Hammer System 3 SOTA

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Product: EXCAVATOR
Model: 330D L EXCAVATOR B6H
Configuration: 330D L Excavator B6H00001-UP (MACHINE) POWERED BY
C9 Engine
Systems Operation
320D, 323D, 324D, 325D, 328D LCR and 330D Excavators Tool Control System
Media Number -RENR7389-04 Publication Date -01/04/2006 Date Updated -20/04/2006
i02481511
General Information
SMCS - 5000
Table 1
Identification for the Tool Control System 320D through 330D

Number of
Tool
Number of Pumps Possible Oil Medium
Control
Control Control Device Which Flow Pressure
System
Valves Supply Oil to Directions Circuit
the Tool
1 1 Hydraulic Pedal 1 1 No
2 2 Two Hydraulic Pedal 1 or 2 1 or 2 No
3 2 Foot Switch 2 1 No
3' 2 Hydraulic Pedal 2 1 No
Joystick Thumbwheel or
5 1 1 2 No
Electric Pedal
11 2 Two Hydraulic Pedals 1 or 2 1 or 2 No
Optional (1)
14 2 Joystick Thumbwheel 1 or 2 1 or 2
Hydraulic Pedal, Electric

Pedal, Foot Switch, or
16 1 1 1 No
Joystick with Three
Buttons
Joystick Thumbwheel,
Hydraulic Pedal, Electric
Optional (1)
17 2 Pedal, Foot Switch, or 1 or 2 1 or 2
Joystick with Three
Buttons
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(1) System 14 and System 17 have a medium pressure circuit as an option. Not all machines which are equipped with
System 14 and System 17 have medium pressure.
Illustration 1 g01198467
Main Control Valve
(1) Attachment Control Valve
(2) Auxiliary Control Valve
(3) Auxiliary Control Valve (Medium Pressure)
System 1, System 5 and System 16 use only attachment control valve (1) .
System 2, System 3, System 3', System 11, System 14 and System 17 use attachment control valve
(1) and auxiliary control valve (2) .
320D, 323D, 324D, 325D, 328D and 330D excavators can have a tool control system on the
machine. Refer to the table in order to determine the tool control system. The tool control system is
set by the factory and stored in the ECM.
Refer to the Systems Operation for a description of each system.
The tool control system should only be changed on the monitor if certain components on the
machine are changed first.
Each tool control system has ten "TOOL#s". Some tool control systems have parameters that can be
set for each "TOOL#". In order to customize the "TOOL#" for a particular work tool, change the
parameter values for the work tool. The default parameters of the work tool that can be changed are
explained for each tool control system.
The correct "TOOL#" must be selected during the operation of the work tool. Parameters for
the "TOOL#" must be properly programmed. Refer to the specifications of the manufacturer
in order to set the parameters of the "TOOL#".
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Product: EXCAVATOR
C9 Engine
Systems Operation
i02481406
System 3: 2-Pump, 1-Way

SMCS - 5000
S/N - A3R1-UP
S/N - AZP1-UP
S/N - B6H1-UP
S/N - DHK1-UP
S/N - EDX1-UP
S/N - FXK1-UP
S/N - GTN1-UP
S/N - JJG1-UP
S/N - JLP1-UP
S/N - MEY1-UP
S/N - MWP1-UP
S/N - NBD1-UP
(1) Work tool solenoid valve
(2) Line for Work tool (Return)
(3) Line Relief Valve
(4) Line for Work tool (Supply)
(5) Proportional solenoid valve for negative flow control
(6) Main Control Valve
(7) Auxiliary Control Valve
(8) Attachment Control Valve
(11) Machine ECM
(12) Foot Switch
(13) Right Pump
(14) Left Pump
(15) Pilot manifold
(16) Pilot Pump
(17) Hydraulic Tank
(12) Foot Switch for the work tool
System 3 is used for work tools that require pressurized hydraulic flow in one direction.
The work tool is operated by foot switch (12) that is located in the cab. Foot switch (12) provides a
signal to machine ECM (11). When the ECM receives a signal, the ECM sends power to work tool
solenoid valve (1) .
Pilot pump (16) supplies oil to pilot manifold (13). When the hydraulic activation lever is moved to
the UNLOCK position, pilot oil flows from pilot manifold (13) to work tool solenoid valve (1).
When foot switch (12) is depressed, pilot oil flows to both auxiliary control valve (7) and to
attachment control valve (8). The pilot oil will shift the spool in of the valves to the DOWNWARD
position. This allows oil from right pump (15) to flow through attachment control valve (8). This
also allows oil from left pump (14) to flow through the auxiliary control valve (7). The hydraulic oil
from the two pumps combines after the oil passes through both valves. The pump oil flows through
the line for the work tool (4) to the work tool. Return oil flows through the line for the work tool (2)
back to hydraulic tank (17) .
The machine ECM sends a signal to the proportional solenoid valve for negative flow control (6).
Negative flow control pressure in the center bypass passage is blocked when the valve spools shift
DOWNWARD. The machine ECM has programmed parameter values "NAME", "MAX DIAL", and
"MIN DIAL" for flow and pressure for the work tool. The machine ECM calculates the negative
flow control pressure that will be supplied to the pump regulator. The negative flow control pressure
forces the swashplate in right pump (15) and left pump (14) to the correct angle to limit the flow and
pressure to the work tool.
Note: The pressure setting for relief valve (3) must be reset to the specification of the supplier for
each work tool that is used. Relief valve (3) is adjusted manually and the valve should be set 3450
kPa (500 psi) to 4825 kPa (700 psi) above the operating pressure of the work tool.
(2) Line for work tool (return)
(3) Line relief valve
(4) Line for work tool (supply)
(5) Proportional solenoid valve for nega
(6) Main control valve
(7) Auxiliary control valve
(8) Attachment control valve
(11) Machine ECM
(12) Foot switch
(13) Drive pump
(14) Idler pump
(15) Pilot manifold
(16) Pilot pump
(17) Hydraulic tank
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Testing and Adjusting

i02455942
Process for Setting Up the Work Tool

SMCS - 5000-587
When you are installing a work tool on an excavator for the first time, the electronic portion of the
electrohydraulic system must be properly set up, and the hydraulics must be properly set up:
1. All of the following steps require the use of the monitor's service mode. Refer to Testing and
Adjusting, "Service Mode - Enter" for instructions on entering the service mode.
2. The first requirement for proper tool operation is programming the system of the
machine. Each machine system depends on the physical installation of various valves and
hydraulic lines. This is explained in Systems Operation, "General Information". Before the
excavator leaves the factory, the machine system is properly programmed into the monitor.
The machine system is never reprogrammed unless major modifications of hardware are made
in order for the excavator to comply with the requirements of a different system. Also, you
must program the system of the machine if the controller has been flashed or the controller has
been replaced. This procedure is in Testing and Adjusting, "Machine System - Program".
3. Since the machine system is seldom reprogrammed, the first step in most tool installations is
selecting the work tool by using the monitor. Your machine is capable of operating ten
different work tools, and one must be selected as the tool that is active. This is explained in
Testing and Adjusting, "Work Tool - Select".
4. After you select the number of the tool (1 through 10) that will be used, the parameters for that
work tool must be programmed into the monitor. This is explained in Testing and Adjusting,
"Work Tool Parameter - Program".
5. After the parameters have been programmed into the monitor, the remaining setup procedures
for the hydraulic system must be performed. These procedures are explained in Testing and
Adjusting, "Hydraulic System - Setup".
After you complete these steps, the installation of the work tool is complete.
SETTING UP THE WORK TOOL
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i02455935
Machine Tool Control System - Select

SMCS - 5000-529
The "machine system" refers to the arrangement of valves and hydraulic lines on the excavator. The
systems that are covered by this manual are described in Systems Operation, "General Information".
The setting of the "system" of the machine is programmed at the factory. This setting is parameter
"MACHINE APPLICATION" under the "CONFIGURATION" menu. This setting is modified in the
field under the following conditions:
z When an ECM is replaced all of the settings must be reprogrammed.
z An aftermarket tool control system and the related hardware are added to a machine.
z Hardware changes and/or additions are made in order to change the function of the tool control
system.
Table 1 and Table 2 list the fourteen different parameters that pertain to the machine control system.
When the first parameter "MACHINE APPLICATION" is selected, the remaining thirteen
parameters are reset automatically. The values for these settings are already stored in the memory of
the ECM. These parameters are dependent upon hardware and the parameters refer to the installation
status of various valves. If parameter "MACHINE APPLICATION" is reprogrammed and the
appropriate hardware is not installed on the machine, the following scenarios may happen:
z The tool control will not function properly.
z The tool will not function at all.
z Damage to the tool may result.
In Table 1 and Table 2, parameter "MACHINE APPLICATION" lists the common systems that are
available. More systems may be available for selection in the menu that is displayed on the monitor.
Only ONE selection from the list in the table will work properly with your machine with the specific
hardware for the tool control system that is installed.
Table 1
TOOL CONTROL SYSTEMS

