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Water Vapor Sorption Performance of ACF-CaCl2and Silica gel-CaCl2composite Adsorbents
Water Vapor Sorption Performance of ACF-CaCl2and Silica gel-CaCl2composite Adsorbents
Research Paper
H I G H L I G H T S
A R T I C L E I N F O A B S T R A C T
Article history: A novel composite adsorbent of host matrix of CaCl2 was developed to increase mass transfer area and
Received 28 December 2015 enhance adsorption performance for air-to-water system under hot and humid conditions. The host matrix
Accepted 26 February 2016 is activated carbon fiber felts (ACF FELT) fabricated by viscose-based fibers. Scanning electron micro-
Available online 4 March 2016
scope (SEM) and Micromeritics ASAP2020 were adopted to observe the micro characteristics of matrix.
Inductive coupled plasma emission spectrometer (ICP) was used to test the quality of impregnation and
Keywords:
water crystallization carried by calcium chloride in synthesis. The preparation processes, pore struc-
Activated carbon fiber
tures, quantities of crystallization water of calcium chloride and impregnated salt, as well as the non-
Silica gel
Composite adsorbents equilibrium adsorption performances were studied, and the results were compared with the composite
Matrix structure adsorbents with SC matrix. Research shows that ACF is more suitable as the matrix of composite adsorbents,
Sorption performance and ACF30 has the best sorption performance of water uptake 1.7 g/g, which is three times more than
silica gel-CaCl2. Furthermore, ACF compound can be retested without rupture or carryover. Coefficient
of adsorption rate of water uptake was obtained using Linear Driving Force model.
© 2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2016.02.100
1359-4311/© 2016 Elsevier Ltd. All rights reserved.
894 J.Y. Wang et al./Applied Thermal Engineering 100 (2016) 893–901
ordered mesoporous silicate [14–17] and activated carbon [6] are In this study, CaCl2 was selected as water vapor sorbent [30], while
widely used host materials. Aristov et al. pioneered in fabricating ACF and silica gel were selected and compared as the water absor-
and developing composite adsorbents with the method of impreg- bent matrix for air-to-water adsorption system.
nating hygroscopic salts (CaCl2, LiBr, LiNO3, etc.) [18,19] into the pore
cavities of host matrixes (silica gel, alumina, MCM-41) [20,21]. CaCl2 2. Development of composite adsorbents
were wildly employed in compound adsorption material because
of its low cost, non-toxic, and remarkable water absorption perfor- The ACF with the thickness of 1 mm and the silica gel with the
mance. Liu and Wang studied the effects of pore structure of silica grain diameter of 2–4 mm were employed for composite adsorbents.
gel matrix and different ratios of CaCl2 solution on sorption prop- Firstly, the ACF felt was cut into 6 cm × 6 cm pieces and then dried
erty of the composite adsorbents [22]. Daou et al. presented a series in an oven at the temperature of 120 °C for 4 hours so that water
of equilibrium adsorption isotherms of compound adsorbents with and other impurities got out of pores sufficiently. Then the ACF felts
CaCl2 and silica gel in various proportions at different tempera- were sealed and cooled down to room temperature. The four pieces
tures and humidity [23]. However, the composite adsorbents with of ACF felts were impregnated in the aqueous solution CaCl2 with
the host matrix of silica gel or ordered mesoporous silicate have the mass concentration of 10%, 20%, 30%, 40% respectively at the
the fatal flaws of lyolysis [22] or carryover [24], rupture, and low temperature of 20 °C for 8 hours, which abbreviated to ACF10, ACF20,
adsorption capacity per unit mass. Yu et al. explained that the re- ACF30, ACF40. The schematic procedure was shown in Fig. 1 and
striction of pore volume was the real reason for carryover and the 2 mm of the samples were immersed in the solution. Due to the
effective way to address the problem was reducing the concentra- extremely strong capillary force of ACF felts, the liquid was ab-
tion of the solution [24], which would inevitably lead to degradation sorbed from the bottom to the top of the samples, and the effective
of adsorption performance. impregnation length is 6 cm. The ACF material is anisotropic ac-
Adopting Active Carbon Felt (ACF) as the host matrix of the com- cording to the way of fiber weaving. In order to study the impact
posite adsorbents seems to be a promising way to substitute silica of the direction of the fibers on impregnation, two pieces of ACF
gel. Hitherto, ACF is widely used for sewage treatment and solvent felt impregnating in 30 wt% solution were developed. One fiber di-
recovery due to its huge surface area (1380 m2/g), excellent me- rection of ACF was vertically to the solution level (ACFV), the other
chanical properties (internally non-breakable for fiber strength and parallel to the solution lever (ACFP). In order to reduce experimen-
externally easy to be tailored), and fast intraparticle adsorption ki- tal error, three groups of samples were tested.
