) qiang zheng

Search... Search for

CENTRIFUGE DECANTER
AND HOW IT WORKS

! " # 26 / 27 % + $

d2 ( ) 2
Vg s l
r
18

ω Q

Oil reservoir integrated in the leg

of the decanter

CBB mobile plant

5 6 LEGEND:
2
3
1 1. Control panel
2. Decanter
3. Sludge conveyor
4. Polymer station
5. Sludge punp
6. Polymer pump

 SHARE ( HTML & DOWNLOAD

Save this PDF as:

& WORD & PNG

& TXT & JPG

) Candice Lloyd * 3 years ago + Views:

, Transcription
1

2 CENTRIFUGE DECANTER AND HOW IT WORKS

3 DECANTER CENTRIFUGE In a decanter there s a

continuous mechanical separation of suspended
solids from a liquid or liquids You could see a
centrifuge decanter like a gravity settling tank, the
di!erence is the centrifugal force : it improves the
settling time and e"ciency!!

4 Gravity settling tank Sludge Feed Solids discharge

Clari#ed liquid outlet Solids deposit

5 Gravity settling tank equivalent to a Decanter

6 Centrifugal acceleration 2 Ac = rω ω = 2 π n 60 Ac
= centrifugal acceleration ω = angular velocity
(radians / sec) n = rotation speed (rpm) r = radius

7 G Force G-force is de#ned as the ratio between

the centrifugal acceleration created inside the bowl
and the earth gravity acceleration g=9.81 m/s 2 G r 2
g For the CBB decanters: 3000 < G < 5000

8 Equivalent Area (A e ) The settling ability which

indicates the decanter settling capacity is calculated
as the surface area needed to a settling tank to
obtain the same task L Area= 2R L 2R L R A e G Force
g R = bowl radius L = distance between feed point
and liquid outlet

9 Equivalent Area Sigma factor L 2 ( R b 1 2 R1 ) L 4 g

The parameter takes into account that force G varies
with the radius R b = bowl internal radius R 1 = liquid
outlet radius L = distance between feed point and
liquid outlet

10 How the Decanter Works Gearbox Beach

(conical) section Scroll clari#ed liquid pond Scraper
Ba$e disc Cylindrical section Feed zone Bowl Sludge
Feed pipe Solids discharge Solids deposited Liquids
discharge

11 Shallow cone bowl Bowl type Steep cone bowl

12 Ba$e plate Feed zone Ba$e disc Polymer

injection Lack of a ba$e plate results for a biological
sludge results in a sludge that is several percentage
points less in dryness. When squeezing the sludge, it
will try to take the exit of least resistance, this is the
center of the centrifuge where G-forces are the
lowest. The ba$e plate stops these solids to leave
the centrifuge through the liquid discharge, and allow
them to be squeezed to the maximum H The ba$e
also allows positioning the liquid discharge higher
than the solids discharge, thus creating a
substantially increased dewatering volume

13 Decanter with variable di!erential speed 8

(hydraulic back drive) LEGEND: BUS DATA 1. Main
motor 2. Gearbox 3. Scroll Belt 4. Bowl belts 5.
Hydraulic punp 6. Hydraulic motor 7. Heat exchanger
8. Touch screen 9. DPC (Decanter Process Controller)

14 6 Decanter with electric back drive BUS DATA

LEGEND: 1. Main motor 2. Gearbox 3. Scroll belt 4.
Bowl belt 5. Scroll motor 6. Touch screen 7. DPC
(Decanter Process Controller)

15 Di!erential speed regulation Hydraulic regulation

Electric regulation

16 Decanter control and management system

Touch screen (Writing) Touch screen (Reading)
Decanter DPC

17 Scroll: wear resistent protection solid steel bar

welded hard part Tungsten Carbide Open scroll
construction made with solid steel bars

18 Vertical removal of the rotating assembly

19 Full geared scraper mechanism to prevent sludge

built up in the solids discharge chamber Scraper

20 Construction details Individual inspection covers

for the liquids and solids discharge chamber Ceramic
discharge bushings Liquid weirs easy to adjust (one
plate for 14 positions) Extremely easy to replace Solid
and liquids discharge replaceable and in solid
stainless steel not just cladded

21 DECANTER REGULATION AND OPTIMIZATION

22 Decanter Adjusting Adjust polymer rate Dirty

centrate. Acceptable cake Clean/dirty centrate. Wet
cake

23 Performance optimizing n r R Q To optimize the

performance set the following parameters: Q= feed
rate d = %occulation = viscosity n = RPM n =
di!erential speed (R-r) = Pond depth

24 Adjusting the weir plates Most others

25 Performance optimizing In%uence of %occulation,

rotational speed and feed rate on separation
e"ciency Vg 2 d ( ) s l 2 r 18 ω Q

26 Oil reservoir integrated in the leg of the decanter

27 CBB mobile plant LEGEND: 1. Control panel 2.

Decanter 3. Sludge conveyor 4. Polymer station 5.
Sludge punp 6. Polymer pump

Similar documents
-
The development of centrifugal
separation technology for tailings
The development of centrifugal
separation technology for tailings
Peter Mundy, Alfa Laval Inc., Calgary,
Canada Bent Madsen, Alfa Laval AB,
Soborg, Denmark First presented at Tailings &
Mine Waste Conference