Name of Parameter Description
Tool Control
Option System Description
System
"NOT
CONFIGURED"
Two Pump
"NACD Hammer" 3 One-Way
Foot Switch
One Pump
Two-Way
"NACD Thumb" 5
Joystick Thumbwheel
Electric Pedal
Combined Function
"MACHINE "NACD Multi-Proc" 14 Auxiliary Pump (1)
APPLICATION" Joystick Thumbwheel
Two Pump
One-Way
"EAME Hammer" 16 Foot Switch
Joystick with 3 Buttons
Electric Foot Pedal
Combined Function
Auxiliary Pump (1)
Joystick Thumbwheel
"EAME Multi-Proc" 17
Joystick with 3 Buttons
Foot Switch
Electric Pedal
No Auxiliary Function
"Bucket"
Needed.
"FLOW LIMIT VALVE" "NOT INSTALLED"
"INSTALLED"
"NOT INSTALLED"
"F2 - ONE WAY"
"F2 - TWO WAY"
"F2 - ONE or TWO WAY"
"F4 - ONE WAY"
"ATCH VALVE #1"
"F4 - TWO WAY"
"ATT - ONE WAY"
"ATT - TWO WAY"
"ATT - ONE or TWO WAY"
"NOT INSTALLED"
"F2 - ONE WAY"
"F2 - TWO WAY"

"F4 - ONE WAY"
"F4 - TWO WAY"
"ATCH VALVE #2" "F4 - ONE or TWO WAY"
"ATT - ONE WAY"
"ATT - TWO WAY"
"NOT INSTALLED"
"F2 - ONE WAY"
"F2 - TWO WAY"
"F4 - ONE WAY"
"ATCH VALVE #3"
"F4 - TWO WAY"
"ATT - ONE WAY"
"ATT - TWO WAY"
"NOT INSTALLED"
"F2 - ONE WAY"
"F2 - TWO WAY"
"F4 - ONE WAY"
"ATCH VALVE #4"
"F4 - TWO WAY"
"ATT - ONE WAY"
"ATT - TWO WAY"
"ATCH VALVE #1 "ELECTRICAL"
TYPE" "HYDRAULIC"
TYPE" "HYDRAULIC"
TYPE" "HYDRAULIC"
"V2 COMBINED V1"
"V3 COMBINED V1"
"COMBINER VALVE"
"V4 COMBINED V1"
"NOT INSTALLED"
"NOT NSTALLED"
"INSTALLED V1 EXT"
"INSTALLED V1 RET"
"INSTALLED V2 EXT"
"VARIABLE RELIEF #1"
"INSTALLED V2 RET"
"INSTALLED V3 EXT"
"INSTALLED V3 RET"
"INSTALLED V4 EXT"
"INSTALLED V4 RET"
"NOT NSTALLED"
"INSTALLED V1 EXT"
"INSTALLED V1 RET"
"INSTALLED V2 EXT"
"VARIABLE RELIEF #2" "INSTALLED V2 RET"
"INSTALLED V3 EXT"
"INSTALLED V3 RET"
"INSTALLED V4 EXT"
"INSTALLED V4 RET"
"NOT INSTALLED"
"HAMMER RETURN"
INSTALLED
"NOT NSTALLED"
"INSTALLED V1 EXT"
"INSTALLED V1 RET"
"INSTALLED V2 EXT"
"TOOL LOAD PRES
"INSTALLED V2 RET"
SENSOR"
"INSTALLED V3 EXT"
"INSTALLED V3 RET"
"INSTALLED V4 EXT"
"INSTALLED V4 RET"
(1) The auxiliary pump for the medium pressure circuit is optional.
Programming The Machine System

Use the following Illustration to operate the monitor.
Monitor Panel
(1) Up key
(2) Right key
(3) Home key
(4) Main menu key
(5) Left key
(6) Down key
(7) Cancel key or back key
(8) OK key
In order to program any of the parameters of the machine, you must first enter the "SERVICE
MODE" on the monitor.
1. From the default screen, press the main menu key (4) .
2. From the "MAIN MENU" screen, use the right key (2) to scroll through the menu options.
3. When the "SERVICE" option is highlighted, press the OK key (8) .
4. When "PASSWORD" screen appears, use the right key (2) and the left key (5) in order to
scroll through the characters. When the desired character is highlighted, press the OK key (8).
Enter the password for service FFF2 in order to continue to the "SERVICE" screen.
5. After the password has been entered the "SERVICE" screen should appear. Refer to
Illustration 2.
Note: For more detailed steps with entering passwords or entering the service mode, refer to
Troubleshooting Section, "Using Service Mode".
This is a typical example of the "SERVICE" screen.
From the "SERVICE" screen, the two menu options that configure the machine's options for tool
control follow: "CONFIGURATION" and "TOOL PROGRAM". Each procedure is described
below.
Procedure for accessing "CONFIGURATION" menu
1. From the "SERVICE" screen, use the down key (6) to scroll through the menu options.
2. When the "CONFIGURATION" option is highlighted, press the OK key (8) .
3. From the "CONFIGURATION" screen, use the down key (6) to scroll through the menu
options.
4. When the "TOOL INSTALLATION" option is highlighted, press the OK key (8) .
5. From the "TOOL INSTALLATION" screen, use the down key (6) to scroll through the menu
options. When the desired option is highlighted, press the OK key (8) .
6. "TOOL INSTALLATION" parameters that can be changed are located in Table 2. To change
the parameters, highlight the desired parameter and press the OK key (8).
7. Use the up key (1) and use the down key (6) in order to change the value. Press the OK key (8)
in order to save settings.
Table 2
"SERVICE" / "CONFIGURATION" / "TOOL INSTILLATION"

Display Description
"MACHINE APPLICATION"
Configuration of the application for the machine
"ATCH ECM
Installation status of the attachment controller
INSTALLATION"
Installation status of the main pump's control valve for the
"FLOW LIMIT VALVE"
limitation of flow
"ATCH VALVE #1" Configuration of the number 1 attachment valve
"ATCH VALVE #3" Configuration of the number 3 attachment valve
"COMBINER VALVE" Configuration of the number 1 combiner valve
"VARIABLE RELIEF #1" Configuration of the number 1 variable relief valve
"VARIABLE RELIEF #2" Configuration of the number 2 variable relief valve
"TOOL LOAD PRES Installation status of the F2 valve's pressure sensor for load
SENSOR" sensing
8. Press the home key (3) in order to exit the service mode, or back out using the back key (7),
until the "SERVICE" screen appears. Refer to Illustration 2.
Procedure for accessing "TOOL PROGRAM" menu
1. From the "SERVICE" screen, use the down key (6) to scroll through the menu options.
2. When the "TOOL PROGRAM" option is highlighted, press the OK key (8) .
3. From the "TOOL PROGRAM" screen, use the down key (6) to scroll through the menu
options.
4. When the desired item is highlighted press the OK key (8) .
5. After pressing the OK key (8), the "TOOL #??" screen should appear. "TOOL #??" parameters
that can be changed are located in Table 3. To change the parameters, highlight the desired
parameter and press the OK key (8) .
6. Use the up key (1) and use the down key (6) in order to change the value. Press the OK key (8)
in order to save settings.
Table 3
"SERVICE" / "TOOL PROGRAM" / "TOOL #??"

Display Description
"NAME" Name of the tool
"MAX DIAL" Maximum position of the dial for the throttle
"MIN DIAL" Minimum position of the dial for the throttle
"UNDERSPEED
Enabling of the underspeed option
ENABLE"
"COMBINER ENABLE"
Combined two pump flow
"WARNING TEMP" Threshold for the warning of high hydraulic temperature

"ONE OR TWO WAY"
one-way/two-way mode
"VAR RELIEF #1 PRES"

Pressure of the number 1 variable relief valve

Pressure of the number 2 variable relief valve
"F2 DERATE MAX

Maximum control pressure for the derate of the F2 valve
PRES"
"F2 SQEZ START" Starting pressure for the derate of the F2 valve
"F2 SQEZ END PRES"
Ending pressure for the derate of the F2 valve
"F2 MULTI OPE Maximum pilot pressure for the extension of the attachment
EXTND" control valve during multiple operation
"F2 MULTI OPE Maximum pilot pressure for the retraction of the attachment
RETCT" control valve during multiple operation
"MOD L JOYSTK SW
Control mode of the number 1 switch on the left joystick
#1"
"MOD L JOYSTK SW
#2"
"MOD R JOYSTK SW
Control mode of the number 1 switch on the right joystick
#1"
"MOD R JOYSTK SW
Control mode of the number 2 switch on the right joystick
#2"
"MOD L
Control mode of the thumb wheel on the left joystick
THUMBWHEEL"
"MOD R
Control mode of the thumb wheel on the right joystick
THUMBWHEEL"
"ATCH LEFT PEDAL"
Control mode of the left attachment pedal
"ATCH RIGHT PEDAL"

Control mode of the right attachment pedal
"ATCH #1 TOOL SW" Control mode of the number 1 attachment switch

