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    973-0014 ALLIS-CHALMERS 3500 MK2 Engine Parts Manual (08-1974)

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    973-0014 ALLIS-CHALMERS 3500 MK2 Engine Parts Manual (08-1974)

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    Haitem Fargani
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    973-0014 ALLIS-CHALMERS 3500 MK2 Engine Parts manual (08-1974)

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    596 views96 pages

    973-0014 ALLIS-CHALMERS 3500 MK2 Engine Parts Manual (08-1974)

    Uploaded by

    Haitem Fargani

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    © All Rights Reserved
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    Parts Manual MODEL 3500 MARKII ALLIS-CHALMERS ENGINE DIVISION HARVEY, ILLINOIS 60426, USA Printed in USA Form: TPL-4108 (8-74) 973 0014 IN ORDER TO ASSURE PROMPT AND ACCURATE ATTENTION TO YOUR PARTS ORDER, BE SURE TO SUPPLY THE NUMBER 7 IN FRONT OF THE SEVEN DIGIT PART NUMBER WHEN ORDERING. EXAMPLES: NUMBER LISTED IN MANUAL ORDER NUMBER 0910287 70910287 4393527 74393527 FOREWORD This Parts Manual contains parts information on the unit or units specified on the cover. The Basic Engine Indexs are provided as means of identifying and locating parts pertaining to the basic engine only. The Optional Equipment Index is provided as a means of identifying parts and accessories installed on the unit at the factory. Sone optional equipment may be Substituted for basic engine equipment or added to the basic engine The Engine Serial Nunber and Optional Equipment Catalog Nunber applying te each engine are stanped on the Engine and Optional Equipment Plate located fon the left-hand side of the engine. See following illustration. (© camioene. or. eeu. catmoea. ort cau O exinteene. — orccaur [ _ 3) : A auis-craumers ° o co E2398 Optional equipment parts are found by identifying the Optional Equipment. Cataiog Number in the nomenclature heading and/or innediately following the description of a part. Reference Nunbers (Ref.) above the text title block are to be disregarded unless the nunbers are stamped on the Engine and Optional Equipment Plate or sone other data refers the user to the reference nunber. Attaching parts, such as capscrews, nuts, etc., are indented inmediately following the parts which they attached or are attached to. ‘The terms "right" and "left" used in the parts list are determined by standing at flywheel end of engine and facing the flywheel. Aways give Engine Serial Nunber when ordering parts. To obtain shipment promptly give part nunber and part novenclature. Order parts from the dealer covering the local terri tory: Always indicate complete address where parts are to be shipped and specify : by what means material is to be shipped. Confirm all telephone or telegraph orders in writing. Claims for shortages or errors in shipment must be made irmediately upon receipt of shipment. Clains for damages in shipnent must be filed with the transportation company. No responsibility is assumed for delay or damage to merchandise while in transit. At the tine this parts catalog was published the listed part nunbers Were current. It is our policy to constantly inprove our products and therefore, part nunbers and design way change, When ordering parts , verify part numbers through your dealer's parts catalog. INDEX, MODEL 3500 MK 11 GENERATOR DRIVE DESCRIPTION BASIC ENGINE (Model 3500 MK II) (4028884)........... Alternator. .....eeeeeee Anmeter. . By-pass Lube Oil Filter. Camshaft. Crankshaft. Crankshaft Pulley, Vibration Damper. Cylinder Block. . ee Cylinder Head, Figure 2 ..... Diffuser, Exhaust. : Exhaust Manifold..... 6 Flywheel...eeeeeses Flywheel Housing. Front Housing and Cover... Fuel Filter, Single Element...... Fuel Injection Pump, Distributor Fuel Injection Tubes. Idler Gears..ssseseseseesseeeee Intake Manifold....... Lube 011 Filter Nozzle-Holder Assembly (4028860) O11 Cooler, Engine. Oi] Filler Pipe... Oi] Level Gauge... Oi] Pan... O81] PUMP... seseeenentceeeee Piston & Connecting Rod. Rocker Arm, Shaft and Brackets...........cssseeeseseees Thermostat and Housing...... Turbocharger (Center Mounted).........22.0005 Water Inlet, Pipe........eee Water Outlet, Pipe. Water Pump. . Water System Filter..... Package Numbers PAGE NO. INDEX MODEL 3500 HK IT INDUSTRIAL ENGINE DESCRIPTION PAGE NO. BASIC ENGINE (Model 3500 MK II) (4028881).......scceeeeeeeeeeeee x Air Heater 26 Alternator. .......65 ee 61 & 63 Anmeter. Gaoachonoeseaosen 64 Byzpassilabel0i)6i |taneseseeeemenenemerss — - : Gams fia eee ets eereetee seneeeeeeeneee eee es 19 cremicsHe ees etree se eee se eens eee eee 5 5 Crankshaft Pulley, Vibration Damper........s.scssseeesesseeeeeeeceeeee 6 Cylinder BlOCK......eseeeeseeeee eee eee eeeeeeeeee 1 Cylinder Head, Figure 2 . eee 16 Di tise fe Miaus trie eens meme nee Seana 36 IEstiaiis t, Nant fc [deeseases sesame eee ee eran eee EEC 26 Nees te ea ee eee ee eee eee 2 Flywheel HOUSING.......cscecseeeeeeeeeeeteteeeeneneeeneeeeeeeenees 13 Front Housing and Cover. . Sopeeunone 10 Fuel Filter, Single Element. a 48 Fuel Injection Pump, Multi-plunger type. . 51 Fuel Injection Tubes ee Idler Gear. - uv _ Intake Manifold. soo... sececeseseseeeneeee ones eeeooeuan 26 Lube Oi] Filter. ee eee 24 Nozzle-Holder Assembly (4029013) .....sssscseseeeeeeeeenee 59 Oi] Cooler, Engine....seseeeeeee 24 Oi] Filler Pipe........ceee 4 O17 Level Gauges... 4 Dil Panteeee eee 23 (i) Gi beeaesesearsusacpseeesboes 20 Piston and Connecting Rod... 7 Rocker Arm, Shaft and Brackets....... 18 Thermostat and Housing....... 42 & 43 Turbocharger (Center Mounted) 2 Water Inlet, Pipe. 40 & 41 Water Outlet, Pipe.. 40 & 41 Water Pump..... 37 & 38 * Water System Filter........ a4 Package Numbers....... ae ceo n * Water Separator, Fuel (4028844) after S/N 3022274 2117! 46 ul INDEX MODEL 3500 MK IT AUTOMOTIVE DESCRIPTION PAGE NO. BASIC ENGINE (Model 3500 MK II) (4028883)...........4- x Air Compressor w/Governor (7-1/4 cu.ft.) (4029347)...... 69 Air Heater. perros + 6 Alternator. eee + 60 By-pass Lube Oi] Filter (unmtd). + 65 Camshaft........ aes 19 Crankshaft. es 5 Crankshaft Pulley, Vibration Damper. 6 Cylinder Block.. pee 1 Cylinder Head, Figure 1 ese... “4 Exhaust Manifold.....eceeeee 29 Flywheel...... on y2 Flywheel Housing ae 13 Front Housing and Cover........ 10 Fuel Filter, Single Element. 5 48 Fuel Injection Pump (Nulti-plunger).........e06 51 Fuel Injection Tubes. Gandpasbocopncsooccced 54 Idler Gear...... iV Intake Manifold. 26 Lube O11 Filters... 24 Nozzle-Holder Assembly (4029013) 59 Oi] Cooler, Engine........+ Bconeh 24 Oil Filler Pipe... 22. .cc ccc. oo Sto 4 Th) TSA Ch saoscaescoscacacscscacccscucususeedsdadsec 4 (ill GE Beeaeasncecacaseceoasasaoesesecrosesoaeaoaa 23 ih Bump eter essen e reece ereresaees 20 Piston and Connecting ROd.....sssseesereeees 5 7 Rocker Arm, Shaft and Brackets. ne Starter - 12 Volt (4027621). + 68 Thermos tat_and Housing. us 43 Trunnion, Front Support. 9 Turbocharger (Front Mounted)....... 30 Water Inlet. a1 Water Outlet, al inter, Pung aese see see teen eae tees ee a, Water System Filter... Spononeeoaoeonooo0s 44 Package Numbers. Senco 1 Il INDEX MODEL 3400 MK IT INDUSTRIAL ENGINE DESCRIPTION PAGE_NO. BASIC ENGINE (Model 3400 MK II) (4028880)......... Air Heater Alternator. Ammeter......sessceeseeees By-pass Lube Oi] Filter... Camshaft... Crankshaft...... Crankshaft Puliey, Vibration ‘damper. Cylinder Block... ...+20++ Cylinder Head, Figure 2 Diffuser, Exhaust... Exhaust Manifold. Flywheel... Flywheel Housing. Front Housing and Cover. Fuel Filter, Single Element. Fuel Injection Punp, Multi-plunger tye. Fuel Injection Tubes......++.++++ Idler Gear.seeeeeeeeeees Intake Manifold........ Lube O17 Filter....... Nozzle-Holder Assembly (4023568) 0f1 Cooler, Engine. Oi] Filler Pipe Oi7 Level Gauge. O11 Pan... Bini eee seeeeanoee Piston and Connecting Rod. Rocker Arm, Shaft and Brackets...... Thermostat and Housing......seese Turbocharger (Center Mounted)... Mater Inlet, Pipe....... Water Outlet, Pipe........ Water Pump... ....eeeeeeees Water System Filter Package Numbers... Vv x OPTIONAL EQUIPMENT INDEX (For Only Those Items Appearing in the Basic Section) NOTE: Optional groups are selective subject to machinery price book control and are additions, omissions, and substitutions to basic equipment. CATALOG NO. DESCRIPTION 4024705 Anmeter 4024777 Anmeter Omission . 4025862 Ammeter .. 4025936 Diffuser, Exhaust 4027621 Starter, 12 Volt . 