More information

DECANTER CENTRIFUGE. Experience

the Change...
Experience the Change... DECANTER
CENTRIFUGE WATER2 PEOPLE
TEKNOLOGIES provides solutions to all
technological problems of Solid-Liquid
separation backed by a modern infrastructural
base, expertise of

More information

VEGETABLE MILKS. Via Don Battistoni,

Jesi (AN) Italy Phone Fax
capolineait Pictures and technical
features are not binding The company
reserves the right to modify the
features of its products without notice
Registered trademarks Advertising material
copyright All

More information

DECANTER CENTRIFUGES FOR

INDUSTRIAL APPLICATIONS
DECANTER CENTRIFUGES FOR
INDUSTRIAL APPLICATIONS D E D I C A
T E D I N N O V A T O R S The
centrifugal force e!ective, reliable and
innovative Over the years our group has
developed a great experience

More information

FRUIT AND VEGETABLE JUICE

capolineait Pictures and technical
features are not binding The company
reserves the right to modify the
features of its products without notice
Registered trademarks Advertising material
copyright All

More information

MINERAL FUEL & LUBE OIL

capolinea.it Pictures and technical
features are not binding. The company
reserves the right to modify the
features of its products without notice.
Registered trademarks. Advertising material
copyright.

More information

Treat oily waste with decanter

centrifuge plants
Treat oily waste with decanter
centrifuge plants 02.01.2012 Hertle, A.,
Hiller GmbH, Vilsbiburg, Germany
Turning a challenge into an
opportunity Oily wastes are a normal byproduct of
many operations carried

More information

Alfa Laval decanter centrifuge

technology. Separating solids from
liquids
Alfa Laval decanter centrifuge
technology Separating solids from
liquids Separating solids from liquids
plays a key role in countless industrial
processes. Decanter centrifuges from Alfa Laval
perform

More information

DECANTER CENTRIFUGE. haus.com.tr

CENTRIFUGE TECHNOLOGIES
DECANTER CENTRIFUGE haus.com.tr
CENTRIFUGE TECHNOLOGIES
CENTRIFUGE TECHNOLOGIES MORE
THAN A MACHINE: DECANTER A
centrifuge decanter; consists of a solid cylindirical
bowl rotating at high speed, a scroll

More information

separation. Division Solutions

Division Separation Solutions A
LEADER IN CENTRIFUGATION The
Pieralisi Group provides solutions to all
technological problems of solid-liquid
and solid-liquid-liquid separation, thanks to the
great experience

More information

Tap a new oil well! FLOTTWEG

DECANTERS and TRICANTERS for oil
sludge treatment
Tap a new oil well! FLOTTWEG
DECANTERS and TRICANTERS for oil
sludge treatment Slop oil treatment
The processing of crude oil in
re#neries and petrochemical plants creates waste
water containing hydrocarbons.

More information

FLOTTWEG SEDICANTER Discover New

Potentials
FLOTTWEG SEDICANTER Discover New
Potentials DISCOVER NEW POTENTIALS
Flottweg Sedicanter for Processing Fine
and Pasty Products The Flottweg
Sedicanter is an innovative solid bowl centrifuge
(decanter centrifuge)

More information

Flottweg CentriFuge technology For the

Cleaning and ProCessing of tar
Maximize Pro!t and Recovery!
Flottweg CentriFuge technology For the
Cleaning and ProCessing of tar
Maximize Pro#t and Recovery!
MeChaniCal separation For Cleaning
and ProCessing of tar in Coking Plants Increase
the Value of high

More information

Liquid Stream Fundamentals: Grit

Removal
FACT SHEET Liquid Stream
Fundamentals: Grit Removal Grit
removal is an essential component of
the wastewater treatment process. Not
only does the removal of grit help protect
downstream equipment from

More information

Selecting the right Equipment for your

Sludge. Testing in the Lab. Charles
Laughton - Euroby Limited
Selecting the right Equipment for your
Sludge Testing in the Lab Charles
Laughton - Euroby Limited Table of
Contents Product parameters at a
glance Sedimentation Spin test Analytical methods
Select the

More information

DECANTER CENTRIFUGES for industrial

use
DECANTER CENTRIFUGES for industrial
use Division Separation Solutions A
LEADER IN CENTRIFUGATION The
Pieralisi Group provides solutions to all
technological problems of solid-liquid and solid-
liquid-liquid

More information

FLOTTWEG CENTRIFUGE
TECHNOLOGY FOR THE MINING
INDUSTRY Maximize Recovery and
Pro!t
FLOTTWEG CENTRIFUGE TECHNOLOGY
FOR THE MINING INDUSTRY Maximize
Recovery and Pro#t MECHANICAL
SEPARATION IN THE MINING
INDUSTRY Enhance Your Success with Centrifuge
Technology Flottweg is one of the world

More information

broadbent decanter centrifuges

industrial process division
broadbent decanter centrifuges
industrial process division CONTENTS
Broadbent decanter history Principle
of operation of decanter centrifuges
Solid bowl decanter centrifuges Screen bowl
decanter centrifuges

More information

Screw Press Dewatering Optimization.

