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Construction and Building Materials: Igor Amorim Beja, Rosângela Motta, Liedi Bariani Bernucci
Construction and Building Materials: Igor Amorim Beja, Rosângela Motta, Liedi Bariani Bernucci
h i g h l i g h t s g r a p h i c a l a b s t r a c t
a r t i c l e i n f o a b s t r a c t
Article history: The feasibility of using recycling construction and demolition waste (CDW) as aggregate in pavements
Received 18 May 2018 under high-volume and heavy traffic is studied herein. Laboratory tests evaluated the resilient modulus
Received in revised form 27 April 2020 and permanent deformation. Pavement deflections were measured on field test tracks and resilient mod-
Accepted 10 May 2020
uli were back-calculated. Stabilizing the CDW with Portland cement or lime improved the mechanical
behavior of the aggregate material, reducing the variability of the mechanical responses. Laboratory
and field results confirmed that the stiffness of CDW aggregates significantly increases over time.
Keywords:
Therefore, CDW could be an alternative for subbase layers of pavements under heavy traffic.
Construction and demolition waste
Recycled aggregate
Ó 2020 Elsevier Ltd. All rights reserved.
Hydraulic binders
Pavement
Mechanical behavior
1. Introduction tons of CDW are generated in São Paulo State annually [1], which
is the most industrialized state in Brazil, with more than 44 million
Due to Brazil’s economic growth, the amount of construction inhabitants. During the past few decades, sustainable pavements
and demolition waste (CDW) currently produced is significant, using recycled materials have become essential for maintaining
especially in medium and large cities. Approximately 20 million natural resources. Instead of disposing CDW in landfills, it has been
considered as a recycling material for replacing natural aggregates,
such as crushed rocks, reducing potential environmental impacts,
⇑ Corresponding author.
and improving the potential economic value of recycling [2].
E-mail addresses: igorabeja@usp.br (I.A. Beja), rosangela.motta@usp.br
(R. Motta), liedi@usp.br (L.B. Bernucci).
https://doi.org/10.1016/j.conbuildmat.2020.119520
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
2 I.A. Beja et al. / Construction and Building Materials 258 (2020) 119520
Recycled construction and demolition waste (RCDW) aggre- Considering the presented literature review and identified
gate has been successfully used as a granular pavement mate- knowledge gap, this study aimed to evaluate the application and
rial, particularly in structural layers such as pavement bases behavior of RCDW aggregate as pavement subbase material. More-
and subbases [3–7]. Because the composition of RCDW aggre- over, the benefits of adding Portland cement or hydrated lime to
gate can vary significantly depending on its constituent mate- RCDW were evaluated. Laboratory tests were performed to deter-
rials (e.g., cement concrete, mortar, ceramic, and crushed mine the physical characteristics of RCDW and mechanical proper-
stones), the characterization process of physical-chemical and ties such as resilient modulus and permanent deformation of
mechanical properties should be performed for pavement RCDW and mixtures of RCDW and blends of RCDW with Portland
applications. cement and hydrated lime.
Arulrajah et al. [7] argued that RCDW aggregate for use as road The in-situ performance was evaluated using three test tracks
base and subbase materials has to be evaluated by a rational constructed with RCDW as subbase material in the control section.
approach by determining the resilient modulus and the permanent One test track was constructed using only RCDW, whereas the
deformation in laboratory tests. Additionally, according to Leite other two were constructed using mixtures of RCDW and hydraulic
et al. [8] proper compaction effort is an important issue to be binders. The second test track had 3% of Portland cement and the
addressed when using RCDW aggregate because this mechanical third track had 3% of hydrated lime. The test track deflections were
procedure breaks down part of the particles, depending on their measured using FWD over a specific time (6, 12, and 18 months
composition and strength, affecting their shape, grain-size distri- after construction); in situ resilient moduli were subsequently
bution, and mechanical properties. Likewise, Molennar and Van determined using back-calculation and compared with laboratory
Niekerk [9] concluded that the degree of compaction is the main test results.
factor affecting the stiffness of RCDW aggregate, such that the
higher the compaction effort, the greater the resilient modulus.