"INIT PUMP POWER Initial power reduction for the medium pressure circuit's main
RED" pump
"TOTAL PUMP POW Total power reduction for the medium pressure circuit's main
RED" pump
"A1 FLOW" Flow setting for the number 1 attachment valve
"A1 MULTI ADD Additional flow for the number 1 valve during multiple
FLOW" operations
"A1 NOMINAL PRES"
Nominal pressure for the number 1 attachment valve
"A1 OPEN TIME" Open time for the number 1 attachment valve
"A1 CLOSE TIME" Close time for the number 1 attachment valve
"A1 EXTND MAX Maximum pressure for the extension of the number 1
PRES" attachment valve
"A1 RETCT MAX Maximum pressure for the retraction of the number 1
"A3 FLOW" Flow setting for the number 3 attachment valve
"A3 MULTI ADD Additional flow for the number 3 attachment valve during
FLOW" multiple operations
"A3 NOMINAL PRES"
Nominal pressure for the number 3 attachment valve
"A3 EXTND MAX Maximum pressure for the extension of number 3 attachment
PRES" valve
330D L Excavator B6H00001-UP (MACHINE) POWERED BY C9 Engine(SEB... Página 10 de 11
"A3 RETCT MAX Maximum pressure for the retraction of the number 3
7. Press the home key (3) in order to exit the service mode, or back out using the back key (7),
until the "SERVICE" screen appears. Refer to Illustration 2.
Illustration 3 diagrams the steps that are required to move from the "SERVICE" screen to the
"TOOL INSTALLATION" menu or from the "SERVICE" screen to the "TOOL #??" menu.
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Product: EXCAVATOR
C9 Engine

i02485009
Work Tool - Select

SMCS - 5000-529
The following procedure is used in order to display the name of the work tool on the monitor. Refer
to Illustration 1.
The Default Screen for the Monitor
(A) Clock
(B) Engine speed setting
(C) Fuel gauge
(D) Hydraulic oil temperature
(E) Engine coolant temperature
(F) Hour meter
(G) Name of the work tool that is selected
(1) Up key
(2) Right key
(3) Home Key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key or Back key
(8) OK key
Enable the Tool Indicator Option

The name of the tool (G) that is selected will be displayed below the hour meter on the default screen
of the monitor.
1. Press Menu key (4) .
2. Select the menu option "SETTING" from the "MAIN MENU" screen.
3. When the "SETTING" option is highlighted press the OK key (8) .
4. Select the menu option "DISPLAY SETUP" from the "SETTING" menu.
5. When the "DISPLAY SETUP" option is highlighted press the OK key (8) .
6. Select the menu option "INDICATED ITEM" from the "DISPLAY SETUP" menu.
7. When the "INDICATED ITEM" option is highlighted press the OK key (8) .
8. The "ENTER PASSWORD" screen will be displayed.
9. The right key (2) and left key (5) move the cursor along the character display. When the
appropriate character is highlighted press the OK key (8). The monitor will prompt the user for
the next character after the OK key (8) has been pressed. Enter the customer password or enter
the password for service FFF2 in order to continue.
10. After the correct password has been entered, the "INDICATED ITEM" screen will be
displayed. Use the up key (1) and the down key (6) to move the highlighted bar. When the
menu option "TOOL NAME" is highlighted, press the OK key (8) in order to change the status
of this option. If a check mark appears in the box to the left of the menu option, the option is
selected.
11. After the "TOOL NAME" option is selected press the cancel key (7) in order to exit to the
previous screen.
12. Continue to back out of screens until the default screen appears.
Select the Tool

The following procedure is for selecting one of the five work tools that are programmed into the
monitor.
1. Illustration 3 is the default screen of the monitor. This screen appears when the monitor is
initially turned ON.
Keys on the monitor
(1) Up key
(2) Right key
(3) Home Key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key or Back key
(8) OK key
2. Press menu key (4). Illustration 5 should be displayed.
3. Highlight the "SETTING" menu option from the "MAIN MENU" screen.
4. Press the OK key (8) .
5. After OK key (8) is pressed, Illustration 6 will be displayed. Press the down key (6) until
"WORK TOOL SELECT" is highlighted.
6. When "WORK TOOL SELECT" is highlighted press the OK key (8) .
7. After the OK key (8) is pressed the "WORK TOOL SELECT" screen should be displayed.
Refer to Illustration 7.
8. Use the up key (1) and the down key (6) in order to move the highlighted line.
9. When the desired tool is highlighted, press the OK key (8). If a dot appears in the circle to the
left of "TOOL NAME", the tool is selected. See Illustration 8.
10.
NOTICE
When BUCKET/NO TOOL is selected in the monitor, the hydraulic
pumps produce maximum flow. Do not select BUCKET/NO TOOL
when a work tool is attached to the machine.
11. The default names for the tools from the factory are "TOOL #01" through "TOOL #10".
Note: After the monitor has been programmed for specific work tools, the descriptive names
should be changed from "TOOL #X" to the actual name of the work tool. This will simplify
the operator's selection of the work tool.
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C9 Engine

i02485016
Work Tool Parameter - Program

SMCS - 5000-591
Note: The list of common parameters for the work tool is in Table 1. Each of the ten work tools have
separate values for each parameter that is used. These common parameters are described in more
detail below.
NAME Name of the tool - Each tool has a descriptive name that is programmable. The name may
contain 14 characters. The default from the factory is "AUX TOOL#1" through "AUX TOOL #10".
MAX DIAL Max Dial - This item is the upper limit of the engine speed dial that is used when the
tool is operating. When a tool is operating, the controller compares the current speed of the engine to
this maximum setting. If the engine speed is higher than the setting, the engine speed is reduced to
the proper level.
MIN DIAL Min Dial - This item is the lower limit of the engine speed dial that is used when the
tool is operating. When a tool is operating, the controller compares the current speed of the engine to
this minimum setting. If the engine speed is lower than the setting, the engine speed is increased to
the proper level.
UNDERSPEED ENABLE Underspeed Control - This parameter enables the function for
underspeed control. If a tool is not operating properly and the underspeed control parameter is turned
ON, disable this parameter.
COMBINER ENABLE Combined Flow with Two Pumps - This parameter enables combined
hydraulic flow with two pumps. On System 3 and 16, this parameter should always be enabled. On
System 1 and System 5, this parameter should always be disabled.
WARNING TEMP Hydraulic Temperature - This is the highest acceptable hydraulic oil
temperature.
A1 FLOW Attachment Valve One - This parameter is the primary flow requirement for the work
tool. This value is measured in liters per min.
A1 MULTI ADD FLOW Attachment Valve One Multiple Operations Additional Flow - When
the tool is operating and another hydraulic function is initiated, this parameter regulates the amount
of additional flow that is provided in order to perform multiple functions at the same time. This
parameter is programmed in liters per minute.
A1 NOMINAL PRES Attachment Valve One Nominal Pressure - This parameter improves the
accuracy when the flow is calculated. The value is the working pressure setting plus the pressure loss
of the hydraulic system 2000 kPa (290 psi). For example, when the machine is equipped with a tool
with a working pressure setting of 14000 kPa (2031 psi), use 16000 kPa (2321 psi) as this value.
Table 1
Display Description
"NAME" Saved name for the tool
"MAX DIAL" Maximum position of the dial for the throttle
"MIN DIAL" Minimum position of the dial for the throttle
"UNDERSPEEN
Enable the underspeed option.
ENABLE"
"COMBINER ENABLE"
One pump/two pump combiner
"WARNING TEMP" Hydraulic temperature's high level threshold

"ONE OR TWO WAY" One-way/two-way mode
Pressure setting for the number 1 variable relief valve

Pressure setting for the number 2 variable relief valve
"F2 DERATE MAX

Maximum control pressure for the derate of the F2 valve
PRES"
"F2 SQUEZ START
Pressure for the start of the derate of the F2 valve
PRES"
"F2 SQUEZ END PRES"
Pressure for the end of the derate of the F2 valve
"F2 MULTI OPE Maximum pilot pressure for the extension of the combined
EXTND" attachment valve during multiple operation
"F2 MULTI OPE RETCT" Maximum pilot pressure for the retraction of the combined
attachment valve during multiple operation
"MOD L JOYSTICK SW
# 1"
"MOD L JOYSTICK SW
Control mode for the number 2 switch on the left joystick
# 2"
"MOD R JOYSTICK SW
Control mode of the Number 1 switch on the right joystick
# 1"
"MOD R JOYSTICK SW
Control mode for the number 2 switch on the right joystick
# 2"
"MOD L
Control mode for the thumb wheel on the left joystick
THUMBWHEEL"
"MOD R
Control mode for the thumb wheel on the right joystick
THUMBWHEEL"
"ATCH LEFT PEDAL" Control mode for the left attachment pedal
"ATCH RIGHT PEDAL"
Control mode for the right attachment pedal
"ATCH #1 TOOL SW" Control mode for the attachment's number 1 switch
"INIT PUMP POWER Initial reduction of power for the main pump's medium pressure
RED" circuit
"TOTAL PUMP POW Total power reduction of the main pump's medium pressure circuit
RED"
"A1 FLOW" Flow setting of the attachment valve number 1.
"A1 MULTI ADD FLOW" Additional flow for multiple operation of number 1 attachment
valve
"A1 NOMINAL PRES" Nominal pressure for the number 1 attachment valve
" A1 OPEN TIME" Open time of the number 1 attachment valve
"A1 CLOSE TIME" Close time of the number 1 attachment valve
"A1 EXTND MAX PRES" Maximum pressure for the extension of the number 1 attachment
valve
"A1 RETCT MAX PRES" Maximum pressure for the retraction of the number 1 attachment
valve
"A3 FLOW" Flow setting of the number 3 attachment valve
"A3 MULTI ADD FLOW" Additional flow for the number 3 attachment valve during multiple
operations
"A3 NOMINAL PRES" Nominal pressure for the number 3 attachment valve
"A3 EXTND MAX PRES" Maximum pressure for the extension of the number 3 attachment
valve
"A3 RETCT MAX PRES" Maximum pressure for the retraction of the number 3 attachment
valve
Programming The Ten Tools

