fy Fp = 280.24 kN

B. SHEAR:

DOUBLE SHEAR AREA As=Tm*(2Rm-D)+ As = 1632.00 mm^2

2*Tc1*(2Rc1-D)+
2*Tc2*(2Rc2-D)
SHEAR STRESS fv=P/As fv = 0.08 kN OK
ALLOW. STRESS Fv=0.4Fy Fv = 124.55 kN

C. TENSION:

DOUBLE TENSILE AREA Consider ,At=As At = 1632.00 mm.^2

TENSILE STRESS ft=P/At ft = 0.08 kN OK
ALLOW. STRESS Ft=0.6Fy Ft = 186.83 kN

CHEEK PLATE WELD SIZE :

ELECTRODE:
WELD STRENGTH: Ftw = 311.38 kN
ALLOW. SHEAR STRESS Fsw = 0.3Ftw Fsw = 93.41 kN
SHEAR FACTOR Fs = 1.8 Fs = 1.34

EFFECTIVE WELD LENGTH =70%

LOAD ON CHEEK PLATE
Pc1=[P*(Tc1+Tc2)*Fs]/T Pc1 = 53.71 kN
Pc2=[P*Tc2*Fs)]/T Pc2 = 26.85 kN

WELD SIZE REQUIRED:

w1=Pc1/(4.44*Fsw*0.7*Rc1) w1 = 0.01 mm
w2=Pc2/(4.44*Fsw*0.7*Rc2) w2 = 0.92 mm

PROVIDE »w1 = See Dwg mm

PROVIDE »w2 = See Dwg mm

Lug-skid
CHECK STRESSES AT BASE :

MAT'L PROPERTY FY = 311.38 kN

1. BASE LENGTH OF PADEYE

1.1 2*MAIN PL RADIUS ( MIN. ) = 80.00 mm
1.2 LENGTH PROVIDED L = 178.00 mm

2. HEIGHT @ CL OF PIN HOLE FROM THE BASE

2.1 REFERENCE HEIGHT = ( 3/8+Rm ) = 40.38 mm
2.2 HEIGHT PROVIDED H = 50.00 mm

Horizontal dist.PIN CL to N.A. ex1 = 117.00 mm

AT PIN HOLE DISTANCE H
In Plane Moment My=Fx*H-Fz*ex1 My = 10475.93 k-mm

Out of plane moment Mx=Fy1*H Mx = 598.13 k-mm

A. TENSILE STRESS ft=Fz/(Tm*L) ft = 0.03 kN OK

ALLOW. STRESS Ft=0.6FY Ft = 186.83 kN

B. BENDING STRESSES
B.1 IN PLANE fby=6My/(Tm*L2) fby = 0.10 kN OK
ALLOW. STRESS Fb=0.66FY Fby = 205.51 kN

B.2 OUT OF PLANE fbx=6Mx/(L*Tm2) fbx = 0.05 kN OK

ALLOW. STRESS Fb=0.75FY Fbx = 233.53 kN

C. COMBINED UNITY CHECK UC=ft/Ft+fby/Fby+fbx/Fbx UC = 0.00 <1.0 OK

D. SHEAR STRESSES
SHEAR STRESS ( IN PLANE ) fsx = Fx/( L*T ) fvy = 0.01 kN OK
SHEAR STRESS ( OUT OF PLANE ) fsy = Fy1/( L*T ) fvx = 0.00 kN OK
ALLOW. STRESS Fv=0.4FY Fv = 124.55 kN

E. CHECK VON MISES CRITERIA

SUM OF STRESS IN X-PLANE fx=ft+fby fx = 0.13 kN
SUM OF STRESS IN Y-PLANE fy=fbx fy = 0.05 kN
AVERAGE SHEAR STRESS fxy = (fsx2 + fsy2) fxy = 0.01 kN

MAX. COMBINED STRESS fc= (fx2+fy2-fx*fy+3*fxy2) fc = 0.12 kN OK

ALLOW. COMBINED STRESS Fc=0.66FY Fc = 205.51 kN

Fz = 118.87 kN

P = 137.25 kN
40.00 mm
Fy1
32.00 mm DIA. Lifting
Angle = 60.00 N.A.
ex1
Fx = 68.63 kN
90.00 mm

