Electrical Storage Batteries For Stationary System: Functional Specification

eni spa
exploration & production division
FUNCTIONAL SPECIFICATION
ELECTRICAL STORAGE BATTERIES

FOR STATIONARY SYSTEM
20163.EQP.ELE.FUN
Rev. 4 March 2012
04 GENERAL REVISION TEEL SCANFERLINI FASOLI 03/2012

REV. DESCRIPTION COMPILED VERIFIED APPROVED DATE
ENGINEERING COMPANY STANDARD

This document is property of Eni S.p.A Exploration & Production Division.
It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
eni spa 20163.EQP.ELE FUN
Rev.4 March 2012
Sheet 2 of 20
FOREWORD
Rev. 0 Sheets 15
October 1994
Issue to comply with the E.E.C. directives
Cancelling and replacing the following specification:
01795. EQP.ELE.SPC General Specification - Electrical Storage Batteries for Stationary
System
Rev. 1 Sheets 15
June 2003
Issued to comply with the E.U. directives and normative references update revision
Rev. 2 Sheets 21
October 2006
List of revised paragraphs in respect to previous issue:
Paragraph 1.2 Priority order in Normative references;

Paragraph 1.2.2 Normative references;
Paragraph 2.4 Functional requirements;
Paragraph 3 Insertion of battery sizing examples according to IEEE rules;
Rev. 3 Sheets 20
March 2010
General Revision
Rev. 4 Sheets 20
March 2012
Added approval table
List of revised paragraphs in respect to previous issue:
Paragraph 1.2 General Revision Normative References

Paragraph 2.2.1 Added Voltage levels
Paragraph 2.6 Ergonomics
Paragraph 2.7 Safety
Paragraph 2.7.3 Protection against direct contacts
Paragraph 2.8 Quality assurance and management requirements
Paragraph 2.9 Inspection and Testing additional requirements
Paragraph 2.10 Documentation

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent
Rev.4 March 2012
Sheet 3 of 20
INDEX
1 GENERAL ........................................................................................................................... 5
1.1 SCOPE ................................................................................................................................ 5
1.2 REFERENCE INTERNAL STANDARDIZATION DOCUMENTATION,
CODES AND RULES .......................................................................................................... 5
1.2.1 Codes.................................................................................................................................. 5
1.2.2 Laws, Decrees, Directives ................................................................................................ 5
1.2.3 Internal standardization Documents ............................................................................... 5
2 FUNCTIONAL NORMATIVE REQUIREMENTS ................................................................ 6

2.1 DEFINITIONS ...................................................................................................................... 6
2.1.1 Electric storage battery..................................................................................................... 6
2.1.2 Mass-produced storage battery....................................................................................... 6
2.1.3 Prototype storage battery................................................................................................. 6
2.2 SYMBOLS AND ABBREVIATIONS .................................................................................... 7
2.2.1 Voltage Levels ................................................................................................................... 7
2.3 OPERATING ENVIRONMENT............................................................................................ 7
2.4 FUNCTIONAL REQUIREMENTS........................................................................................ 7
2.4.1 Functional characteristics ................................................................................................ 7
2.4.2 Construction characteristics.......................................................................................... 10
2.4.3 Packing for transport ...................................................................................................... 13
2.5 BOUNDARY CONDITIONS, LIMITS AND EXCLUSIONS................................................ 13
2.5.1 Limits and exclusions ..................................................................................................... 13
2.6 ERGONOMICS.................................................................................................................. 13
2.6.1 Noise Level....................................................................................................................... 13
2.6.2 Accessibility..................................................................................................................... 13
2.7 SAFETY............................................................................................................................. 13
2.7.1 General requirements ..................................................................................................... 13
2.7.2 Protection against indirect contacts ............................................................................. 13
2.7.3 Protection against direct contacts ................................................................................ 13
2.8 QUALITY ASSURANCE AND MANAGEMENT REQUIREMENTS .................................. 14
2.9 ISPECTION AND TESTING ADDITIONAL REQUIREMENTS ......................................... 14
2.9.1 Type Test .......................................................................................................................... 14
2.9.2 Acceptance Test .............................................................................................................. 14
2.9.3 Special Test...................................................................................................................... 14
2.10 DOCUMENTATION........................................................................................................... 14
2.10.1 Bid Documentation.......................................................................................................... 14
2.10.2 Documentation to be approved ..................................................................................... 14
2.10.3 Documentation relevant to penalties application ........................................................ 15
2.10.4 Documentation for Company’s use............................................................................... 15
2.10.5 Testing Documentation................................................................................................... 15
2.10.6 Final Technical Documentation ..................................................................................... 15

