Professional Documents
Culture Documents
FAA 2012 0721 0009 - Attachment - 5
FAA 2012 0721 0009 - Attachment - 5
Technical
Publications
THIS SERVICE BULLETIN IS SENT TO EACH OPERATOR. IF THE OPERATOR HAS LEASED
AIRCRAFT, THIS SERVICE BULLETIN MUST BE SENT TO THE LESSEE. IF THE OPERATOR
HAS SOLD AIRCRAFT OR TRANSFERRED SPARES IN THE LAST SIX MONTHS, THIS SERVICE
BULLETIN MUST BE SENT TO THE NEW OWNER, UNLESS CONFIRMATION WAS RECEIVED
THAT BOMBARDIER COMMERCIAL AIRCRAFT HAS INCLUDED THE NEW OPERATOR
ON THE DISTRIBUTION LIST.
1. PLANNING INFORMATION
A. Effectivity
B. Reason
(1) Condition
The liners, installed in the cargo compartment, do not agree with the
flammability requirements of Federal Aviation Regulation (FAR) Part 25.855.
(2) Evidence
The installed liners were not correctly FAR Part 25.855 certified for
flammability.
(3) Objective/Benefit
This service bulletin gives the procedure to replace the liners in the cargo
compartment, change some floor panels, and do C&D Zodiac Service
Bulletins B301003---25---01 and B301003---25---02.
After incorporation of this service bulletin, the liners in the cargo compartment
will agree with the flammability requirements of FAR Part 25.855.
C. Description
The cargo-compartment door is opened. The sidewall liners and the rear bulkhead
liners are removed. Some sidewall brackets are changed and new ones are
installed. Sealed nutplate assemblies are installed on the rear pressure bulkhead.
C&D Service Bulletins B301003---25---01 and B301003---25---02 are done to change
the 9G bulkhead.
Five floor panels are removed and changed. The floor panels are installed. The
rear bulkhead liners and the sidewall liners are installed. Return-to-service tests are
done.
D. Compliance
E. Approval
The technical content of this service bulletin has been approved under the authority
of the TCCA Design Approval Organization No: DAO #93---Q---02.
F. Manpower
The man-hours given below are an estimate for direct labor done by an
experienced crew on an aircraft prepared for maintenance.
This estimate does not include the time necessary for:
− Administrative functions such as planning, liaison, familiarization, and report writing.
− Non productive elapsed time such as rest time, having meals, and crew shift
changes.
− Elapsed time such as for paint to dry, sealant to cure, and fuel tank venting.
− Preparation for modification (unless specified in the accomplishment
instructions) such as cleaning and getting parts, tools, consumables, and
ground equipment.
− Quality assurance inspections, troubleshooting and/or correction of
discrepancies found when a task is done.
− All other activities that are not considered by Bombardier as directly related to
the accomplishment of this procedure.
NOTE: For on-site labor assistance, please speak with a Fleet Services
representative for a quote. The Fleet Services Team can be
contacted via the CRC at 514 --- 855 --- 8500 or email at
thd.crj@aero.bombardier.com.
It will take an estimated 87.00 man-hours to complete this service bulletin. The
man---hours are divided as shown in the table that follows:
TASK MAN---HOURS
NOTE: This estimate does not include the man-hours necessary to do C&D
Zodiac Service Bulletins B301003---25---01 and B301003---25---02.
(1) The kits in the table that follows are available from Bombardier Commercial
Aircraft.
For aircraft post-service bulletin 601R ---21---059 or that have CR25---359 (Cargo
Compartment --- Temperature Control)
For aircraft pre-service bulletin 601R ---21---059 or that do not have CR25---359 (Cargo
Compartment --- Temperature Control)
(2) The part in the table that follows is necessary to do this service bulletin and is
available from Bombardier Commercial Aircraft.
(3) Please send a purchase order to the address below to schedule the kits:
Bombardier
Service Bulletin Kit Support Team
123 Garratt Blvd, N42---24
Toronto, Ontario
Canada M3K 1Y5
Fax: 416---375---3060
Phone: 416---375---3920
Email: sbkits@aero.bombardier.com
Please contact the Service Bulletin Kit Support Team at the address above for
terms and conditions.
(5) Refer to paragraph 3.B. for a list of consumables for this service bulletin.
To place an order for parts or kits, please call Bombardier Parts Logistics at
514---855---2999 or 1---866---538---1247.
For all aircraft
Not changed.
K. References
Modification Summary TC601R17982, Revision D.
Restriction and/or Special Instruction (RSI) C---A265, Revision A.
C&D Zodiac Service Bulletin B301003---25---01, dated Apr 19/11.
C&D Zodiac Service Bulletin B301003---25---02. Revision 1, dated Aug 31/11
Aircraft Maintenance Manual.
Structural Repair Manual.
For Bombardier reference only: PCA 4625.
L. Other Publications Affected
Aircraft Maintenance Manual (AMM)
Aircraft Illustrated Parts Catalog (AIPC)
M. Relationship Chart
Channel Channel
601R45102---117 K601R45035---2013
assembly assembly
Channel Channel
601R45102---119 K601R45035---2009
assembly assembly
Channel Channel
601R45102---121 K601R45035---2103
assembly assembly
Channel K601R45035---2041 or Channel
601R45102---123
assembly ---2109 assembly
Channel Channel
601R45102---127 K601R45035---2039
assembly assembly
Channel Channel
601R45102---131 K601R45035---2017
assembly assembly
Channel K601R45035---2021 or Channel
601R45102---133
assembly ---2025 or ---2035 assembly
Channel K601R45035---2045 or Channel
601R45102---135
assembly ---2049 assembly
Channel Channel
601R45102---139 K601R45035---2007
assembly assembly
Channel Channel
601R45102---147 K601R45035---2005
assembly assembly
Channel K601R45035---2023 or Channel
601R45102---165
assembly ---2027 or ---2037 assembly
Channel Channel
601R45102---963 K601R45035---2019
assembly assembly
601R96385---19 or ---27
Duct, plenum B303601---101 or ---103 Duct, plenum
or ---35
BR7203---804 and
Light, cargo BR7203---804---1 Light, cargo
601R520701---9
601R45151---1 Liner assembly B302123---101 Liner assembly
601R455532---19 or
601R45151---3 or ---23 or Liner assembly B302122---101 Liner assembly
---2506
601R45151---5 or
Liner assembly B303122---101 Liner assembly
601R45570---1
601R45151---13 or ---21
or ---2503 or
Liner assembly B303121---101 or ---103 Liner assembly
601R45571---1 or
601R45578---1
601R45151---15 or ---25
Liner assembly B302124---101 Liner assembly
or 601R45572---1
601R45151---11 or ---191
or ---2502 or ---2519 or Liner assembly B302121---101 Liner assembly
601R48946---1
601R45573---1 or
601R45158---13 or Tie rod cap Tie rod cap
B306126---101
601R45554---23 or assembly assembly
K601R45002---9
601R48901---1 or
601R45158---13 or Tie rod cap Tie rod cap
B306105---103
601R45554---23 or assembly assembly
K601R45002---9
601R48902---1 or
601R45158---7 or ---33 or
K601R5002---7 or Tie rod cap Tie rod cap
B306123---101 or ---105
601R45002---5 or assembly assembly
601R45158---3 or ---5 or
---31
601R48902---1 or
601R45002---5 or Tie rod cap Tie rod cap
B306123---103
601R45158---3 or ---5 or assembly assembly
---31
601R48905---1 or
Tie rod cap Tie rod cap
601R45002---3 or B306122---101
assembly assembly
601R45158---3 or ---29
601R48903---1 or
601R45158---1 or Tie rod cap Tie rod cap
B306121---101
601R45554---21 or assembly assembly
601R45001---5
601R45152---11 or
Liner assembly B305103---101 Liner assembly
601R45400---977
601R45152---9 or ---19 or
---2501 or Liner assembly B305102---101 Liner assembly
601R45400---965
601R45152---13 or
Liner assembly B305101---101 Liner assembly
601R45400---981
601R45401---7 or ---9 or
Duct skirt,
---11 or 601R45400---971 Angle assembly B305113---101
bulkhead
or ---973
601R45152---15 or ---21
Angle assembly B305111---101 Angle, floor
or 601R45400---967
601R45152---17 or ---23
Liner assembly B305112---101 Angle, floor
or 601R45400---969
601R45401---5 or ---13 Duct assembly B305104---101 Duct assembly
601R45154---5 or ---13 or Protection
B305123---101 Liner assembly
IS601R25520054---5 barrier
601R45154---3 or---9 or
Protection FPC Foam
---17 or 601R45154---21
barrier sheet
IS601R25520054---3
601R45154---7 or ---15 or Protection
B305122---101 Liner assembly
IS601R25520054---7 barrier
601R45154---1 or ---11 or
Protection
---19 or 601R45400---955 B305121---101 Liner assembly
barrier
or IS601R25520054---1
601R45451---1 or ---7 or
Shroud, door B303110---1 Shroud, door
601R45350---971
601R45451---3 or
Liner assembly B302105---101 Liner assembly
601R45350---965
601R45451---5 or
Liner assembly B302106---101 Liner assembly
601R45350---967
2. ACCOMPLISHMENT INSTRUCTIONS
Reference Information
REFERENCE DESIGNATION
REFERENCE DESIGNATION
REFERENCE DESIGNATION
AMM 49---61---01---970---801 Write Data into the APU Electronic Control Unit
(ECU)
AMM 51---22---28---340---801 Cementing of Silicone Rubber
AMM 51---23---00---100---801 Preparation of Surfaces for Sealing
AMM 51---23---00---390---807 Gap Sealing Procedure
AMM 51---23---00---390---815 Curing of Sealant
AMM 51---23---00---910---801 Sealant Safety Precautions
AMM 52---31---00---000---801 Removal of the Cargo Compartment Door
AMM 52---31---00---400---801 Installation of the Cargo Compartment Door
AMM 52---31---00---710---801 Operational Test of the Cargo Compartment
Door
AMM 52---31---00---820---801 Adjustment of the Cargo Compartment Door
AMM 52---70---02---710---801 Operational Test of the Cargo-Compartment
Door Warning-System
AMM 53---01---01---000---804 Removal of the Cargo Compartment Floor
Panels
AMM 53---01---01---400---804 Installation of the Cargo Compartment Floor
Panels
SRM 51---21---11 Corrosion Prevention Procedures
SRM 51---23---00 Pressure, Environmental, Fuel Tank and Fire-Wall
Sealing
SRM 51---24---36 Cutting of Sheet Metal
SRM 51---26---00 Cleaning
SRM 51---40---11 How to Prepare Fastener Holes
SRM 51---41---02 Bolts, Screws and Related Items
SRM 51---42---06 Solid Rivets
SRM 51---42---10 Blind Rivets --- General
SRM 51---42---11 Cherry Lock Rivets --- General
REFERENCE DESIGNATION
Tolerance Information
(5) Open, safety, and tag the circuit breakers that follow:
(17) Remove the floor panels that follow (Refer to AMM 53---01---01---000---804):
ACCESS DESIGNATION
Refer to Figure 7.