H= X X b = 20.00 mm
50.00 mm
L
178.00 mm
L/2 L/2

Lug-skid
CHECK PADEYE WELD SIZE REQUIREMENT :
ex1 = 117.00 mm
d=L d = 178.00 mm
b=Tm b = 20.00 mm
A. PROPERTY OF WELD TREATED AS A LINE
Swx=bd+b2/3 Swx = 3693.33 mm^2
Swy=bd+d2/3 Swy = 14121.33 mm^2
Aw=2(b+d) Aw = 396.00 mm
Aw1=2d Aw1 = 356.00 mm
B. BENDING: fy1=My/Swy f1 = 0.74 K/mm
fx2=Mx/Swx f2 = 0.16 K/mm
C. SHEAR f3=Fx/Aw1 f3 = 0.19 K/mm
D. TENSION f4=Fz/Aw f4 = 0.30 K/mm
E. RESULTANT: fr= ((fy1+fx2+f4)2+f32) fr = 1.22 K/mm
F. MIN. LEG SIZE FILLET WELD
ELECTRODE:
WELD STRENGTH Fsw = 311.38 kN
w=fr/(0.3*Fsw*0.707) w = 0.02 mm
G. FOR GROOVE WELD w=fr/(0.3*Fsw) w = 0.01 mm

PROVIDE w = See Dwg

Diameter of Hole
32.00 mm Total Plate Thickness 48.00 mm

Main Plate 1 no 20.00 mm Size 178.00 x 90.00 mm

Cheek Plate 2 nos 7.00 mm 28.00 x 28.00 mm
90.00 mm

50.00 mm X X b = 20.00 mm

L
178.00 mm

178.0 mm BASE
G.Weld OR
0.01 mm
OR
Fillet Weld
0.02 mm

Lug-skid
Spreader Bar Design E11-SC1, SC2 & SC5

DESIGN FORCE

Design Force = 37.5 Mt actual capacity of spreader beam

= 275.9 kN
Angle to horizontal = 60 degrees
Lever Arm = 150 mm
Compression Force = 138.0 kN
Bending Moment = 20.7 kNm
Staad Output = 11.78 Mt maximum reaction from Staad Output
Static Force = 23.56 Mt at 1 side of spreader beam
SWL = 15.00 Mt
Factor of Safety = 2.5

SPREADER BEAM DIMENSIONS (API PIPE, 5L GR B)

Nom. Diameter = 6 inch
Outside Diameter = 6.625 inch = 168.3 mm
Wall Thickness = 0.4319 inch = 11.0 mm
Unit Weight = 28.564 lbs/ft = 42.6 kg/m
Area, A = 8.4027 inch2 = 5421.1 mm2
Section Mod, Sx = 12.224 inch 3
= 200308.9 mm3
Rad. of gyration, ry = 2.1949 inch = 55.8 mm
Beam Length = 1822 mm

DESIGN CHECK
kl/r = 32.7 (Assume k=1)

Allow. Comp, Fa = 19.25 ksi

= 132.7 MPa
Applied Comp, fa = 25.4 MPa
UC = 0.192 OK
D/t = 15.3 (D/t < 3,300/Fy. Section is COMPACT)

L/rt = 32.7 (assume rt approximate ry)

Allow. Bending, Fb = 23.10 ksi

= 159.3 MPa

Applied Bending, fb = 103.3 MPa

UC = 0.65 OK

Euler's stress, Fe = 145.83 ksi (rb = rx = ry)

= 1005.5 MPa

fa Cmx f bx C mx f by
EQN. H1-1: UC = + + ≤1. 0
Fa fa fa
( ) (
1−
F 'ex
Fbx 1−
F'ey ) F by

= 0.86 OK

fa f bx f by
EQN. H1-2: UC = + + ≤1 . 0
0. 60 F y F bx Fby
= 0.82 OK

fa f bx f by
EQN. H1-3: UC = + + ≤1 . 0
F a Fbx F by
0.84 OK

(Eqn H1-3 is permitted in lieu of Eqn. H1-1 & H1-2 only for fa/Fa < 0.15)