Rev.4 March 2012
Sheet 4 of 20
3 BATTERY SIZING EXAMPLES........................................................................................ 16

3.1 NICKEL- CADMIUM BATTERIES (ACCORDING TO IEEE STD 1115) ........................... 16
3.2 LEAD- ACID BATTERIES (ACCORDING TO IEEE STD 485) ......................................... 18
4 METHOD OF COMPANY STANDARS REQUEST / INFORMATION ............................. 20

Rev.4 March 2012
Sheet 5 of 20
1 GENERAL
1.1 SCOPE
This specification sets out the minimum requirements and the inspection plans for the supply of Lead
or Nickel-Cadmium storage batteries for stationary systems.
Any other additional information not covered by this specification will be specified in the applicable
normative references and publications and in the project technical documentation, particularly:
- Data Sheet (T.D.S.)

- Inspection Data Sheets (I.D.S.)
- Request Technical Documentation Data Sheet (D.D.S.)
The technical requirements of this Functional Specification are based upon considerations of
performances and functionality, therefore the instructions contained in this Documentation are not
meant to be discriminatory.
Any alternative suggestion will be considered, provided that the compliance with what required in this
document is satisfied both from functional and performance points of view.
1.2 REFERENCE INTERNAL STANDARDIZATION DOCUMENTATION, CODES AND RULES

Materials and equipment shall fully comply with all requirement fixed by the following rules, laws,
decrees and internal standardization documents
1.2.1 Codes
All system, equipment and materials shall be in compliance with the rules valid in the country where
they shall be installed.
Rules applicable to Eni standard are listed in Company Specification:
- List of Rules applicable to electrical standards 20235.DOC.ELE.ELN.
Applying the above mentioned Company Specification Contractor / Supplier shall verify the validity of
every single standard (latest available version) and besides they shall verify new eventually issued
rules to be applied
1.2.2 Laws, Decrees, Directives

All Law, Act. Decree, issued by local Entities and Authorities under which equipment shall be
installed, shall be applied
1.2.3 Internal standardization Documents

Company Standard / ENI Standard are defined ENI E.&.P. internal Standardization Documents
All System, equipment and materials shall comply with documents detailed in the Company
Specification
- Electrical Standard List 20236.DOC.ELE.ELN
Contractor / Supplier shall verify the validity of every single specification (latest available issue) and
they shall verify new eventually issued regulations to be applied

Rev.4 March 2012
Sheet 6 of 20
2 FUNCTIONAL NORMATIVE REQUIREMENTS
2.1 DEFINITIONS
Reference to the normative references listed in paragraph 1.2 shall be made for definitions and
terminology.
The following are also defined:
2.1.1 Electric storage battery

This is an electrochemical system consisting of an anode, a cathode and an electrolyte which stores
electrical energy and which, when discharged, can be recharged by an external electrical energy
source.
The following types of storage batteries are covered by this specification:
a) Lead-acid storage battery (symbol Pb-Ca),

where the active materials in charging conditions are:
- Lead dioxide in the positive pole;
- Spongy Lead in the negative pole.
The rated voltage is about 2.0 V; the gassing voltage is about 2.40 V ; the electrolyte consists of
diluted sulphuric acid.
b) Nickel-Cadmium storage batteries (symbol Ni-Cd),

where the active materials, in charging conditions, are:
- Nickel oxides and dioxides in the positive pole;
- Cadmium oxides and hydroxides in the negative pole.
The rated voltage is about 1.2 V. The gassing voltage is about 1.55 V. The electrolyte consists of
dilute Potassium hydroxide.
2.1.2 Mass-produced storage battery

This is a storage battery which is part of a series of cells that have been built using the manufacturing
methods and control procedures standardised by the Supplier and which:
- It has a prototype;
- It has rated data, performance and construction characteristics including allowable tolerances,
which are the same as those of other mass-produced cells and this data are included in a catalogue
or leaflet issued by the Supplier.
2.1.3 Prototype storage battery

This is a storage battery which:
- it has the same rated data, performance and construction characteristics including allowable
tolerances as the cells covered by the Supply;
- it has been manufactured according to the same methods as those used for the cells covered by
the Supply;
- it has been submitted to type tests with successful results.