(a) Loosen the coupling nut on the lower coupling (3) and remove it from
the adaptor and the duct (1).
(b) Remove the silicone tape from around the boot (2) which covers the
upper coupling (3) on the duct (1).
(d) Loosen the coupling nut and remove the upper coupling (3) from the
duct (1) and the bleed air duct.
(e) Put protective covers on the open ducts and on the flange of the
adaptor.
(25) Remove the mounting trays (3), (4), and (8) as follows:
(a) Remove the electrical connector from the mounting tray of the converter
(4).
(b) Remove the screws (5) and the washers (6) from the converter mounting
tray (4).
(c) Remove the screws (7) from the radio altimeter mounting-tray (3).
(d) Remove the electrical connector from the mounting tray of the ECU (8).
(e) Remove the screws (9), the washers (10), and the nut (11) from the ECU
mounting tray (8).
(f) Remove the mounting trays (4), (3), and (8) from the structure.
(26) If necessary, at FS672.20/STGR16, remove the bracket (1) from the frame as
follows:
(a) Remove eight rivets (2) from the bracket (1) and the frame.
(c) Make sure that you do not damage the wire bundle attached to the
bracket (1).
B. Procedure
(1) Near FS621.00 and STGR10R, remove the rivets from the channel and the clip
(2).
(2) Make a line on the clip (2) with a marker at 0.80 in. (20.3 mm) from the mating
surface of the clip (2) and the channel.
(7) Apply fluid-resistant primer on the clip (2) and the rivets (1).
(8) Apply polyurethane topcoat on the clip (2) and the rivets (1).
(9) With a permanent ink pen or equivalent, identify the clip (2) as shown in the
table below.
601R45103---19 K601R45035---2111
or or
601R45103---29 K601R45035---2113
(10) Near FS 621.00, at STGR5R and STGR6R, cut the clips (3) and (5) as follows:
(a) Near FS621.00 and STGR5R, remove the rivets from the channel and the
clip (3).
(b) Near FS621.00 and STGR6R, remove the rivets from the channel and the
clip (5).
(c) Make a line on the clip (3) with a marker at 1.00 in. (25.4 mm) from the
mating surface of the clip (3) and the channel.
(d) Make a line on the clip (5) with a marker at 1.00 in. (25.4 mm) from the
mating surface of the clip (5) and the channel.
(e) Cut the clips (3) and (5) at the marked locations.
(h) Install the rivets (1) in the holes in the two channels.
(i) Apply fluid-resistant primer on the bare metal areas and the rivets (1).
(j) Apply polyurethane topcoat on the bare metal areas and the rivets (1).
(k) With a permanent ink pen or equivalent, identify the clip (3) as
K601R45035---2031.
(l) With a permanent ink pen or equivalent, identify the clip (5) as
K601R45035---2033.
(a) Remove the two rivets from the channel and the clip (4).
(b) Make a line on the clip (4), with a marker, at 1.00 in. (25.4 mm) from the
mating surface of the clip (4) and the channel (Refer to Views F and G).
(f) With a permanent ink pen or equivalent, identify the clip (4) as
K601R45035---2029.
(g) Near FS621.00 at STGR3R, install the rivets (1) in the holes in the
channel.
(h) Apply fluid-resistant primer on the bare metal areas and the rivets (1).
(i) Apply polyurethane topcoat on the bare metal areas and the rivets (1).
(12) At FS574.00, STGR3R, STGR5R, STGR6R, STGR9R, and STGR10R, cut the
channels (6), (7), (8), (9), and (10) as follows:
(a) Make a line on the channels (6), (7), (8), (9), and (10) with a marker at
0.36 in. (9.14 mm) from FS574.00 (Refer to View H)
(b) Cut the channels (6), (7), (8), (9), and (10) at the marked locations.
(d) Apply chemical conversion coating to the aluminum bare metal areas.
(f) With a permanent ink pen or equivalent, identify the channel (6) as
shown in the table below.
601R45102---147 K601R45035---2005
or or
601R45102---139 K601R45035---2007
(g) With a permanent ink pen or equivalent, identify the channel (7) as
K601R45035---2009.
(h) With a permanent ink pen or equivalent, identify the channel (8) as
shown in the table below.
601R45102---133 K601R45035---2021
or or
601R45102---165 K601R45035---2023
(i) With a permanent ink pen or equivalent, identify the channel (9) as
shown in the table below.
601R45102---133 K601R45035---2025
or or
601R45102---165 K601R45035---2027
(j) With a permanent ink pen or equivalent, identify the channel (10) as
shown in the table below.
601R45102---133 K601R45035---2035
or or
601R45102---165 K601R45035---2037
(13) At FS559+96, STGR6L, STGR7L, STGR9L, STGR10L, and STGR12L, cut the
channels (12), (13), (14), (15), and (16) as follows:
(a) Make a line on the channels (12), (13), (14), (15), (16), and (18) with a
marker at 0.15 in. (3.81 mm) from FS559+96 (Refer to View M).
(b) Make a line on the channel (17) with a marker at 6.60 in. (167.6 mm)
from FS559+96 (Refer to View N).
(c) Cut the channels (12), (13), (14), (15), (16), (17), and (18) at the marked
locations.
(e) Apply chemical conversion coating to the aluminum bare metal areas.
(g) With a permanent ink pen or equivalent, identify the channel (12) as
shown in the table below.
601R45102---123 K601R45035---2041
or or
601R45102---125 K601R45035---2001
or or
601R45552---59 K601R45035---2003
(h) With a permanent ink pen or equivalent, identify the channel (13) as
shown in the table below.
601R45102---135 K601R45035---2049
or or
601R45552---13 K601R45035---2101
(i) With a permanent ink pen or equivalent, identify the channel (14) as
shown in the table below.
601R45102---135 K601R45035---2045
or or
601R45552---13 K601R45035---2047
(j) With a permanent ink pen or equivalent, identify the channel (15) as
shown in the table below.
601R45102---123 K601R45035---2041
or or
601R45552---13 K601R45035---2043
(k) With a permanent ink pen or equivalent, identify the channel (16) as
K601R45035---2039.
(l) With a permanent ink pen or equivalent, identify the channel (17) as
shown in the table below.
601R45102---121 K601R45035---2103
or or
601R45552---17 K601R45035---2105
(m) With a permanent ink pen or equivalent, identify the channel (18) as
K601R45035---2109.
(14) At FS559.0+96.0 and FS559.0+112.0, STGR2L, remove the clips and the
channel assembly (11) from the structure (Refer to View K).
(15) At FS559.00+112.00 and FS559.00+96.00, install the rivets (19) in the holes
in the frames (Refer to View L).
(18) Near FS621.00, install the nutplate (21) on the channel (20) as follows:
(a) Drill a hole to a diameter of 0.256 to 0.261 in. (6.50 to 6.63 mm) in the
channel (20) at 5.90 in. (149.9 mm) from the fastener hole of the nutplate
installed on the channel (20) and at 0.60 in. (15.2 mm) from the flange of
the channel (20) (Refer to View P).
(b) Temporarily install the nutplate (21) on the channel (20) at the location of
the new hole.
(c) Backdrill two holes to a diameter of 0.097 to 0.100 in. (2.46 to 2.54 mm)
from the nutplate (21) through the channel (20).
(d) Do a countersink in the two holes on the channel (20) for the installation
of the rivets (22).
(f) Apply chemical conversion coating to the aluminum bare metal areas.
(g) Install the nutplate (21) with the rivets (22) on the channel (20).
(j) With a permanent ink pen or equivalent, identify the channel (20) as
shown in the table below.
601R45102---117 K601R45035---2013
or or
601R45102---131 K601R45035---2017
or or
601R45102---963 K601R45035---2019
or or
601R45105---15 K601R45035---2011
or or
601R45105---21 K601R45035---2015
(19) At FS605.00, FS589.00, and FS574.00, and STGR0, replace the channel (23)
as follows:
(a) Remove and discard the rivets and the channel (23) from the three clips
(Refer to View T).
(b) Temporarily install the new channel (23) on the three clips
(Refer to View T).
(c) Backdrill six holes to a diameter of 0.128 to 0.132 in. (3.25 to 3.35 mm)
from the three clips through the channel (23).
(d) Do a countersink in the six holes on the channel (23) for the installation
of the rivets (24).
(f) Apply chemical conversion coating to the aluminum bare metal areas.
(g) Install the channel (23) on the three clips with the rivets (24).
(20) At FS589.00 and FS605.00, STGR9L, remove and discard the clips (2) and (1)
from the frames.
(21) At FS589.00 and FS605.00, STGR7L, remove and discard two rivets (1) from
each frame.
(22) At FS605.0, install the clips (5), (4), and (3) on the frame as follows
(Refer to view E):
(a) Temporarily install the clip (5) at the location of the two holes on the
frame at STGR9L.
(b) Temporarily install the clip (3) at the location of the two holes on the
frame at STGR7L.
(c) Temporarily install the clip (4) at 1.02 in. (25.9 mm) from the doubler and
at 0.90 in. (22.9 mm) from the flange of the frame.
(d) Temporarily install the clip (3) at 0.28 in. (7.1 mm) from the doubler and
at 0.90 in. (22.9 mm) from the edge of the frame.
(e) Backdrill two holes to a diameter of 0.160 to 0.164 in. (4.06 to 4.17 mm)
from the frame through the clips (3) at STGR7L and clip (5) at STGR9L
through the frame.
(f) Backdrill two holes to a diameter of 0.160 to 0.164 in. (4.06 to 4.17 mm)
from the clip (3) at STGR5L and the clip (4) through the frame.
(i) At STGR7L, install the clip (3) on the frame with the rivets (14)
(Refer to view D).
(j) At STGR9L, install the clip (5) on the frame with the rivets (14)
(Refer to view D).
(k) Install the clips (4) and (3) on the frame with rivets (10).
(23) At FS589.00, install the clips (8), (7), and (6) on the frame as follows:
(a) Temporarily install the clip (8) at the location of the two holes on the
frame at STGR9L.
(b) Temporarily install the clip (6) at the location of the two holes on the
frame at STGR7L.
(c) Temporarily install the clip (7) at 1.02 in. (25.9 mm) from the doubler and
at 1.0 in. (25.4 mm) from the flange of the frame.
(d) Temporarily install the clip (6) at 0.44 in. (11.2 mm) from the doubler and
at 0.89 in. (22.6 mm) from the flange of the frame.
(e) Backdrill two holes to a diameter of 0.160 to 0.164 in. (4.06 to 4.17 mm)
from the frame through the clips (6) at STGR7L and clip (8) at STGR9L.
(f) Backdrill two holes to a diameter of 0.160 to 0.164 in. (4.06 to 4.17 mm)
from the clips (6) at STGR5L and clip (7) through the frame.
(i) At STGR7L, install the clip (6) on the frame with the rivets (14)
(Refer to view F).
(j) Install the clips (8), (7), and (6) on the frame with the rivets (10).