netics [25]. Thanh et al. studied the influence of ACF adsorption Meanwhile, the silica gel named type C with the average pore
principle in terms of pore size distribution (PSD) and pore wall struc- diameter of 8–10 nm was also dried in the oven at the tempera-
ture [26]. Though ACF is an ideal host matrix for active salt, it was ture of 120 °C for 4 hours. It was then sealed and cooled to room
found not suitable as pure adsorbent for its unsatisfactory adsorp- temperature. After that the silica gel was immersed into calcium
tion strength. Nowadays composite adsorbents with ACF as matrix chloride aqueous solution with different mass concentrations of 10%,
were mainly used for ammonia refrigerant [27]. Dellero et al. com- 20%, 30%, and 40% at room temperature for 48 hours, which were
pared impregnated carbon fibers with MnCl2 (ICF) and graphite fibers abbreviated to SC10, SC20, SC30, SC40 (Fig. 2). A vacuum suction
intercalation compounds with MnCl2 (GFIC) to produce composite filter bottle connected with a vacuum pump was used to separate
adsorbents, and ICF was adopted for easier preparation and the the samples and the liquid, and remove the solution in the gaps and
similar result with GFIC [27]. Vasilievd et al. manufactured com- on the surfaces of silica particles. Finally, the composite samples were
posite adsorbents with the method of impregnating metal chloride dried again in oven at 120 °C until no weight reduction can be ob-
aqueous solution into ACF as matrix [28,29]. served. The actual proportion of the CaCl2 in the composite adsorbent
Fig. 1. Developing procedures of the composite adsorbents with ACF as matrix. (a) The ACF is dried in the oven, (b) impregnation, (c) the ACF is dried in the oven after
impregnation.
Fig. 2. Developing procedures of the composite adsorbents with silica gel as matrix. (a) The SC is dried in the oven, (b) impregnation, (c) standing for 48 hours. (d) The SC
is dried in the oven after impregnation.
J.Y. Wang et al./Applied Thermal Engineering 100 (2016) 893–901 895
Table 1 0.89
Parameters of different composite adsorbents.
ACFP
Material Proportion of CaCl2 0.88 ACFV
ACF as the matrix ACF10 0.587 0.87
ACF20 0.622
ACF30 0.669 0.86
Ratio
ACF40 0.611
Silica gel as the matrix SC10 0.072 0.85
SC20 0.145
SC30 0.230 0.84
SC40 0.255
0.83
0.82
is shown in Table 1 and the accuracy of the electronic scales used 1 2 3
to weight the matrix and the composite adsorbents is 0.001 g. Sample rank
(a) (b)
(c) (d)
Fig. 5. SEM pictures of ACF felt before and after impregnation; (a) 1500 times magnification of ACF, (b) 3000 times magnification of ACF, (c) 1500 times magnification of
ACF-CaCl2, (d) 12,000 times magnification of ACF-CaCl2.
uncertainty because simulation is based on spherical silica sor- transfer performance. On the other hand, the carryover problem will
bents. Meanwhile, the fragment will be more likely to drop out from occur, and once the salt solution overflowed from the matrix, the
the screen mesh, and it would inevitably lead to the mass de- mass decrease of the salt will result in the decay of the adsorption
crease of the silica gel, and consequently will impede the mass ability of the adsorbent.
Fig. 6. Silica gel samples impregnated in different concentration of CaCl2 aqueous solution: origin, 9%, 16%, 23%, 30%.
(a) (b)
Fig. 7. SEM pictures of type C silica gel after impregnation; (a) 82 times magnification of SC-CaCl2, (b) 30,000 times magnification of SC-CaCl2.
J.Y. Wang et al./Applied Thermal Engineering 100 (2016) 893–901 897
Fig. 8. Different extent of carryover; (a) 80 min, (b) 130 min, (c) 210 min.
Another serious problem is the carryover of the silica gel com- of dry samples before and after the impregnation. However, such
posite at high humidity and temperature. It occurs when the method is not quite accurate for two main reasons. Firstly, CaCl2 will
concentration of salt solution is too high and the limited pore volume adsorb water vapor from ambient air when it is exposed to atmo-
cannot hold all the water adsorbed by the compound materials. Ac- sphere; secondly CaCl2 inevitably contains crystal water, which can
tually, the phenomenon of carryover depends on the concentration only be dried out at temperature above 300 °C, where the silica gel
or the pore volume as well as the operating condition and exper- would burn down. In order to study the impregnation of CaCl2 in
imental duration. Fig. 8 shows the phenomena of different extent detail, inductive coupled plasma emission spectrometer (ICP) is used
of carryover of SC30 under the condition of 30 °C and 70% relative-
ly humidity with different testing time. In Fig. 8, the silicone ball
transforms from white to transparent, which implies that the pore
is substantially filled with liquid, and it is not far from lyolysis. Once 14
the liquid drops out from the host matrix, the mass of the CaCl2 in 13
the composite adsorbents will decrease, thus the adsorption per- 12
formance was reduced. 11
Adsorption Quantity (mmol/g)
10
3.1.3. Comparison of isothermal adsorption quantity 9
Micromeritics ASAP2020 gas adsorption analyzer is adopted to
8
measure the specific surface area using the conventional BET method,
7
and the porous characteristics of the composites using the BJH ACF
6 ACF 30
(Barret–Joyner–Halenda) method through standard nitrogen
adsorption/desorption measurement. The measurement of the sorp- 5
tion isotherms is implemented at 77 K, which is the temperature 4
of liquid nitrogen under atmosphere. The adsorption isotherms of 3
pure ACF and silica gel exhibit exactly two kinds of curves (Fig. 9a 2
and b), and it is mainly related to the differences of pore struc- 1
tures and sizes between silica gel and ACF. ACF belongs to micropore 0
medium with the pore diameter of 1.58 nm, which pertains to the 0.0 0.2 0.4 0.6 0.8 1.0
same order of magnitude as nitrogen molecule 0.304 nm. Thus the Relative Pressure (p/p0)
potential energy fields overlap and form a strong energy field to
attract other molecules, which enhances the interaction between
(a)
the solid surface and the molecules. Therefore, the adsorption iso-
therms of ACF rose sharply from the beginning, and became
saturated later because molecules filled the pore channel. For silica SC
30 SC16
gel, it belongs to the mesoporous materials with the average pore
Adsorption Quantity (mmol/g)
to measure the calcium chloride accurately. The mass of CaCl2 is cal- Table 2
culated by: Water of crystallization in the impregnated salt.