Rev.4 March 2012
Sheet 7 of 20
2.2 SYMBOLS AND ABBREVIATIONS

Reference will be made to the normative references in paragraph 1.2. for symbols and abbreviations.
2.2.1 Voltage Levels

In the present specification the traditional definitions regarding Low, Medium, High Voltage is applied.
Even if international IEC / EN standard simplify defining LV up to 1 kV AC and apply HV for level over
1kV AC, for clearness within Eni documents the following definitions are maintained:
- BT or LV for voltage up to 1 kV in AC (Low Voltage)
- MT or MV for voltage over 1 kV in AC and up to 52 kV in AC (Medium Voltage)
- AT or HV for voltage of and over 66 kV in AC (High Voltage)
2.3 OPERATING ENVIRONMENT

The electric storage batteries for stationary systems shall be designed and constructed for the
environmental conditions of the installation site defined in the Data Sheet.
If not otherwise specified, when H2S is present in the atmosphere, the following concentrations shall
be used:
- 0.10 ppm of H2S continuously;
- 5 ppm of H2S and 2 ppm of SO2 occasionally for brief periods.
The Supplier shall employ suitable protective devices and prove their effectiveness with appropriate
components test certificates.
2.4 FUNCTIONAL REQUIREMENTS
2.4.1 Functional characteristics
2.4.1.1 General
The electric storage battery, object of this Functional Specification, shall be suitable for operating as
a floating battery and shall hence satisfy the prescriptions indicated in the Normative References.
2.4.1.2 Rated capacity

The rated capacity of the battery shall be defined by the Supplier according to the values of current,
discharge voltage, time of discharge and reference temperature as indicated on the Data Sheet.
The above-mentioned capacity shall also be defined taking into account the operating conditions
specified in the Data Sheet, which shall be guaranteed throughout the conventional life of the battery.
Unless otherwise indicated, the time of discharge shall be:
- Lead–Calcium batteries: C10 - 10h, C1 - 1h
- Nickel-Cadmium batteries: C5 - 5h, C1 - 1h
2.4.1.3 Electrolyte density

Unless otherwise indicated, the electrolyte density, measured when the battery is completely
discharged and referred to a temperature of 20°C shall not exceed:
- 1.25 kg/l for Pb-Ca batteries;
- 1.20 kg/l for Ni-Cd batteries.

Rev.4 March 2012
Sheet 8 of 20
2.4.1.4 Final voltage

The final voltage both at constant load conditions and during transient phenomena, whose intensity
and duration are specified in the Data Sheet, shall not be lower than the following values:
- 1.80 Vpc for lead acid batteries;

- 1.10 Vpc for Ni-Cd batteries.
2.4.1.5 Reference environment temperature

Unless otherwise specified in the Data Sheet, the reference environment temperature for the
definition of the battery capacity shall be assumed to be 20°C.
2.4.1.6 Conventional lifetime

The Supplier shall define the conventional life of the batteries taking into account the design data
established on the Data Sheet.
In the case of batteries that are regularly under floating charge conditions, the lifetime shall not be
lower than:
- 20 years for Ni-Cd and vented lead acid batteries;

- 10 years for valve regulated lead acid (VRLA) batteries.
2.4.1.7 Number of cells

Unless otherwise stated, the number of cells shall be defined by the Supplier on the basis of the
following data contained in the Data Sheet:
- type of battery ( lead acid or Ni-Cd);

- nominal voltage of the system;
- maximum voltage of the system;
- minimum voltage of the system
- discharge rate foreseen;
- final voltage;
- method of charge provided.
Generally, the number of mass-produced cells shall be:
NUMBER OF ELEMENTS
RATED VOLTAGE LOADS DIRECTLY CONNECTED TO THE LOADS CONNECTED TO

BATTERIES BATTERIES THROUGH
STABILIZORS OR INVERTERS
(V) Lead - Acid Ni - Cd Lead - Acid Ni - Cd
24 11-12 18-20 12 20
48 22-24 36-39 24 40
110 51 - 55 83 - 89 55 92
125 58 - 62 94 - 101 62 104
220 102 - 110 166 - 178 110 183

Rev.4 March 2012
Sheet 9 of 20
a) Loads directly connected to the batteries
The specified number of cells shall guarantee, under the above-mentioned voltage conditions,
respectively:
- maximum voltage of the system = Un + 10%

- minimum voltage of the system = Un – 10%,
considering the following float voltages according to CEI EN 50272-2:
- lead - acid batteries: 2,18 - 2.35 Vpc