(24) At FS589.00 and FS605.00, install the channel (12) on the clips (8) and (5) as
follows:
(a) Put the channel (12) in position on the clips (8) and (5) at 2.78 in. (70.6
mm) from the aft face of the frame at FS605.00.
(b) Make sure that the channel (12) is in the middle of the clips (8) and (5).
(c) Backdrill two holes to a diameter of 0.128 to 0.132 in. (3.25 to 3.35 mm)
from the clips (8) and (5) through the channel (12).
(d) Do a countersink in the four holes on the channel (12) for the installation
of the rivets (13).
(f) Apply chemical conversion coating to the aluminum bare metal areas.
(g) Install the channel (12) on the clips (8) and (5) with the rivets (13).
(25) At FS589.00 and FS605.00, install the channel (11) on the clips (7) and (4) as
follows:
(a) Install the channel (11) in position on the clips (7) and (4) at 1.50 in.
(38.1 mm) from the aft face of the frame at FS605.00.
(b) Make sure that the channel (11) is in the middle of the clips (7) and (4).
(c) Backdrill two holes to a diameter of 0.128 to 0.132 in. (3.25 to 3.35 mm)
from the clips (7) and (4) through the channel (11).
(d) Do a countersink in the four holes in the channel (11) for the installation
of the rivets (13).
(f) Apply chemical conversion coating to the aluminum bare metal areas.
(g) Install the channel (11) on the clips (7) and (4) with the rivets (13).
Refer to Figure 6.
(26) Apply fluid-resistant primer on the new rivets (10), (13), and (14).
(27) Apply polyurethane topcoat on the new rivets (10), (13), and (14).
Refer to Figure 8.
For aircraft that do not have Modification Summary IS601R25520054 incorporated
(28) At FS621.00, wet-install 24 rivets (2) on the bulkhead (Refer to View A).
(29) At FS621.00, wet-install 24 screws (3) and washers (4) on the bulkhead
(Refer to View A).
(31) At FS621.00, install the sealed nutplate (1) on the bulkhead as follows:
(a) At the locations of the holes in the bulkhead, open four holes to a
diameter of 0.195 to 0.201 in. (4.95 to 5.11 mm).
(b) Temporarily install the sealed nutplate (1) on the aft side of the bulkhead
at the locations of the holes (Refer to View B).
(c) Make sure that the sealed nutplates do not interfere with the adjacent
structure or chem-milled pocket on the bulkhead.
(d) Backdrill two holes to a diameter of 0.097 to 0.100 in. (2.46 to 2.54 mm)
from the sealed nutplates (1) through the bulkhead for the installation of
the rivets (2).
(g) Wet-install the sealed nutplates (1) on the bulkhead with wet-installed
rivets (2).
(h) Temporarily install the liners (3), (4), and (5) on the bulkhead with the
screws (6).
(i) Make sure that you drill only through the pilot holes on the liners (3), (4),
and (5), which are necessary for their installation on the bulkhead
(Refer to Sheet 2).
(j) Backdrill one hole to a diameter of 0.195 to 0.201 in. (4.95 to 5.11 mm)
from the liner (3) through the bulkhead.
(k) Make sure that the hole does not interfere with the adjacent structure or
chem-milled pocket in the bulkhead.
(l) Backdrill one hole to a diameter of 0.195 to 0.201 in. (4.95 to 5.11 mm)
from the liner (4) through the bulkhead.
(m) Make sure that the hole does not interfere with the adjacent structure or
chem-milled pocket in the bulkhead.
(n) Backdrill two holes to a diameter of 0.195 to 0.201 in. (4.95 to 5.11 mm)
from the liner (5) through the bulkhead.
(o) Make sure that the holes do not interfere with the adjacent structure or
chem-milled pocket in the bulkhead.
(p) Remove the liners (3), (4), and (5) and the screws (6) from the bulkhead.
(q) Temporarily install the sealed nutplates (1) on the aft side of the
bulkhead at the location of the new drilled holes.
(r) Make sure that the sealed nutplates (1) do not interfere with the adjacent
structure or chem-milled pocket in the bulkhead.
(s) Backdrill two holes to a diameter of 0.097 to 0.100 in. (2.46 to 2.54 mm)
from the sealed nutplates (1) through the bulkhead for the installation of
rivets (2).
(v) Wet-install the sealed nutplates (1) on the bulkhead with wet-installed
rivets (2).
For aircraft that do not have provisions for holes in the bulkhead
Refer to Figure 10.
(32) At FS621.00, install the sealed nutplate (4) on the bulkhead as follows:
(a) Temporarily install the liners (1), (2), and (3) on the bulkhead with
double-sided tape or equivalent.
(b) Make sure that you drill only through the pilot holes on the liners (1), (2),
and (3), which are necessary for their installation on the bulkhead.
(c) Backdrill two holes to a diameter of 0.195 to 0.201 in. (4.95 to 5.11 mm)
from the liner (1) through the bulkhead.
(d) Make sure that the holes do not interfere with the adjacent structure or
chem-milled pocket in the bulkhead.
(e) Backdrill two holes to a diameter of 0.195 to 0.201 in. (4.95 to 5.11 mm)
from the liner (2) through the bulkhead.
(f) Make sure that the holes do not interfere with the adjacent structure or
chem-milled pocket in the bulkhead.
(g) Backdrill four holes to a diameter of 0.195 to 0.201 in. (4.95 to 5.11 mm)
from the liner (3) through the bulkhead.
(h) Make sure that the holes do not interfere with the adjacent structure or
chem-milled pocket in the bulkhead.
(i) Remove the liners (1), (2), and (3) from the bulkhead.
(j) Temporarily install the sealed nutplates (4) on the aft side of the
bulkhead at the location of the new drilled holes.
(k) Make sure that the sealed nutplates (4) do not interfere with the adjacent
structure or chem-milled pocket in the bulkhead.
(l) Backdrill two holes to a diameter of 0.097 to 0.100 in. (2.46 to 2.54 mm)
from the sealed nutplates (4) through the bulkhead for the installation of
rivets (5).
(o) Wet-install the sealed nutplates (4) on the bulkhead with wet-installed
rivets (5).
(33) Install one insert (6) in the floor panel (1) as follows:
(a) Make a line on the inboard side of the floor panel (1) with a marker at
3.44 in. (87.4 mm) from the aft edge of the floor panel (1).
(b) At the location of the line, make a line with a marker at 0.86 in. (21.8 mm)
from the inboard edge of the floor panel (1).
(c) At the intersection of the two lines, drill one hole to a diameter of 0.561 to
0.566 in. (14.25 to 14.38 mm) in the floor panel (1).
(d) Mill the core of the floor panel (1) to increase the diameter of the potting
cavity to a minimum of three core cells or to a maximum of four core
cells or to 1.5 times the diameter of the holes drilled for the installation of
the inserts (6).
(f) If applicable, put the insert (6) in position on the tab and make sure that
the fill/vent holes are aligned.
(g) Slowly push the insert (6) into the hole and make sure that the insert (6)
is flush with the upper and lower surfaces of the panel (1).
(h) Apply pressure-sensitive tape to the opposite surface of the insert (6)
and the floor panel (1).
(i) With a syringe or equivalent, fill the hole and the cavity with adhesive
(CMS 532---02 Typ I).
(j) Clean the area to remove the unwanted adhesive from the insert (6) and
floor panel (1).
NOTE: The adhesive must be cured before you can clean the insert (6).
(34) With a permanent ink pen or equivalent, identify the floor panel (1) as shown
in the table below.
601R31668---249 K601R45035---2059
OR OR
601R31668---281 K601R45035---2069
OR OR
601R31668---361 K601R45035---2079
OR OR
601R31668---503 K601R45035---2089
(36) With a permanent ink pen or equivalent, identify the floor panel (2) as shown
in the table below.
601R31668---241 K601R45035---2053
OR OR
601R31668---273 K601R45035---2063
OR OR
601R31668---345 K601R45035---2073
OR OR
601R31668---501 K601R45035---2083
OR OR
601R31668---245 K601R45035---2051
OR OR
601R31668---277 K601R45035---2061
OR OR
601R31668---325 K601R45035---2071
OR OR
601R31668---497 K601R45035---2081
(37) Install two inserts (6) on the upper surface of the floor panel (3) as follows:
(a) Make a line on the floor panel (3) with a marker at 0.82 in. (20.8 mm)
from the aft edge of the floor panel (3).
(b) At the locations of the two lines, make a line with a marker at 0.85 in.
(21.6 mm) from the inboard and outboard edges of the floor panel (3)
(c) At the marked locations, drill two holes to a diameter of 0.561 to 0.566
in. (14.25 to 14.38 mm) in the floor panel (3).
(d) Mill the core of the floor panel (3) to increase the diameter of the potting
cavity to a minimum of three core cells or to a maximum of four core
cells or to 1.5 times the diameter of the holes drilled for the installation of
the inserts (6).
(f) Put the inserts (6) in position on the tabs and make sure that the fill/vent
holes are aligned.
(g) Slowly push the two inserts (6) with the tab into the holes and make sure
that the inserts (6) are flush with the upper and lower surfaces of the
panel (3).
(h) Apply pressure-sensitive tape to the opposite surface of the two inserts
(6) and the floor panel (3).
(i) With a syringe or equivalent, fill the holes and the cavities with adhesive
(CMS 532---02 Typ I).
(j) Clean the area to remove the unwanted adhesive from the inserts (6)
and floor panel (3).
NOTE: The adhesive must be cured before you can clean the insert (6).
(38) With a permanent ink pen or equivalent, identify the floor panel (3) as shown
in the tables below.
601R31668---243 K601R45035---2055
OR OR
601R31668---275 K601R45035---2065
OR OR
601R31668---333 K601R45035---2075
OR OR
601R31668---499 K601R45035---2085
(39) Install two inserts (6) on the upper surface of the floor panel (4) as follows:
(a) Make a line on the floor panel (4) with a marker at 3.44 in. (87.4 mm)
from the aft edge of the floor panel (4).
(b) At the locations of the two lines, make a line with a marker at 0.85 in.
(21.6 mm) from the inboard and outboard edges of the floor panel (4)
(c) At the marked locations, drill two holes to a diameter of 0.561 to 0.566
in. (14.25 to 14.38 mm) in the floor panel (4).
(d) Mill the core of the floor panel (4) to increase the diameter of the potting
cavity to a minimum of three core cells or to a maximum of four core
cells or to 1.5 times the diameter of the holes drilled for the installation of
the inserts (6).
(f) Put the inserts (6) in position on the tabs and make sure that the fill/vent
holes are aligned.
(g) Slowly push the two inserts (6) with the tab into the holes and make sure
that the inserts (6) are flush with the upper and lower surfaces of the
panel (4).
(h) Apply pressure-sensitive tape to the opposite surface of the two inserts
(6) and the floor panel (4).
(i) With a syringe or equivalent, fill the holes and the cavities with adhesive
(CMS 532---02 Typ I).
(j) Clean the area to remove the unwanted adhesive from the inserts (6)
and floor panel (4).
NOTE: The adhesive must be cured before you can clean the insert (6).
(40) With a permanent ink pen or equivalent, identify the floor panel (4) as shown
in the table below.