Use Illustration 1 in order to navigate the monitor.
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
In order to program any of the parameters of the machine, first enter "Service Mode" on the monitor.
This procedure is described in full in Testing and Adjusting, "Service Mode - Enter". After entering
the password for the service mode, the following screen will be displayed on the monitor:
Typical example of the "SERVICE" menu for the monitor
Under the "SERVICE" menu, two options contain all of the parameters for the Tool Control System.
z "CONFIGURATIONS"
z "TOOL PROGRAM"
Chart for the navigation which is used in order to access parameters
Press OK key (8) in order to access the next screen. Press the Cancel key (7) in order to back out of a
screen.
Setting The Name of the Tool
It is possible to set up names for each of the ten tools. These names consist of 14 letters of your
choosing. The following characters are valid in a name: (space), !, #, *, +, -, ., /, 0-9, :, ;, =, ? and A-
Z.
All of the other parameters are programmed in the same manner.
Shutdown
Previous Screen
Product: EXCAVATOR
C9 Engine

i02436708
System 3: Default Value of Work Tool Parameters

SMCS - 5000
S/N - A3R1-UP
S/N - AZP1-UP
S/N - B6H1-UP
S/N - DHK1-UP
S/N - EDX1-UP
S/N - FXK1-UP
S/N - GTN1-UP
S/N - JJG1-UP
S/N - JLP1-UP
S/N - MEY1-UP
S/N - MWP1-UP
S/N - NBD1-UP
Note: For this system, parameters that are not shown in the tables do not affect the operation of the
work tool.
The monitor displays the default screen when the start switch is turned to the ON position. The
default screen contains three gauges: fuel level, hydraulic oil temperature and engine coolant
temperature.
Use the following Illustration to operate the monitor.
Monitor Panel
(1) Up key
(2) Right key
(3) Home key
(4) Main menu key
(5) Left key
(6) Down key
(8) OK key
Table 1 contains parameters for "TOOL#1" through "TOOL#5". Table 2 contains parameters for
"TOOL#6" through "TOOL#10".
Table 1
"TOOL #1" "TOOL #2" "TOOL "TOOL #4" "TOOL #5"

DISPLAY
#3"
"TOOL PROGRAM: GENERAL"
"NAME" H115 H120C H130 0 0
"MAX DIAL" 10 10 10 10 10
"MIN DIAL" 1 1 1 1 1
"UNDERSPEED ENABLED ENABLED ENABLED ENABLED ENABLED
ENABLE"
"WARNING HYD
80°F 80°F 80°F 126°F 126°F
TEMP"
"COMBINER DISABLED DISABLED ENABLED DISABLED DISABLED
ENABLE"
"TOOL PROGRAM: ATTACHMENT #1 VALVE"
"A1 FLOW"
Flow setting of the 120 ± 2 L 150 ± 2 L 200 ± 2 L
0.0 L (0.0 0.0 L (0.0
attachment valve A1 (32 ± 0.5 US (40 ± 0.5 US (53 ± 0.5
US gal) US gal)
gal) gal) US gal)
"A1 MULTI ADD

FLOW"
0.0 0.0 0.0 0.0 0.0
Additional oil flow
for the A1 circuit
"A1 NOMINAL
PRES"
16000 ± 500 16000 ± 500 16000 ± 500 16000 ± 500 16000 ± 500
Normal working
kPa (2320 ± kPa (2320 ± kPa (2320 ± kPa (2320 ± kPa (2320 ±
pressure for the A1
73 psi) 73 psi) 73 psi) 73 psi) 73 psi)
circuit
"A1 EXTND MAX

PRES"
Maximum pressure
4000 4000 4000 4000 4000
for the extension of
the number 1
attachment valve
"A1 OPEN TIME"
Open time of the 0.2 0.2 0.2 0.2 0.2

number 1
attachment valve
"A1 CLOSE
TIME"
Close time of the 0.2 0.2 0.2 0.2 0.2
number 1
attachment valve
"TOOL PROGRAM -> ATTACHMENT #2 VALVE"
"A2 EXTND MAX
PRES"
Maximum pressure
4000 4000 4000 4000 4000
the number 2
attachment valve
"A2 OPEN TIME"
Open time of the

number 2 0.2 0.2 0.2 0.2 0.2
attachment valve
"A2 CLOSE
TIME"
Close time of the 0.2 0.2 0.2 0.2 0.2
number 2
attachment valve
Table 2
"TOOL #6" "TOOL #7" "TOOL #8" "TOOL #9" "TOOL

DISPLAY
#10"
"NAME" 0 0 0 0 0
"MAX DIAL" 10 10 10 10 10
"MIN DIAL" 1 1 1 1 1
"UNDERSPEED ENABLED ENABLED ENABLED ENABLED ENABLED

ENABLE"
"WARNING HYD
126°F 126°F 126°F 126°F 126°F
TEMP"
"COMBINER DISABLED DISABLED DISABLED DISABLED DISABLED
ENABLE"
"A1 FLOW"
Flow setting of the
0.0 L (0.0 0.0 L (0.0 0.0 L (0.0 0.0 L (0.0 0.0 L (0.0
attachment valve A1
US gal) US gal) US gal) US gal) US gal)
"A1 MULTI ADD

FLOW"
0.0 0.0 0.0 0.0 0.0
Additional oil flow
for the A1 circuit
"A1 NOMINAL
PRES"
16000 ± 500 16000 ± 500 16000 ± 500 16000 ± 500 16000 ± 500
Normal working
kPa (2320 ± kPa (2320 ± kPa (2320 ± kPa (2320 ± kPa (2320 ±
pressure for the A1
73 psi) 73 psi) 73 psi) 73 psi) 73 psi)
circuit
"A1 EXTND MAX

PRES"
4000 4000 4000 4000 4000
Maximum pressure
the number 1
attachment valve
"A1 OPEN TIME"
Open time of the 0.2 0.2 0.2 0.2 0.2

number 1
attachment valve
"A1 CLOSE
TIME"
Close time of the 0.2 0.2 0.2 0.2 0.2
number 1
attachment valve

"A2 EXTND MAX
PRES"
Maximum pressure
4000 4000 4000 4000 4000
the number 2
attachment valve
"A2 OPEN TIME"
Open time of the 0.2 0.2 0.2 0.2 0.2

number 2
attachment valve
"A2 CLOSE
TIME"
Close time of the 0.2 0.2 0.2 0.2 0.2
number 2
attachment valve
To access the tool parameters, enter the service mode on the monitor.
1. From the default screen, press the main menu key (4) .
2. From the "MAIN MENU" screen, use the right key (2) to scroll through the menu options.
3. When the "SERVICE" option is highlighted, press the OK key (8) .
4. When "PASSWORD" screen appears, use the right key (2) and the left key (5) in order to
scroll through the characters. When the desired character is highlighted, press the OK key (8).
Enter the password for service FFF2 in order to continue to the "SERVICE" screen.
5. After the password has been entered the "SERVICE" screen should appear. Refer to
Illustration 2.
Note: For more detailed steps with entering passwords or entering the service mode, refer to
Troubleshooting Section, "Using Service Mode".
Illustration 2 is a typical example of the "SERVICE" screen.
The table shows some of the approved Caterpillar work tools that are used. The table lists some of
the parameters that should be verified for successful operation of the work tool.
Table 3
SYSTEM 3
Work Tools Direction of Flow "SYSTEM 3 TOOL Number"
Hammer
H115
1 Way "TOOL 3"
H120C
H130
Refer to Testing and Adjusting, "Work Tool Parameter - Program" for instructions on navigating the
menus on the display.
Blank Table for System 3

Record any changes to System 3 in Table 4 or Table 5.
Table 4
"TOOL "TOOL "TOOL "TOOL "TOOL