2. Materials and methods
Furthermore, RCDW aggregate usually undergoes particle breakage
in the compaction process, increasing the amount of fines and cre-
The material came from the demolition of the São Vito and Mer-
ating new surfaces [8].
cúrio buildings in the city of São Paulo. Subsequently, the material
In this context, the material may still contain non-hydrated
was processed in a recycling plant recommended by the municipal
cement from mortar or recycled concrete aggregates or fine parti-
government. The RCDW used in this study contained crushed
cles from ceramic bricks and tiles. The combination of these mate-
stones (44%), recycled mortar/concrete aggregates (42%), and recy-
rials with water during the compaction process can provide, after
cled bricks/clay tiles aggregates (13%). About 1% was classified as
curing, a substantial increase in stiffness through the pozzolanic
other materials, such as wood, plastic, paper, and glass (undesir-
reaction [10–12].
able for pavement applications). These measurements were made
Although researchers have commonly observed that stiffness
considering coarse fractions retained on a 4.75-mm sieve and con-
increases over time due to pozzolanic reactions by non-hydrated
sidering the dry mass of the constituents, according to Brazilian
cement and ceramic fines, incorporating additional amounts of
standard NBR 15,115 [17].
hydraulic binders (e.g., hydrated lime or Portland cement) can
RCDW was analyzed in three conditions, with and without
result in a substantial increase in stiffness. The RCDW aggregate
hydraulic binders (stabilizers): (i) unbound RCDW aggregate
may contain components such as silicates, carbonates as calcite,
(without stabilizers, namely RCDW); (ii) RCDW aggregate mixed
hydroxides, and quartz. The addition of hydrated lime or cement
with 3% of Portland cement; and (iii) RCDW aggregate mixed with
and water may induce hydration of these components, as reported
3% of hydrated lime. All three studied materials came from the
by [13–15].
same RCDW aggregate source.
In the case of adding these binders (hydrated lime and cement),
Mechanical properties were analyzed through resilient modulus
the mechanical behavior of RCDW aggregate becomes more similar
and triaxial tests of permanent deformation. Moreover, due to the
to a cement-treated material rather than a granular one, as
pozzolanic reaction (RCDW) and the use of hydraulic binders that
observed by [3,16]. For field performance, Agrela et al. [3] evalu-
react over time (cement and lime), mechanical tests were also per-
ated RCDW aggregate mixed with 3% of Portland cement as a pave-
formed after different curing times. To complement these tests,
ment subbase layer; pavement deflections were measured using a
physical characterization of RCDW aggregate was performed con-
falling weight deflectometer (FWD) and the results were consid-
sisting of analysis of grain size distribution, uniformity coefficient,
ered useful as they showed low variability. However, the traffic
particle shape, Los Angeles abrasion, and ten percent fines value.
volume was 200–799 heavy vehicles per day.
Finally, compaction, Californian Bearing Ratio (CBR), and uncon-
Herrador et al. [5] comparatively analyzed a base layer with
fined compressive strength were also investigated.
recycled aggregate composed of concrete waste, asphalt mix, and
ceramic materials and obtained satisfactory deflections results.
However, the study does not present a descriptive statistical anal- 2.1. Physical characterization
ysis or the eventual response variability. Furthermore, the pave-
ment test track was built for rural roads, with limited traffic [3]. Table 1 presents the physical characteristics of the RCDW
Tavira et al. [6] analyzed road characteristics and recommended aggregate (without stabilizers) used in this study. Grain-size distri-
applying RCDW as a pavement layer for traffic volumes of 25–49 bution was obtained through a sieve analysis, and the results are
heavy vehicles/day. Typically, previous studies limited the applica- presented in Fig. 1. Although Los Angeles abrasion and ten percent
tion of RCDW to rural roads or roads with low traffic volumes; fines tests are not required for RCDW aggregates by Brazilian stan-
however, they have not applied RCDW to heavy-traffic roads, dards, both were evaluated as they are typical for granular pave-
which directly impacts its potential use at large scales. ment materials, such as well-graded crushed stone [9,15].