601R31668---245 K601R45035---2051
OR OR
601R31668---277 K601R45035---2061
OR OR
601R31668---325 K601R45035---2071
OR OR
601R31668---497 K601R45035---2081
OR OR
601R31668---241 K601R45035---2053
OR OR
601R31668---273 K601R45035---2063
OR OR
601R31668---345 K601R45035---2073
OR OR
601R31668---501 K601R45035---2083
(41) Install one insert (6) in the floor panel (5) as follows:
(a) Make a line with a marker on the inboard side of the floor panel (5) at
3.44 in. (87.4 mm) from the aft edge of the floor panel (5).
(b) At the location of the line, make a line with a marker at 0.86 in. (21.8 mm)
from the inboard edge of the floor panel (5).
(c) At the intersection of the two lines, drill one hole to a diameter of 0.561 to
0.566 in. (14.25 to 14.38 mm) in the floor panel (5).
(d) Mill the core of the floor panel (5) to increase the diameter of the potting
cavity to a minimum of three core cells or to a maximum of four core
cells or to 1.5 times the diameter of the holes drilled for the installation of
the inserts (6).
(f) Put the insert (6) in position on the tab and make sure that the fill/vent
holes are aligned.
(g) Slowly push the insert (6) with the tab into the holes and make sure that
the insert (6) is flush with the upper and lower surfaces of the panel (5).
(h) Apply pressure-sensitive tape to the opposite surface of the insert (6)
and the floor panel (5).
(i) With a syringe or equivalent, fill the hole and the cavity with adhesive
(CMS 532---02 Typ I).
(j) Clean the area to remove the unwanted adhesive from the insert (6) and
floor panel (5).
NOTE: The adhesive must be cured before you can clean the insert (6).
(42) With a permanent ink pen or equivalent, identify the floor panel (5) as shown
in the table below.
601R31668---247 K601R45035---2057
OR OR
601R31668---279 K601R45035---2067
OR OR
601R31668---323 K601R45035---2077
OR OR
601R31668---495 K601R45035---2087
OR OR
601R31668---9037 K601R45035---2097
OR OR
601R31668---9063 K601R45035---2107
(43) Install the floor panels that follow (Refer to AMM 53---01---01---400---804):
ACCESS DESIGNATION
Refer to Figure 4.
NOTE: For the steps that follow, it is not necessary to install the liner assemblies,
the angle assemblies, and the tie-rod cover assemblies with all their
mounting hardware.
(44) Install the angle assemblies (35), (36), (37), (38), (39), (40), (41), (42), and
(57) on the liners assemblies (16), (17), (18), (21), (22), and (23) on the 9G
bulkhead with the screws (12), (33), (34) and (43), and the washers (14).
(45) Install the tie-rod cover assemblies (20), (24), (25), (26), (27), (28), and (52)
with the screws (12), (33), and (34) and the washers (14) on the liner
assemblies (16), (17), (18), (21), (22), and (23).
(46) If the new liners touch the 9G bulkhead, the new angles, and/or tie-rod
covers, locally remove some material from the liners to get a clearance
between the liners and the 9G bulkhead, the new angles, and/or tie-rod
covers.
Refer to Figure 13.
(47) If the holes on the liners do not align with the holes on the channels, adjust
the location of the 9G bulkhead as follows:
(a) Find the applicable tie rod(s) (1) that must be disconnected to adjust the
9G bulkhead.
(b) Remove the bolt (2), the washers (3), and the nut (4) from the applicable
tie rod(s) (1).
(c) Disconnect the applicable tie rod(s) (1) from the 9G bulkhead.
(d) Move the 9G bulkhead to get a correct alignment of the holes on the
liners with the holes on the channels.
(e) Loosen the jam nut (5) of the tie rod(s) (1) and adjust the length of the
tie rod(s) (1) to get a correct alignment of the tie rod(s) (1) with the hole
in the fitting(s).
(f) Adjust the length of the tie rod(s) (1) until the bolt (2) will go through the
hole in the tie rod(s) (1) and the fitting(s).
(g) Install the bolt (2), the washers (3), and the nut (4).
(h) Make sure that washers (3) are installed below the head of the bolt (2)
and the nut (4).
(i) Tighten the jam nut on the tie rod(s) (1) and safety with lockwire.
For Aircraft 7003---7389 that do not have liner assemblies installed on the 9G bulkhead
(Reference REO 601R ---25---53---003)
(48) Do steps 3.A (1), (2), (3), and (4) of C&D Zodiac Service Bulletin
B301003---25---02.
Refer to Figure 4.
(49) Remove the tie-rod cover assemblies (20), (24), (25), (26), (27), (28), and (52)
from the 9G bulkhead.
(50) Remove the liner assemblies (16), (17), (18), (21), (22), and (23) from the 9G
bulkhead.
(51) Remove the angle assemblies (35), (36), (37), (38), (39), (40), (41), (42), and
(57) from the 9G bulkhead.
(53) Do steps 3.A (1), (2), (3), and (4) of C&D Zodiac Service Bulletin
B301003---25---01.
Refer to Figure 4.
(54) Remove the tie-rod cover assemblies (20), (24), (25), (26), (27), (28), and (52)
from the 9G bulkhead.
(55) Remove the liner assemblies (16), (17), (18), (21), (22), and (23) from the 9G
bulkhead.
(56) Remove the angle assemblies (35), (36), (37), (38), (39), (40), (41), (42), and
(57) from the 9G bulkhead.
For Aircraft 7003---7389 that have liner assemblies installed on the 9G bulkhead
(Reference REO 601R ---25---53---003)
(58) Do steps 3.A (1), (2), (3), and (4) of C&D Zodiac Service Bulletin
B301003---25---02.
(59) From the applicable holes in the angle assemblies (35), (36), (37), (38), (39),
(40), (41), (42), and (57) and tie-rod cover assemblies (20), (24), (25), (26),
(27), (28), and (52), make marks on the liner of the 9G bulkhead to show the
locations of the holes for the installation of the inserts (Refer to C&D Zodiac
Service Bulletin B301003---25---02).
(60) Make a mark to show the pattern of the angle assemblies (35), (36), (37), (38),
(39), (40), (41), (42), and (57) on the liners of 9G bulkhead.
(61) Make a mark to show the pattern of the tie-rod cover assemblies (20), (24),
(25), (26), (27), (28), and (52) on the liners of 9G bulkhead.
(62) Remove the tie-rod cover assemblies (20), (24), (25), (26), (27), (28), and (52)
from the liners of the 9G bulkhead.
(63) Remove the angle assemblies (35), (36), (37), (38), (39), (40), (41), (42), and
(57) from the liners of the 9G bulkhead.
(64) Remove the liner assemblies (16), (17), (18), (21), (22), and (23) from the
liners of the 9G bulkhead.
(66) Remove the liners on the 9G bulkhead and cut them along the patterns.
(68) Install the liners on the 9G bulkhead with the applicable washers and rivets
(Refer to REO 601R---25---53---003 and SRM 51---42---06).
(d) Clean the surface of the outlet duct (1) with a lint-free cloth.
(e) Wrap a minimum of three turns of tape (4) around the outlet duct (1).
(a) Remove all the remaining sealant from the surfaces adjacent to the lining
panels.
(f) If necessary, drill through the liner assembly (2) to prevent contact with
installed Hi-Lite pins.
(g) Fill voids and gaps on the Hi-Lite pins and between the Hi-Lite pins and
the liner assembly (2) with TAFB101---006S firewall-sealant.
(h) Install the washers (5) and the screws (4) on the liner assemblies (1), (2),
and (3).
(j) Put the FPC foam sheet (6) on the rear pressure bulkhead at its
installation position around the beam and the door track.
(k) If necessary, cut the FPC foam sheet (6) to make it fit correctly.
(71) Make sure that the decompression blow-out membrane on the 9G bulkhead
is not damaged.
(72) Make sure that the decompression blow-out membrane behind the last floor
panel at FS621.00 is not damaged.
Refer to Figure 4.
(73) Do the steps that follow to install the liner assemblies (6), (7), and (8) on the
rear pressure bulkhead:
(a) Install the channel assemblies, removed before, on the liner assembly
(6).
(b) Install the liner assembly (6) with the washers (14) and screws (10).
(c) If necessary, increase the diameter of the fastener holes, in the liner
assembly (6), to get a minimum clearance of 0.1 in. (2.5 mm) between
the liner assembly (6) and electrical connectors J258 and J260 on the
pressure bulkhead. Use washers P/N B0202013S1332---63 instead of
the washers (14).
(d) Install the channel assemblies, removed before, on the liner assembly
(8).
(e) Install the liner assembly (8) with the washers (14) and screws (10).
(f) Install the channel assemblies, removed before, on the liner assembly
(7).
(g) Install the liner assembly (7) with the washers (14) and screws (11).
(i) Apply a fillet seal of RTV 106 sealant around the liner assemblies (6), (7),
and (8) (Refer to AMM 51---22---28---340---801).
(74) Do the steps that follow to install the floor angles (3) and (4):
(a) At 10 places, install the washers (15) and the bolts (13) that hold the aft
flange the floor angles (3) and (4) to the compartment floor.
(b) At eight places, install the washers (14) and the bolts (5) that hold the
forward flange of the floor angles (4) and (3) to the compartment floor.
(c) Install the washers (14) and the screws (11) that hold the forward flanges
of the floor angles (4) to the liner assembly (6).
(d) Install the washers (14) and the screws (11) and (12) that hold the floor
angle (3) to the liner assemblies (6), (7) and (8).
(e) Apply a fillet seal of RTV 106 sealant around the floor angles (3) and (4)
(Refer to AMM 51---22---28---340---801).
(75) Install the duct skirt (2) on the compartment floor with the washers (15) and
the bolts (13).
(76) Install the angle assemblies (35), (36), (37), (38), (39), (40), (41), (42), and
(57) on the 9G bulkhead as follows:
(a) Install the angle assemblies (35), (36), (37), (38), (39), (40), (41), (42),
and (57) on the 9G bulkhead with the screws (33) and the washers (14).
(b) Apply a fillet seal of RTV 106 sealant around the inboard edge of the
angle assemblies (35), (36), (37), (38), (39), (40), (41), (42), and (57)
(Refer to AMM 51---22---28---340---801).
(77) Do the steps that follow to install the liner assemblies (16), (17), (18), (21),
(22), and (23) and the strip assembly (19):
(a) Remove all the remaining sealant from the surfaces adjacent to the lining
panels.
(d) Install the liner assembly (23) on the aircraft structure with the washers
(14) and the screws (33), (34), and (12).
(f) Install the liner assembly (22) on the liner assembly (23) with the
washers (14) and the screws (34) and (12).
(g) Install the liner assembly (22) on the aircraft structure with the washers
(14) and the screws (33) and (12).
(i) Install the liner assembly (21) on the liner assembly (22) with the
washers (14) and the screws (34).
(j) Install the liner assembly (21) on the aircraft structure with the washers
(14) and the screws (33) and (12).
(k) Install the liner assembly (21) on the floor panel with the washers (14)
and the bolts (32).