4027873 By-pass Lube Oi] Filter . 4027874 Elbow, Exhaust Diffuser . 4028240 Starter 4028241 By-pass Li 4028508 Magnetic Drain Plug ... 4028570 Breather, Cyl. Hd. Cover 4028695 Trunion, Front Support. 4028844 Water Separator, (Fuel) . 4029068 Air Heater 24 Volt 4029069 Air Heater 24 Volt 4029347 Air Compressor (7 1/4cu. ft.) 4029350 Turbocharger ... 4029351 Air Compressor (12 cu. ft.) 4029355 Alternator 12V. 40 amy 4029377 Water Separator (Fuel) 4029577 1:1 Ratio Water Pump Pulley . 4029577 Belt Set, 1:1 Ratio Water Pump 4035086 Air Heater, Omission 4035097 Water Separator (Fuel 4035164 1:1 Ratio Water Pump Pulley 4035164 Belt Set, (1:1 Ratio Water Pump 4401726 Ammeter, Omission .........+. 4035305 Alternator, Regulator & Anmeter Omission . PAGE NO. 62-64 62-64 62-64 + 36 + 68 + 65 + 30 - 68 65-67 + 23 15 9 + 46 + 26 + 26 + 69 26, 29, 32, 70 69 + 60 46 38 + 63 26 Revision 1 E-2169 rrew 10 n 1 2 Bb 4 1s te Ww part NUMBER 4028034 osnrs42 4255982 0918851 0919134 0920525, 0917536 o921023, 4027355 4255577, 4255109 oai2415 co1zais 4025025 4025255 4029063 022129 4900231 4507374 4507673, so2ea7s 4025298 4025299 4025300 40253mt REF~4027468, 4027663 4028878 v402891444028915 (CONTINUED) ary CYLINDER BLOCK DESCRIPTION PACKAGE NO BLOCK ASSY.y CYLINDER (INCLUDES PLUGS. AND ITEMS 2) 36 Ty 12¢ ANO 20 THRU 23) PIN, COWEL, 7/16 X 374 (TOP DECK) PLUG, 3/8 LEVEL SEAL (ATR-COMP PAC) PLUG, PIPE 374 NPT PLUG, PIPE, 1/8 NPT PLUG, PIPE, 1/4 NPIF PUN, COWELy 1/2 X 1-3/8 (FRONT? PIN, GOWELy 1/2 x 7/8 (REAR) PLUG, DISTRIBUTOR FCLE PLUG, PIPE» CIL GALLERY 374 PLUG, EXPANSION PLUG, AUTOMCTIVE CRAIN 174 ORYSEAL CCK, ORAIN, 1/4 NPT (CRCER SEPERATELY) BEARING, CAMSHAFT, FRCNT (STC) BEARING, CAMSHAFT, FRCAT «C10 UNDERSIZE PLUG, PIPE, RESTRICTCR SCREW, GIL PRES. REG. VALVE SPRING, CIL PRES. REG. VALVE PISTCR, CIL PRES. REG. VALVE INSERT, GIL PRES. REG. VALVE SLEEVE, CYLU3 C-RING TYPE)4029284-9 4029423-3 SHIM, CYLINDER SLEEVE (0054 SHIM, CYLINEER SLEEVE (.0100¢ SHIM, CYLINOER SLEEVE (.015)¢ SHIM, CYLINDER SLEEVE (.020)¢ NOTE USE AS REGUIRED TO RESTORE SPECIFIED TOP CECK CLEARANCE. so2so1s sozee7s 4025238 4025258 4025021 4026382 0916269, 0910287 0928599 o907059 0901469 12 O-RING, CYLINDER SLEEVE (ecTTOM GRocVE RED O-RING, CYL SLEEVE (MICOLE & TOP)BLACK BEARING, CAMSHAFT (INT. 6 REAR) (510.9 BEARING, CAMSHAFT (INT. G REAR) «010 UNDERSIZE GASKET, CIL FILLER PLATE. +4029573-5 PLATE, OIL FILLER HOLE CAPSCREW, 3/8 NC X 7/8 LOCKWASHER» 3/8 Tee, 1/8 (OL GALLERY TO F 1 PUMP AND AIR-COMPRESSOR SUPPLY) ELBOKy PIPE 1/8 (IN LIEU CF TEE) (OIL GALLERY TC F 1 PUMP) _ NIPPLE (FOR USE W/ITEM 15 OR 16) CONTINUED REF-4027468, 4027563 4028878,4028914, 4028915 (CONTINUEC) CYLINDER BLOCK ~ ren UMBER ery esceiprion enceace no Le 0923692 1 Ebon, InP. FLEXe (FOR USE H/tTEH 17) 9 4026699 2 Leen, vaLve 20 4025247 1 CAP, REAR FALN BEARINGS a so20086 5 Cary INTERMEDIATE & FRONT HAIN ORG . 22 402763? 1 CAPs CENTER MAIN BEARINGE a 4025002 1“ CAPSCREMs HAIN ERG. CAPS (5/8 NC X 4 1/4 SPEC) NOTE * REPLACEMENT GEARING CAPS ARE SEMI-FINISHED AND MUST BE LINE-BORED AFTER INSTALLING. 2 so2e020 5 SEARING, FRONT & INToy UPPER (5TD.) 2 sozeose 5 BEARING, FRONT & INT.» UPPER .010 2 428061 5 GEARING, FRONT & INTe5 UPPER .020 2 soze0s 5 SEARING, FRONT & INToy UPPER .040 2 4025007 s BEARING, FRCNT ¢ INToy LRER (STE) as 4025267 5 BEARING, FRONT E INTey LOMER .010 2 4025268 5 BEARING, FRONT E INTe+ LONER .020 _ 25 so2s270 5 BEARING, FRONT E INTs LEMER .040 Z 26 4025010 2 FLANGE» THRUST, UPPER (STC.) 2 4025263 2 FLANGE, THRUST, UPPER «005 2 4025266 a FLANGE, THRUST, UPPER .010 2 4025265 a FLANGE, THRUSTS UPPER .015 a so2s011 2 FLANGE® THRUST, LONER S10.) 2 4025260 a FLANGE. THRUS Is LOWER .c0s a 4025261 2 FLANGE THRUST. LONER <01¢ a 4028262 2 FLANGES THRUST, LEWER .015 2 easinas ‘ PIN, GROCVEy THRUST FLANGE 28 so2e021 2 BEARING, CENTER REAR, UPPER (5104) 2 so2404s 2 GEARING, CENTER REAR, UPPER 010 : 2 so2e0ee 2 SEARING, CENTER REAR, UPPER .020 2 sozeose 2 BEARING, CENTER, UPPER .40 20 4025009 2 SEARING, CENTER REAR, LOWER (STO-) 20 so2s217 a BEARING, CENTER REARy LOWER .010 20 soasz7e a BEARING, CENTER REARy LORER .020 NOTE- REFER TO PACKAGE PARTS FOR BEARING KITS CONT INUEE: 3 trem 30 aL 32 3 34 35 PaRT NUMBER 4025280 4027547 4027548 4027454 ogi62r2 o910287 0913544 4025021, so2imt REF-4027468 4027663, 4C288784028914, 4028915 CYLINDER BLOCK DESCRIPTION BEARING, CENTER REAR, LOKER .040 GAUGE, OIL LEVE! L (conTINuEr) ADAPTOR ASSY. CIL LEVEL GAUGE El BOK, OLL FILL CAPSCREW, 3/8 NC X 1-1/4 LOCKWASHER » WASHER, PLALI Gasxer CaP, CHL FILLER ER 3/8 Ny 3/8 PACKAGE NO 4029573-5 E2075 rem part NUMBER 4025041 0905845 4020608 ary REF-4029037 CRANKSHAFT DESCRIPTION PACKAGE NO GEAR, CRANKSHAFT KEY, ROOORUFF, 1/4 X 7/8 CRANKSHAFT CINSTRUCTION SHEET 4¢29036 SHIPPEC WITH UNIT) E2171 REF-4028539y 4028625, 4029435, CRANKSHAFT PULLEY Part ITEM NUMBER ary DESCRIPTION PACKAGE NO 1 4025115 1 WASHER, PULLEY 0918297 1 CAPSCREW, 1 NE x 2 2 028443 1 PULLEY & DAMPER, (4 GROOVE)® FOR ENGINE (402888C) (4028801) 905845 1 KEY, mOODRUFF, 1/4 x 1/8 2 4020604 1 PULLEY & DAMPER (3 GRECVE) + FOR ENGINE (4028863) o905a4s 1 KEY, ROOORUFF, 1/4 X 7/8 2 4028472 1 PULLEY & DAMPER (3 GREGVEI® FOR ENGINES (4020684) o9esaas 1 KEY, ROQORUFF 1/4 X 7/6 e-1989 REF-4026979» 4029139 PISTON AND CCNNECTING ROD part rem NUMBER ary DESCRIPTION PACKAGE NO 1 4027334 2 CAPSCREMs CONNECTING 800 3 4027332 6 ROD ASSY., (INCLUDES [TEMS 1 AND 7) 4 4025030 2 BEARING, CONNECTING ACD (STD.? ‘ 4025253 2 BEARING, CONVECTING RCD -002 U+S- ‘ 4025254 12 BEARING, CONNECTING RCD «CLO UsSe 4 4025255 ra BEARING, CONVECTING RCD «620 U.S. ‘ 4025257 12 BEARING, CCRNECTING RCC «C40 UsSe 5 4026505 6 PIN, PISTONS: ceseeeeeeeeeehO29204-9¢ 4029423-3 ‘ 4254608 1 RETAINERs PISTCN PIN. es0444029204-95 4029423-3 7 4025031 ° BUSHING, CONNECTING RCO 8 4028036 ‘ RING SET, PISTON. ++4029284-95 40294623-3 9 4020023 ‘ PISTON (3500 ENGINED vases seen e24029286-9 ° 4029137 ‘ PISTON (3400 ENGINE) seeee NOTE- REFER TO PAGKAGE PARTS FOR BEARING KITS. eNO le-2348 TRUNNION, FRONT SUPPORT (4028695) part rem NUMBER ary DescR IPT LON PACKAGE NO 1 4028672 1 BRACKET 0916009 10 WASHER) PLAIN, 17/32 (F/SHIMMING) (USE AS RELLTRED) 2 4336491 2 LINER, BRACKET 3 924694 2 CaPscREM, 1/2 NC x 3 £2230 rem to Part NUMBER so277s2 4027735 0916383 0913544 0910287 o910123 4025343 4027303 4029362 4020890 osearn 0919224 o910287 0915408, os627h 4254873 4254905 4254902 4254073 4027751 REF-4028175, 4028892, 4029345 ary TIMING GEAR ROUSING. DescriPrion PACKAGE NO +4029573-5 GASKET, PLATE TO BLOCKe+eeeee COVER, HYDRAULIC PUMP CAPSCREW, 3/8 NE X 1-7/8 WASHER (ENGINES 4028880 & 4028881) LOCK WASHER, 378 Nufy 378 NE GASKET, COVER. see 2402957325 PLATE ASSY.» WITH SUPPCRT EXTENTION® INCLUDES 5'OF ITEM LL + ON ENGINE (4028884) PLATE ASSY.» 4/0 SUPPCRT EXTENSION INCLUDES 2'oF ITEM 11 ON ENGINE (4028883) PLATE ASSY, WITH SUPPCRT EXTENSION INCLUDES 2 OF ITEM LI ON ENGINES (4028880) (4028881) CAPSCREW 3/8 AC X I CAPSCREW 3/8. NC X 1 1/8 LOCK WASHER CAPSCREN 3/8 NC XK 3/4 ¢ CAPSCRER 3/6 NC KL + WASHER, CYNASEAL ‘SUSE WITH PLATE ASSY (4029362) BOLT, LOCKING 3/8 NC x 3/4 # BOLTs LOCKING 3/6 NC X 1 ¢ WASHER, CYNASEAL + ‘SUSE WITH PLATE ASSY (4027303, 4028890) GASKET, COVER IC PLATE +4029573-5 conttnuec Revision 1 REF-4028175, 4028892, 4029345 (CONTINUED) TIMING GEAR HOUSING = part : rex NUMBER ary DESCRIPTION PACKAGE NO 7 029402 1 COVER, TIMING GEAR HCUSING ENGINE 4026883 7 4029575 1 COVER, TIMING GEAR HCUSING (WHEN REPLACING 4027143 CR 4026861 ORDER ITEMS 13 AND 14 ENGINE 4028840, 4028881, 4026686 ossa7i 4 CAPSCREMy 3/8 NC X 1 0914847 1 CAPSCREK, 3/8 NC X 1-1/2 0912069 2 CAPSCREM, 378 KC x 2-172 0919015, 2 CAPSCREW, 3/8 KC X 3-172 0913544 5 WASHER, PLAIN, SAE STDs» 3/8 (NOT USED CN ENGINE 4026883) 0910287 a LOCKWASHER, 3/8 8 soze22 1 SEAL KITy FRONT, Olly CRANKSHAFT INCL. CLL SEAL" 4026862 WITH INSTRUCT LONS 9 4026548 1 GASKET, INSPECTION PLATE. eee 924029573-5 10 4025077 1 COVER, INSPEC TICN 0920539 6 CAPSCREW, 3/8 NC xX 1 (NYLOCK) a 4026460 - STUD, FRCNT PLATE (AS RECLIRED) 12 4028742 1 PINs TIMING (FOR COVER 4029402) 1B 4029053 1 GasKer 14 4020733, 1 COVER) INSPECTION PLATE ogis271 3 CAPSCREW, 3/8 NC X 1 o910287 3 LOCKWASHER NOTE IDLER GEAR ASSEMBLY VIEW & 1 0921539 1 CAPSCREWs RETAINING 1/2 NC X 3-1/2 2 4025461 1 waster 3 4025082 1 BEARING ASSY.y IDLER GEAR 4 4027769 1 GEAR, TOLER ANO FUEL PUMP ORIVE 5 4020102 1 SHAFT, IDLER GEAR u 4 E-2003 REE-4025406, 4027496 FLYWHEEL part ares NUMBER ary bescriprion PACKAGE NO 1 4026062 1 FLYWHEEL ASSY.s CINCL. RING GRI_(USE W/SAE #2 