- Ni-Cd batteries: 1,36 -1,45 Vpc
and the final voltages specified at point 2.4.1.4.
b) Loads connected to the batteries through stabilizers or inverters (in case of a.c. loads)
For these configurations, the above specified numbers of cells is based on the nominal voltage of the
system and nominal voltage of elements. The number of elements are indicative taking into account
that the voltage range at rectifiers output and stabilizers / inverter input could affect both the nominal
and the final voltage of the battery set.
In case stabilizers or inverters require a minimum input voltage to guarantee the minimum output
voltage, imposed by the loads, the numbers of elements shall be adjusted according to the final
voltages specified at point 2.4.1.4.
In order to ensure the required performances during discharge conditions, the Supplier shall define:
- need for the stabiliser on DC loads;

- recommended or possible stabilisation systems (dc/dc converter, optoisolators, voltage drop
diodes, chopper, discharge shedding), including the definition of intermediate taps, if required.
2.4.1.8 Short circuit current

The Supplier shall define two short circuit current values for the batteries:
- maximum value;
- end of discharge value, taking also into account the resistance of connections and contacts.
2.4.1.9 Battery charging methods

Unless otherwise indicated in the Data Sheet, the storage batteries shall be generally suitable for the
following charging methods:
a) Float charging, to compensate for the loss of capacity during no-load operation periods. Float
charging is carried out at a constant voltage of ± 2%;
b) Full charging, for recharging the battery nominal capacity after an even partial discharge period.
Full charging is carried out in two subsequent steps:
- at ± 3% constant current with voltage free to rise to a prefixed value;

- at a constant voltage of ± 2% and decreasing current.
With the battery under final discharge voltage conditions and with the above-mentioned full charging
cycle, 90% of the nominal capacity shall be restored after no more than 8- 10 hours.

Rev.4 March 2012
Sheet 10 of 20
c) Boost charging (manual) for recharging at nominal capacity when putting into service and/or after
replacement of the electrolyte and/or after long idle periods.
Boost charging shall be carried out at ± 3% constant current and with voltage free to rise up to a
prefixed value.
The charging time shall not exceed 10 hours for Pb-Ca batteries and 5 - 6 hours for Ni-Cd batteries.
The charging methods shall be suitable for the type of batteries, in order to maintain their integrity
and life time. Therefore, the valve regulated batteries shall be charged using methods which do not
cause excessive gassing and consequently excessive water consumption.
The batteries shall be suitable for charging at continuous voltage with ripple factor of 5% or lower.
2.4.2 Construction characteristics
2.4.2.1 General
The materials shall have characteristics suitable for the installation site, the operating and transport
conditions.
The use of mass-produced, standardised materials shall be maximised.
2.4.2.2 Types of cells

The types of cell of the batteries (Lead-Acid or Ni-Cd) shall be defined on the Data Sheet.
In any case the cells shall be closed in containers and they shall be of the Supplier's standard
construction type.
As a rule, each cell shall be installed in an individual container.

Single block multiple containers are allowed if:
- the maximum amount of cells in each block does not exceed 6 for the Lead-Acid batteries and 8 for
the Nickel-Cadmium batteries;
- the connections between the various cells in each block are carried out outside the container.
The use of multiple containers with internal connections shall be specifically approved by the
Company.
2.4.2.3 Containers
The elements cell containers of a battery shall be in totally or partially transparent material so that the
electrolyte level shall be clearly visible, and in a self-extinguishing material as per one of the following
USA test certificates normative references:
- ANSI / UL 94, class V0

Or
- CEI EN 60707, class FV0
The container shall have suitable mechanical characteristics to withstand transport and
environmental stresses. They shall be watertight and resistant to acid and alkali attack.

Rev.4 March 2012
Sheet 11 of 20
The containers shall bear the two polarity signs clearly visible near the respective poles in
compliance with the CEI EN 60896-11 Rule.
The batteries shall be of Lead - Acid or Ni-Cd, vented type, or valve regulated type.
The valve regulated lead – acid batteries (VRLA) can be of two types:
- with absorbing glass matt separators (AGM type)

- with gel electrolyte (gel type).
In these cases, the oxygen generated during overcharges will recombines inside the batteries. The
recombination is facilitated by the reduced quantity of electrolyte.
For Ni-Cd valve regulated type, the oxygen recombination will be done by regulation valve.
The choice shall depend upon the usage and the ambient characteristics and place of installation.
The container of vented-type batteries shall be provided with a plugged hole for filling. The plug shall
be provided with free vent and flame arrest device.
The container of valve regulated batteries shall be provided with outlet valve, normally closed to
avoid oxygen entrance from external ambient.
The valves shall be provided with flame arrest device.
2.4.2.4 Connections between cells

Connecting bolts with anti-loosening device shall be used for inter-cell connections.
Welded connections are not accepted.
2.4.2.5 Installation of the batteries