(l) Install the inlet duct screen assembly on the liner assembly (21) the
washers (14) and the screws (33) Refer to View K).
(b) Install the duct (1) on the bulkhead liner assembly with the washers (14),
the screws (11) and (12).
(c) Install the duct (1) on the strip assembly (19), the liner assembly (17)
and the liner assembly (23) with the washers (14) the screws (33) and
(34) (Refer to View D).
(79) Do the steps that follow to install the tie-rod cover assemblies (20), (24), (25),
(26), (27), (28), and (52):
NOTE: If necessary, it is permitted to increase the diameter of the fastener holes
in the tie-rod cover assemblies (20), (24), (25), (26), (27), (28), and (52)
to make them align correctly.
(a) Put the tie rod cover assemblies (20), (24), (25), (26), (27), (28), and (52)
at their installation positions.
(b) Install the tie rod cover assemblies (20), (24), (25), (26), (27), (28), and
(52) with the washers (14) and the screws (12), (33), and (34).
(c) Apply a fillet seal of TAFB101---006S firewall-sealant around tie rod cover
assemblies (20), (24), (25), (26), (27), (28), and (52) at the locations
shown on View W (Refer to AMM 51---23---00---390---807).
(d) Apply a fillet seal of RTV 106 sealant around tie rod cover assemblies
(20), (24), (25), (26), (27), (28), and (52) at the locations shown on
View W (Refer to AMM 51---22---28---340---801).
(80) Do the steps that follow to install the door shroud (49) and liner assemblies
(50) and (51):
(a) Put the liner assemblies (50) and (51) at their installation positions.
(b) Install the liner assemblies (50) and (51) on the structure with the
washers (53) and screws (56).
(c) Apply a fillet seal of RTV 106 sealant between the liner assemblies (50)
and (51) (Refer to AMM 51---22---28---340---801).
(e) Fillet seal gaps and voids around the door track structure with
TAFB101---006S firewall-sealant (Refer to AMM 51---23---00---390---807).
(f) Fillet seal gaps and voids with TAFB101---006S firewall-sealant around
the mounting plates of the two spring drums (Refer to AMM
51---23---00---390---807).
(h) Install the door shroud (49) on the structure with the washers (14) and
the screws (12), (33), (34), (43), (54), and (55).
(81) Install the end fittings and the cargo restraint netting in the cargo
compartment (Refer to AMM 25---51---01---400---801).
(a) At FS614.50, FS603.30, FS595.75, and FS586.29, install the washer (1)
and the spacer (3) between the ceiling liner and the firex cover.
(b) At FS611.50 and FS587.79 install the washer (1) and the spacer (2)
between the ceiling liner and the clamp that attach the piccolo tube to
the structure.
For aircraft that have Piccolo Tube P/N 601R99011---1 or ---9
(c) At FS567.62, install the washer (1) and the spacer (3) between the
ceiling liner and the firex cover.
(d) At F569.12, install the washer (1) and the spacer (2) between the ceiling
liner and the clamp that attach the piccolo tube to the structure.
(e) At F577.60, install the washer (1) and the spacer (3) between the ceiling
liner and the firex cover.
For aircraft that have Piccolo Tube P/N 601R99011---13
(f) At F577.60, install the washer (1) and the spacer (2) between the ceiling
liner and the clamp that attach the piccolo tube to the structure.
For all aircraft
Refer to Figure 4, View X.
(85) Install cargo lights P/N BR7203---804---1 with the kept hardware
(Refer to AMM 33---31---01---400---801).
(86) Apply a fillet seal of TAFB101---006S firewall-sealant around the cargo lights
P/N BR7203---804---1 (Refer to AMM 51---23---00---390---807).
Refer to Figure 4, View F.
(87) Install the placard (45) or (46) on the liner assembly (16)
(Refer to AMM 11---30---00---400---801).
NOTE: The placard that is installed must be the same as the one that was
installed on the removed liner.
(88) Make sure that there is a clearance of ¦0.50 in (¦12.7 mm) between the
placard (45) or (46) and the adjacent fasteners.
FS559.00
+84.00 FS621.00
REF REF
56.00 in.
(1422.40 mm)
FWD
88.50 in.
(2247.90 mm)
rsb601r25198_047.dg, mgr, 06/07/11
FS621.00
6
3
LEGEND
1. Liner assembly. 1
rsb601r25198_001.dg, sc, 27May 2011
2. Liner assembly.
3. Liner assembly.
4. FPC foam sheet. 5
5. Washer.
6. Blind rivet.
6
FS621.00
5
6
LEGEND 1
1. Liner assembly.
2. Liner assembly.
3. Liner assembly.
5
rsb601r25198_002.dg, sc, 27May 2011
NOTES
For aircraft that have IS601R25520054 incorporated.
FS621.00
LEGEND 1
1. Liner assembly.
2. Liner assembly.
3. Liner assembly.
rsb601r25198_003.dg, sd, 1Sept 2011
NOTE
For aircraft that do not have holes
on the pressure bulkhead.
FS621.00 FS574.00
RIVET
(12 PLACES)
NOTE
For Aircraft 7003--7007, 7009--7026 Post--SB 601R--25--022
and Aircraft 7027--7857. 1
rsb601r25198_004.dg, sc, 27May 2011
2
LEGEND 3
1. Foam sheet.
2. Rivet CR3214--4--2.
3. Washer.
1
2
0.80 in.
(20.3 mm)
LEGEND
TYPICAL INSTALLATION 1. Blind nut assembly
(7 PLACES) B0203034PB1032DU1.
2. Intercostal
601R35212.
FS621.00 FS574.00
2.50 in.
(6.4 cm)
9.78 in.
(24.8 cm)
18.10 in.
(46 cm)
25.10 in.
rsb601r25198_005.dg, sc, 27May 2011
(63.8 cm)
33.75 in.
(85.7 cm)
38.79 in.
(98.5 cm)
44.08 in.
(112.0 cm)
A 8
1
B
FS621.00
LEGEND CHANNEL
1. Duct B305104--101. ASSEMBLY
2. Duct skirt B305113--101. (REF) A
3. Floor angle B305111--101.
4. Floor angle B305112--101.
5. Bolt NAS6203--2.
6. Liner assembly B305103--101.
7. Liner assembly B305102--101.
8. Liner assembly B305101--101.
10.Screw MS27039--1--07.
11. Screw MS27039--1--08.
12. Screw MS27039--1--10.
13. Bolt NAS6203--12.
14. Washer B0202013S1328--63. 14
15. Washer NAS1149F0363P.
CHANNEL 14 10
ASSEMBLY
(REF) 13
(10 PLACES)
8
15
14
11
7 3
13
rsb601r25198_007.dg, sc, 27May 2011
1
12 15
12
14
5 14
14 14 11
(8 PLACES) 11
11 4 2
B 12
Liner Assemblies --- Installation
Figure 4 (Sheet 1 of 14)
LEGEND NOTES
1. Duct On aircraft that have piccolo tube
B305104--101. 601R99011--13.
11. Screw
MS27039--1--08. On aircraft that have piccolo tube
14. Washer 601R99011--1 or --9.
B0202013S1328--63.
16. Liner assembly
B302123--101.
17. Liner assembly CHANNEL
B303122--101. (REF)
18. Liner assembly C
B302124--101.
FS621.00
19. Strip assembly
B303021--101 or WASHER
(REF) 19
B303021--103.
FS621.00
17
WASHER
(REF)
SCREW
(REF)
SCREW
WASHER (REF)
(REF)
16
SCREW 11
(REF)
14
WASHER
18 (REF)
rsb601r25198_008.dg, sc, Aug 2011
SCREW
(REF)
WASHER
(REF) WASHER
(REF) SUPPORT
ASSEMBLY
C (REF)
Liner Assemblies --- Installation
Figure 4 (Sheet 2 of 14)
FASTENER
ITEM NAME PART NUMBER
CODE BL0.00
12 Screw MS27039--1--10
14 Washer B0202013S1328--63
FS621.00
33 Screw MS27039--1--09
14 Washer B0202013S1328--63
34 Screw MS27039--1--11
14 Washer B0202013S1328--63
LEGEND
1. Duct 20. Cover assembly, tie rod
B305104--101. B306123--101.
17. Liner assembly 52. Cover assembly, tie rod
B303122--101. B306123--105.
19. Strip assembly
B303021--101 or NOTES
B303021--103. On aircraft that have piccolo tube
601R99011--13.
BL0.00
1
20
52
rsb601r25198_009.dg, sc, 27May 2011
FASTENER
ITEM NAME PART NUMBER
CODE BL0.00
12 Screw MS27039--1--10
14 Washer B0202013S1328--63
FS621.00
33 Screw MS27039--1--09
14 Washer B0202013S1328--63
33 Screw MS27039--1--09
14 Washer B0202013S1328--63
44 Clip Nut SL215--3--1
34 Screw MS27039--1--11
14 Washer B0202013S1328--63
43 Screw MS27039--1--12 E
14 Washer B0202013S1328--63
NOTE
Sealant TAFB101--006S on panel edge.
FS574.00 FS621.00
LEGEND
16 16. Liner assembly
B302123--101.
18. Liner assembly
B302124--101.
24. Cover assembly, tie rod
B306126--101.
25. Cover assembly, tie rod
18 B306105--103.
25
24
WL73.59
BL0.00
FS621.00
LEGEND
16. Liner assembly
B302123--101.
45. Placard S1604--2.
46. Placard S5312--1.
FS621.00 FS621.00
OR
rsb601r25198_011.dg, sc, 31May 2011
WL73.59 WL73.59
LEGEND
19. Strip assembly B303021--101. 1
or B303021--103. 2
21. Liner assembly B302121--101. FS621.00
22. Liner assembly B302122--101.
23. Liner assembly B303121--101 6
or B303121--103. 7
NOTES G
1 On aircraft that have piccolo tube
601R99011--13.
2 On aircraft that have piccolo tube WASHER
601R99011--1 or --9. (REF)
CHANNEL CHANNEL
19 (REF) (REF)
FS621.00
SCREW WASHER
(REF) (REF)
SCREW
22 (REF)
SCREW WASHER
(REF) (REF)
WASHER
(REF)
rsb601r25198_012.cgm, sc, 2June 2011
21
SCREEN ASSY
G (REF)
Liner Assemblies --- Installation
Figure 4 (Sheet 6 of 14)
LEGEND
BL0.00
23. Liner assembly
B303121--101 or 6
B303121--103. 7
26. Cover assembly, tie rod FS621.00
B306123--101.
47. Cover assembly, tie rod
B306123--103.