HOUSING, BENGIX DRIVE ANC ROCKFORD 14 RT OR LIPE-ROLLAWAY 14 CPB FLAT TYPE CLUTCH) + FOR ENGINE 4028853 1 4028567 1 FLYWHEEL ASSY.y (INCL. RING GR) (USE K/SAE #2 HOUSING, BENDIX ORIVE ANC IWIN DISC SP1L1 AND 211 CLUTCH) FOR ENGINES 402888C, 4026881, 4028864, 2 4304907 1 GEAR, RING 3 4359805 6 BOLT, FLYAHEEL 4 4029556 1 SLEEVE KIT, WEAK INCL. SLEEVE 4028992 2 WITH INSTRUCTIONS, E2202 2 REF-4025407, 4027497 HOUSING, FLYWHEEL part rem NUMBER ary bescriprion PACKAGE NO 1 4025097 1 O-RING, FLYWHEEL HOUSING (8-1/2 101..4029573-5 2 4020879 t O-RING, FLYWHEEL HOUSING (2-1/4 10)..4029573-5 3 4029502 1 SEAL KIT) REAR GIL INCL. SEAL 4029399 WITH INSTRUCTIONS 4 4027509 1 HOUSING, FLYWHEEL (SAE #2) 4386090, 8 BOLT, PLACE 4372864 8 WASHER» 17/32 1D (STANDARD ON ENGINE 4028883) 4 sozeze9 1 HOUSING, FLYWHEEL (SAE #2) 0916311 a CAPSCREW, 1/2 NC X 1-174 0904208, 8 LOCKWASHER 1/2 o91aa5t 1 PLUG, PIPE’ 3/4 ORYSEAL 0919840 1 PLUG, PIPE, 1/4 NPIF STANCARD ON ENGINES 4028880, 4028661 AND 4028884 5 4025427 1 COVER, PLATE 0915343, 2 CAPSCREW, 1/4 NC X 5/8 0904204 2 LOCKHASHER» 174 a3 E2761 REF-4029332 CYLINDER HEAD (FIGURE 1) eee ee iciealtiy - “ conrinuec REF~4029332 (CONTINUEC) CYLINDER HEAC (FIGURE 1) (4028570) Part 1reK NUMBER ary DESCRIPTION PACKAGE NO on 4028644 6 ROTATOR, INTAKE VALVE 10 4376497 2 LOCK, HALF, VALVE SPRING RETAINER nu 4025472 1 GASKET, CYLINDER HEAD COVER... ++4029572-7 12 4027774 1 COVER, CYLINDER HEAD (REAR BREATHER CONN.) 12 4027914 1 COVER, CYLINOER HEAD (4028570) (CENTER BREATHER CONN.) 3 4153776 10 CAPSCREw, CYLINDER HERO CCVER 4 4025491, 10 WASHER, COVER CAPSCRER 15 4027723 1 BREATHER ASSY«» CYLINCER HEAD 16 4028162 1 CLAMP, UPPER W 4029256 20 CAPSCREN, CYL. HD. (SHCATIEFF. WITH S/N 3016722 W 4025164 20 CAPSCREwy CYL. HDe(SHCRTIPRIOR TO S/N 3016722 (REQUIRES USE CF ITER 20) 1a 4029257 6 CAPSCRENy CYL. FO. (LENG) EFF. WITH S/N3D17261 18 4025168 6 CAPSCREWs CYLINUER HEAD (LENG) EARLY TYPE = (ALSC ATTACHES RCCKER ARF BRACKET) 19 4255107 5 PLUG, CORE HOLE 20 4025165 . WASHER, CYLINDER HEAD CAPSCREN (USE WITH CAPSCREK 4c25164 4025166) a 4025177 2 EVE, LIFTING 22 4027775 1 HOSE, BREATHER 4254156 1 CLAMP, HOSE UPPER 23 0925964 1 CLAMP, (LOWER) 0915408 1 CAPSCREW, 3/8 KC X 374 o9i0287 1 LOCKMASHER » 3/8 o910324 1 NUTy 3/8 WC 15 1-52260, 16 part NUMBER 4027598, 4027013, 4025182 4028643 4025179 sozsa7t 4025185 sozess2 4025585 4025166 REF~4028910, 40289124 4029004, 4025947 CYLINDER HEAD (FIGURE 2) ary DescatPr ion PACKAGE NO 1 GASKET ASSYerCYL, HDS CINCL. ITEM 14).4.4029572 6 RING, FIRE 6 VALVE, EXHAUST (MODEL 34007 6 VALVE) EXHAUST (MODEL 3500) 6 VALVE, INTAKE (MODEL 3400) 6 VALVE, INTAKE (HODEL 3500) 6 INSERT, EXHAUST VALVE SEAT (MODEL 3400) 6 INSERT, EXHAUST VALVESEAT (WODEL 3500) . INSERT, EXHAUST VALVE SEAT .005 0/5 MCL 3400 . INSERT, EXHAUST VALVE SEAT £005 0/5 HDL 3500 . INSERT, INTAKE VALVE SEAT (NOT ORIGINAL EQUIP. MODEL 3400 REQ. REMACHINING OF CYL. HO continuec rem 10 L rea B 14 1s 18A 16 Ww ar 18 ie 9 20 a 22 23 part NUMBER 4028641 4028944 soz7rr2 4255577 4022595 4025242 4343799 4028644 4376497 4025472 4025555 4153776 4025491 4029626 4025046 4253977 4029256 4025166 4029257 4025166 4255107 4025165 4025177 4029252 4253739, 0915408 o910287 0910324 REF-4028910, 4028912, 4029004 (CONTINUED) ary 12 re 10 10 20 20 CYLINDER HEAD (FIGURE 2) DescriPTioN PACKAGE NO INSERT, INTAKE ORIG. EGUIP. (MODEL 35C0) (USE 4025186 FOR <0C5 OVERSIZE) HEAD ASSY., MODEL 35¢C INCLUDES 44547419 ANC PLUGS INDENTED BELOW HEAD ASSY., CYLINDER MODEL 3400-INCLUDES TTEMS 445; 7199 AND PLUGS INDENTED BELO PLUG, PIPE, 3/4 CCUNTERSUNK HEX. SCCK. GUIDE, INTAKE AND EXHAUST VALVE SPRING ASS¥. INCL. CAM INTAKE NO EXHAUST VALVE RD RETAINER, VALVE SPRING(USE 6 CNLY FCR3500 ENG) ROTATOR, INTAKE VALVE(3500 ENGINE CNLY) LOCK, HALF, VALVE SPRING RETAINER GASKET, CYLINDER HEAC CCVER « 4029572 COVER, CYLINOER HEAD CAPSCREWy CYLINCER HEAC CCVER WASHER, COVER CAPSCREW BRACE, AIR CLEANER - ENGINE 4026861 BRACE, AIR CLEANER - ENGINE 4028884 CLAMP, HCSE UPPER CAPSCREW, CYL.HD.(SHCATIEFF. WITH S/N 3016722 CAPSCREwy CYL. HD. (SKCRTIPRIOR TO S/N 3016722 CAPSCREW, CYL. HD. (LENG) EFF. WITH S/N3017261 CAPSCREm, CYLINCER HEAC (LENG) (ALSO ATTACHES ROCKER ARM SRACKET) PLUG, CORE HOLE WASHER, CYLINOER HEAC CAPSCREW (FOR USE WITH CAPSCRER 4025164 4025166) EVE, LIFTING HOSE, BREATHER, RUBBER CLAMP) BREATHER TUBE (LOWER) CAPSCREW, 4/8 NC XK 3/4 LOCKWASHER + 3/8 Nuts 3/8 NC a £2207 REF-4025157y 40289104 4028912, 40290044 4029332 ROCKER ARMS, SHAFT & BRACKETS paat trem NUMBER ary DESCRIPTION PACKAGE NO NOTE- REFER TO CAMSHAFT FOR ITEMS 1 THRU 4 NOTE- REFER TO CYLINDER BLOCK FOR ITEM 5. 6 so2si1s, 1 TUBE, o1L FEED 0912064 2 NUTe COMPRESSION, 3/16 TUBE 0912367 2 SLEEVE, COMPRESSION, 3/16 TUBE 0910376 1 CONNECTOR, COMP., 3/16 TUBE, 1/8 NPT 1 4025237 1 ELBON, RESTRICTOR, OIL TURE 8 so2e110 a ROD, PUSH 9 4025187 1 SHAFT. RCCKER ARM oai627i 1 CAPSCREW, 3/8 NC X 1 o910za7 1 LOCKWASHER » 3/8 10 4025194 2 WASHER, SPACLAG a 4025193 2 WASHER, SPACER (END) 12 4025192 2 PLUG, ROCKER ARM rey 4025176 1 TUBE, GIL DRAIN 0911437 2 NUT, COMPRESSION, 174 TUBE 911435 2 SLEEVE, COMPRESSICRy 1/4 TUBE 910240 1 ELBOW, COMPRESSION, 1/4 TUBE 1/8 NET 16 4025168 12 ARM ASSY«+ ROCKER (INCLUDES ITEM 17) 1s 4025189 6 BRACKET, ROCKER ARM 0916275 6 CAPSCREWs 3/8 NC X 3-374 os10287 6 LOCK WASHER» 3/8 0913544 6 WASHER, PLAIN 13/32 16 - CAPSCREW (SEE CYLINDER HEAD) W 4513206 2 SCREn, ACJ. w 4025191 5 SPRINGy SPACER (CENTER) a F-22028 REF~4028999 CAMSHAFT part aren NUMBER ary pesca Prion PACKAGE NO 1 4029062 1 GEAR KIT, CAMSHAFT (INCLUDES GEAR 4029001) WITH INSTRUC TIONS 4022430 1 KEY, CAMSHAFT GEAR 2 so21ase 1 PLATE, THRUST 4254864 1 BOLT, THRUST PLATE 3 4022339 1 WASHER, CAM GEAR RETAINING 0925621 1 CAPSCREW, 7/16 NC X 4 4 4029000 L CAMSHAFT 19 £2226 ReF-4028902 Olt PUMP paat irew NUMBER ary DESCRIPTION PACKAGE NO 1 4028052 1 PUMP ASSY.y OIL PRESSURE 0916319 1 CAPSCREW, 1/2 NC X 3-1/2 o9loze7 2 LOCKWASHER » 1/2 0915987 1 CAPSCREM, 1/2 NC X 1-172 2 so2auer 1 VALVE ASSY.y OIL PRESSURE RELIEF INCLUDES 3, 4 AND 5. 3 1 BOOY, VALVE 4 1 PISTON, VALVE 5 soze888 1 SPRING, VALVE 4359310, 1 WASHER 0916001, 1 PIN, ROLL, 3/16 XL 6 0926302 1 O-RING) TUBE, DISCHARGE++s+seeeeee 0 04029473-8 , 4029877 1 TUBE, OIL PRESSURE DISCHARGE INCL. NUT o922377 ! NUT, HI-DUTY 8 4027960 1 BRACKET 0915809, 2 CAPSCREW, 5/16 NC X 3/4 0904205, « LOCKWASHERs 5/16 0924817 4 WASHER, PLAIN, 5/16 20 continue item 10 u paRT NUMBER 4027958 0914392 0904205, 0910323 4028055 4028070 ary REF~4028902 (CONTINUEC) ‘OIL PUMP DESCRIPTION PACKAGE NO CLAMP, SUCTION TUBE CAPSCREMy 5/16 NC X 1 LOCKWASHER + 5/16 NUT, 5/16 TUBE ASSY.y OIL SUCTICN (INCL. SCREEN ASSY. GASKET, SUCTICN TUBE see ee 4029473-8 2 E2128 ReF~4028902 OLL PUMP ASSEMBLY- 4028052-1 part ITEM NUMBER ary DescaiPrion PACKAGE NO 1 4026605 1 GEAR, PUMP ORIVE 2 4254864 2 BOLT, Lack, Cover 3 4027583 1 Cover, FRONT 0914392 6 CAPSCREW, 5/16 NC x 1 0904205 6 COCKWASHER » 5/16 4 4028078 1 SHAFT & GEAR, ORIVER 5 4028079 1 SHAFT & GEAR, ORIVEN 6 4028053 1 BODY ASS¥.y PUMP (INCL. PINS) 0917547 2 PIN, COMEL, 3/8 X 3/4 22 e-2209 REF-4028508, 4029424, 4029699 ‘OIL PAN part vem NUMBER ary Descriprion PACKAGE NO 1 4029422 1 PAN, OIL osie271 7 CAPSCREW, 378 NC XT 0915408, 5 CAPSCREW, 4/8 NC x 3/4 0916269 25, CAPSCREW, 3/8 NC X 7/8 osioza7 37 LOCKMASHEK » 3/8: 0920525 2 PLUG, PIPE. 3/4 NPTF (DIL DRANK, SIDE ¢ BOTTOM) 160150 1 PLUG, MAGNETIC DRATN (4028508) ALSO" REPLACES 4027320 2 4026602 1 GASKET Sel y UIL PANeeeeeeeee +14029473-8 3 4025992 1 BRACKET, BREATHERHOSE FASTENER o9i11is 1 WASHER, PLAIN 4 4029567 1 BRACKET, FUEL FILTERS FFOR ENGINE 4026864 WITH DISTRIGUTOR TYPE F. Te PUMP 916272 1 CaPSCREW, 378 NC K 1 1/4 2 A 0 ; mo : ¥ Y e158 REF. 4028818, 4028819, 4029314, 4029328 a ate Fitter ano COOLER re woMBeR ary escaterion acrace wo 1 1025568 2 FILTER enGiNe ott ooietts i Magne 'Coopea 3 500231 1 spain : 4507376 1 pLuncer 5 0923637 2 O-KINGy SATEL S1DE (COLOR COVE BLUE-WATER! CETHVLERE PROPYLENES Soot econ eecee es eaUEOS 73-5 6 0926366 2 O-RINGs LUGE Of SIOE ¢ COLOR CODE YeLLOW-oFL 7 sozsees b HOUSING ASSYe 4 WITH INSERTS LTEHS 15 6 16 atten 3 Ganscheny’ tte ne a Sete . Soeseet 3 Cockwasnea 176 ooiese4 i Chesca 1/2. Ke x 6 o50szoe t ockwashéas 172 ooisise t BLen Pee hk HD. 178 ner 2 conrenuec REF. 4028818, 4028619, 4029318, 4025328 (CONTINUED) OIL FILTER ANC CODLER PART a= tres NUMBER ary DescriPricn PACKAGE NO n 4028827 1 ADAPTER) WAIER INLET FOR ENGINES 4028840, 4078883 0916272 4 CAPSCREWy 3/8 NC X 1-1/4 PRIOR TO SN 30-26001* 0910287 4 LOCKMASHER » 3/4 919225 4 cAPSCREW, 3/8 NC X 1 3/8 EFF. WITH SN 30-26001* n 4028059 1 TUBE, WATER INLET FOR ENGINES 4028880, 4026883 5 0923664 4 O-RING, SEALING) «= tee 24029573°5 2 sozau2t 1 ELeOm, WIR OUTLET 5 13 4ozee22 1 GASKET) ELBOW TC HSGeeeee eee 4029573-5 o916272 4 CAPSCREW 3/8 NC X 1-104 0910287 4 LOCK WASHER 474 0921073 1 PLUG, PIPE, 1 NPT 6 4o2ae23 1 GASKET, ELBOW TO BLOCK. 