DISPLAY
#1" #2" #3" #4" #5"
"NAME"
"MAX DIAL"
"MIN DIAL"
"UNDERSPEED
ENABLE"
"WARNING HYD
TEMP"
"COMBINER
ENABLE"
"A1 FLOW"
"A1 MULTI ADD
FLOW"
"A1 NOMINAL PRES"
"A1 EXTND MAX

PRES"
"A1 OPEN TIME"
"A1 CLOSE TIME"
"A2 EXTND MAX
PRES"
"A2 OPEN TIME"
"A2 CLOSE TIME"
Table 5
"TOOL "TOOL "TOOL "TOOL "TOOL

DISPLAY
#6" #7" #8" #9" #10"
"NAME"
"MAX DIAL"
"MIN DIAL"
"UNDERSPEED
ENABLE"
"WARNING HYD
TEMP"
"COMBINER
ENABLE"
"A1 FLOW"
"A1 MULTI ADD
FLOW"
"A1 NOMINAL PRES"
"A1 EXTND MAX

PRES"
"A1 OPEN TIME"
"A1 CLOSE TIME"
"A2 EXTND MAX
PRES"
"A2 OPEN TIME"
"A2 CLOSE TIME"
Shutdown
Previous Screen
Product: EXCAVATOR
C9 Engine

i02455536
System 3: Solenoid Valve (Proportional Reducing) - Calibrate

SMCS - 5467-524-JV
S/N - A3R1-UP
S/N - AZP1-UP
S/N - B6H1-UP
S/N - DHK1-UP
S/N - EDX1-UP
S/N - FXK1-UP
S/N - GTN1-UP
S/N - JJG1-UP
S/N - JLP1-UP
S/N - MEY1-UP
S/N - MWP1-UP
S/N - NBD1-UP
Extension Solenoid Valve for the Attachment Control Valve

Use the following information in order to calibrate the extension solenoid valve for the Attachment
Control Valve.
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key
(8) OK key
Note: When additional safety is needed on machines that are equipped with a swing brake solenoid,
disconnect the swing brake solenoid so that the swing brake remains engaged.
1. Position the machine on level ground and stop the engine.
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
system - Pressure".
Illustration 2 g01
Pump compartment
(9) Manifold for the PRV solenoids (Pressure Reducing Valve)
(10) Pressure Tap for solenoid "1A"
3. Attach a 4000 kPa (580 psi) pressure gauge to pressure tap (11) that is located on the manifold
for the PRV solenoids (9) .
Illustration 3 g00
4. Close the stop valves that are mounted on each side of the stick in order to prevent oil flow to
the work tool during this procedure.
5. Start the engine.
6. Move the engine speed dial to position 10.
7. Set the pilot pressure to the specifications in Testing and Adjusting, "Relief Valve (Pilot) -
Test and Adjust".
8. Warm the hydraulic oil to 50 °C (122 °F).
9. Set the main relief valve to the specifications in Testing and Adjusting, "Relief Valve (Main) -
Test and Adjust".
10. Calibrate the power shift pressure. Refer to Engine and Pump Control, "Proportional Reducing
Valve - Calibrate (Power Shift)".
11. Set the auxiliary tool mode for "TOOL#4". Refer to Testing and Adjusting, "Work Tool -
Select".
12. In order to access the "CALIBRATION" menu, you must first enter the "SERVICE" mode on
the monitor.
13. Use the following procedure to access the "SERVICE" mode of the monitor.
a. From the default screen, press the main menu key (4) .
b. Use the right key (2) or the left key (5) in order to scroll through the menu options.
c. When the "SERVICE" option is highlighted, press the OK key (8) .
Note: In order to access the "SERVICE" screen, the password for service must be
entered.
d. When "PASSWORD" screen appears, use the right key (2) and the left key (5) in order
to scroll through the characters. When the desired character is highlighted, press the OK
key (8). Enter the password for service FFF2 in order to continue to the "SERVICE"
screen.
e. After the password has been entered the "SERVICE" screen should appear. Refer to
Illustration 21.
Note: For more detailed steps with entering passwords or entering the service mode,
refer to Troubleshooting Section, "Using Service Mode".
14. Press Down key (6) in order to highlight the menu option "CALIBRATIONS".
15. When the "CALIBRATIONS" menu is highlighted, press the OK key (8) .
16. Press down key (6) until "CONTROL VALVE" is highlighted.
This will bring up the "CONTROL VALVE" menu.
18. Within the "CONTROL VALVE" menu, press the down key (6) in order to highlight "A2
VALVE EXTEND".
19. When the "A2 VALVE EXTEND" option is highlighted, press the OK key (8) .
20. The monitor will begin to communicate with the ECM. This may take a few moments. When
the communication link is established, the monitor will display the calibration screen.
(L) Lower limit
(U) Upper limit
(C) Current Value
(S) "STEP NUMBER" and "STEP NAME"
21. After the OK key is pressed, the "CALIBRATION TITLE" will appear. The "CALIBRATION
TITLE" screen allows the upper limitation and the lower limitation to be set. Refer to
Illustration 8.
Note: The title of the calibration and the name of the step will change in accordance to the
procedure that is being performed. "CALIBRATION TITLE" and "STEP NAME" are used in
this document as an example.
Note: In the "CALIBRATION TITLE" screen, "STEP No" is displayed in blue. The
"OPERATION GUIDANCE" will be displayed in green.
Illustration 9 g01
22. When a pressure gauge is connected to the pressure port for the extension of the number 2
attachment valve, press the OK key (8) .
Note: The "HYD OIL TEMP / ENGINE SPEED" screens are available during the process of
calibration by pressing the up key (1) or the down key (6) .
23. Release all controls. When all controls are in the neutral position, press the OK key (8) .
24. Hold the attachment controls in the position of operation. Press the OK key (8) .
25. Press the right key (2) in order to increase the value. Press the left key (5) in order to decrease
the value. Adjust the value until the gauge pressure is within the specification.
26. Press the device for activation 3 times and release the device for activation 3 times.
Note: Pressing the device for activation three times ensures that an accurate reading will
result.
27. Press and hold the device for activation to the OPERATING position. While you hold the
device for activation, verify that the setting is correct. If the value of the setting is not correct,
repeat Step 25 through Step 27.
28. When the value is within the specification, press the OK key (8) .
29. After the OK key is pressed the monitor will automatically continue with the tuning of the next
pressure value.
Hold the attachment controls in the position of operation. Press the OK key (8) .
32. The calibration is complete. Press the cancel key (7) in order to exit the process of calibration.
33. The "ERROR ID" screen will be displayed on the monitor if an error occurs. The process of
calibration will not be saved and the process must be restarted.
Extension Solenoid Valve for the Auxiliary Control Valve

Use the following information in order to calibrate the extension solenoid valve for the Auxiliary
Control Valve.
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key
(8) OK key
system - Pressure".
Illustration 19 g01
Pump compartment
(9) Manifold for the PRV solenoids (Pressure Reducing Valve)
3. Attach a 4000 kPa (580 psi) pressure gauge to pressure tap (10) that is located on the manifold
for the PRV solenoids (9) .
Illustration 20 g00
Test and Adjust".
9. Set the main relief valve to the specifications in Testing and Adjusting, "Relief Valve (Main) -
Test and Adjust".
10. Calibrate the power shift pressure. Refer to Engine and Pump Control, "Proportional Reducing
Valve - Calibrate (Power Shift)".
11. Set the auxiliary tool mode for "TOOL#4". Refer to Testing and Adjusting, "Work Tool -
Select".
the monitor.
entered.
key (8). Enter the password for service FFF2 in order to continue to the "SERVICE"
screen.
Illustration 21.
refer to Troubleshooting Section, "Using Service Mode".
14. Press Down key (6) in order to highlight the menu option "CALIBRATIONS".
15. When the "CALIBRATIONS" menu is highlighted, press the OK key (8) .
16. Press down key (6) until "CONTROL VALVE" is highlighted.
This will bring up the "CONTROL VALVE" menu.
18. Within the "CONTROL VALVE" menu, press the down key (6) in order to highlight "A1
VALVE EXTEND".
19. When the "A1 VALVE EXTEND" option is highlighted, press the OK key (8) .
20. The monitor will begin to communicate with the ECM. This may take a few moments. When
the communication link is established, the monitor will display the calibration screen.
(L) Lower limit
(U) Upper limit
(C) Current Value
(S) "STEP NUMBER" and "STEP NAME"
21. After the OK key is pressed, the "CALIBRATION TITLE" will appear. The "CALIBRATION
TITLE" screen allows the upper limitation and the lower limitation to be set. Refer to
Illustration 25.
"OPERATION GUIDANCE" will be displayed in green.
Illustration 26 g01
22. When a pressure gauge is connected to the pressure port for the extension of the number 1
attachment valve, press the OK key (8) .
Note: The "HYD OIL TEMP / ENGINE SPEED" screens are available during the process of
calibration by pressing the up key (1) or the down key (6) .
24. Hold the attachment controls in the position of operation. Press the OK key (8) .
26. Press the device for activation 3 times and release the device for activation 3 times.
result.
27. Press and hold the device for activation to the OPERATING position. While you hold the
device for activation, verify that the setting is correct. If the value of the setting is not correct,
repeat Step 25 through Step 27.
28. When the value is within the specification, press the OK key (8) .
29. After the OK key is pressed the monitor will automatically continue with the tuning of the next
pressure value.
Hold the attachment controls in the position of operation. Press the OK key (8) .
32. The calibration is complete. Press the cancel key (7) in order to exit the process of calibration.
33. The "ERROR ID" screen will be displayed on the monitor if an error occurs. The process of
calibration will not be saved and the process must be restarted.
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Producto: NO SE HA ESCOGIDO NINGUN EQUIPO