NOTES
6 On aircraft that do not have a load divider. H
FASTENER
ITEM NAME PART NUMBER
CODE
12 Screw MS27039--1--10
14 Washer B0202013S1328--63
33 Screw MS27039--1--09
14 Washer B0202013S1328--63 G
34 Screw MS27039--1--11
14 Washer B0202013S1328--63
BL0.00
47
rsb601r25198_013, sc, 2June 2011
26
23
FASTENER
ITEM NAME PART NUMBER
CODE BL0.00 J
12 Screw MS27039--1--10
14 Washer B0202013S1328--63
33 MS27039--1--09 K
Screw FS621.00
14 Washer B0202013S1328--63
34 Screw MS27039--1--11
14 Washer B0202013S1328--63
43 Screw MS27039--1--12
14 Washer B0202013S1328--63
30 7
G
29 7
FS574.00 FS559.00
+84.00
9G
22 BULKHEAD
(REF)
J TYPICAL 5 PLACES
LEGEND
21. Liner assembly
B302121--101. 21
22. Liner assembly
B302122--101.
27. Cover assembly, tie rod
B306122--101. 27
28. Cover assembly, tie rod
B306121--101.
29. Screw NAS517--3--4.
30. Anchor plate 20050.
rsb601r25198_014.dg, sc, 3June 2011
NOTE
On aircraft that have a load divider. 28
7
SCREEN ASSY
(REF)
WL73.59
K FLOOR (REF)
Liner Assemblies --- Installation
Figure 4 (Sheet 8 of 14)
M M
L
9G BULKHEAD
(REF)
9G BULKHEAD
(REF) LINER M
ASSEMBLY
(REF) N
ANGLE
N
ASSEMBLY
SCREW
(REF)
(REF)
WASHER
(REF) L
14 12 33
TIE ROD
COVER
(REF)
ANGLE
ASSEMBLY
(REF)
WASHER
(REF)
32 SCREW
14 (REF)
12
33
14
FLOOR
(REF)
LINER
ASSEMBLY N
rsb601r25198_015.cgm, sc/cr, 13 June 2011
LEGEND
12. Screw MS27039--1--10.
M
14. Washer B0202013S1328--63.
TYPICAL TIE--ROD COVER 32. Bolt NAS6203--11.
INSTALLATION 33. Screw MS27039--1--09.
Liner Assemblies --- Installation
Figure 4 (Sheet 9 of 14)
LEGEND
20. Cover assembly, tie rod B306123--101.
24. Cover assembly, tie rod B306126--101.
25. Cover assembly, tie rod B306105--103.
26. Cover assembly, tie rod B306123--103.
27. Cover assembly, tie rod B306122--101
28. Cover assembly, tie rod B306121--101.
35. Angle assembly, 9G bulkhead B306215--101.
36. Angle assembly, 9G bulkhead B306116--101.
37. Angle assembly, 9G bulkhead B306217--101.
38. Angle assembly, 9G bulkhead B306218--101.
39. Angle assembly, 9G bulkhead B306211--101.
40. Angle assembly, 9G bulkhead B306212--101.
41. Angle assembly, 9G bulkhead B306213--101.
42. Angle assembly, 9G bulkhead B306214--101. 6
or B306214--103. 7
L
52. Cover assembly, tie--rod B306123--105.
57. Angle assembly, 9G bulkhead B306219--101.
NOTES
6 On aircraft that do not have a load divider.
7 On aircraft that have a load divider.
57
42
20 35
26
20 52
41 36
27
25
rsb601r25198_016.cgm, sc/cr, 20 June 2011
40
37
24
28
38
39
BL0.00
FS621.00
LEGEND
49. Door shroud
B303110--1.
50. Liner assembly
B302105--101.
51. Liner assembly 51
B302106--101.
50
rsb601r25198_017.cgm, sc, 13June 2011
WASHER
(REF)
SCREW
49 (REF)
SCREW
WASHER (REF)
(REF)
Liner Assemblies --- Installation
Figure 4 (Sheet 11 of 14)
FASTENER
ITEM NAME PART NUMBER
BL0.00 CODE
53 Washer NAS1169--10L
56 Screw MS24693--S273
FS621.00
LEGEND
50. Liner assembly
B302105--101.
51. Liner assembly
B302106--101.
51 50
FASTENER
BL0.00 ITEM NAME PART NUMBER
CODE
12 Screw MS27039--1--10
14 Washer B0202013S1328--63
FS621.00
33 Screw MS27039--1--09
14 Washer B0202013S1328--63
34 Screw MS27039--1--11
14 Washer B0202013S1328--63
43 Screw MS27039--1--12
14 Washer B0202013S1328--63
54 Screw MS27039--1--07
14 Washer B0202013S1328--63
55 Nut MS21042L3
14 Washer B0202013S1328--63
G
LEGEND
49. Door shroud
B303110--1.
51. Liner assembly
B302106--101.
FS621.00 FS605.00 FS589.00 FS574.00
49
49
51
NOTE 9G BULKHEAD
Sealant TAFB101--006S. (REF)
SEALANT
RTV 106 (REF)
TIE ROD
COVER (REF)
LINER
ASSEMBLY
(REF)
TYPICAL 8 PLACES
ANCHOR
PLATE
(REF)
Tie Rod Cover, Cargo Light, and Anchor Plate --- Application of Sealant
Figure 4 (Sheet 14 of 14)
FS559.00
+80.00
STGR0
FS574.00
FS621.00
A
STGR10R
LEGEND
1. Rivet B0205017AD4--4S.
2. Clip
601R45103--19 (Pre--Mod)
K601R45035--2111 (Post--Mod) or
601R45103--29 (Pre--Mod)
K601R45035--2113 (Post--Mod).
FS621.00 FS621.00
0.80 in.
(20.3 mm)
2
2
RIVET (REF) 1
rsb601r25198_021.cgm,sc,21June 2011
CHANNEL CHANNEL
(REF) (REF)
PRE--MOD POST--MOD
MATERIAL TO BE REMOVED
Structural Changes
Figure 5 (Sheet 1 of 8)
FS559.00
+80.00
STGR0
STGR5R FS574.00
STGR6R
FS621.00
LEGEND STGR10R
1. Rivet B0205017AD4--4S.
3. Clip
601R45103--33 (Pre--Mod)
K601R45035--2031 (Post--Mod).
5. Clip
601R45103--35 (Pre--Mod) D
K601R45035--2033 (Post--Mod).
FS621.00 FS621.00
1.00 in.
(25.4 mm)
3
3
CHANNEL
(REF)
RIVET (REF) 1
3
1.00 in.
E (25.4 mm)
5 STRG6
CHANNEL
CHANNEL 5 (REF)
(REF)
RIVET (REF) 1
rsb601r25198_022.cgm,sc,22jUNE 2011
D PRE--MOD D POST--MOD E
MATERIAL TO BE REMOVED
Structural Changes
Figure 5 (Sheet 2 of 8)
FS559.00
+80.00
STGR0
STGR3R
FS574.00
FS621.00
STGR10R
LEGEND
1. Rivet B0205017AD4--4S.
4. Clip
601R45103--13 (Pre--Mod)
K601R45035--2029 (Post--Mod).
F
FS621.00 FS621.00
4 4 1.00 in.
(25.4 mm)
G
RIVET (REF) 1
4
CHANNEL
rsb601r25198_023.cgm,sc,22June 2011
(REF) CHANNEL
(REF) G
F PRE--MOD F POST--MOD
MATERIAL TO BE REMOVED
Structural Changes
Figure 5 (Sheet 3 of 8)
FS559.00
+80.00
STGR0
STGR3R
STGR5R FS574.00
STGR6R
FS621.00
STGR9R
STGR10R
LEGEND
6. Channel H
601R45102--147 (Pre--Mod)
K601R45035--2005 (Post--Mod) or
601R45102--139 (Pre--Mod)
K601R45035--2007 (Post--Mod). 10
7. Channel
601R45102--119 (Pre--Mod) 9
K601R45035--2009 (Post--Mod). 8
8. Channel 7
601R45102--133 (Pre--Mod)
A 6
K601R45035--2021 (Post--Mod) or
601R45102--165 (Pre--Mod)
K601R45035--2023 (Post--Mod).
9. Channel
601R45102--133 (Pre--Mod)
K601R45035--2025 (Post--Mod) or
601R45102--165 (Pre--Mod)
K601R45035--2027 (Post--Mod).
10. Channel
601R45102--133 (Pre--Mod)
K601R45035--2035 (Post--Mod) or
601R45102--165 (Pre--Mod)
K601R45035--2037 (Post--Mod).
H TYPICAL (5 PLACES)
MATERIAL TO BE REMOVED
Structural Changes
Figure 5 (Sheet 4 of 8)
FS559.00
FS559.00 +80.00
+96.00 STGR0
FS559.00
+112.00 STGR2L
FS574.00
FS621.00
STGR12L
LEGEND
19. Rivet MS20470AD5--4A.
11. Clip.
FS559.00
+112.00
RIVET
(REF)
FRAME
(REF)
19
(TYPICAL
FS559.00 2 PLACES)
RIVET +96.00
(REF)
11
rsb601r25198_025.cgm, sc, 07/2011
CHANNEL ASSY
(REF)
11
Structural Changes
Figure 5 (Sheet 5 of 8)
FS559.00
FS559.00 +80.00
+96.00 STGR0
FS559.00
+112.00
FS574.00
STGR6
FS621.00
LEGEND
12. Channel
601R45102--123 (Pre--Mod)
K601R45035--2041 (Post--Mod) or STGR12L
601R45552--59 (Pre--Mod)
K601R45035--2003 (Post--Mod) or STGR14L
601R45102--125 (Pre--Mod)
K601R45035--2001 (Post--Mod).
STGR16L
13. Channel
601R45102--135 (Pre--Mod)
K601R45035--2049 (Post--Mod) or
601R45552--13 (Pre--Mod)
K601R45035-- 2101(Post--Mod).
14. Channel
601R45102--135 (Pre--Mod)
K601R45035--2045 (Post--Mod) or
601R45552--13 (Pre--Mod) 16 14 13 18 17
K601R45035--2047 (Post--Mod). 15 12
15. Channel 17. Channel
601R45102--123 (Pre--Mod) 601R45102--121 (Pre--Mod)
K601R45035--2041 (Post--Mod) or K601R45035--2103 (Post--Mod) or
601R45552--13 (Pre--Mod) 601R45552--17 (Pre--Mod)
K601R45035--2043 (Post--Mod). K601R45035-- 2105 (Post--Mod).
16. Channel 18. Channel
601R45102--127 (Pre--Mod) 601R45102--123 (Pre--Mod)
K601R45035--2039 (Post--Mod). K601R45035--2109 (Post--Mod).
FS559.00 FS559.00
FS574.00 +96.00 FS574.00 +96.00
CHANNEL
0.15 in. CHANNEL
(REF) 6.60 in.
(REF)
rsb601r25198_026.cgm, sc/rb, 23/06/2011
TYPICAL (6 PLACES)
MATERIAL TO BE REMOVED
Structural Changes
Figure 5 (Sheet 6 of 8)
FS559.00
+80.00
STGR0
STGR3L
FS574.00
FS621.00
LEGEND
STGR12L
20. Channel
601R45105--15 (Pre--Mod)
K601R45035--2011 (Post--Mod) or
601R45102--117 (Pre--Mod)
K601R45035--2013 (Post--Mod) or
601R45105--21 (Pre--Mod)
K601R45035--2015 (Post--Mod) or
601R45102--131 (Pre--Mod)
K601R45035--2017 (Post--Mod) or
601R45102--963 (Pre--Mod)
K601R45035--2019 (Post--Mod).