0919230 2 CAPSCKEW 1/2 NC X 17378 0904208, 2 KOCKWASHER 1/2 5 4028825 2 INSERT 16 4507673 1 INSERT, RELIEF VALVE 1 3/8 CAPSCREW USED WITH ALUMINUM HSG. 2s E2759 REF 4028491 4029113, 4029114, 40295574 4029558 (CONTINUED) INTAKE 6” EXHAUST MANIFOLD ANO AIR HEATER (4029068) (4029069) (4029340) (4035CH6) PART rem NUMBER ary DESCRIPTION PACKAGE NO 1 4025690 1 FLANGE, INTAKE MANIFCLO 10 CLEANER USEC ON 3400 ENGINE ca1627h 4 CAPSCREN, 3/8 NC KL 0910287 4 LOCKMASHER » 378 919840, 1 PLUG, PIPE, HEX. HEAD, 1/4 NPIF 0920525 1 PLUG, PIPE, HEX: HEAD, 3/4 NPTE 4020880, 1 PLUG, EXPANSION (#18 HI® CPENING? 2 02 $9621 1 GASKET, FLANGE 3 4026579 1 GASKED, INTAKE MANIFCLO sess eeeeee 2 24029572-7 4 4027108 1 MANIFCLOy INTAKE (CENTER AIR INLETI(4C29350) 4 4027904 1 MANIFOLD, INTAKE (FRCNT AIR LNLET) 4020886 L PLUG, EXPANSION (AI KTR OPENING) o919134 1 PLUG, PLPEs 1/8 NETF 919224 4 CAPSCREW, 3/8 KCK 1-178 0913544 14 WASHER, PLAIN, 13/22 910267 14 TCCKRASHERs 3/8: 5 4512343 1 GASKEL, HEATER ELEMENT. see 24029872-7 6 4516760 1 ELEMENT, AIR FEATER 12 ve 6 4515187 1 ELEMENT, AIR FEATER 24¥. (4029068) (4C29CES) - 7 c2s0 32 1 CABLE, SWITCH IC DIR HEATER 8 240401 1 BRACKET, HEATER SWITCH 0916265 1 + TCAPSCRE Ry 3/8 NC X 7/8 osoze7 1 LOCKRASHERs 3/8 9 4513207 1 ShUTChy FEATERs 24 VCLT (4025C08) (4C25069) 9 237134 1 SwITChy EATEN, 12 VCLT o916284 2 CAPSCREmy 1/4 KC X 1/2 £904204 2 LOCKRASHER » 1/4 colowec 2 NUly 174 NC 10 4025982 1 WIRE ASSY.y STARTER TC SwITCH a Aas 1 ShITCH, PUSH BUTTEN 2 029042 1 FLANGE ExnAUST (USEC ON 3406 ENGINED 0913544 4 WASHER 4255977 4 nut B so2s7ar 1 GASKET, FLOE. oe 4 4025720, 1 MANIFCLOy ExH. REAR 15 4028795, 1 MANIFOLD, ExH. CENTER 0911425 1 PLUG, PIPE 1/4 NPTF 16 ao2sris 1 MANIFCLD EXHs FRONT ~ u 4027014 6 GASKEL) Exe FARIFULC ES so293t2-1 18 asusror 4 stups conTinuer 27 REF 40284915 4029113, 4029114, 4029557, 4029558 INTAKE &” EXHAUST MANIFOLD AND AIR HEATER (4029068) (4029069) (4629350) (4035C66) part rem NUMBER ory DESCRIPTION 19 4a71107 12 WASHER re 4027042 2 CAPSCREWy EXH. FANIFCLO NOTE ITEMS 162, 12613 ARE PECULIAR TO MDL 3400 ENGINE OMISSION GROUP 4035086 PROVICES FOR FACTORY REMOVAL OF AIR HEATER EQUIPMENT 20 (CONTINUED) PACKAGE NO £2609 REF. 4028930 EXHAUST MANIFOLD (FRONT MOUNTED TURBOCHARGER? ren Noman ary oescetprion PACKAGE No 1 4025720 1 MANLFOLO, Ex. HEAR 2 4027508 \ MANLFCLD, Ex CENTER 3 4027529 1 MANLFOLO, Ex ERONE dairees t PLuGy PIPE ve NPT ‘ sozr014 ‘ GASKET. ERM MANLEOLD 5 4513701 ‘ stuvs ° so2Tes2 2 carseat ‘ sariio? 2 wasnen NOTE OPTIONAL EQUIPMENT GROUP 4029350 PROVIDES FOR FACTORY REMOVAL AND APPLICATION OF EXHAUST MANLFOLC CITED ON PRECEDING PAGE 29 E2032 REF 4028928 TURBOCHARGER, FRONT MOUNTED (4027874) part 1TeM NUMBER ary DESCRIPTION PACKAGE NO 1 4025376 1 GASKET. eeeeee tee eee eee 4029572-7 2 4028527 1 TUBE ASSY.» AIR CROSSCVER osie271 4. CAPSCREW, 3/8 NC XT o910207 4 LOCKWASHER » 3/8 0919840 1 PLUG, PIPE, 1/4 PT 3 osz7i40 2 CLAMP, HOSE ‘ 4027975 1 HOSE, TUBE TO TURBOCHARGER 5 4029207 1 TURBOCHARGER KITs» (WITH INSTR. SHEET) 4255977 4 NUT, TURBO MOUNTING STUD 0913544 4 WASHER, PLAIN 6 4025781 1 GASKET, TURBO... 1 4339532 1 GASKET, CL DRAIN. 20 CONTI NUEE: 10 aw a2 B 4 ry 16 paRT NUMBER 4028995 o9i9224 o9i0za7 0922660 4027719 0927476 4028993 4255983, 0917807 o9i7e10 0920280 0920790, soz 7742 agai07e 0259400, osis224 o24aais 4029238 0916284 0904204 0910880 REF 4028926 (CCNTINUEC) TURBOCHARGER, FRCNT MGUNTED ary (4027874) DESCRIPTION PACKAGE NO STUDS- REFER TC EXHAUST MANIFOLD TUBE ASS¥.+ TURBO OIL ORAIN CAPSCREW, 3/8 NC X 1-1/8 LOCKWASHER 3/8) CLAMP, ESE HOSE, DRAIN FITTING HOSE CONN. 45 DEG. TUBE ASSY-y OIL FEED (INCL. NUTS SLEEVES) SLEEVE, TUREC ENO SLEEVE, BLOCK END Nur ELBOW 90 DEG. (AT FURBC) ELBOW 90 DEG.IAT CIL GALLERY IN BLCCK) FLANGE, EXH. CUILES CAPSCREW, 378 NC X 1-174 LOCKNUT, 378 NC CAPSCREW 3/8 .NC x 1-1/8 €Le0m 3 IN. OD. CIN LIEU OF Item 14) (4027874) CLAMP, TUBE (NCT ILLUSTRATEC) CAPSCREW, 174 NCH 1/2 LCCK WASHER y 174 NUEy 1/4 4G rt £2033 Ten 32 paat NUMBER 4029207 0913544 4255977 425781 4027975 927140 so27Th4 4027765 ooi6269 o9toze7 TURBOCHARGER» ory REF 4028926 14029350) DescarPTION TURBOCHARGER WASHER, PLA CENTER MOUNTED PACKAGE NO IT (WITH INSTR. SHEET) STUD» MOUNTING (SEE EXR. FD.) IN NUT, STAINLESS, 3/8 NC GASKET, TURBOCHARGER FCUNTING.. HOSE, TUBE TO CLAMP, Hose TUBE, AIR CROSS-OVER 4029572-1 TURBOCHARGER (USE W/O ALR COMP. TUBEy ALR CROSS-OVER (h/AIR Co CONN. (4029350) Chescaew, 378 NC x 178 LOCKHASHER » CONTINUEC aa ReF 4028926 (cCATINUEL? TURBOCHARGER, CENTER MCUNTED (4029350) _~ paRT ren NUMBER ary DESCRIPTION PACKAGE NO 7 4025376 1 GASKET, AIR CRCSSCVER TUBE++ 2000244 44029572-7 8 4339532 1 GASKET, GIL DRAIN LINE seen eee 4029872-7 9 4029233 1 TUBEy GIL DRAIN LINE ogiszz4 2 CAPSCREW, 3/8 NC X 1-1/8 : 0910287 2 LOCK WASHER 378 10 4027719 1 HOSE, O1L DRAIN LINE 0922660 2 CLAMP, HOSE ° a 927476 1 FITTING, HOSE CCKNECTING, 45 CEG. rea 4029235 1 TUBE ASSY.» OIL FEED {INCLUDES NUTS AND SLEEVES INDENTED BELCH) osi7e10 2 NUT, 3/8 TUBE 0917807 1 SLEEVE, 3/8 TUBE (LOWER) 4338301, 1 SLEEVE, 3/8 TUBE (UPPER) 0920280 1 ELBOW, 90 DEG.» 3/8 TUBE, 1/4 NPI MALE AT TURBO o9z0790 1 €L80K, 90 DEG. (AT CYLINDER BLOCK? B 4029238 2 CLAMP, UB 0916284 1 CAPSCREW) 1/4 NE X 1/2 0904204 1 LOCKWASHER » 1/4 0910880 1 Nui 1/4 WE NOTE- OPTL GP 4029350 ALSO INCLUDES ExnaUST UIFFUSER GP. 4025936 o_ AND ATR COMPRESSOR AIR INLET TUBE 4025603. 3 oi e ddded, E2590 TURBOCHARGER ASSEMBLY 4029207 paat ren NUMBER ary DescRtPTION PACKAGE NO NOTE- SERVICE TURBOCHARGER KIT FOR PRODUCTION NUMBERS (4029144) (4029145) (4029146) (4029700) - 4029207 1 TURBOCHARGER KIT (INCLUDES BASIC TURBCCHARGER AND INSTRUCT ICNS.) 1 4060950 1 HOUSING KIT, TURBINE 2 4059990 3 came 3 4059991 3 LOCKPLATE, TURBINE HCUSING BOLTS 4 4059998 6 BOLT, TURBINE HOUSING 5 4060011 1 SHAFT ANC TURBINE WHEEL 6 4060936 1 RING, SEALING, TURBINE WHEEL SHAFT 7 4059997 1 SHROUD, TURBINE HOUSING 34 conTinueo 1rew 10 un 2 a3 16 15 6 Ww 18 ry 20 a 2 23 2 PaRt NUMBER 4060935 4060726 4060940 4053422 4056300 4060939 4059987 4059988 4059984 4060945 o9zez02 4059992 4060944 4059993 4060949 4060948 4060947 0920787 TURBOCHARGER ASSEMBLY (CONTINUED) 4029207 DESCRIPTION PACKAGE NO BEARING, TURBINE SHAFT RING, SNAP, GEARING RETAINING HOUSING KIT, CENTER (INCLUDES PIN) PINs SPRING, STAINLESS, 3/32 X 176 RINGy SEALING» COMPRESSOR HOUSING BEARING, THRUST SPRING) THRUST BEARING COLLAR THRUST RING, SEALING, THRUST COLLAR BACKPLATE ASSY. BOLT, ATTACHING LocKPLare WHEEL, CCMPRESSOR NUT, TURBINE SHAFT LOCKPLATE coaMe HOUSING, COMPRESSOR BOLT, COMPRESSOR HOUSING 38 oe £2038 DIFFUSER, EXHALST OUTLET (4025936) (4029350) part ren NUMBER ory DESCRIPTION PACKAGE NO 1 4330963 1 GASKET, CIFFUSER. 2 ae eeeeee404029572-7 2 4025922 1 DIFFUSER, exnaust o919224 1 CAPSCREW, OLFFUSER, 3/8 NC X 1-1/6 916272 3 CAPSCREW, DIFFUSER, 3/8 NC X 1-174 0239400 4 NUT, LOCK, 378 NC 3 4020953 1 RING, OLFFUSER 0918683 4 CAPSCREW, 1/2 NC X 1-1/8 0904208 4 LOCK WASHER» 1/2 0920469 1 SETSCREW, 3/8 NC X 374 ogias72 1 NUT, JAM, 378 NC 4 4025925 1 €LBOK, EXH. OUTLET 36 10 491 : i £2035 REF 4028907, 4029344 WATER PUMP PARI 1Tew NUMBER ary DESCRIPTION PACKAGE NO 1 4929490 1 PUMP ASSY.y WATERCINCL. ITEMS 4 THRU 7/9610 : USEO ON ENGINE 4028683 SEE NOTE 1 1 4029488 L PUMP _ASSYey WATER CINCLe ITEMS 4 THRU 7, 9 E10 USED ON ENGINE 4028880-SEE NOTE 1 os19224 2 CAPSCKEW, 3/8 NC _X 1-1/8 0910948 1 CoSey 3/8 NCX2(USE WITH 4029490 ONLY 0919227 1 CAPSCREW, 3/8 NC X 3-176 0910287 3 LOCKWASHER » 3/6 2 nanan . SEE FAN ASSY. 3 4028447 1 PULLEY, WATER PUMP 4 4025068 1 HUBy PULLEY, FOR PUMP 4029488 4 4029020 1 HUB, PULLEY, FOR PUMP 4029690 5 . DeLete 6 1 SHAFT, GEARING & SLINGER ASSYy NOT SERVICED SEPARATELY) «.