The application in pavement structures subjected to high and
heavy traffic roads may be reckless, due to the inherent variability 2.2. Compaction, CBR, and unconfined compressive strength
of this material. However, the addition of hydraulic binders could
reduce variability and increase mechanical strength, so the appli- Leite [18] reported that it is not very easy to accurately deter-
cation on a real road with heavy trucks operation could be used mine the optimum moisture content of RCDW, mainly due to the
with a field verification. large variability of the constituent materials (concrete, ceramic,
I.A. Beja et al. / Construction and Building Materials 258 (2020) 119520 3
Table 1
Physical characteristics.
Table 2
Compaction, CBR and unconfined compressive strength results.
Tests Testing standard RCDW RCDW + Portland cement RCDW + hydrated lime
Results
Proctor compaction (modified effort) Maximum dry density [kN/m3] ASTM D1557-09 18.3 18.4 18.3
Optimum moisture content [%] 12.0 12.3 12.5
CBR (mean of 3 specimens) [%] ASTM D1883-07 51 – –
Swelling [%] 0.0 – –
Unconfined compressive strengthAfter 7 days of curing (unsoaked ASTM D1633-07 0.42 4.60 3.60
condition, mean of 3 specimens) [MPa]
4 I.A. Beja et al. / Construction and Building Materials 258 (2020) 119520
Fig. 2. Effect of curing time on RCDW with and without hydraulic binders.
Fig. 4. Permanent deformation results based on the shakedown concept.
where MR – resilient modulus [MPa]; k1 and k2 – coefficients from Moreover, as the stiffness gain of the RCDW with hydrated lime
regression analysis of test results; h – bulk stress [MPa]; rd – devi- usually takes long periods, 90 days of curing was defined.
atoric stress [MPa]; r3 – confining stress [MPa]. The resilient mod- For the Portland cement stabilized mixture, shorter periods are
ulus results are presented in Fig. 2 as a function of the bulk stress sufficient because the pozzolanic reaction of crushed bricks cou-
(mean values of three specimens of each material). Table 3 summa- pled with cement hydration occurs faster than with lime [13].
rizes the regression and determination coefficients of the resilient Fig. 3 shows the average of the permanent deformation results
modulus tests. for the three specimens obtained under the conditions previously
mentioned. Fig. 4 presents the average of the permanent deforma-
tion results for the three specimens using the shakedown concept
2.4. Permanent deformation that was conceived and developed for pavement unbound materi-
als by Werkmeister et al. [22], as used for RCDW by Leite et al. [8].
The permanent deformation behavior was also evaluated
through triaxial tests with cyclic loading. The following conditions
were assumed: (i) 90 days of curing; (ii) cycling frequency of 3 Hz; 3. Experimental pavement test tracks with RCDW as subbase
(iii) up to 100,000 cycles; and (iv) stress-states rd/r3 = 1 and rd/
r3 = 3. In this study, three replicates were produced for each blend. The experimental sections of this study were part of a project by
the city of Sao Paulo – Brazil, at a location with high-volume and
heavy traffic (1 107 NESAL). The original pavement design con-
Table 3 sisted of an asphalt concrete wearing course, reclaimed asphalt
Regression and determination coefficients of the resilient modulus tests.
pavement (RAP) with foamed asphalt (bitumen stabilized material
Material k1 k2 R2 – BSM) as the base layer, RCDW aggregate as the subbase layer, and
RCDW – 7 days 502.3 0.664 0.98 coarse crushed stone aggregates as the subgrade reinforcement
RCDW – 28 days 540.8 0.596 0.97 layer or capping layer once the subgrade presented a very low
RCDW – 60 days 660.5 0.593 0.99 resistance (MR = 75 MPa). Two other test sections were proposed
RCDW + lime – 7 days 2731.4 0.517 0.99
with different subbase materials. In the second section, 3% of Port-
RCDW + lime – 28 days 3845.3 0.338 0.98
RCDW + lime – 60 days 4406.7 0.343 0.99
land cement was added to the RCDW, and in the third section, 3% of
RCDW + cement – 7 days 3032.1 0.484 0.97 hydrated lime was added to the RCDW. Three pavement sections
RCDW + cement – 28 days 4763.8 0.318 0.99 measuring 100 m each were constructed, as shown in Fig. 5.