21. Nutplate MS21059L3.
22. Rivet B0205017AD3--4S.
FS621.00
FASTENER HOLE
(REF) 20
Structural Changes
Figure 5 (Sheet 7 of 8)
FS559.00
+80.00
STGR0
FS565.00 STGR3L
FS621.00
STGR12L
FS621.00
FS605.00 LEGEND
23. Channel.
CLIP 601R45102--143 (Pre--Mod) or
(REF) 601R45102--159 (Pre--Mod),
FS589.00 601R45102--169 (Post--Mod).
24. Rivet B0205017AD4--4S.
CLIP
(REF)
FS574.00
24 CLIP
(REF)
23
rsb601r25198_028.cgm, sc/rb, 23/06/2011
24
24
FS574.00
FS589.00
STGR 5L
FS605.00
STGR 7L
STGR 9L
A
B
LEGEND
C 1. Clip.
2. Clip.
STGR 7L
FS589.00 FS605.00
A
RIVET STGR 7L RIVET
(REF) (REF)
FRAME FRAME
(REF) STGR 8L (REF) STGR 8L
2 1
rsb601r25198_029.cgm, sc, 23/06/2011
STGR 9L STGR 9L
B C
Structural Changes
Figure 6 (Sheet 1 of 4)
FS605.00
LEGEND
FS605.00
3. Clip, 601R45159--131.
4. Clip, 601R45159--119.
5. Clip, 601R45159--135.
10. Rivet, MS20470AD5--5A.
14. Rivet, MS20470AD5--6A. 10
3 D
10
STGR 6L
4
14
STGR 7L
3
3
STGR 8L STGR
6L
STGR 0.90 in.
7L (22.9 mm)
0.28 in.
(7.1 mm)
14 STGR 3
5 8L
STGR 9L 1.02 in.
4 (25.9 mm)
0.90 in.
(22.9 mm)
STGR (REF)
rsb601r25198_030.cgm, sc, 23/06/2011
9L
0.39 in. 0.53 in.
5 (9.9 mm) (13.5 mm)
(REF) (REF)
0.91 in.
(23.1 mm) VIEW LOOKING FWD
(REF) AT FS605.00
Structural Changes
Figure 6 (Sheet 2 of 4)
FS589.00
LEGEND
FS589.00
6. Clip, 601R45159--121.
7. Clip, 601R45159--117.
8. Clip, 601R45159--129.
10. Rivet, MS20470AD5--5A.
14. Rivet, MS20470AD5--6A. 10
6 F
10
STGR 6L
7
14
STGR 7L A
6
0.89 in.
DOUBLER STGR (22.6 mm)
(REF) 5L
6
STGR 8L STGR
6L
6
STGR
rsb601r25198_031.cgm, sc, 23/06/2011
Structural Changes
Figure 6 (Sheet 3 of 4)
LEGEND
FS589.00
4. Clip, 601R45159--119. STGR 6L
5. Clip, 601R45159--135. 11
7. Clip, 601R45159--117. FS605.00 M
8. Clip, 601R45159--129. STGR 7L
11. Channel, 601R45102--181.
12. Channel, 601R45102--177. FS621.00 STGR 8L
13. Rivet, B0205017AD4--5S.
L
STGR 9L
FS605.00
4 11 H
P
K 12
J
1.50 in.
(38.1 mm) N
(REF)
H
FS605.00 A
5 12
=
2.78 in.
(70.6 mm) =
(REF) K
J
TYPICAL CHANNEL TO
4 CLIP INSTL
5
11 7
12 8
rsb601r25198_032.cgm, sc, 23/06/2011
13 13
L 13 N 13 P
M
Structural Changes
Figure 6 (Sheet 4 of 4)
BLEED AIR
DUCT (REF)
2
1
3
LEGEND
1. Ground connection duct.
2. Boot.
3. Coupling.
3
rsb601r25198_006.dg, sc, 27May 2011
ADAPTER (REF)
FASTENER
ITEM NAME PART NUMBER
CODE
A
2 Rivet CR4173--4--01
3 Screw NAS623--2--2
4 Washer NAS1149FN832P
NOTES
For aircraft that do not have modification summary
IS601R25520054 incorporated.
FS621.00
For aircraft that have modification summary
IS601R25520054 incorporated.
BULKHEAD BULKHEAD
(REF) (REF)
WL120.43
BULKHEAD
(REF)
1
rsb601r25198_033.cgm, sc, 23/06/2011
WL79.00
TYPICAL 4 PLACES
C
A
FS621.00
LEGEND
B
1. Sealed nutplate
601R36040--1.
2. Rivet
CR2673CW--3--03.
NOTE
For aircraft that have provision for holes.
C
DRILL CODE
0.195 TO 0.201 in.
(4.95 TO 5.11 mm).
A
WL120.43
BULKHEAD
BULKHEAD (REF)
(REF)
rsb601r25198_034.cgm, sc, 23/06/2011
1
2
WL79.00
B C TYPICAL 4 PLACES
LEGEND
3. Liner
B305123--101.
4. Liner
B305122--101.
5. Liner
3
B305121--101.
6. Screw
NAS623--2--5.
6
DRILL CODE
0.195 TO 0.201 in. 1
(4.95 TO 5.11 mm). 4
5
D 6
1 6
WL120.43 A
BULKHEAD
(REF) NOTE
1 Do not drill through pilot hole.
rsb601r25198_035.cgm, sc, 23/06/2011
WL79.00
D
LEGEND
1. Sealed nutplate assembly
601R36040--1.
2. Rivet
CR2673CW--3--03.
BULKHEAD
(REF)
1
2
rsb601r25198_036.cgm, sc, 23/06/2011
E TYPICAL 4 PLACES
FS621.00
LEGEND
1. Liner
B305123--101. 1
2. Liner
B305122--101. 2
3. Liner
B305121--101.
4. Nutplate, sealed
601R36040--1.
5. Rivet CR2673CW--3--03.
DRILL CODE
0.195 TO 0.201 in.
(4.95 TO 5.11 mm).
C 1
A
WL120.43
NOTE
1 Do not drill through
pilot hole.
BULKHEAD BULKHEAD
(REF) (REF)
rsb601r25198_037.cgm, sc, 23/06/2011
4
5
WL79.00 C
TYPICAL 8 PLACES
AT DRILL CODE LOCATIONS
Rear Pressure Bulkhead --- Changes
Figure 10
FS621.00 B
A
D
POSITIONING TAB NAS1837G3
(REF) E
6
G
K601R45035--2059 (Post--Mod) or
601R31668--281 (Pre--Mod)
K601R45035--2069 (Post--Mod) or 3.44 in.
601R31668--361 (Pre--Mod) (87.4 mm)
K601R45035--2079 (Post--Mod) or
601R31668--503 (Pre--Mod)
K601R45035--2089 (Post--Mod).
C
6. Insert NAS1833C3--400.
LEGEND
2. Floor panel
601R31668--245 (Pre--Mod) FS621.00
K601R45035--2051 (Post--Mod) or
601R31668--277 (Pre--Mod)
K601R45035--2061 (Post--Mod) or
601R31668--325 (Pre--Mod)
K601R45035--2071 (Post--Mod) or
601R31668--497 (Pre--Mod)
K601R45035--2081 (Post--Mod).
601R31668--241 (Pre--Mod)
K601R45035--2053 (Post--Mod) or
601R31668--273 (Pre--Mod)
K601R45035--2063 (Post--Mod) or
601R31668--345 (Pre--Mod) D
K601R45035--2073 (Post--Mod) or
601R31668--501 (Pre--Mod) E
K601R45035--2083 (Post--Mod).
3. Floor panel
601R31668--243 (Pre--Mod)
K601R45035--2055 (Post--Mod) or
601R31668--275 (Pre--Mod)
K601R45035--2065 (Post--Mod) or
601R31668--333 (Pre--Mod)
K601R45035--2075 (Post--Mod) or
601R31668--499 (Pre--Mod) A
K601R45035--2085 (Post--Mod).
2 3
0.82 in.
3.44 in.
(20.8 mm)
(87.4 mm)
LEGEND
4. Floor panel
601R31668--245 (Pre--Mod) FS621.00
K601R45035--2051 (Post--Mod) or
601R31668--277 (Pre--Mod)
K601R45035--2061 (Post--Mod) or
601R31668--325 (Pre--Mod)
K601R45035--2071 (Post--Mod) or
601R31668--497 (Pre--Mod)
K601R45035--2081 (Post--Mod).
601R31668--241 (Pre--Mod)
K601R45035--2053 (Post--Mod) or
601R31668--273 (Pre--Mod)
K601R45035--2063 (Post--Mod) or
601R31668--345 (Pre--Mod)
K601R45035--2073 (Post--Mod) or
601R31668--501 (Pre--Mod)
K601R45035--2083 (Post--Mod).
5. Floor panel F
601R31668--247 (Pre--Mod)
K601R45035--2057 (Post--Mod) or
601R31668--279 (Pre--Mod) G
K601R45035--2067 (Post--Mod) or
601R31668--323 (Pre--Mod)
K601R45035--2077 (Post--Mod) or
601R31668--495 (Pre--Mod) A
K601R45035--2087 (Post--Mod).
601R31668--9037 (Pre--Mod)
K601R45035--2097 (Post--Mod) or
601R31668--9063 (Pre--Mod)
K601R45035--2107 (Post--Mod).
5
4 3.44 in.
3.44 in.
(87.4 mm)
(87.4 mm)
0.85 in.
(21.6 mm) 0.86 in.
0.561 TO 0.566 in. (21.8 mm)
0.561 TO 0.566 in.
(14.25 TO 14.38 mm) (14.25 TO 14.38 mm)
DIAMETER DIAMETER
rsb601r25198_040.cgm, sc, 23/06/2011
0.85 in.
F (21.6 mm) G
LEGEND
1. Duct, outlet
601R96385--19 or
601R96385--27 or
2 601R96385--35 (Pre--Mod),
3 B303601--101 or
1 B303601--103 (Post--Mod).
2. Overheat switch
3. Control switch
4. Tape MMS01--001 type 1.
5.Washer B202013S1328--63.
6. Screw MS27039--1--08.
LINER 4 DUCT
ASSEMBLY (REF)
(REF) NOTE
On aircraft that have CR25--359. rsb601r25198_041.cgm, sc, 23/06/2011
TOP STRIP
5 ASSEMBLY
6 (REF)
FITTING (REF)
3
LEGEND
1. Tie rod.
2. Bolt.
1 3. Washer.
5 4. Nut.
3
5. Jam nut.
4
FITTING (REF)
FITTING (REF) 2
2
3 3
1
5
rsb601r25198_042.cgm, sc, 23/06/2011
3
4
5 1 3
4
LEGEND
1. Liner assembly 4. Screw
B305123--101. NAS623--2--5. A
2. Liner assembly 5. Washer
B305122--101. NAS1149FN832P.
3. Liner assembly 6. FPC foam sheet
B305121--101. 601R45154--21.