The installation of batteries shall be defined by the Supplier on the basis of the dimensions of the
place of installation indicated by the Company, as well as maintenance and control requirements.
Installation on three floor racks shall be carried out only if previously approved by the Company.
In the case of installation of the batteries in boxes, the boxes must comply with the requirements of
CEI EN 50272-2 Rule.
2.4.2.6 Supply conditions

The supply conditions shall be as defined in the Data Sheet.
Failing any indication, the batteries shall be supplied with pre-charged dry cells with the electrolyte
supplied separately in proper containers.
For Ni-Cd batteries the electrolyte shall be supplied as follows:
- solid electrolyte ( hydroxides) in its proper container;

- distilled or demineralised water in its own container;
The hermetic lead-*acid batteries are supplied ready-made and without maintenance and sulphurous
fog emissions and very low hydrogen emission.

Rev.4 March 2012
Sheet 12 of 20
2.4.2.7 Accessories and auxiliaries

a) Nameplates
The nameplates with the information recommended in the Normative References and the battery tag
shall be made from stainless steel (AISI 316 L) or other corrosion resistant material.
b) Identification number of cells
A set of adhesive numbers shall be supplied for the identification of each cell.
c) Insulating carpets
They shall be supplied when required on the Data Sheet.
They shall be made of a material resistant to the liquid contained in the cells and shall withstand a
nominal voltage of 3 kV. The insulating carpets shall have a width of 0.5 m and the same length as
that of the access area for control and maintenance.
d) Shelves
Steel shelves shall be protected with continuous acid or alkali-resistant resin coating.
Shelves shall be provided with any required cell supporting accessories, moulding or insulators for
the support from the floor.
e) Tools and instruments
If not otherwise indicated on the Data Sheet, for each battery the following tools and instruments
shall be supplied:
- a jug and a funnel for pouring the electrolyte;

- a wrench for tightening the cells connection area;
- a voltmeter with a scale from 0 to 3 V DC of a type suitable for measuring the terminal voltage of
each cell;
- a densimeter for the electrolyte
- a thermometer for the electrolyte
2.4.2.8 Spare parts for the start-up

For each battery the material listed below shall be supplied.
The Supplier can suggest other material to be provided on the basis of his experience and of the
types used.
ITEM DESCRIPTION OF THE COMPONENT QUANTITY
1 Pre-charged and complete dry cells No. 2

10% of first filling amount
2 Electrolyte
Cell connection devices complete with insulating
3
covers for terminals and connections No. 4
Vaseline for the protection of the terminal of
4 1 kg
each cell

Rev.4 March 2012
Sheet 13 of 20
2.4.3 Packing for transport

Packing for transport shall be defined by the Supplier according to the modalities required by the
Company.
The batteries shall, however, be dismantled in units suitable for transportation and their re-assembly
operations shall be as simple and as safe as possible.
2.5 BOUNDARY CONDITIONS, LIMITS AND EXCLUSIONS
2.5.1 Limits and exclusions

Possible limits, exclusions and particular prescriptions shall be indicated in the Data Sheet.
2.6 ERGONOMICS
Equipment shall be designed according to ergonomics principles in order to improve system
performances.
Main issues to be evaluated shall be safety, being user friendly and environmental conditions such
as making access easier, lighting, noise level, vibrations, chemicals presence
2.6.1 Noise Level

Not applicable
2.6.2 Accessibility
Components accessibility during installation, erection, operation and maintenance shall be fully in
compliance with to relevant laws and standard. Moreover accessibility will be granted to authorized
personnel only according to relevant codes. Appropriate measures shall be provide to prevent
unauthorized people have access to the equipment
2.7 SAFETY
2.7.1 General requirements

Supplier shall assure that all equipment / materials subject of this specification shall be manufactured
according to the best practice and shall comply with all safety requirements fixed by laws, regulations
and reference codes applicable in the country and place of installation
2.7.2 Protection against indirect contacts

Not applicable
2.7.3 Protection against direct contacts

- Insulating carpets to be placed in dedicated batteries room sahll be supplied
- Poles of each single elements and relevant connections shall be protected with removable
insulating coatings
- Special provisions shall be adopted to avoid contact with energized elements with a potential
differences higher than 50 Vc.c.