Modelo: NO SE HA ESCOGIDO NINGUN EQUIPO
Configuración: NO SE HA ESCOGIDO NINGUN EQUIPO
Pruebas y Ajustes
320D, 321D, 323D, 324D, 325D, 328D and 330D Excavators Tool Control System
Número de medio -RENR7389-09 Fecha de publicación -01/07/2007 Fecha de actualización -19/07/2007
i02590648
System 3: Solenoid Valve (Proportional Reducing) - Calibrate -

Negative Flow Control
SMCS - 5467-524-JV
S/N - AZP1-UP
S/N - SCR1-UP
S/N - MEY1-UP
S/N - NAS1-UP
S/N - DHK1-UP
S/N - PAL1-UP
S/N - JJG1-UP
S/N - B6H1-UP
S/N - GTN1-UP
S/N - JLP1-UP
S/N - MWP1-UP
S/N - KGF1-UP
S/N - FXK1-UP
S/N - XCK1-UP
S/N - ZGB1-UP
S/N - NBD1-UP
S/N - WFD1-UP
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 24/10/2007
S/N - MCH1-UP
S/N - FAL1-UP
S/N - EDX1-UP
S/N - PHX1-UP
S/N - LAB1-UP
S/N - A3R1-UP
This calibration procedure is used in order to record the calibration data from the proportional
solenoid valve for the negative flow control. This calibration should be done at the following times:
replacement of the NFC solenoid valve, replacement of the ECM, flash new software and
adjustments to the horsepower controls on the pump.
Before this procedure is performed, ensure that the following requirements are met:
z Verify that the engine speed is properly calibrated. If necessary, see Testing and Adjusting,
"Calibration" for the Machine Electronic Control System.
z Verify that the pilot pressure is set to the proper specification that is found in Testing and
Adjusting, "Relief Valve (Pilot) - Test and Adjust" for the machine.
z Verify that the main relief valve is set to the proper specification that is found in Testing and
Adjusting, "Relief Valve (Main) - Test and Adjust" for the machine.
z Verify that the power shift pressure is properly calibrated. If necessary, see Testing and
Adjusting, "Calibration" for the Machine Electronic Control System.
There are two methods for calibrating the proportional solenoid valve for negative flow control. One
method uses a flow meter and a pressure gauge. This method is more accurate. The other method
uses only a pressure gauge. This method is less accurate. Both methods are described below.
Note: The less accurate method which uses only a pressure gauge is used only when a flow
meter is not available.
Thumb wheel on the right joystick
The device for activation of the work tool is the thumb wheel on the right joystick.
Calibration with a Pressure Gauge and a Flow Meter

System Pressure - Release" for the machine.
3. Install a 400 L (80 US gal) flow meter in the hydraulic line to the tool.
Note: Table 2 lists the parts which appear in Illustration 2.
Table 1
TOOL CHART FOR FLOW TEST

Item Number Part Number Part Description Quantity
10 4C-9910 Flow Meter 1

11 6K-6307 O-ring seal 2
12 8C-9026 Adapter 2
13 7M-8485 O-ring seal 8
4C-6482 Nipple 4
14
9U-5086 Optional Dust Cap 4
4C-6481 Coupler 4
15
9U-5084 Optional Dust Plug 4
16 4C-8767 Coupling 4
17 5P-1010 Sleeve 4
XT-5 Hose
18 5P-0201 2
3.5 m (12 ft)
19 8T-3194 Hex Bolt 4
20 8T-4223 Hard Washer 2
21 1P-5767 Half Flange 4
22 9U-7440 Adapter 2
23 1P-3704 Rectangular Seal 2
28 6V-4143 Coupler 2
29 6V-3014 Hose 1
30 6V-3989 Nipple 1
31 8T-0861 Pressure Gauge 1
Illustration 2
(24) Port on supply line for work tool
(25) Port on return line for work tool
(26) Pump pressure tap
(27) Pump pressure tap
(35) Main pump
(10) Flow meter
(32) Test hose from the supply line for work tool
(33) Test hose to the return line for the work tool
(34) Load valve for flow meter
(40) Flow meter inlet
(41) Outlet of the flow meter
(42) Pressure gauge for the flow meter
a. Connect one end of the test hose (32) to the supply line for the work tool (24) . Connect
the other end of the test hose (32) to the inlet port on the flow meter (40) . Refer to
Illustration 3.
b. Connect one end of the second test hose (33) to the return line for the work tool.
Connect the other end of the test hose (33) to the outlet port on the flow meter. Refer to
Illustration 3.
Pump Compartment 320D, 324D, 325D and 328D
(26) Pressure tap (idler pump pressure)
(27) Pressure tap (drive pump pressure)
(37) Pressure tap (power shift pressure)
Pump Compartment 330D
4. Install a 40000 kPa (5800 psi) pressure gauge (31) on pressure tap (27) .
5. Place the backup switch in the AUTO position.
8. Increase the oil temperature to 50 °C (122 °F).
Two Pump Calibration
Use Illustration 6 in order to navigate the monitor.
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
1. Be sure to select a work tool that provides two pump flow. Refer to Testing and Adjusting,
"Work Tool - Select" for the Tool Control System.
the monitor.
3. Use the following procedure to access the "SERVICE" screen on the monitor.
b. From the "MAIN MENU" screen, use the right key (2) to scroll through the menu
options.
key (8) . Enter the password for service FFF2 in order to continue to the "SERVICE"
screen.
Illustration 7.
refer to Testing and Adjusting, "Service Mode - Enter" for the Tool Control System.
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4. From the "SERVICE" menu, use the up key (1) or the down key (6) in order to move the
highlighted line.
5. When the "CALIBRATIONS" menu option is highlighted, press the OK key (8) .
Typical example of the "CALIBRATIONS" screen
6. After the OK key is pressed the "CALIBRATIONS" screen will appear. From the
"CALIBRATIONS" menu, highlight "FLOW LIMIT VALVE".
7. When the "FLOW LIMIT VALVE" option is highlighted, press the OK key (8) .
8. After the OK key is pressed the "FLOW LIMIT VALVE" menu will appear. From this menu,
the following options are available:
{ "FLOW LIMIT PRES"
{ "2PUMP FLOW LIMIT"
9. From the "FLOW LIMIT VALVE" menu, highlight the "2PUMP FLOW LIMIT" option.
When "2PUMP FLOW LIMIT" option is highlighted, press the OK key (8) .
"CALIBRATION TITLE" screen
(L) Lower limit
(U) Upper limit
(C) Current value
(S) "STEP No:"
10. After the OK key is pressed, the "CALIBRATION TITLE" screen will appear. Refer to
Illustration 10. The "CALIBRATION TITLE" screen allows the upper limitation and the
lower limitation to be set.
"OPERATIONAL GUIDANCE" will be displayed in green.
11. The following procedure describes calibration of the monitor.
a. Perform the "2PUMP FLOW -MAX" calibration first.
b. Press the device for activation 3 times and release the device for activation 3 times.
c. Press and hold the device for activation to the OPERATING position during
calibration. Press the OK key (8) .
result.
d. Adjust the setting of the load valve of the flow meter and observe pressure gauge (42) .
Adjust the setting until the "INDICATED PRESSURE" from Table 3 is achieved.
Pump pressure is affected by the flow and the open rate of the load valve on the flow
meter (34) . The load valve on the flow meter (34) must be adjusted when a change of
calibration is made. When you adjust the calibration value and the open rate of the load
valve on the flow meter (34) , always return the tool to the neutral position and repeat
the calibration.
If the flow is not within the proper specifications, the machine must be adjusted.
Proceed to Steps 11.e through 11.j.
e. Release the device for activation. DO NOT change the setting of the load valve on the
flow meter.
f. Press the right key (2) in order to increase the value or press the left key (5) in order to
decrease the value.
g. Press and release the device for activation 3 times.
h. Press and hold the device for activation.
i. If the "INDICATED PRESSURE", that is found in Table 3, is out of the proper range,
adjust the load valve on the flow meter (34) until the pressure gauge (42) indicates the
value in Table 3.
j. Refer to Table 3 and observe the flow meter in order to verify that the flow rate is within
the proper specification.
k. Tune the flow to the "TARGET VALUE" that is located in Table 3.
l. Repeat Step 11.e through Step 11.k until the flow rate in Step 11.k is obtained with no
adjustment of the monitor or the load valve for several repetitions.
Note: Hold the device for activation in the "OPERATION" position for a few seconds in
order to allow the hydraulic system to stabilize before repeating the Steps.
m. When the reading is within the proper range, continue to hold the device for activation
in the OPERATION position and press the OK key (8) in order to set the value.
Note: If OK key (8) is not pressed, the calibration will not be saved.
Table 2
Use
information
that pertains TARGET
DISPLAY MEASU
ITEM FOR CALIBRATION to the VALUE
POINT
calibration
that is being
performed.
"SYSTEM
3, 14, 16, 1450 to "Pncd"
LOW
17" 1550 kPa "Pnci"
PRESSURE
Use the (210 to These p
following 225 psi) are pres
NFC1
information taps for
PRV
for pump (2
calibration 2950 to the pres
with only a HIGH tap for I
3050 kPa
pressure PRESSURE pump (2
(428 to
gauge. 442 psi)
PROPORTIONAL 220 ± 2
SOLENOID MAX FLOW FLOW
L/min (58
VALVE FOR METER
± .5 US
NEGATIVE "SYSTEM gpm)
FLOW 3, 14, 16,
CONTROL 17"
Use the INDICATED 16000 PRESS
highlighted PRESSURE kPa (42)
information (2321 psi)
2 PUMP
for
FLOW
calibration
with a 140 ± 2
FLOW
pressure MIN FLOW L/min (37
METER
gauge and ± 0.5 US
a flow gpm)
meter.
INDICATED 16000 PRESS
PRESSURE kPa (42)
(2321 psi)
12. When the calibration for "MAX" flow is completed, calibrate "MIN" flow. Repeat Steps 11.b
through 11.m for the "MIN" flow.
The "2PUMP FLOW" calibration is now complete. It is possible for an error to occur when you are
calibrating. Table 4 gives some of the errors that may occur.
Table 3
Error Description of Event