SC-A
0.8
SC-B is the fibers woven micro-structure, and ACF has the huge surface
0.7 area and capillary force to adsorb and hold more salt liquid than
0.6 SC owning to this structure.
It is worth noting that SC30 composite adsorbents presented dif-
0.5
ferent levels of carryover problem under the experimental conditions
0.4 after 200 minutes. What was worse, after several cycles of adsorp-
0.3 tion and desorption, some parts of silica gel composite adsorbents
were ruptured, others seemed complete but got some cracks on the
0.2
surface.
0.1
0.0 3.4. Dynamic characteristics of composite adsorbents
0 5 10 15 20 25 30 35 40 45
the concentration of CaCl2 solution (%) Adsorption of CaCl 2 composite adsorbents contains both
physisorption and chemisorption. Chemisorption occurs at the be-
Fig. 10. Comparison of results between weighing method and ICP method. ginning of the water adsorption reaction as CaCl2 carries water
J.Y. Wang et al./Applied Thermal Engineering 100 (2016) 893–901 899
Fig. 11. Non-equilibrium adsorption performances of different adsorbents under 70% relative humidity and the adsorption temperature of (a) 20 °C, (b) 25 °C, (c) 30 °C, (d)
35 °C.
molecules and gradually turns into CaCl2 ⋅ 6H2O , as a saturation state, Fig. 12 shows the x xeq values of two compound materials varying
and then physisorption plays a leading role in the following ad- with time under the condition of 25 °C temperature and 70% rel-
sorption process. The time duration of chemisorption is much shorter ative humidity. The coefficient of adsorption rate K was figured out
than that of physisorption, so the whole adsorption process can be by fitting the experimental curve. It can be seen that the K value
modeled as a physical adsorption. of SC30 is 1.48 × 10−4 which is a little bigger than 1.32 × 10−4 of ACF30
The most popular model to study kinetics of physical adsorbents in terms of sorption kinetics. It means that adsorption rate of SC30
is the linear driving force model (LDF). This model is based on an is a little faster than ACF30. The reason of this phenomenon is that
assumption that the adsorption rate of a particle is direct propor- ACF has the huge capillary effect to hold the liquid and the salt block
tional to the difference between the inside and outside adsorbate some of the microporous channels after drying. However, the K
concentrations of adsorbent particles. Its original form of expres- values of two composites are quite similar with each other and the
sion is adsorption time is 8 hours, so it is not an obvious disadvantage for
ACF30.
dx
= K ( xeq − x ) (7)
dt 4. Conclusions
After transformation and integration, Eq. (7) turns to:
ACF was adopted as the novel host matrix for CaCl2 as the SWS
x − x0 for air-to-water system. Compared with SC, ACF seems to be a much
= 1 − exp ( − Kt ) (8) better matrix for calcium chloride in aspect of adsorption proper-
xeq − x0
ties, salt impregnation performance. The conclusions are listed as
Since the materials had been heated in oven for 3 hours before follows:
the experiments, water vapor and other impurities were substan-
tially removed. Therefore, x0 was taken as zero. Eq. (8) eventually (1) ACF30 is the optimum adsorbent for it has the best sorption
becomes: performance of water uptake under the test conditions, and
it was three times better than the performance of SC30. Fur-
x xeq = 1 − exp ( − Kt ) (9) thermore, the problem of carryover does not occur for the
900 J.Y. Wang et al./Applied Thermal Engineering 100 (2016) 893–901
1.0 1.0
experimental data experimental data
calculate fitting data calculate fitting data
Dimensionless adsorbed quantity
0.6 0.6
K=1.48×10-4
K=1.32×10-4
0.4 0.4
0.2 0.2
0.0 0.0
0 100 200 300 400 500 0 100 200 300 400 500
Time (min) Time (min)
(a) (b)
Fig. 12. Isothermal sorption kinetics of (a) ACF30 and (b) SC30 under 25 °C adsorption temperature and 70% relative humidity.
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