Rev.4 March 2012
Sheet 14 of 20
2.8 QUALITY ASSURANCE AND MANAGEMENT REQUIREMENTS

Quality Assurance and/or Management additional requirements will be included in the management
specification attached to contractual documentation
2.9 ISPECTION AND TESTING ADDITIONAL REQUIREMENTS

Inspection & Testing required by Company are listed in the Inspection Data Sheet (I.D.S.) and are
classified as follows:
• type test
• acceptance test
• special test
Supplier / Contractor shall submit its inspection & testing plan, including available equipment
description, for approval.
2.9.1 Type Test

Type testing scope is to verify equipment conformity to reference codes and to original project.
Type testing will be carried out inspecting and testing a prototype at Supplier full charge
2.9.2 Acceptance Test

All testing shall be fully in compliance with attached IDS and reference codes.
2.9.3 Special Test

All inspection and testing not included in type and acceptance ones, but if required case by case at
Company sole judgment, are defined as special tests.
Whenever required they shall be included within project documentation.
2.10 DOCUMENTATION
Supplier shall transmit to Company, according to project requirements and schedule, all
documentation listed in required technical documentation data sheet (D.D.S.).
Documentation will be issued in the official language defined in relevant data sheet, adopting
symbols fixed by codes
2.10.1 Bid Documentation

Supplier shall include in its offer all information and documentation required by Data Sheet; if not
otherwise stated in the ITT (Invitation to Tender).
2.10.2 Documentation to be approved

Documentation requiring Company’s approval shall be listed in the ITT (Invitation to Tender). If not
listed, requirements include in relevant attached DDS shall be applied

Rev.4 March 2012
Sheet 15 of 20
2.10.3 Documentation relevant to penalties application

Documentation relevant to penalties application, if any, shall be listed in the ITT (Invitation to
Tender).
2.10.4 Documentation for Company’s use

All Documentation for equipment erection and connecting in field shall be supplied according to the
project schedule
2.10.5 Testing Documentation

Supplier shall submit to Company according to ITT (Invitation to Tender) requirements and schedule
all documentation relevant to type, acceptance, special test. If not otherwise stated, requirements
included in the attached DDS are applicable
2.10.6 Final Technical Documentation

If not otherwise specified in the project documentation, Final Technical Documentation, with the sole
exception of Supplier’s / Sub Supplier’s catalogues and publications, shall include the following
references:
• Supplier’s name
• Company’s name
• Unit identification tags, as defined by Company
• Document title
• Company’s job order references
and shall include the following as a minimum:
a) Erection Project and manuals

b) OperativeManuals
c) Maintenance Manuals
d) Two years operation spare parts list
Description and Drawings might be included in Supplier’s catalogues or brochure, subject to the
following requirements:
• Including all data and information required as final.

• If relevant to supplied types and if materials to be supplied are clearly defined among the
ones described in the document
Documentation to be approved by Company shall be duly included in the final documentation as

approved by Company

Rev.4 March 2012
Sheet 16 of 20
3 BATTERY SIZING EXAMPLES

The following batteries sizing calculations are applicable for operation with battery charger serving to
maintain the battery in charged condition as well as to supply the d.c. loads (loads directly connected
to the batteries, without stabilizers).
For the loads connected to the batteries through stabilizers or inverters, the following sizing samples
remain valid, except for the calculation of the number of cells (for cells number calculation make
reference to point 2.4.1.7. b)).
3.1 NICKEL- CADMIUM BATTERIES (ACCORDING TO IEEE STD 1115)

The example will show the calculation of number of cells and capacity for a Ni-Cd battery, based on
the following design data:
- Nominal voltage: 110 V
- Maximum voltage: 121 V
- Minimum voltage: 99 V
- Minimum expected electrolyte temperature: 0oC
- Float charging voltage : 1.39 Vpc (within typical values range according to CEI EN 50272-2)
- Duty cycle diagram: as below
I(A)
200
170
L2
L3
150
L1
t(min)
0 90 150 180
SECTION 1
SECTION 2
SECTION 3
a) Calculation of number of cells and final cell voltage

- Number of cell = Maximum allowable system voltage / cell voltage required for satisfactory
charging
- Number of cell = 121 V / 1.39 Vpc
- Number of cell = 87.05 cells, therefore 87 cells
- Final voltage = Minimum battery voltage / number of cells
- Final voltage = 99 V / 87
- Final voltage = 1.14 Vpc

Rev.4 March 2012
Sheet 17 of 20
b) Required cell capacity
Period Loads Total amperes (A) Duration (min) Capacity

removed (Ah)
1 L1+L2 200 90 300
2 L1 150 60 150
3 L1+L3 170 30 85
Total 535
The following sizing factors are used in the table below.