$0001 ECM Fault
$0002 Active Diagnostic Present
$0003 Another Calibration is Active
$0004 Calibration Active by Another ECM
$0005 Loss of Calibration Interlock
$0006 Calibration Aborted by Tool/Monitor
$0007 Requested Display Not Supported
$0008 Unavailable Display
$0009 Calibration Aborted by ECM
$000A Calibration Failure
$000B Calibration Not Supported
$0100 Out-of-Range Low - Incr/Decr Parameter
$0101 Out-of-Range High - Incr/Decr Parameter
$0102 Invalid Action/Key Stroke Command
$0103 Calibration Value Out-of-Range
$0104 Calibration Range Too Small
$0105 Calibration Range Too Large
$0106 Calibration Value Not Saved
$1000 See Service Manual
$1010 Engine Stopped (No Engine RPM)
$1011 Engine Running (Engine RPM Present)
$1012 Engine RPM Incorrect
$1013 Engine High Idle RPM Too Fast
$1014 Engine Low Idle RPM Too Slow
$1015 Abnormal Engine RPM Signal
$1016 Speed Sensor Circuit Is Open
$1017 Service Brake Pedal Pressed
$1018 Parking Brake Not Engaged
$1019 Parking Brake Engaged

$101A Implement is Swinging/Travelling
$101B Machine Speed Not Zero
Calibration with a Pressure Gauge

Note: There are two methods for calibrating the proportional solenoid valve for negative flow
control. One method, which uses a flow meter and a pressure gauge, is more accurate. The method
that is listed below uses only a pressure gauge. This method for calibrating the proportional solenoid
valve is less accurate. This method should be used only when a flow meter is not available.
1. Be sure to select a work tool that provides two pump flow. Refer to Testing and Adjusting,
"Work Tool - Select" for the Tool Control System.
3. Before the adjustment procedure begins, lower the work tool to the ground.
System Pressure - Release" for the Tool Control System.
(38) Pressure tap for the proportional solenoid valve for negative flow control
6. Attach a 4900 kPa (750 psi) pressure gauge to the pressure tap for the proportional solenoid
valve for negative flow control (38) .
(A) Auto switch
7. Place the backup switch in the AUTO position. When AEC is active, the lamp above the auto
switch will illuminate. Refer to Illustration 12.
10. Raise the oil temperature to 50° ± 5°C (122° F).
11. Verify that the pilot pressure is set to the specifications that are in Testing and Adjusting,
"Relief Valve (Pilot) - Test and Adjust" for the machine.
12. Ensure that a "TOOL#" is selected.
13. Enter the "SERVICE" mode on the monitor. Use the following procedure to access the
"SERVICE" mode.
Buttons for controlling the monitor
(1) Up key
(2) Right key
(3) Home key
(4) Main menu key
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
b. From the "MAIN MENU" screen, use the right key (2) to scroll through the menu
options.
screen.
Illustration 14.
14. From the "SERVICE" menu, use the up key (1) or the down key (6) in order to move the
highlighted line.
15. When the "CALIBRATIONS" menu option is highlighted, press the OK key (8) .
16. When the "FLOW LIMIT VALVE" option is highlighted, press the OK key (8) .
17. After the OK key is pressed the "FLOW LIMIT VALVE" menu will appear. From this menu,
the following options are available:
{ "FLOW LIMIT PRES"
Refer to Illustration 16.
18. From the "FLOW LIMIT VALVE" menu, highlight the "FLOW LIMIT PRES" option. When
"FLOW LIMIT PRES" option is highlighted, press the OK key (8) .
"CALIBRATION TITLE" screen
(L) Lower limit
(U) Upper limit
(C) Current value
(S) "STEP No:"
19. After the OK key is pressed, the "CALIBRATION TITLE" screen allows the upper limitation
and the lower limitation to be set. Refer to Illustration 17.
"OPERATION GUIDANCE" will be displayed in green. Perform the following operation for
each "STEP No".
Illustration 18
Illustration 18 displays the current value of pump 1 and pump 2.
20. Operate the joystick to the STICK IN position. When the stick is in the STICK IN position, the
hydraulic cylinder that controls the stick will be fully extended. Press the OK key (8) .
21. After the OK key is pressed, resume operation of the joystick to the STICK IN position. Hold
the stick in the STICK IN position during the calibration.
22. While the stick is in the STICK IN position, activate the work tool. Observe the pressure on
the gauge.
23. Use the left key (5) or the right key (2) to adjust the current level. Tune the machine to the
"LOW PRESSURE" value that is located under "TARGET VALUE" that is found in table 3.
24. When the desired value is achieved, press the OK key (8) . The monitor will automatically
begin the steps that are necessary to calibrate the "MAX" flow.
25. Move the joystick to the STICK IN position. When the stick is in the STICK IN position, the
hydraulic cylinder which controls the stick will be fully extended. Press the OK key (8) .
26. After the OK key is pressed, resume operation of the joystick to the STICK IN position. Hold
the stick in the STICK IN position during the calibration.
27. While the stick is in the STICK IN position, activate the work tool. Observe the pressure on
the gauge.
28. Use the left key (5) or the right key (2) to adjust the current level. Tune the pressure to the
"HIGH PRESSURE" value that is located under "TARGET VALUE" that is found in Table 3.
29. When the desired value is achieved, press the OK key (8) . After the OK key is pressed, the
monitor will automatically display the "SUCCEEDED" screen.
30. After completion of the calibration, press the cancel key (7) in order to exit the program.
31. It is possible for an error to occur during the calibration of the monitor. In case an error occurs,
a screen with active errors will appear. If an screen of errors should appear, the calibration will
fail and any set values that were achieved will be lost. Recalibrate the monitor. Refer to Table
5 for examples of possible errors.
Table 4
Error Description of Event

$0001 ECM Fault
$0002 Active Diagnostic Present

$0003 Another Calibration is Active
$0004 Calibration Active by Another ECM
$0005 Loss of Calibration Interlock
$0006 Calibration Aborted by Tool/Monitor
$0007 Requested Display Not Supported
$0008 Unavailable Display
$0009 Calibration Aborted by ECM
$000A Calibration Failure
$000B Calibration Not Supported
$0100 Out-of-Range Low - Incr/Decr Parameter
$0101 Out-of-Range High - Incr/Decr Parameter
$0102 Invalid Action/Key Stroke Command
$0103 Calibration Value Out-of-Range
$0104 Calibration Range Too Small
$0105 Calibration Range Too Large
$0106 Calibration Value Not Saved
$1000 See Service Manual
$1010 Engine Stopped (No Engine RPM)
$1011 Engine Running (Engine RPM Present)
$1012 Engine RPM Incorrect
$1013 Engine High Idle RPM Too Fast
$1014 Engine Low Idle RPM Too Slow
$1015 Abnormal Engine RPM Signal
$1016 Speed Sensor Circuit Is Open
$1017 Service Brake Pedal Pressed
$1018 Parking Brake Not Engaged
$1019 Parking Brake Engaged
$101A Implement is Swinging/Travelling
$101B Machine Speed Not Zero
Todos los derechos reservados.
Red privada para licenciados del SIS.
Cerrar SIS
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Producto: NO SE HA ESCOGIDO NINGUN EQUIPO