+.cree+4++4029506-5 7 4029129 1 BOO, WATER PLEP 8 026887 1 GASKET) WATEX PUMP TC VOLLIEs.2+4+4244029506-5 9 4025710 1 SEAL ASSY=y WATER PUMPo cece +4029506-5 10 4025067 1 IMPELLER ASSY seeeeeeeeee ++ +4029506-5 a 4025528 1 VOLUTE, RATER CUTLEL o919224 3 CAPSCREW, 3/8 NC X 1-1/8 0910287 4 LOCKWASHER » 3/8 0910948 1 CAPSCREW, 4/u AC x 2 12 0923084 1 FRING 2-1/16 [Dees see eee ee 94029506-5 1B 4025139 2 WASHER, Ta NOTE- 1. REFER TO PACKAGE PARTS FOR PUMP KITS. WHICH INCLUDE MOUNTING GASKETS ~ NOTE- 2. PUMP AY 4029486 WAS ALSO USED CN ENGINE sozn001 PRIUR 0 S/n 301ULLe a E-2630 REF 4029807 MATER PUMP. 14029577) (4035164) part Tew NUMBER ary DESCRIPTION PACKAGE NO 1 4035145 1 PUMP ASSY.» WATER (AFTER SN 3028470) USED ON ENGINES 4028861, 4028884 0919224 3 CAPSCREM, 3/8 NC X 1 1/8 0918629 1 CAPSCREW, 3/8 NC X 3 174 0910287 3 LOCK WASHER 2 - 1 BODY-AOT SERVICED 3 - 1 SHAFT, BEARING AY, deeeeeseeees 4035204 ‘ 4025068 1 wus, PULLEY 5 so2s710 1 SEAL AVesseee 4035204 6 4029320 1 FACE AVey SEALeoe 4035204 7 : 1 IMPELLER. 4035208 8 osa3971 1 O-RING, PUMP TO VOLUTE ° 4029322 1 voture 0918829 1 CAPSCREW 3/8 NC XK 3 1/4 0929996 2 CAPSCREW 3/8 NC X 1 5/8 10 0923684 1 O-RING = n 4028497 1 PULLEY, 1.2621 ORIVE RATIC REQUIRED IN BASIC ENGINE NOTE: PUMP 4035145 ALSO REPLACES 4029317 USED ON ENGINE 4028881 FROM SN’ 3018118 THRU SN 3026470 38 cOnTiNuEC REF 4029807 (CONTINUEC) WATER PUMP. (4029577) (4035164) part 1Tew NUMBER ary DESCRIPTION PACKAGE NO 1 4029329 1 PULLEY, 1:1 DRIVE RATIC (4029577) (4035164) THIS PULLEY REQUIRES 4 CHANGE IN ALTERNATOR BELT NOTE- 1. REFER TO PACKAGE PARTS FOR PUMP KIT WHICH INCLUDES MOUNTING GASKETS 39 E-2611 REF 4029809, 4029386 WATER INLET AND OUTLET PIPES 2 INCH 1.0. Part rem NUMBER ary DESCRIPTION PACKAGE NO 1 sozarr2 1 PIPE, WATER INLET (VIEW AD o9ie19t 2 CAPSCREWy 7/16 NC XL 1/2 0904207 2 LOCK WASHER 0920416 2 PLUG, PIPE 1/2 HK. HO. 2 4029327 1 GASKET ss eeeeeeeeeeee 114029572 1 4029323 1 FLANGE-WATER OUTLET (VIEW 8) 0914392 6 CAPSCREW, 5/16 NC X 1 0904205, 6 KOCKWASHER 2 4029324 1 GASKET. seeeeeceeeeeeeeeeeee +-4029572 NOTE~ 1. PROVIDED ON ENGINE 4028881 AFTER S/N 3018117 AND ON ENGINE 4028684 40 VIEW "8" -2037 VIEW REF 4025110, 4027942, 4029115 WATER INLET AND WATER OUILET PIPES part Irew NUMBER ary bescater iON PACKAGE NO 1 4027247 1 PIPE, WATER INLET (VIE AD 0914467 2 CAPSCREW, 3/8 NC _X 1-1/2 913546 2 WASHER, PLAINy 13/32 0910267 2 LOCKWASHER, 376 0920416 2 PLUG, PIPE, 1/2 HEX MEAC 2 4025106 1 GASKET, INLED PIPEseceeeee 4029572-1 1 so2us2 1 FLANGE, WATER OUTLET (VIEW B) osie197 2 CAPSCREW, 7/16 NC X 1-1/4 0904207 2 LCCKWASHER » 7/18 0914498 2 WASHER, PLAIN, T/16 2 4025101, 1 GASKET, CUTLET FLANGE seeseeee 40295 72-7 4028881 PRIOR TO S/N 3018118 NOTE- PROVIDED ON ENGINES 4028880, 4024863, AND ON ENGINE 4 e-2612 MEF 4029942 THERMOSTATS. AND. HOUSING Paar trem NUMBER ary DESCRIPTION PACKAGE No 1 4352409 1 HOSE, By-Pass 4255093 2 ‘clasp 2 4025103 2 THERMESTAT 3 4025101 1 GASKEFeeeeeeeeee es saan e 06029572 ‘ 4035306, 1 HOUSING THERMOSTAT (REPLACES 4029330) o916i97 1 CAPSCREW, 7/16 x 1 174 o9isaea 1 CaPscRen, 7/16 X 3 174 0904207 2 COCK waSHER o9204t6 3 PLUGy PIPE 1/2 HK. HO PROVIDED ON ENGINE 4028861 AFTER S/N 3016117 AND ON ENGINE 4025884 42 £2236 REF 4029505 THERMOSTAT G ROUSING paat ren NUMBER ary Descrierion PACKAGE NO 1 4255528 2 CLAMP, HOSE 2 4025594 1 HOSE, BY-PASS 3 4025101, 1 GASKET, THERMOSTAT HOUSING, 4 4025103 1 THERMOSTAT 5 4029459 1 HOUSING, THERMOSTAT 0919228 2 CAPSCREW, 1/16 NC X 1-1/8 0904207 2 LOCKWASHERy 7/16 0920416 3 PLUG, PIPE, 1/2 HEX. MEAD 904223 1 PLUG, PIPE, 1/2 CCUNTERSUNK SQ. SOCKET 0920333 1 PLUG, PIPE, 378 NOTE- PROVIDED ON ENGINES 402888C, 4026883 AND ON ENGINE 4028681 PRICK TC SN 3DL8118 0 E-2613 trem 46 part NuMBER 4393427 o9t6197 ‘904207 osi2201 0919134 4029089 4029120 4029586 osisar2 ostozer 0928947 4029653 4029788 osi7ao7 osi7aia 4029694 4029675 4035117 4029792 0917807 0917810 0919005 oszeais REF 4029850, 4029851, 4035129 COOLANT FILTER, CONDI TIONER ary SECOND TYPE-WITH TUBES DESCRIPTION PACKAGE NO BASE ASSY.» FILTER CAPSCREW, 7/16 NC X 1-1/4 LOCK WASHER Nur PLUG PIPE 178 FILTER (CRIGENAL EQUIPMENT, ALL PURPOSE) (EXCEPT *DOWTHERH™ 269) FILTER (CHROMATIC TYPED FOR USE WITH "OOWTHERH™ 209 ANTI-FREEZE BRACKET, MOUNTING CAPSCREW, 3/8 NC X 1-1/2 COCK WASHER VALVE ASSY.y SHUT-OFF TUBE, INLET-ENGINE 4028883 TUBE, INLET-ENGINES 4028880, 4028881 AND so2saas SLEEVE NUT, 3/8 TuBe VALVE ASSYy. SHUT-OFF TUBE, WATER QUTLET-ENGINE 4028860 TUBE) WATER OUTLET-ENGINE 4020003 TUBE, WATER QUTLET-ENGINES 4028881, 4028864 SLEEVE NUT, 378 TUBE ELBOW, IMPERIAL, 3/8 TUBE, 3/8 NPT EXCEPT ENGINES 4028888, 4028884 ELUGHy IMPERIAL, 3/8 TUBE, 1/2 NPT ENGINES s0Ze061-s0z000% E2118 REF 4029086 FIRST TYPE-FILTER (CONDITIONER) WITH HOSES PRIOR TO S/N 3020329 Part ITEM NUMBER ary DESCRIPTION PACKAGE NO 1 4393427. 1 BASE ASSY.» FILTER 0916197 2 CAPSCREKy 7/16 NC X 1-1/4 0904207 2 LOCKWASHER » 7/16 9912201, 2 NUT, 7718 AC 0919134 1 PLUG, PIPE, 1/8 NPT 2 4029089 1 FILTER, WATER (YEAR RCUND? 2 4029120 . FILTER, WATER (CHROMATE) FOR SERVICE KHEN REQUIRED. 3 4254756 4 CLAMP, HESE 4 4255287 1 VALVE, ASSY.¢ SHUT-OFF 0912403, 1 ADAPTER) 3/8 X 1/4 0922967 1 ELGOWs 45 DEG. 1/4 NPT 5 4029210 1 HOSE, INLET, 7 LG. 6 4255286 b EL@OM, 96 DEG.» WATER INLET 7 4029586 1 GRACKET, MOLNTING (ALSC REPLACES 4029087) ostez72 2 CAPSCREW, 3/8 NC X 1-1/2 osiozer 2 COCKWASHER, 3/8 ® 4029088 L OSE, WAIER OUTLET (6-1/2 LG.) o91 7026 L NIPPLE, PIPE, 3/8 NPT x 1-1/2 9 089894 1 VALVE ASSY.y SHUT-OFF 10 osos271 1 BUSHING, REDUCER AT TFERWCSTAT HSC. 45 continuec 10 Ln 12 part NUMBER 4023654 0919224 0910267 0916956 4023720 092i 4 4029520 0917807 0917610 4023654 0916274 0910287 0916956 4356598 4023556 osziaes 4029517 o9i7aor 0917610 4060747 4060748 4060751 4060752 4060749 4060753 4060754 WATER SepaRaToR HIGH MOUNT 40z8B44 LOM MOUNT (4029377) (4035097) ary DescriPTion PACKAGE NO HIGH MOUNT ADAPTION (4026844) FILTER ASSY-) WATER SEPARATOR CAPSCREW, 376 NC X 1-174 LOCKWASHEX » 3/8 WASHER FLBOK, AT FILTER (INCL 1 O-RING) O-RING TUBE, TO TRANSFER PUMP SLEEVE Nut LOW MOUNT ADAPTION (4029377) (4035097) FILTER ASSY.) WATER SEPARATOR CAPSCREWs 3/8 KC X 2-174 LOCKWASHER, 3/8) WASHER SPACER CONNECTOR @ FILTER (INCL 1 O-RING) O-RING TUBE, TO TRANSFER PUMP SLEEVE NUT FILTER ASSY. COMPONENTS 4023645 BOLT, CENTER WASHER, CENTER BOLT ELEMENT, SEDI VENTER (NCT SERVICED SEPARATELY) BODY, SEDIMENTEK (NOT SERVICED SEPARATELY) BODY, AGGLOMERATOR BASE, (INCL STUDI (NCI SERVICED SEPARATELY) WASHER, SEALING PLUG, URAIN SEAL, COVER AND BASE WASHER, CLOSING PLUG PLUG, CLOSING COVER, (NOT SERVICED SEPARATELY) a £2256 tren «a part NUMBER 4020965 0923934 4028002 o920612 osiaaot 0904207 0912298, 4251367 so2sv2n o921005 4029251 o91 7807 osi7e10 4029250 ogi 7eor osi7e10, 4023720 os21aa4 4023556 oszises 4025626 ory FUEL REF 4029165 FILTER AND LINES DESCRIPTION ELEMENT, FUEL FIL O-RING, FILTER EL BASE ASSY.» FUEL CAPSCREW 3/8 Ni CAPSCREW, 7/16 LOCKWASHER 7/1 WASHER, PLAIN, WASHER, COPPER ELBOW, (INCL. LEA O-RING TUBE, FILTER To 1 SLEEVE, COWPRE: NUT, 378 PACKAGE NO TER (INCLUDES ITEM 2) MENT FILTER FX 1/2 NC x 5/8 16 SAE STD.) 7/16 O-RING) NJECTICN PUMP SEE NOTE SSICK TUBEs FILTER TO TRANSFER PUMP SLEEVE NUT, 3/8 ELOOM, TRANSFER PUMP (INCL. LEA. O-RING) O-RING CONNECTOR, LINCL. O-RING SPACER, BASE NOTE- ITEM 5 CHANGES WHEN UNIT 15 EGULPPED WITH SAFETY CONTRULS AND FUEL VALVE 1 EA, O-RING) E-2260 REF 4029697 FUEL FILTER AND HAND PRIMER FOR DISTRIQUTOR TYPE F 1 PUMP PART 1Tem NUMBER ory DESCRIPTION PACKAGE NO 1 5 1 BRACKET, SEE OIL PAN 4029724 1 SPACER = o929711 1 SCREwy FLT. HO. SOCKET 2 4024235 1 BASE (SINGLE ELEMENT) osisa71 2 CAPSCREW 3/8 NC X 1 0910287 2 LOCK WASHER 0918266 2 WASHER 0910324 2 nut 0923167 3 PLUG-VENT AND ORAIN INCLUDES O-RING os21aae 3 O-RING 3 4024232 1 FILTER, FUEL 5 4024237 1 CLAMP (1 TOA UNIT? 6 024215 1 ELOOn (INCL. 2 O-RING) og2tass 2 OF RING 7 4024229 1 PUMP, HAND PRIMER 0914061 2 CAPSCREW ¥ 10-32x1 0904203 2 LOCKWASHER 917415 2 Nur 8 4023720 2 ELBOW, CINCL C-RING) o92iaes 2 O-RING 9 4029588 1 Tube o9i7so7 2 SLEEVE 0917810 2 Nur 10 o927055 L ELBOW INLET (INCL O-RING) ogziaes L O-RING 43 ons SSe4 5S, a> a ee P90 Maly a Sp / e206 ae HANO PREMER PUMP ASSEMBLY 024229 pant trem wumeen ory escaterioN PACKAGE NO 1 1 8007, PUMP (NOY SERVICED SepanaTeLY? 