- Capacity rating factor (Kt)
Kt is the ratio of rated ampere-hour capacity (at a standard time rate, at 20oC or 25oC, and to a
standard final voltage) of a cell, to the amperes that ca be supplied by that cell for t minutes at 20 oC
or 25oC and to a given final voltage.
Kt factors are available from battery manufacturer. For this example, table A.2 of IEEE Std 1115
has been used for Kt factor calculation (it has been considering negligible the difference between
final voltage of 1.10 V, which the table A.2 is valid for, and calculated value of 1.14 V).
- Temperature derating factor (Tt)
Tt is a derating factor to be applied when the operating temperature of the battery is lower than the
standard temperature of stating cell capacity.
Tt factor is available from battery manufacturer.
For this example the figure A.2 of IEEE Std. 1115 has been used.
Lowest expected electrolyte temp: 0oC Final cell voltage: 1.14 V

Period Load [A] Change in Duration Time to end of Kt Tt factor Required section
load [A] of section [min] factor size (3) x (6) x (7)
period [Ah]
[min] Pos. Neg.
values values
1 2 3 4 5 6 7 8 9
Section 1-First period only- if A2 is greater than A1, go to Section 2
1 A1= 200 A1-0=200 M1=90 T=M1=90 2.22 1.13 501.7
Section 1 Total 501.7
Section 2-First two periods only- if A3 is greater than A2, go to Section 3
- - - - - - - - -
Section 3-First three periods only- if A4 is greater than A3, go to Section 4
1 A1=200 A1-0=200 M1=90 T=M1+M2+M3=180 3.45 1.11 765.9
2 A2=150 A2-A1=-50 M2=60 T=M2+M3=90 2.22 1.13 -125.4
3 A3=170 A3-A2=20 M3=30 T=M3=30 1.39 1.18 32.8
Random load (not applicable)
Subtotal 798.7 -125.4
Section 3
Total 673.3
Cell Size = Max Cell Size (673.3) + Random Size (0) = Uncorrected Size (US = 673.3)
US x Design Margin (1.10) x Aging Factor (1.25) = 925.8 Ah
Required Cell Size = 925.8 Ah

Rev.4 March 2012
Sheet 18 of 20
3.2 LEAD- ACID BATTERIES (ACCORDING TO IEEE STD 485)

The example will show the calculation of number of cells and capacity for a lead-acid battery, based
on the following design data:
- Nominal voltage: 110 V

- Maximum voltage: 121 V
- Minimum voltage: 99 V
- Minimum expected electrolyte temperature: 0oC
- Float charging voltage : 2.24 Vpc (within typical values range according to CEI EN 50272-2)
- Duty cycle diagram: as below
I(A)
200
170
L2
L3
150
L1
t(min)
0 90 150 180
SECTION 1
SECTION 2
SECTION 3
a) Calculation of number of cells and final cell voltage

- Number of cell = Maximum allowable system voltage / cell voltage required for satisfactory
charging
- Number of cell = 121 V / 2.24 Vpc
- Number of cell = 54.02 cells, therefore 54 cells
- Final voltage = Minimum battery voltage / number of cells
- Final voltage = 99 V / 54
- Final voltage = 1.83 Vpc

Rev.4 March 2012
Sheet 19 of 20
b) Required cell capacity
Period Loads Total amperes (A) Duration (min) Capacity

removed (Ah)
1 L1+L2 200 90 300
2 L1 150 60 150
3 L1+L3 170 30 85
Total 535
The following sizing factors are used in the table below.

- Capacity rating factor (Kt)
Kt is the ratio of rated ampere-hour capacity (at a standard time rate, at 20oC or 25oC, and to a
standard final voltage) of a cell, to the amperes that can be supplied by that cell for t minutes at
20oC or 25oC and to a given final voltage.
Kt factors are available from battery manufacturer. For this example, Figure A.3 of IEEE Std 485
has been used (it has been considering negligible the difference between final voltage of 1.81 V,
which the Figure A.3 is valid for, and calculated value of 1.83 V).
- Temperature derating factor (Tt)
Tt is a derating factor to be applied when the operating temperature of the battery is lower than the
standard temperature of stating cell capacity.
Tt factor is available from battery manufacturer.
For this example the Table 1 of IEEE Std. 485 has been used.
Lowest expected electrolyte temp: 0oC Final cell voltage: 1.83 V