Kelly Brown, BDP Industries, Inc.
Screw Press Dewatering Optimization
By Kelly Brown, BDP Industries, Inc.
Where should your focus be??? What is
the objective of your optimization?
Maximize Capacity: Solids Loading, Flow Rate
Maximize

More information

Technical Paper Aluminum Wire

Drawing Filtration Presented By Joseph
F. Scalise, President, Filtertech, Inc.
U.S.A.
Technical Paper Aluminum Wire
Drawing Filtration Presented By Joseph
F. Scalise, President, Filtertech, Inc.
U.S.A. FT 100C LIQUID FILTRATION
WASTE DISPOSAL The paper is an overview of the
process, component

More information

Comparison between two techniques

for sludge dewatering trials at Sjölunda
and Klagshamn WWTPs
VATTEN 67:71 77. Lund 2011
Comparison between two techniques
for sludge dewatering trials at Sjölunda
and Klagshamn WWTPs by Ivelina
Dimitrova 1, Hans Carlsson 2 1 VA SYD, BOX 191,
SE-201 21 Malmö, Sweden

More information

FLOTTWEG SEDICANTER. The art of

centrifugal separation technology
FLOTTWEG SEDICANTER The art of
centrifugal separation technology
Centrifugal solid-liquid separation By
the end of the 19 th century,
centrifuges were already used for di!erent
separation tasks. Depending

More information

AN OVERVIEW OF TAILINGS
MANAGEMENT SYSTEM SELECTION
AN OVERVIEW OF TAILINGS
MANAGEMENT SYSTEM SELECTION
TAILINGS SYSTEM SELECTION
OBJECTIVE: Provide Guidance
Encourage Discussion Discuss Custom
Assessment of Tailings Management Systems THE
PRESENTATION:

More information

Industrial Centrifuges Rebuild and

Maintenance Guide
3 Industrial Centrifuges Rebuild and
Maintenance Guide Centrifuge
Protection and Repair This guide has
been designed to provide quick and
easy assistance to the professionals who service
decanter centrifuges

More information

T: E:
Come on in.....the water s great! T:
01903 69 44 00 E: sales@euroby.com
Euroby is one of the UK's leading
Environmental Waste Processing
Organisations. Multi-disciplined - mechanical,
electrical, process

More information

CENTRIFUGAL SEPARATORS FOR

INDUSTRIAL APPLICATIONS
CENTRIFUGAL SEPARATORS FOR
INDUSTRIAL APPLICATIONS The
centrifugal force e!ective, reliable and
innovative Over the years our group
has developed a great experience and a strong
know-how in the most important

More information

Waste Water Treatment Equipment

APEC PUMP ENTERPRISE CORP. Waste
Water Treatment Equipment APEC
Separator APEC Separator Compared
with a sedimentation basin, the APEC
separator o!ers a 90% saving in terms of surface
area. This means

More information

CONTRAFAST. High-Rate Thickening

Clari!er
CONTRAFAST High-Rate Thickening
Clari#er CONTRAFAST High-Rate
Thickening Clari#er The CONTRAFAST
high-rate thickening clari#er utilizes a
combination of internal and external solids
recirculation and

More information

Screening, De!nition: The unit involved

is called a screen.
Screening, De#nition: Screening is a
unit operation that separates materials
in and/or on water (found in di!erent
sizes) from water and from entering
water treatment facilities and mains. The unit
involved

More information

World Pulp & Paper THE

INTERNATIONAL REVIEW FOR THE
PULP AND PAPER INDUSTRY
World Pulp & Paper THE
INTERNATIONAL REVIEW FOR THE
PULP AND PAPER INDUSTRY 2014
MIXING & INJECTION TECHNOLOGY
Mixing innovation delivers value By Brian Du!y,
Tim Nahley, David sirois and Ruben Manzanares,

More information

WASTE WATER TREATMENT SYSTEM

WASTE WATER TREATMENT SYSTEM
Manual Coarse and Mechanical Fine
Screens: We manufacture high quality
screens that are widely used for
removing suspended particles from the waste
water. These screens are

More information

Alfa Laval Innovations

Alfa Laval Innovations Carlsberg
Technology Seminar, 10 April 2018 Alfa
Laval Brewery Systems Søborg,
Denmark Agenda Main topics: High
yeild dry hopping based on Alfa Laval Iso-MIX Next
generation high

More information

Livestock and poultry producers are

seeking. Solid-Liquid Separation. of
Animal Manure and Wastewater E
E-13 9-99 Settling basins are long,
shallow structures using gravity to
settle solids. Solid-Liquid Separation of
Animal Manure and Wastewater Saqib
Mukhtar, John M. Sweeten and Brent W.
Auvermann* Livestock

More information

CTB3365x Introduction to Water

Treatment