2 4080695 1 O-RING 3 050638 1 SPRING, VALVE KETAINER 4 s04se49 1 SEAL, VALVE NUT INNER) 5 4050645 1 ANG) SEALs VALVE NUT 7 4050037 2 VALVE, PRIMER PUMP 8 4053035 1 SEAL, PISICN 9 4053037 1 Gvtoe, PLuner 10 4059620 1 CAP, GUIDE RETAINER _ hn 4053036 1 PLUNGER, PUFP 2 1050646 1 CLAMP ASSYs CINCL SCREW & WIRED 50 £2238 paRT 1rem NUMBER L 4029978 1 4029974 1 4029535 0919224 4020145 4371116 4367090 REF 4028896, 4028900, 4029102 FUEL INJECTICN PUMP EFFECTIVE WITH ENGINE S/N 3019629 ary 1 bescriPrion PACKAGE NO PUMP ASSYe» (4029977) FUEL INJECTION, MULTI- PLUNGER, (GE) TYPE GOVERNOR» THROTTLE & STOPLEVERS, HYORAULIC RETARD DEVICE, EXTENCED CAMSHAFT DRIVE AND WITH TORQUE CAPSULE SMOKE STOP ASSY. (ENGINE 4028883) PUMP ASSY.9 (4029973) FUEL INJECTION, MULTI~ PLUNGER, (GE) TYPE GCVERNGR » THROTILE AND STOPLEVERS, HYDRAULIC RETARD DEVICE, EXTENCED CAMSHAFT DRIVE AND WETH SOLID SMOKE STOP. (ENGINE 4026880) PUMP ASSY.» (4029107) FUEL INJECTICN, MULTI- PLUNGER, (GE) TYPE GOVERNOR, THROTTLE AND STOP LEVERS, HYORAULIC RETARO CEVICE, EXTENDED CAMSHAFT DRIVE AND WITH TORUUE CAPSULE SMOKE STOP ASSY.. (ENGINE 4028681) CAPSCREW, 3/8 NC X L-1/8 WASHER COVvER-TACH ORV WSHR-TACH C¥R ALL SERVICE PUMPS ARE FACTORY CALIBRATED. FUEL PUMP KIT 4029968 MAY BE USED WHERE REBUILD FACILITIES ARE AVATLAULE. e-2238 part 1rem NUMBER 1 4029536 1 4029534 1 4029535 os19224 4020145, 4371118 4367090 REF 4028896, 4028900, 4029102 FUEL INJECTICN PUMP PRIOR TO ENGINE S/N 3019629 ary 1 DESCRIPTION PACKAGE NO PUMP ASSY., (4029103) FUEL INJECTION, MULTI~ PLUNGER, (GE) TYPE GOVERNOR» THROTTLE & STOPLEVERS, HYDRAULIC RETARD DEVICE, EXTENCED CAMSHAFT DRIVE AND WITH TORQUE CAPSULE SHOKE STOP ASSY. (ENGINE 4028883) PUMP ASSY.y (4029105) FUEL INJECTION, MULTI- PLUNGER, (GE) TYPE GCVERNCR. THROTTLE AND STOPLEVERS, HYDRAULIC RETARD DEVICE, EXTENDEO CAMSHAFT ORIVE AND WITH SOLID SMOKE STOP. (ENGINE 4028880) PUMP _ASSY.y (4029107) FUEL INJECTION, MULTI- PLUNGER, (GE) TYPE GCVENICR, THROTTLE AND STOP LEVERS, HYDRAULIC RETARD DEVICE, EXTENDED CAMSHAFT DRIVE AND WITH TORQUE CAPSULE SMOKE STOP ASSY.. TENGINE 4028481) CAPSCREW, 3/8 NC X 1-1/8 WASHER COVER-TACH ORV WSHR-TACH CVR NOTE ALL SERVICE PUNPS ARE FACTCRY CALIBRATED. FUEL PUMP KIT 4029968 MAY BE USED WHERE REBUILC FACILITIES ARE AVAILABLE. 52 CONTINUEC trew 10 a 12 a 4 1s 16 W paRT NUMBER 4oza901 0917806 0917808 4023883 4023882 0926328, 4023557 o921e61 4023884 0917806 0917809 0928564 soza716 0920860 4028076 soza7e1 4061302 4029170 0930907 0904203 4029176 4029173 0910335 0927791 4060436 4060547 NOTE- ITEMS 4029449 a924189 4024258 0917809 ost race 4023556 oszi8as o9i 7807 osireic 4029516 o9l6z71 0916197 0910287 0904207 REF 4028896, 4028900, 4029102 (CCNTINUED) ary 1 TNJECTICN PuNP DESCRIPTION PACKAGE NO TUBE ASSY.+ DIL SUPPLY» [INCLUDES NUTS AND SLEEVES INDENTED BELCh) SLEEVE, 1/4 040. TUBE NU, 1/4 D.0. TUBE CONNECTOR ADAPTER WASHER (COPPER) CONNECTOR, TUBE IC ACAPTER (INCLUDES C-RING) O-RING TUBE ASSY=» TC HYDRAULIC RETARD (INCLUDES NUTS. AND SLEEVES INDENTED BELCK) SLEEVE, 1/4 CeCe TUBE NUTy 174 0.0. TUBE ELOdW (45DEG.) AT RETARD DEVICE GEAR, PUMP ORIVE CAPSCREhy 5/16 NC # 1-1/2 WASHER, FLAT 4029573-5 GASKET, PUMP TO FRONT PLATE HYDRAULIC REFARD CEVICE LATE TYPE REPLACES PART 4061036 LEVER THROTTLE SHAFT CAPSCREW, #10 NE LOCKWASHER, #10 SPRING? LEVER Lever WASHER, PLAIN, SAE STD.y 5/16 RING, RETAINER Lever, stor PUMP, SUPPLY WITH HANC PRIFER 9 THRU 14 ARE COMPONENTS OF FUEL INJECTICN PUMP ASSY. REFER TO REPAIR PARTS MANUAL TPL4106 Tube, veaT ELBOW ELTTING (AT PUMP) NUE SLEEVE CONNECTOR, IRANS. PAP INLET (INCL G-KING) O-RING SLEEVE Nur BRACKET, SUPPORT SCREW 4/8 AC X 1 SCREW 7716 NC x LOCKWASHER 4/8 LOCKWASHER 7/16 53 trem 54 REF 4028619) 4029117 INJECTION NOZZLE AND LINES (HULTI-PLUNGER PUMP) part NUMBER ary DESCRIPTION PACKAGE NO 4026835 1 TUBE, INJECTION (#1 CYL2NCER) so2ae36 1 TUBE, INJECTION (#2 CYLINDER? 4020037 1 TUBE, INJECTION (#3 CYLINDER? so2aa38 1 TUBE, INJECTION (44 CYLINDER) 028839 1 TUBE, INJECTION (#5 CYLINDER? 4ozae40 1 TUBE, INJECTION (#6 CYLINDER? 4504409 12 NUT, INJECTION TUBE 4501149 12 SLEEVE, ERWETO, gozwerL 1 TUBE, ORIP MANIFOLD 0917809, 9 NUT, 176 0.0. TUBE o917a0e 9 SLEEVE, 1/4 0.0. TUBE o9z0242 1 CONNECTOR (BOOV)y 1/4 TUBE, 174 NPT os24i8y 1 ELBOn-VENT TUBE CNN. 4029013 6 NOZZLE MCLOER assy. (WCDEL 3500) * 4023568, 6 NOZZLE-HCLOER_ASSY. (HCDEL 3400) + 917135 12 CAPSCREW, 5/16 NC X 1-5/8 0904205, az LOCKRASHER s 5716 NOTE. * NOT SERVICED SEPARATELY-SEE DEIAILS cONTINUEC: rem 10 a az B 4 6 ie uw 18 PART NUMBER 4025365 4336532 4029052 0915807 0916279 0904205 0910323 4031159 4029083 0914392 0904205 0910323 4029084 4029253 4029255 o915807 0904205 910323, 4029254 REF 4028619, 4029117 (CUNTINUEC) INJECTION NOZZLE AND LINES ory 12 (MULTI-PLUNGER PUMP) DESCRIPTION PACKAGE NO SHIELD, GUST, ACZZLE FCLOER SPACER, RUBBER INJECTICN TUBE CLAMP CLAMP, INJECTION TUBE CAPSCREW, 5/16 NC 1-1/4 CAPSCREW, 5/16 NC ¥ 1-1/2 LOCKWASHER » 5/16 NUT, 5/16 NC SPACER, CLAMP PLATE, CLAMP) INJECTICK TUBE CAPSCREMy 5/16 NC XT LOCKWASHER , 5/16 NUT, 5/16 KC SPACER, RUBKER CLAMP PLATE PLATE, INJECTICN LINE PLATEs INJECTICN LINE CAPSCREWy 5/16 NC 1-174 LOCKWASHER » 5/16 NUT, 5716 AC SPACER, RUBBER 55 £2239 REF 4029548, 4029551 FUEL INJECTION. PUMP (DISTRIBUTOR TYPE) part irem NUMBER ary bescriPrion PACKAGE NO a 4029552 1 PUMP, FUEL INJ~ (1500/1800 RPM) 3.5-5% REGULATION WITH 12 Vy ETR SOLENOIDy (MODEL 3500 ENGINE #4028884) 2 aanimie 2 WASHER, PUMP STUD 0910324 2 NUT, 378 NC ~ 0910287 2 LOCKWASHEX 3 04asog 1 SEAL, PILOT (PART GF LTE 1) 4 4025249 1 BUSHING, ADAPTCR 5 4025250 2 STUD, PUMP TO ADAPTOR 6 4028004 1 ADAPTOR ASSY, FUEL PUMP (INCL. ITEWS 6 & 5) 7 - 3 STUD, ADAPTOR MOUNTING (SEE FRONT PLATED 9913544 3 WASHERy PLAIN, 13/32 osioza7 3 LOCKWASHER» 3/8 os1orz3 3 NUT, 3/8 NF 8 4255661 1 O-RING, ADAPTOR... + #4029573-5 9 4025303 1 GEAR, FUEL PUFP DRIVE 56 e-2ea1 CONTINUED. 5 REF 4029550) 4029553 (CONTINUED) NOZZLE HOLDER & INJECTION TUBES FOR DISTRIBUTOR TYPE PUMP part tev NuMBER ory DESCRIPTION PACKAGE NO 1 4029479 1 TUBE ASSY.y INJECTION (#1 CYLINDER) 2 4029480 1 TUBE ASSY., INJECTION (#2 CYLINDER) 3 029481 1 TUBE ASSY., INJECTION (#3 CYLINDER) 4 4029402 1 TUBE ASSY.» INJECTION (4 CYLINDER) 5 4029483 1 TUBE ASSY=y INJECTION (¥5 CYLINDER) 6 4029484 1 TUBE ASSY.y INJECTION (W6 CYLINDER) . 4027748 2 WASHER SEALING 4369451 6 SCREm, FUEL LINE CCRNECTOR 1 4504409 6 NUT, INJECTION TUBE 4501149 6 SLEEVE, ERMETO, 1/4 OD TUBE 8 4o2ge71 1 TUBE DRIP MANIFOLO 0917809 10 NUTs 1/4 00 TUBE 0917808 10 SLEEVE, 174 CO TUBE 0919800, 1 CONNECTOR, 1/4 0D TUBE (AT F.1.P.) 0920242 1 Ccnnector’ 174 co TUBE (RETURN CONNECTOR TC TANK) 9 sozasre 1 TUBE, FUEL RET. (PUMP TO CRIP MFD) 0921534 i UNION (TUBE TO TUBE) 10 sozaaeo ‘ NOZZLE-HCLOER ASSY. (3500) NOT SERVICED, SEE NCZZLE-HCLOER DETAILS . u 0917135, 12 CAPSCREWS 5/16 NC x 1-5/8 0904205 12 Ucn ia SHER 12 4025385, a SHIELO, GUST. NOZZLE FCLOER B 4029487 2 SPACER, RUBBER INJECTICN TUBE CLAFP 14 4029052 2 BRACKET, INJECTION TUBE CLAMP 0915807 1 CAPSCREW, 5/16 NC X 1-174 0916278 1 CAPSCREW, 5/16 NC X 1-172 2904205 2 UCCKWASHER, 5/16 0910323, 1 NUT, 5/16 NC as 4031159, 1 SPACER, CLAMP 16 so29cus L SPACER, RUBBER CLAMP PLATE ww 4029486 1 BRACKEL INJECTION LINE (34415466) 18 4029052 1 BRACKET, INJECTION LINE (34445466) 0914392 2 CAPSCREWs 5/16 NC X 1 o9c4205, 2 LOCKWASHER 5/16 19 4336532 2 SPACER, RUBBER (LINES 3,4,566) se e-2140 NOZZLE-HOLOER ASSEMBLY 4023568 (3100 PSI NOZZLE OPENING PRESSURED 4028860 (3150 PSI NOZZLE OPENING PRESSURE) 4029013 (3850 PSI NOZZLE OPENING PRESSURE) part trem NUMBER ary pescrtrrion PACKAGE NO NOTE- QUANTITIES INDICATED ARE FCR CNE (1) ASSY. CNLY 1 4060859 1 HOLDER ASSY.) (INCLUDES ITEMS 2 THRU 9 AND 11) 2 4023570 1 SCREW, PRESSURE ADJUSTING a 4023571 1 MASHER, SPRING 4 511213 1 NuTy Lock a 5 4300652 1 SPRING, PRESSURE ADJUSTING 6 4025148 1 20D, SPINDLE 7 0930506 1 O-RING, SCREW 8 1 BODY, NOZZLE HOLDER (CADER ITEM 1) 9 4025149 2 PIN, COWEL, 10 sozre82 1 NOZZLE ASSY.( INCLUDES ITEM 12114028860) (350M CRIFICED 10 4022903 1 NOZZLE ASSY. (INCLUDES ITEM 12) (4023568) (C.32HM CRTFICE) 10 4029014 1 NOZZLE ASSY. (INCLUDES ITEM 12) (4029013) (375MM ORIFICE) a 4025146 L NUT) NOZZLE RETAINING red 4025150 1 GASKET, NOZZLE HOLDER TO CYL. 59 e-22a8 ALTERNATOR ANO MOUNTING LESS REGULATOR AND AMMETER (4029346) (4029355) part Trew NUMBER ory bescrtPrion PACKAGE NO 1 4028963 1 ALTERNATCR ASSY.y 12 VOLTs 40 AMP (4029355) DELCO REMY #1100059 1 4027733 1 ALTERNATOR ASSYey 12 VOLT, 58 AMP.» (4029346) DELCG REMY #1100063 2 4516431 1 BRACE, ADJUSTING o916275, 1 CAPSCREW, 3/6 NC X 3-3/4 0922465, 1 WASHER, PLAIN, 3/8 0910287 L LOCKWASHER, 378 3 0915807 1 CAPSCREW, 5/16 NC X 1-176 0904205, L LOCKWASHER » 5/18 0927452 1 WASHER, PLAIN, 5/16 4 029378 1 WASHER, SPACER 5 4028468 1 BELT SET (MATCHED SET OF TKO) 6 4028905 1 PULLEY, THO GROOVE 1 0916275 1 CAPSCREK, 3/8 NC X 3-3/4 o9i02e7 1 LOCKWASHER, 378 8 4029361 1 BRACKET) MOUNTING 4029361 1 CAPSCREW, 3/8 NC X 1 376 0919225, 3 EAPSCREW, 3/8 NC X 1-3/8 o910zu7 4 UOCKWASHER » 3/8 9 4029053, 1 GASKET, MOUNTING BRACKET. 