Period Load [A] Change in Duration Time to end of Kt Tt Required section
load [A] of section [min] factor factor size (3) x (6) x (7)
period [Ah]
[min] Pos. Neg.
values values
1 2 3 4 5 6 7 8 9
Section 1-First period only- if A2 is greater than A1, go to Section 2
1 A1= 200 A1-0=200 M1=90 T=M1=90 2.9 1.39 806.2
Section 1 Total 806.2
Section 2-First two periods only- if A3 is greater than A2, go to Section 3
- - - - - - - -
Section 3-First three periods only- if A4 is greater than A3, go to Section 4
1 A1=200 A1-0=200 M1=90 T=M1+M2+M3=180 4.1 1.39 1139.8
2 A2=150 A2-A1=-50 M2=60 T=M2+M3=90 2.9 1.39 -201.6
3 A3=170 A3-A2=20 M3=30 T=M3=30 1.8 1.39 50.0
Random load (not applicable)
Subtotal 1189.8 -201.6
Section 3
Total 988.2
Cell Size = Max Cell Size (988.2) + Random Size (0) = Uncorrected Size (US = 988.2)
US x Design Margin (1.10) x Aging Factor (1.25) = 1358.8 Ah
Required Cell Size = 1358.8 Ah

Rev.4 March 2012
Sheet 20 of 20
4 METHOD OF COMPANY STANDARS REQUEST / INFORMATION
For employees of Eni Exploration & Production Division:

• All documentation Company Standards, for ENI employees, is available
on follow ENI intranet:
http://wwweandp.eni.it/TSServices/ITEM/Standards-/index.asp
• To request technical information on this document write to

Community of Pratics Electrical / Automation / Instrumentation:
CopEleStau@eni.com
For the outside Companies:

• The outside Companies that in a contract with the contractor must use the
Company standards, they may request a copy of the Company standard
at the Development manager of the contract.


Electrical Storage Batteries For Stationary System: Functional Specification

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eni spa

exploration & production division

ELECTRICAL STORAGE BATTERIES

Rev. 4 March 2012

04 GENERAL REVISION TEEL SCANFERLINI FASOLI 03/2012

ENGINEERING COMPANY STANDARD

Paragraph 1.2 Priority order in Normative references;

Paragraph 1.2 General Revision Normative References

ENGINEERING COMPANY STANDARD

2 FUNCTIONAL NORMATIVE REQUIREMENTS ................................................................ 6

ENGINEERING COMPANY STANDARD

3 BATTERY SIZING EXAMPLES........................................................................................ 16

4 METHOD OF COMPANY STANDARS REQUEST / INFORMATION ............................. 20

ENGINEERING COMPANY STANDARD

- Data Sheet (T.D.S.)

1.2 REFERENCE INTERNAL STANDARDIZATION DOCUMENTATION, CODES AND RULES

- List of Rules applicable to electrical standards 20235.DOC.ELE.ELN.

1.2.2 Laws, Decrees, Directives

1.2.3 Internal standardization Documents

- Electrical Standard List 20236.DOC.ELE.ELN

ENGINEERING COMPANY STANDARD

2 FUNCTIONAL NORMATIVE REQUIREMENTS

The following are also defined:

2.1.1 Electric storage battery

The following types of storage batteries are covered by this specification:

a) Lead-acid storage battery (symbol Pb-Ca),

b) Nickel-Cadmium storage batteries (symbol Ni-Cd),

2.1.2 Mass-produced storage battery

2.1.3 Prototype storage battery

ENGINEERING COMPANY STANDARD

2.2 SYMBOLS AND ABBREVIATIONS

2.2.1 Voltage Levels

2.3 OPERATING ENVIRONMENT

2.4 FUNCTIONAL REQUIREMENTS

2.4.1 Functional characteristics

2.4.1.2 Rated capacity

2.4.1.3 Electrolyte density

ENGINEERING COMPANY STANDARD

2.4.1.4 Final voltage

- 1.80 Vpc for lead acid batteries;

2.4.1.5 Reference environment temperature

2.4.1.6 Conventional lifetime

- 20 years for Ni-Cd and vented lead acid batteries;

2.4.1.7 Number of cells

- type of battery ( lead acid or Ni-Cd);

Generally, the number of mass-produced cells shall be:

RATED VOLTAGE LOADS DIRECTLY CONNECTED TO THE LOADS CONNECTED TO

ENGINEERING COMPANY STANDARD

a) Loads directly connected to the batteries

- maximum voltage of the system = Un + 10%

considering the following float voltages according to CEI EN 50272-2:

- lead - acid batteries: 2,18 - 2.35 Vpc

- need for the stabiliser on DC loads;

2.4.1.8 Short circuit current

2.4.1.9 Battery charging methods

Full charging is carried out in two subsequent steps:

- at ± 3% constant current with voltage free to rise to a prefixed value;

ENGINEERING COMPANY STANDARD

2.4.2 Construction characteristics

2.4.2.2 Types of cells

As a rule, each cell shall be installed in an individual container.

- ANSI / UL 94, class V0