Modelo: NO SE HA ESCOGIDO NINGUN EQUIPO
Configuración: NO SE HA ESCOGIDO NINGUN EQUIPO
Pruebas y Ajustes
320D, 321D, 323D, 324D, 325D, 328D and 330D Excavators Tool Control System
Número de medio -RENR7389-09 Fecha de publicación -01/07/2007 Fecha de actualización -19/07/2007
i02590683
System 3: Relief Valve (Line) - Test and Adjust - Auxiliary

Control Valve
SMCS - 5117-036-L9
S/N - AZP1-UP
S/N - SCR1-UP
S/N - MEY1-UP
S/N - NAS1-UP
S/N - DHK1-UP
S/N - PAL1-UP
S/N - JJG1-UP
S/N - B6H1-UP
S/N - GTN1-UP
S/N - JLP1-UP
S/N - MWP1-UP
S/N - KGF1-UP
S/N - FXK1-UP
S/N - XCK1-UP
S/N - ZGB1-UP
S/N - NBD1-UP
S/N - WFD1-UP
S/N - MCH1-UP
S/N - FAL1-UP
S/N - EDX1-UP
S/N - PHX1-UP
S/N - LAB1-UP
S/N - A3R1-UP
Test for the Line Relief Valve on the Auxiliary Control Valve
Note: A temporary setting of main relief valve (20) is required before any line relief valve pressure
setting is adjusted. Refer to the temporary setting of main relief valve in Testing and Adjusting,
"Relief Valve (Main) - Test and Adjust" for the machine.
Note: A temporary setting of line relief valve (14) is required before line relief valve (19) can be
adjusted. The pressure setting for line relief valve (14) is 21000 kPa (3046 psi). Make a temporary
adjustment of valve (14) in order to test valve (19) . Turn the adjustment screw on valve (14) . Turn
the adjustment screw about one half turn clockwise in order to make the temporary adjustment.
Illustration 1 g
Partial schematic
(14) Line relief valve that is mounted near the boom foot
(16) Auxiliary control valve
(17) Attachment control valve
(18) Main control valve
(19) Line relief valve on the auxiliary control valve
(20) Main relief valve
(1) Up key
(2) Right key
(3) Home key
(4) Main menu key
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
System Pressure - Release" for the machine.
Pump Compartment 320D, 324D, 325D and 328D
(9) Pressure tap (drive pump )
(10) Pressure tap (idler pump )
(11) Pressure tap (power shift)
Pump Compartment 330D
3. Install a pressure gauge with a 6000 kPa (870 psi) capacity on pressure tap (11) for the power
shift.
4. Install a pressure gauge with a 60000 kPa (8700 psi) capacity on pressure tap (9) for the drive
pump.
Stop valve
5. Close the valves that are mounted on the end of the stick in order to prevent activation of the
work tool.
7. Place the machine controls at the following settings: engine speed dial 10 and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test - Engine Speed" for the
machine for engine rpm settings.
Test and Adjust" for the machine.
entered.
screen.
Illustration 6.
refer to Testing and Adjusting, "Service Mode - Enter" for the Tool Control System.
11. Use the down key (6) in order to scroll through the menu options.
12. When the "DEVICE TEST" option is highlighted, press the OK key (8) .
13. After the OK key is pressed, the "DEVICE TEST" menu should appear.
14. Use the down key (6) in order to scroll through the menu options.
15. When the "POWER SHIFT PRESS" option is highlighted, press the OK key (8) .
16. Use the down key (6) in order to highlight the value of the power shift pressure.
17. Use the right key (2) in order to decrease the value of the power shift pressure. Use the left key
(5) in order to increase the value of the power shift pressure.
Pressing the left key (5) one time decreases the power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power shift pressure 10 kPa (1.5 psi).
Note: The value for power shift pressure on the monitor may not always match the pressure
reading on the pressure gauge. Adjust the value on the monitor until the desired power shift
pressure is attained on the pressure gauge that is connected to the pressure tap for power shift
pressure. The actual power shift pressure must be 2900 kPa (420 psi) on the pressure gauge.
Note: To prevent a change in power shift pressure during the adjustment of the line relief
valve for the attachment control valve, do not turn the engine start switch to the OFF position.
Note: Refer to Monitoring System, RENR8068 for additional information on Service Mode.
18. Set the main relief valve to specifications. Refer to Testing and Adjusting, "Relief Valve
(Main) - Test and Adjust" for the machine.
19. Calibrate the power shift pressure. Refer to Testing and Adjusting, "Calibration" for the
Machine Electronic Control System.
Note: To prevent a change in power shift pressure during the adjustment of the line relief
valve for the auxiliary control valve, do not turn the engine start switch to the OFF position.
Note: Refer to Monitoring System, RENR8068 for additional information on Service Mode.
20. The pressure setting for the top line relief valve for the auxiliary control valve is 36800 ± 1500
kPa (5340 ± 220 psi).
Line relief valve (Typical example)
(12) Locknut
(13) Adjustment screw
Note: After relief valve adjustments, cancel Service Mode.
Note: Return the main relief valve pressure to the specified setting after testing and adjusting any
line relief valve. Refer to Testing and Adjusting, "Relief Valve (Main) - Test and Adjust" for the
machine for the main relief valve pressure setting.
Note: To prevent oil flow to the work tool during this testing and adjusting procedure, close the stop
valves in the lines for the work tool.
Adjustment of the Line Relief Valve for Auxiliary Control

Valve
1. In order to adjust the line relief valve pressure setting of the upper work tool, push the foot
switch. Hold the foot switch in this position.
2. Check the pressure in the work tool at the drive pump's pressure tap (11) .
3. Return the foot switch to the NEUTRAL position.
4. Compare the pressure reading to the specification 36800 ± 1470 kPa (5340 ± 220 psi). If the
pressure reading is within the specification, no further adjustment is necessary. If the pressure
reading is not within the specification, then proceed to Step 5.
5. Loosen locknut (14) on the line relief valve for the work tool. The relief valve is located on the
top side of the main control valve. Turn adjustment screw (15) until the pressure gauge reading
at pressure tap (11) is 36800 ± 1470 kPa (5340 ± 220 psi).
6. After completion of line relief valve adjustment, tighten locknut (14) .
7. Return main relief valve (20) . Refer to Testing and Adjusting, "Relief Valve (Main) - Test
and Adjust" for the machine.
8. Return line relief valve (14) to 21000 kPa (3046 psi).
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Red privada para licenciados del SIS.

Hammer System 3 SOTA

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330D L Excavator B6H00001-UP (MACHINE) POWERED BY C9 Engine(SEBP4...

Identification for the Tool Control System 320D through 330D

Hydraulic Pedal, Electric

(1) Attachment Control Valve

(2) Auxiliary Control Valve

(3) Auxiliary Control Valve (Medium Pressure)

Refer to the Systems Operation for a description of each system.

System 3: 2-Pump, 1-Way

(2) Line for Work tool (Return)

(3) Line Relief Valve

(4) Line for Work tool (Supply)

(5) Proportional solenoid valve for negative flow control

(6) Main Control Valve

(7) Auxiliary Control Valve

(8) Attachment Control Valve

(9) Line Relief Valve

(10) Line Relief Valve

(11) Machine ECM

(12) Foot Switch

(13) Right Pump

(14) Left Pump

(15) Pilot manifold

(16) Pilot Pump

(17) Hydraulic Tank

Testing and Adjusting

Process for Setting Up the Work Tool

Testing and Adjusting

Machine Tool Control System - Select

z When an ECM is replaced all of the settings must be reprogrammed.

z The tool control will not function properly.

z The tool will not function at all.

z Damage to the tool may result.

TOOL CONTROL SYSTEMS

"F2 - ONE or TWO WAY"

Programming The Machine System

(2) Right key

(3) Home key

(4) Main menu key

(5) Left key

(6) Down key

(7) Cancel key or back key

3. When the "SERVICE" option is highlighted, press the OK key (8) .

Procedure for accessing "CONFIGURATION" menu

2. When the "CONFIGURATION" option is highlighted, press the OK key (8) .

"SERVICE" / "CONFIGURATION" / "TOOL INSTILLATION"

Procedure for accessing "TOOL PROGRAM" menu

4. When the desired item is highlighted press the OK key (8) .

"SERVICE" / "TOOL PROGRAM" / "TOOL #??"

"WARNING TEMP" Threshold for the warning of high hydraulic temperature

"VAR RELIEF #1 PRES"

"VAR RELIEF #2 PRES"

"F2 DERATE MAX

"ATCH RIGHT PEDAL"

"ATCH #1 TOOL SW" Control mode of the number 1 attachment switch

Testing and Adjusting

Work Tool - Select

(B) Engine speed setting

(C) Fuel gauge

(D) Hydraulic oil temperature

(E) Engine coolant temperature

(F) Hour meter

(G) Name of the work tool that is selected

(2) Right key

(3) Home Key