10 opos224 1 PLUG) PEPE 374 NPTE = u 4255545 1 CONNECTOR, OELCOTRON 60 E2245, REF 4029394 ALTERNATOR AND MOUNTING MITH REGULATOR AND AMMETER (4025462) (4401726 OMISSION) (4024705) (4028777 OMISSION) pat Trew NUMBER avy bescrtprion PACKAGE NO 1 4020963 1 ALTERNATOR ASS¥sy 12 VOLT, 40 AMPoy DELCO-REMY #1100059 2 4516431 1 BRACE, ADJUSTING 0912009 1 CAPSCREW, 3/6 NC _X 2-1/2 0922465 1 WASHER, PLAIN, 3/8 osioze7 1 LOCKWASHER , 3/8 3 0915907 1 CAPSCREW, 5/16 NC X 1-1/4 0904205, 1 LOCKWASHER» 5/18 0927452 1 WASHER, PLAIN, 5/16 4 4353370 1 WASHER, SPACER 5 4028468 1 BELT SET (MATCHED SET GF THO) 6 4028905 1 PULLEY, ThO GROOVE t 916275 1 CAPSCREW, 3/8 NC _X 3-3/4 0910267 1 LOCKWASHER, 378 8 4029368 L BRACKET, MOUNTING o919225 3 CAPSCREWy 3/6 NC X 1-3/8 ~ 0910267 4 LOCKWASHER » 3/8 0916273 1 CAPSCREWy 3/8.NC X 1-3/6 9 4029053 1 GASKET, MOUNTING BRACKET. +2eeeee00+24029573-5 Revision 1 continued oe REF 4029394 (CONTINUEC) ALTERNATOR AND. MOUNTING WITH REGULATOR AND AMMETER (4025862) (4401726 OMISSION) (4028705) (4028777) part 1rem NUMBER av bescrtprion PACKAGE NO 10 904224 1 PLUG, PIPE, 3/4 NPIF n 4255545 1 CONNECTOR, DELCOTRON 12 0243986 1 REGULATOR ASSY.¢ NEG. GRO-, LESS MTG. KIT 0243987 1 MOUNTING KIT 0918237 2 CAPSCREmy 1/4 NC X 1-174 0904204 2 LOCKWASHER 174 o91oawo 2 NUT, 1/4 46 Bb 4255432 1 CONNECTOR, AT v.R. re 4025662 2 WIRE ASSY, REGULATOR TC KEY SWITCH © AMMETER a5 4025661, 1 WIRE ASSY, ALTERNATOR FIELO TO REGULATOR 16 3048619 1 ANMETER 12 v_ 0-60 AMP. (4024705) (4025862) CMISSION GROUP 4024777 4401726 PROVIDES FOR FACTORY REMOVAL v7 3009981 1 SUITCH, 3 T0 6 LBS. PRESSURE 907059 1 ELBOH NOTE- 1. STANDARD ON ENGINE 4028880 AND ON ENGINE 4028881 PRIOR TO S/N 3018118 62 Revision 1 e-2045 1Ten Revision 1 part NUMBER 4028963 4516431 0912069 0913544 0910287 0915807 0904205 0927589 ose7452 40350 4035071 4028905 0916275 0910287 4029368 914947, 910287 REF 4029811 ALTERNATOR AND MOUNTING WITH REGULATOR AND AMMETER (4401726 EMISSION (4029577) (4035184) ary 1 (aozsese (deO8F 'a0de7y’ Bisson DESCRIPTION PACKAGE NO ALTERNATOR ASSY¥ay 12 VOLT, 40 AMP, DELCO-REMY #1100059 BRACE, ADJUSTING CAPSCREW, 3/6 NC X 2-1/2 WASHER LOCKWASHER CAPSCREW, 5/16 NC X 1-176 LOCKHASHER WASHER WASHER, SPACER BELT SET (4029577) (4035164) TREQUIRES WATER PUMP PULLEY 4029329) BELT Ser STD. 1.2431 ORIVE RATIC PULLEY, TWO GROOVE CAPSCREKs 3/8 NC X 3-3/4 LOCKWASHER BRACKET, MOUNTING CAPSCREW, 3/8 NC x 11/2 LOCKWASHER cont inuec 63 REF 4C29811 (CONTINUEC) ALTERNATOR AND MOUNTING WITH REGULATOR AND AMMETER (4025862) (4401726 OMISSION (4029577) (4035164) (4035305 ALT, REG, & ANMETER OMISSION) (4024705) (4024777 OMISSION) paat rem NUMBER ary bescriPrion PACKAGE NO 9 4029053, 1 GASKET, MOUNTING BRACKET..eeeee0 4029573, 10 904224 1 PLUG, PIPE, 3/4 NPT u 4255545 1 CONNECTOR, DELCUTRON 12 0243986 1 REGULATOR ASSY.+ NEG. GRD.» LESS MIG. KIT : 0243987 1 MOUNTING KIT 0918237 2 CAPSCREW, 1/4 NC X 1-1/4 0904204 2 LOCK WASHER 0910880 2 Nur rey 42595432 L CONNECTOR, AT v.R. 6 4025662 2 KIRE ASSY, REGULATOR TO KEY SWITCH 5 AMMETER 1s 4025661 1 WIRE ASSYy ALTERNATOR FIELO TO REGULATOR 16 3049619 1 AWMETER 12 v. 0-60 AMP cL23892 (4024705) (4025862) ‘OMISSLON GROUP 4024777 4401726 PROVIDES FOP FACTORY REMOVAL, v 3009981 1 SWITCH, 3 70 6 LBS., PRESSURE 0907059, 1 ELBA ALTERNATOR, REGULATOR & AMNETER OMISSION GROUP 4035305 PROVIDES FOR FACTORY REMOVAL OF ITEMS 1, 2,3, 4, 6, 7, & 11 thru 17, THE ITEMS FURNISHED ARE 5 4038071 1 BELT SET 8 4029368, 1 BRACKET, MOUNTING os1ae47 4 CAPSCREN, 3/8 NC X 1 1/2 910287 4 LOCKMASHER 9 4029053 1 asker 10 osoazes 1 PLUG, PIPE 3/4 NPT 18 oono94e 1 CAPSCREM, 3/8 NC X 2 0910287 1 LOCKWASHER NoTe~ STANDARD ON ENGINE 4028804 AND ON ENGINE 4028601 EFF. WITH S/N 3018116 6 Revision 1 E2242 OL FILTER (BY-PASS TYPED (4027873) (OMISSION GROUP 4028241) THIS FILTER ASSY IS AVAILABLE IN TRO DESIGNS CHECK WHICH TS APPLICABLE TO YOUR UNIT ANC ORDER SERVICE PARTS ACCORDINGLY. part Tem NUMBER ary DESCRIPTION PACKAGE NO - 4027739 * FILTER ASSY. TYPE "AY DESIGN (INCLUDES ITEMS A Tea 23) CHLUBER-FINER") 1 0082505 1 cover 2 0630540 1 RING ASSY. (LACLUDES RUT AND BOLT? 3 0082449 A GASKET ‘ 0082493 a) HOLO-COWN ASSY. (INCLUDES ITEWS 5 THRU 10) 5 0082489 3 WASHER 6 0082490 1 SPRING 7 0082487 1 SEAL 8 oos2sea 1 HANDLE 9 1 STUD (NOT SERVICED SEPARATELY? to 0082491, 1 Plus a 4059373 1 ELEMENT 12 o0766868 1 TUBE ASSY. UINCLUDES NUT? 3 c096e16 1 support 0911049 2 NUTs JAM, 5/8 NF 14 0096815 1 RETAINER as 1 MOUSING (NOT SERVICED SEPARATELY) 16 0082444 2 BRACKET - ar 0082443 2 sano ~ ‘o900s 76, 3° CAPSCREM, 1/4 NC x 374 o911024 a Nur, 174 NC continuen 68. OIL FILTER (BY-PASS TYPE) (4027873) (CONTINUED) {OMISSION GROUP 4028241) THIS FILTER ASSY 15 AVAILABLE IN TwO DESIGNS CHECK WHICH IS APPLICABLE TO YOUR UNIT ANC ORDER SERVICE PARTS ACCORDINGLY. part trem NUMBER ary DescriP rion PACKAGE NO 16 0063891 3 oasker Ww 0063890 1 VALVE ASSY. (INCLUDES 1 SPRING, L RING, 1 CUP. SERVICEC OMY AS A UNIT? 20 coso7se , VALVE ASSY. (INCLUDES 1 SPRING, 1 RING, 1 CUP, SERVICED ONLY AS A UNIT? an 4060755 b cock 22 c084897 1 PLus 23 0084899 1 WASHER NOTE OIL FILIER OMISSION GROUP 4028241 PROVIDES FOR FACTORY REMOVAL FROM ENGINE 402888 3 TS pg OIL FILTER (BY-PASS TvPED (4027873) (OMISSION GROUP 4028241) THIS FILTER ASSY IS AVAILAGLE IN TWO DESIGNS CHECK WHICH IS APPLICABLE TO YOUR UNIT ANC ORDER SERVICE PARTS ACCORDINGLY Part tren NUNBER ary DESCRIPTION PACKAGE NO - 4027739 . FILTER ASSY. TYPE '8* CESIGN (INCLUDES ATEMS L THRU 4yLLe15621924 THRU 28) (HFLEETGUARD") 1 4059813 1 cover 2 s0sse14 1 COUPLING ASSY. CINCLUCES FARDWARE.) 3 os26772 1 casker 4 4059002 1 SUPPORT ASSY. (INCLUDES O-RING.) a 4059373 1 ELEMENT 6 1 SHELL a 4060693 1 cock. 2 4059817 2 BRACKET ASSY. (2-PIECEs INCLUDES HAROWARE. 25 4059810 1 CAGE 26 4059611 1 SPRING a 4059612 1 oise 28 4253555 1 RING NOTE- OIL FILTER OMISSION GROUP 4028241 PROVIDES FOR FACTORY REMOVAL FROM ENGINE 4026883 67 E2246 68 part NUMBER 4354481 4025470 o9 14876, 0904209, 4027979 4024068 so2sare 0914876 0904209, 4027579 ary STARTER) (CRANKING MOTOR) (sozTe2i) (4028240) bescriprion STARTER, (CRANKING MCTCR) (4027621) PACKAGE NO 12 VOLT, D.R. 1114098 SERVICES #1114055 avapro CAPSCREW 5/8 .NC X 2-1/2 UOCKWASHER » 5/8 CABLE, GROUND STARTER (CRANKING MOTCR) (4028240) 12 VELI (POSETGRQUE) D.R. 1114165 apaprer CAPSCREK 5/8 NC X 2-1/2 LOCK WASHER 5/8 CABLE, GROUND E2047 trem u 12 part NUMBER 4350580 4350577 0916255 0904207 osizz01 4040305 so2sa79 0916197 0904207 4025622 4029380 4029376 4025653 0914383 4389823 4056278 4055341 0904205 4040345 osziza7 0925053 AIR COMPRESSOR (4029347) ary (AS_USED ON ENG 4028883) (4029550) (4029351) bescatPTION PACKAGE NO COMPRESSOR ALR (12 Cu. FT. (4029351) (4025983) LESS GOVERNOR COMPRESSCR, AIR (7-1/4 CU. FT.)(4029347) (4025601) ‘LESS GOVERKOR CAPSCREW, 7/16 NC X 1-3/4 LOCK WASHER » 7/16 NUT, 7/16 NC GASKET, ease BRACKET, AIR CCHPRESSCR CAPSCREW, 7/16 NC X 1-1/8 LOCKWASHER » 7/18 GASKET, COMPRESSOR BRACKET. ++2e-0044-4029573-5 BELT, CCWPRESSOR ORIVE PULLEY, STATIONARY HALF PULLEY, ADJUSTABLE HALF SETSCREW, 3/8 NC X 1/2 GOVERNOR ASSYey (12 CUs FT.) 105/125 PSE (4029351) GOVERNOR ASSY. (7-1/4 CUs FT.) 90/105 PSL (4029347) CAPSCREW LOCKWASHER, 5/16 GASKET, GOVERNOR ADAPTOR, COMP. WATER INLET 3/8 ORY SEAL FITTING, AT ENGINE WATER INLET PIPE CONTINUE. 69 trem 4 15 4s 6 we we 9 20 a 22 23 24 2 2s 70 part NUMBER 4254156 4255266 os27i98 4372378 0928602 0913257 0904271 4371991 4255286 o904271 4029247 0917809 0917806 0919040 4716090 4025634 4040341 4330174 0916260 0917330 4650229 0922660 4027909 4025603 0913230 AIR COMPRESSOR (4029347) ary 4 (AS USED ON ENG 4028883) (CONTINUED) (4029350) (4029351) DESCRIPTION PACKAGE NO ~ CLAMP, HCSE ELBOW, WATER INLET ARC OUTLET (4029347) ELOON, 90 DEG., WATER INLET (4029351) HOSE) WATER INLET” AS USED W/FIRST TYPE WATER FILTER PRIOR 10 3021088 NIPPLE, 3/8 X 1 Tee, 378 BUSHING, REDUCING, 1/2 x 3/8 HOSE, WATER INLET (EFF WITH SN 3021088 FOR'USE WITH SECOND TYPE WATER FILTER EL80K BUSHING, REOUCER, 1/2 x 3/6 TUBE ASSy. OIL FEED CINCLUDES NUTS AND SLEEVE INDENTED BELOW? NUTs IMPERIAL, 1/4 TUBE SLEEVE, IMPERIAL, 1/4 TUBE ELech, 90 DEG.» 174 TUBE, 1/8 NPT PALE CLAMP, OLL LINE (AT TIMING GEAR COVER) CLEP, CLL LINE CAT WATER INLET PIPED GASKET, AIR INLET ADAPTER ELBOW, ALR INLET _~ CAPSCREW) 5/16 NC x 2 WASHER, PLAIN, 11/32 1.0. (COPPER) HOSE, AIR ImeT CLAMP, AIR INLET HOSE TUBE, COMPRESSOR AIR INLET. TUBE, CCWPRESSOR AIR INLET. (USED WEEN OPIL. GP. 4029350 1S SPECIFIED) NIPPLE, HOSE TO CROSSCVER PIPE GASKET KITS & PACKAGED PARTS PaRT 1ren NUMBER ary DESCRIPTION PACKAGE NO 1 4029572 . GASKET KIT) CYLINDER HEAD (TOP DOWN? 4026579, 1 GASKET, INTAKE MANTFOLC 4027014 6 GASKET, EXKAUST MANTFCLO 4025101, 1 GASKET, THERMOSTAT HOUSING, LOKER 4027024 1 GASKET, THERMOSTAT HOUSING, UPPER 4025106 1 GASKET, MAIER INLET PIPE 4025101 1 GASKET, WATER OUILET PIPE 4027598 1 GASKET ASS Y.