RCDW + cement – 60 days 4948.0 0.264 0.98 Field assessments were performed three times after the con-
struction (6, 12, and 18 months later) to evaluate structural condi-
tions, which were studied through FWD to determine deflections.
Back-calculation was also performed using the BAKFAA software
Fig. 5. Experimental pavement sections using RCDW as subbase with and without
Fig. 3. Permanent deformation results. hydraulic binders.
I.A. Beja et al. / Construction and Building Materials 258 (2020) 119520 5
et al. [6] reported a good behavior of RCDW aggregate when com- RCDW can be classified as Range B–C in terms of permanent
pared with crushed limestone aggregate applied as a pavement deformation behavior, which confirms the risk of rutting using
base on low volume roads; the back-calculated resilient modulus this material as a pavement base layer under heavy traffic.
showed a value of 349 MPa for RCDW aggregate compared with However, adding 3% cement or lime to RCDW, in this case,
the crushed rock aggregate (481 MPa). Herrador et al. [5] con- can help to maintain the material in Range A, demonstrating
ducted test tracks using RCDW aggregate and reported good struc- the stabilization effect under loading.
tural performance for deflections. Agrela et al. [3] showed the Finally, the purpose of this study is limited to municipal traffic
benefits of using RCDW with 3% of cement in test tracks, reducing loads. Most heavy vehicles consist of single axels, dual/single
deflections by 70%. In this research, deflections were reduced by 40 axes, and dual tandem. Future studies are justifiable to improve
to 50% in comparison with the RCDW without cement addition. the application of RCDW as a layer in pavements for the heavy
When comparing permanent deformation results (Fig. 3) at the traffic of various axis compositions, such as highways, freeways,
stress level of rd/r3 = 1, the three materials did not show substan- corridors, and arterials. The results of this study are the first
tial differences between them throughout the test (from around step towards a more extensive application of RCDW in pave-
0.20 to 0.39 103 mm/mm at 100,000 cycles). Leite et al. [8] eval- ment subbase under high-volume and heavy traffic.
uated RCDW (without stabilizers) and found permanent deforma-
tion of 1.27 103 mm/mm after 100,000 cycles at rd/r3 = 2. CRediT authorship contribution statement
Permanent deformation may be associated with several factors,
such as stress level, ceramic bricks and tiles content, fine fraction Igor Amorim Beja: Methodology, Writing - original draft, Vali-
percentage, compaction energy used to prepare the samples, and dation, Formal analysis, Investigation, Data curation. Rosângela
grain size distribution. Motta: Writing - review & editing, Visualization. Liedi Bariani Ber-
Furthermore, by analyzing the shakedown concept (Fig. 4) it nucci: Conceptualization, Supervision, Resources.
was possible to understand that the RCDW without stabilizers
could develop a permanent deformation, whereas the stabilized
Declaration of Competing Interest
RCDW remained at a small deformation level. Comparing the
results at higher stress levels (rd/r3 = 3), the RCDW without sta-
The authors declare that they have no known competing finan-
bilizers displayed significantly higher permanent deformation,
cial interests or personal relationships that could have appeared
increasing rapidly in the first 2000 cycles (Fig. 4). According to
to influence the work r
Werkmeister et al. [22], the material can be classified as Range
B–C (intermediate response – plastic creep – incremental collapse) eported in this paper.
concerning permanent deformation. This result shows that aggre-
gate breakage exists along with the loading cycles at higher stress Acknowledgement
levels, thereby confirming the risk of rutting when using this mate-
rial as a pavement base layer under heavy traffic. However, the The authors thank National Council for Scientific and Techno-
addition of 3% cement or lime to RCDW, in this case, can help to logical Development (CNPq) for supporting this work.
maintain the material in Range A (plastic shakedown), demonstrat-
ing the stabilization effect under loading. References
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