FS621.00
5 1
4
5
4
5
6 4 3
5
4
5
4
5
4
5
rsb601r25198_043.cgm, sc, 23/06/2011
5
4
A
LEGEND
1. Bracket.
2. Rivet MS20470AD( )--( )A.
3. Mounting tray, radio altimeter.
4. Mounting tray, converter.
5. Screw.
FS621.00 6. Washer.
7. Screw.
8. Mounting tray, ECU.
9. Screw.
10. Washer.
FS672.20 11. Nut.
FS682.00
FS672.20
FRAME 2
(REF) 1
6
7 (4 PLACES)
9
4
5
6
8
9
rsb601r25198_044.cgm, sc, 23/06/2011
10
11
10
11
FS559.00 +80.00
STGR0
FS574.00
FS621.00
A STGR10R
CLAMP
D CLAMP
(REF)
1 (REF)
2
1 FS621.00
SPACER
LEGEND (REF) 2
1. Washer
B0202013S1328--32. 3
2. Spacer
NAS43DD3--11FC. STGR0
3. Spacer
NAS43DD3--52N (Pre--Mod).
NAS43DD3--68FC (Post--Mod).
rsb601r25198_046.cgm, sc, 07/2011
PICCOLO TUBE
(REF)
NOTES
On aircraft that have piccolo tube
601R99011--1 or --9. FIXER COVER
On aircraft that have piccolo tube (REF)
D
601R99011--13.
Piccolo Tube --- Installation
Figure 16
FS574.00
FS589.00
FS605.00
FS621.00
A
A 1
rsb601r25198_048.cgm, sc, 9Jul 2011
NOTE
1 Sealant TAFB101--006S
around edges.
B
Application of TAFB101---006S Sealant
Figure 17 (Sheet 1 of 2)
PULLEY
D BOX
C (REF)
E
1
C
1 NOTE
1 Sealant TAFB101--006S
around edges.
1
rsb601r25198_049.cgm, sc, 9Jul 2011
D E
Application of TAFB101---006S Sealant
Figure 17 (Sheet 2 of 2)
(1) Remove all tools, equipment, and unwanted materials from the work area.
(2) Install all loose items that were removed from the cargo compartment.
Refer to Figure 7.
(a) Remove the protective covers from the duct (1), the adapter, and the
bleed air duct.
(b) Put the couplings (3) over the lower and upper ends of the duct (1).
(c) Align the duct (1) with the adaptor and the bleed air duct.
(d) Loosely install the couplings (3) at each end of the duct (1).
(e) Torque the nut on the two couplings (1) from 30 to 37.5 lbf·in (3.4 to 4.2
N·m).
(f) Make sure that the flanges of the duct (1) engage correctly with the
flange of the bleed air duct and the adaptor.
(h) Install the boot (2) over the upper coupling (3).
(i) Apply three full turns of silicone tape on each end of the boot (2).
(a) Make sure that the mating surfaces of the structure are clean and have
no corrosion, grease, or fluids.
(b) Make sure that the bonding areas on the structure are satisfactory.
(c) Install the mounting tray of the converter (4) with the screws (5) and the
washers (6).
(d) Install the mounting tray of the radio altimeter(3) with the screws (7).
(e) Install the electrical connector on the mounting tray of the radio altimeter
(3) with the hardware removed before.
(f) Install the mounting tray of the ECU (8) with the screws (9), washers
(10), and the nuts (11).
(g) Install the electrical connector on the mounting tray of the ECU (8) with
the hardware removed before.
(9) Install the bracket (1) on the frame with eight rivets (2).
(13) Remove the tags and close the circuit breakers that follow:
(27) When this service bulletin is completed, make this entry in the applicable
logbook(s): “Service Bulletin 601R---25---198, Equipment/Furnishing --- Cargo
Compartment Linings --- Replacement of Liners in the Cargo Compartment ---
(European Configuration), incorporated.”
3. MATERIAL INFORMATION
A. Kit Information
KIT 601R25---198K1
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
KIT 601R25---198K350
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
KIT 601R25---198K351
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
KIT 601R25---198K352
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
KIT 601R25---198K353
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
KIT 601R25---198K354
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
KIT 601R25---198K355
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
KIT 601R25---198K356
ALTERNATE
PART NUMBER QUANTITY NAME NOTES
PARTS
B. Consumable Information
The materials that follow are necessary to do this service bulletin and can be
ordered from Bombardier or purchased directly from industry sources. If the
material is ordered from Bombardier, there can be some lead time because of shelf
life of the material.
CONSUMABLES
NOTE: To complete this list of consumables, refer to the different tasks and the
C&D Zodiac service bulletins given as references in this service bulletin
For a list of special tools and equipment, refer to the different tasks and the C&D
Zodiac service bulletins given as references in this service bulletin.
D. Disposition of Parts
The table that follows shows the disposition of installed parts on the aircraft (or
spares), and the relation of installed parts (or spares) to the new parts to be
installed with this service bulletin.
Channel Channel
601R45105---15 1 RWK K601R45035---2011
assembly assembly
Channel Channel
601R45105---21 1 RWK K601R45035---2015
assembly assembly
Channel Channel
601R45102---117 1 RWK K601R45035---2013
assembly assembly
Channel Channel
601R45102---119 1 RWK K601R45035---2009
assembly assembly
Channel Channel
601R45102---121 1 RWK K601R45035---2103
assembly assembly
Channel K601R45035---2041 Channel
601R45102---123 3 RWK
assembly or ---2109 assembly
Channel Channel
601R45102---127 1 RWK K601R45035---2039
assembly assembly
Channel Channel
601R45102---131 1 RWK K601R45035---2017
assembly assembly
Channel K601R45035---2021 Channel
601R45102---133 3 RWK
assembly or ---2025 or ---2035 assembly
Channel K601R45035---2045 Channel
601R45102---135 2 RWK
assembly or ---2049 assembly
Channel Channel
601R45102---139 1 RWK K601R45035---2007
assembly assembly
Channel Channel
601R45102---147 1 RWK K601R45035---2005
assembly assembly
Channel K601R45035---2023 Channel
601R45102---165 3 RWK
assembly or ---2027 or ---2037 assembly
Channel Channel
601R45102---963 1 RWK K601R45035---2019
assembly assembly
601R96385---19 or B303601---101 or
Duct, plenum 1 DIS Duct, plenum
---27 or ---35 ---103
BR7203---804 Light, cargo 2 DIS BR7203---804---1 Light, cargo
Liner Liner
601R45151---1 1 DIS B302123---101
assembly assembly
601R455532---19 or
Liner Liner
601R45151---3 or 1 DIS B302122---101
assembly assembly
---23 or ---2506
601R45151---5 or Liner Liner
1 DIS B303122---101
601R45570---1 assembly assembly
601R45151---13 or
---21 or ---2503 or Liner B303121---101 or Liner
1 DIS
601R45571---1 or assembly ---103 assembly
601R45578---1
601R45151---15 or
Liner Liner
---25 or 1 DIS B302124---101
assembly assembly
601R45572---1
601R45151---11 or
---191 or ---2502 or Liner Liner
1 DIS B302121---101
---2519 or assembly assembly
601R48946---1
601R45573---1 or
601R45158---13 or Tie-rod cap Tie-rod cap
1 DIS B306126---101
601R45554---23 or assembly assembly
K601R45002---9
601R48901---1 or
601R45158---13 or Tie-rod cap Tie-rod cap
1 DIS B306105---103
601R45554---23 or assembly assembly
K601R45002---9
601R48902---1 or
601R45158---7 or
---33 or
Tie-rod cap B306123---101 or Tie-rod cap
K601R45002---7 or 1 DIS
assembly ---105 assembly
601R45002---5 or
601R45158---3 or
---5 or ---31
601R48902---1 or
601R45002---5 or Tie-rod cap Tie-rod cap
1 DIS B306123---103
601R45158---3 or assembly assembly
---5 or ---31
601R48905---1 or
601R45002---3 or Tie-rod cap Tie-rod cap
1 DIS B306122---101
601R45158---3 or assembly assembly
---29
601R48903---1 or
601R45158---1 or Tie-rod cap Tie-rod cap
1 DIS B306121---101
601R45554---21 or assembly assembly
601R45001---5
601R45152---11 or Liner Liner
1 DIS B305103---101
601R45400---977 assembly assembly
601R45152---9 or
Liner Liner
---19 or ---2501 or 1 DIS B305102---101
assembly assembly
601R45400---965
601R45152---13 or Liner Liner
1 DIS B305101---101
601R45400---981 assembly assembly
601R45401---7 or
---9 or ---11 or Angle Angle
1 DIS B305113---101
601R45400---971 or assembly assembly
---973
601R45152---15 or
Angle Angle
---21 or 1 DIS B305111---101
assembly assembly
601R45400---967
601R45152---17 or
Liner
---23 or 1 DIS B305112---101 Angle, floor
assembly
601R45400---969
601R45401---5 or Duct Duct
1 DIS B305104---101
---13 assembly assembly
601R45154---5 or
Protection Liner
---13 or 1 DIS B305123---101
barrier assembly
IS601R25520054---5
601R45154---3 or---9
Protection FPC foam
or ---17 or 1 DIS 601R45154---21
barrier sheet
IS601R25520054---3
601R45154---7 or
Protection Liner
---15 or 1 DIS B305122---101
barrier assembly
IS601R25520054---7
601R45154---1 or
---11 or ---19 or Protection Liner
1 DIS B305121---101
601R45400---955 or barrier assembly
IS601R25520054---1
601R45451---1 or
---7 or Shroud, door 1 DIS B303110---1 Shroud, door
601R45350---971
601R45451---3 or Liner Liner
1 DIS B302105---101
601R45350---965 assembly assembly
601R45451---5 or Liner Liner
1 DIS B302106---101
601R45350---967 assembly assembly
601R45102---129 or Channel
1 DIS --- ---
601R45552---9 assembly
601R45102---143 or Channel
1 DIS --- ---
601R45102---159 assembly
601R45102---115 Support assy 1 DIS --- ---
Angle
601R45159---73 1 DIS --- ---
assembly
Angle
601R45159---75 1 DIS --- ---
assembly
601R45153---3 or
---7 or---9 or ---11
or---13 or ---15 or
---17 or ---19 or ---25 Cap assembly 4 DIS --- ---
or ---27 or ---29 or
601R45511---951 or
601R45555---27
601R45155---3 or---5
Extrusion 1 DIS --- ---
or---9
601R45151---17 or
Panel 1 DIS --- ---
---27
601R45274---3 or
---5 or ---7 or ---9 or
Cargo net cap
---11 or ---951 or 2 DIS --- ---
assembly
601R45100---29 or
---30
601R45274---1 and Cargo net cap
5 DIS --- ---
601R45104---1 and retainer
601R45159---107 Foam sheet 1 DIS --- ---
Screen,
601R96383---7 1 DIS --- ---
exhaust duct
PLEASE SUPPLY US WITH THE FOLLOWING DATA AND FAX TO (450) 476-7300:
OPERATOR: NAME (Please print)
DATE OF SB
INCORPOARTION