+ CYLINDER HEAD 4025472 1 GASKET, CYLINDER HEAD COVER 4025150 6 GASKET, INJECTICN NCZZLE 4025376 1 GASKET, AIR CUTLET ELBGm 4025385, 12 OUST SCHIELD, INJECTICN NOZZLE 4025781 1 GASKET, TUREG FOUNTING 4339532 1 GASKET, OLL ORAIN TUBE 0928049, 6 O-RING, NOZZLE BCCY 4255983, 2 SLEEVE, OIL FEED LINE 4512363, 1 GASKET, AIR HTR. ELE. 4338963, 1 GASKET, DIFFUSER 4029324 1 GASKET, QUILET FLGE. 4029327 1 GASKET, INLET PIPE 2 4029573 * GASKET KIT, IRTERMEDIATE (3500) ANC (3400) 0923664 ‘ O-RING, OLL COCLER 4025019 1 GASKET, COVER PLATE 4025021 2 GASKEI, COVER PLATE 027752 1 GASKET, FRCNT PLATE 4027751 1 GASKET, FRCNT COVER 4026548 1 GASKET, INSPECTION PLATE 4026549 1 GASKET, COVER PLATE 4025097 1 O-RING, REAR PLATE 4020879 1 O-RING, REAR PLATE 4025106 1 GASKET, INLET P1PE 4025120 2 GASKET, OfL FILTER 4025343 i GASKET, COVER 4025367 1 GASKET, OLL COCLER 4025622 1 GASKET, COMPRESSOR ERACKET 0923971 1 O-RING, wep. (0 VCLUTE 4029299 1 GASKET, FSG. INSP. CCVER 4028820 1 GASKET, FILTER TO CCCLER so2aaz2 1 GASKET, CLA. HSG. TC ELBCw ozae23 L GASKET, CLA. ELB. TC BLOCK 4028997 1 GASKET, BOAKET sozace3 1 GASKET, COOLER UPPER sozaces 1 GASKET, COCLER LOnER 4028074 a GASKET, COCLER FLGE. 4029053, 1 GASKET, ALTERNATOR GRKT. 4025632 2 GASKET, OIL COOLER 4028761 1 GASKET, F.[eP. TO PLATE 0923637 2 O-RING, OIL COCLER 0923621, 2 O-RING, FILTER TO CLRe 0923934 1 O-RING, HER. METER CRIVE o923uzz 1 O-RING, WATER PUFP 4026887 1 GASKET, WATER PUMP 0923817 1 O-RING, ORIVE HOUSING 4255661, 1 O-RING, ADAPTOR Fel.Pe TC FRONT PLATE 0923664 1 O-RING, VOLUTE 4056517 1 GASKET, WATER FILTER 4025017 1 GASKET, WTR. INLET FAC 4349984 1 GASKET, O1L COCLER 4029291, L GASKET, L.G. FILTER TO BRKT. = 4027570 1 GASKEI, HOLA MIR. FSG. Osese18 1 OnRinGy COCLER TO eLCcK 0923576 1 O-RING, HR. METER FSG. ConTinuec n GASKET KITS & PACKAGED PARTS (CCNTINUED) pat trem NUMBER ary DESCRIPTION PACKAGE NC 0923649, 2 FLANGE TO COOLER 0928366 2 O-RING, FILTER 10 CCCLER 3 029473 . GASKET KITs OIL PAN 4026602 1 GASKET, OIL PAN 0923934 4 O-RING, OLC PUFP TLeES so2a07e 1 GASKET, OIL PUMP SUCTION 0928302 2 O-RING, OIL PUMP TUBES 4 4029506 * REPAIR KIT, WATER PUNP 1 BEARING AND SHAFT ASSY. 4254608 1 RING, SNAP 4025710 1 SEAL’ ASSY. 4025067 1 IMPELLER ASSY. o92au2z 1 O-RING, WATER’ PUMP TO vCLUTE 4026887 1 GASKET 5 4029284 . SLEEVE KIT (INCL. PISICK) (FOR 1 CYLINDER? 3500 ENGINE 4028879 1 ‘SLEEVE, CYLINOER 4025015, 1 O-RING 4028875, 2 O-RING 4026505, 1 PIN, PISTON 4254608 2 RETAINER, PISTON PIN 4028023 1 PISTON 4028036 1 RING SET, PISTON 6 4029423 . SLEEVE KIT (INCL. PISTCN) (FOR 1 CYLINDER? 3400 ENGINE 4028879 1 SLEEVEs CYLINDER 4025015 1 O-RING a 4028875 2 O-RING 4026505 1 PIN, PISTON 4254608, 2 RETAINER, PISTON PIN 4029137 1 PISTON 4028036 1 RING SET, PISTON 7 4028036 . RING SET, PISTON (F/I PISTCN) 1 RING, "TOP 1 RING, SECOND 1 RING, THIRD 1 RING, OIL CONTROL 6 4060745 * GASKET KITy ROOSA PUMP 4052540, 2 SEAL, DRIVE SHAFT 4369432 2 WASHER, TORQUE SCREW HCLE PLUG 4048596 1 SEAL, PILOT TUBE 4048604 2 GASKET, TIMING LINE CCVER 4369446 1 SEAL, HEAD 4050417 1 SEAL, TRANSFER PUK 4369452 1 WASHER, CAM LOCATING SCREW 4369595, 2 SEALs ENO PLATE SLEEVE 4369595, a SEAL, HEAD LOCATING SCRER sososte 2 SEAL, PIVOT SHAFT 4369878 1 SEAL, TORQUE SCREW 4369878 1 SEAL, SHUT-OFF SHAFT 4369878, 1 SEAL, THROTTLE SHAFT 4369878 1 SEAL, GUIDE STUD 4369878 1 SEAL, AOVANCE ADJUSTING SCREW 4048630 1 GASKET, CONTROL COVER 4369599 1 SEAL, FILTER CAP 4369599, 1 RING, ORIVE SHAFT 4054589 2 SEAL, AOVANCE PISTCN HCLE pLUG ~ soeiire 2 SEAL; ADVANCE PISTCN HCLE PLUG 4054585 r SEAL, ADVANCE SCREF HCLE PLUG 4051365 1 SEALs LOw IDLE SCREW rR coNTrnuec GASKET KITS 6 PACKAGED PARTS (CCATINUED) part tre NUMBER ory Descriprion PACKAGE NC 4048650 1 WASHER, GuIoe sTUC 4059575 1 RING, FLEXIBLE RETAINING 4053375, 1 WASHERS THROTILE SHAFT SEAL 4053375 1 WASHER, SHUT-OFF SHAFT SEAL 4055962 1 SEAL, ELEMENT 4059134 1 SEAL, REGULATING PISTCN 4059238 1 SEAL, ADVANCE PISTCN RING sozrr48 2 WASHER, FUEL LINE 4055966 1 PLUG, END PLATE PLFE (NYLON) 4056350 1 PLUG, END PLATE PIPE (KYLON) 4048649 1 SEAL, HEAD LOCATING SCREW 4059258 1 SEAL, HEAD BYPASS KCLE PLUG 4050916 1 SEAL, HEAD LOCATING SCREK ° 4061333, * GASKET KIT, SIMMS PUNE REPLACES 4080748 4060388 2 Seat, O1L 4060423 2 WASHER, ERICGE PLATE LCCATING SCREW 4060647 1 WASHER, SHUT-OFF SHAFT 4060462 1 SHROUC, EXCESS FUEL ShAFT 4060482 1 GASKET, GUVERNCR CCVER 4060493 2 WASHER, PLUG 4061312 6 WASHER, OLSCHARGE FITTING 4060546 1 O-RING, INSPECTION COVER 4061321, 1 GASKET, SUPPLY PUFE 4060555 1 O-RING, FULCRUM PIN 4060611 6 O-RING, DELIVERY VALVE 4060567 4 O-WING, SCREW CONTRCL/SHLICFF SHAFT 4060576 1 O-RING, SHLI-GFF SrAFT 4023742 1 WASHER, FELT, SRS LEVER 4060556 1 MASHER, PLUG 4060392 1 MASHER, PIVCT PIN 4061301 1 WASHER, HYD RETARE DEVICE 4061303 1 O-RING, COVER HYD RETARE DEVICE 4061306 1 GASKET, PLVCT AY 40s048e 4 WASHER, SEALING 10 4029401 . REPAIR KIT, FCR WATER PLHP 4029317 4029319 1 BEARING G SFAFT AY 4o2szic 1 SEAL AY 4029320 1 FACE AYey SEAL o92a971 1 O-RING 4029321 1 IMPELLER a 4035204 * REPAIR KIT, FCR MATER PUFF 4035145, 4029319 1 BEARING & SHAFT AY so2sTic 1 SEAL AY 4029320, 1 FACE AY.) SEAL 4035147 1 IMPELLER 0923971 1 O-RING 2 4035000 . WATER PUFP KIT 4029488 1 PUMP» WATER . 4025106 1 GASKET 4026887 1 GASKET 0923684 1 O-RING 0923664 2 O-RING B 4035002 . WATER PUMP KIT 4029490, 1 PUMP, WATER 4025106 L GASKET 4026887 1 GASKET ~ 0923684 1 O-RING oooanes 2 O-RING CONTINUEC. B GASKET KITS & PACKAGED PARTS CONTINUED) PART ITEM NUMBER QTY. DESCRIPTION PACKAGE NO. “ 4935005 «= * ~—WATER PUMP KIT 40251061 ‘GASKET 4016887 GASKET 9236881 O-RING 09236642 O-RING 6 4035203 © * WATER PUNP KIT 403518 1 PUNP, WATER 4025106 1 GASKET 40268871 GASKET as26ea 1 O-RING 09236642 O-RING NOTE: METHOD _OF SUPPLY CHANGES PISTONS, CYLINOER SLEEVES, SLOW-MOVING PISTON AND SLEEVE KITS In addition to piston and sleeve kits, it has also been customary to supply their component pistons and cylinder sleeves as individual items. Reworking of our inventory is in process that will change the method of component sunply to: + ‘AL piston KrE hich theludes one (2) each piston, ptston pins piston ring set, to (2) piston pin retainers and necessary instruction sheets. A sleeve kit which includes one (1) cylinder sleeve and the necessary sleeve packing rings and instruction sheets. Individual pistons and sleeves as such will be superseded by their respective kits as stock rework occurs. In the interim please continue to order individual component pistons and sleeves asin the past. Cormence ordering the new kits as you are made aware of supersessfons through ML supplements or order change by the Central Parts Operation. Me will continue to suoply on a piece part basis piston pins, piston ring sets, piston pin retainers and cylinder sleeve O-rings . Also, where sales movement justifies, the combination piston and sleeve kit is stil] available. Slow-noving piston and sleeve kits will be superseded through MMII susplement by the appropriate piston kit and sleeve kit. This now concept provides a number of benefits, sore of which are: Less Order Picking Time Inventory Flexibility Customer Convenience ” ConTIMUED a GASKET KITS & PACKAGE PARTS (CONTINUED) part res NUMBER ary DescetPrion PACKAGE NO 6 4061451 . BEARING KIT, CONN ROD, STD. 4025030, 2 BEARING uv 4061452 + BEARING KIT, CONN ROD, .002 025253 2 BEARING, 002 18 4061453 + BEARING KIT, CONN ROD, .010 s025254 2 BEARING, «10 9 4061454 * GEARING KITy CERN ROD, .020 . 4025255 2 BEARING, «020 20 4061455 . BEARING KIT, CCRN ROC, .040 4025257 2 BEARING, «040 a 4061456 * BEARING KIT, WAIN, STC® Soze0z0 5 BEARING, FRI-L INTERMEDIATE UPPER, STO 025007 3 BEARING) FRI C INTERMEDIATE LOWER, S10 fozeori 2 BEARING, CENTER C REAR UPPER, STO 025009 2 BEARING, CENTER & PEAR LOWER, STD 22 4061457 * BEARING KIT) HAIN, 2010 soza0ce 5 BEARING, FRI C INTERFEC UPPER, 010 sozszer 3 BEARING, FRI C INTERMED. LORERy =010 fozaoes 2 BEARING, CENIER CREAR UPPER, -010 fozs2T? 2 BEARING, CENTER & REAR LCHER’ » 2010 23 4061458 . BEARING KITy MAIN, 2020 sozeoat 5 BEARING, FRI C INTERMEC. UPPER, 020 sozszee 3 BEARING, FRENT GC INTERMED. LOWER, -020 4028046 2 BEARIAG, CENTER E REAR UPPER, 020 sozs2t8 2 BEARAG) CENTER & REAR LOWER, 2020 24 4061455 . BEARING KITy MAINy scat fozeoes 5 BEARING, FRI C INTERMEC. UPPER, 040 sozsz7e 5 BEARING, FRI & INTERMEC: LCWERy 1040 so26048 2 SEARING, CENTER & REAR UPPER,

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