Experimental Research of Effectiveness of Brakes in Passenger Cars Under Selected Conditions

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Experimental Research of Effectiveness of

Brakes in Passenger Cars Under Selected


Conditions
A.Erd, M. Jaśkiewicz, G. Koralewski, D. Rutkowski, J. Stokłosa

vehicles, it is necessary to control its condition regularly, as


Abstract – The subject of the considerations presented herein is frictional elements of the system wear during operation which
experimental research of effectiveness of disc brakes on various may lead to deterioration of braking effectiveness or in
road surfaces in both dry and wet road conditions on the example extreme cases – to its loss [1], [2], [3], [5], [17].
of a passenger car equipped with different kinds of tyres. The Currently, the braking system is equipped with a number
factors affecting the length of the braking distance of a passenger
of systems which assist the driver to stop the vehicle and
car were described on the basis of which braking delays were
measured for three selected tyre types with a different tread control it during braking. Brake booster pumps and brake
depth for three vehicle speeds of 50 km/h, 70 km/h and 100 km/h force correctors were introduced for common use [15]. ABS
in order to determine how selected factors affect the braking system which prevents the wheels from blocking is the most
distance of the vehicle. The experiments were conducted on a dry important as it allows the driver to maintain steerability during
asphalt surface, a wet asphalt surface contaminated with sand as sudden braking. The development of frictional elements
well as for comparison purposes, on a wet and dry concrete consists in replacing steel discs with ceramic or carbon discs
surface. The tests were conducted with the use of mid-range which offer more favourable thermal properties [4], [13].
vehicles equipped with disc brakes with a diameter of 288 mm, This paper analyses the process of braking of a passenger
312 mm and 320 mm. The author hereof complied an analysis of
car in a linear motion. The braking distance is defined in
the results for various combinations of discs, tyres, surfaces and
vehicle speeds. The experiments demonstrated that the difference accordance with the ECE 13 Regulations as a distance
in the length of the braking distance between a dry and wet travelled by the vehicle from the point the driver begins to
surface amounts to 1.87 m for 50 km/h, 3.18 m for 70 km/h and actuate the control element (pedal or brake lever) to the point
4.97 m for 100 km/h. On the basis of the conducted experiments it at which the vehicles reaches a full stops [14].
might be concluded that braking is more efficient on an asphalt The subject of the considerations presented herein is an
surface. With each type of the analysed brake discs, the distance experimental study of effectiveness of brakes on various road
needed stop the tested vehicle on a concrete surface was longer. surfaces in both dry and wet road conditions on the example of
a passenger car equipped with different types of tyres.
Index — automotive safety, brake pads, disc brakes,
The surface type is one of the most important factors
coefficient of friction, friction layer
responsible for the braking distance [9], [10]. Various types of
surfaces have different coefficients of adhesion [16]. What is
more, contamination such as sand, small stones or mud might
I. INTRODUCTION
be found on each type of surfaces which effectively reduces
The braking system is one of the most important systems the coefficient of adhesion of a particular type of surface [7],
in vehicles. It is responsible for road safety. When operating [9]. Table 1 presents the coefficients of adhesion for different
properly, it allows the driver to keep its steerability and types of surface.
stability while stopping the vehicle or decreasing its speed.
Due to the important role that this system plays in the Table 1. The coefficients of adhesion for different types of surface [16]
Type of road surface Coefficient of
A.Erd - University of Technology and Humanities in Radom, Faculty of adhesion
Transport and Electrical Engineering. Malczewskiego str. 29 , 26-600 Radom. Concret dry 0,8 - 1,0
andrzej.erd@gmail.com Concret wet 0,6 – 0,8
M. Jaśkiewicz. - Kielce University of Technology, Faculty of Mechatronics Asphalt dry 0,7 – 0,8
and Mechanical Engineering, Al. Tysiąclecia Państwa Polskiego 7, 25-314 Asphalt wet 0,4 – 0,5
Kielce, Poland. m.jaskiewicz@tu.kielce.pl
G. Koralewski - Polish Air Force Academy in Dęblin, National Security and Road surface basalt cube dry 0,6 – 0,7
Logistics Faculty, ul. Dywizjonu 303 nr 35, 08-521 Dęblin, Road surface basalt cube wet 0,3 – 0,5
g.koralewski@wsosp.pl Snowy road 0,1 – 0,4
D. Rutkowski Kielce University of Technology, Faculty of Mechatronics and Icy road 0,05 – 0,15
Mechanical Engineering, Al. Tysiąclecia Państwa Polskiego 7, 25-314 Kielce,
Poland. D.rutkowski@tu.kielce.pl
J. Stokłosa – University of Economics and Innovation in Lublin, Faculty of On the basis of Table 1, it might be concluded that the
Transport and Computer Science, Projektowa str, 4, 20-209 Lublin, coefficient of adhesion for various surfaces varies in a wide
jozef.stoklosa@wsei.lublin.pl range. In the extreme case when comparing a dry concrete

978-1-5386-4578-9/18/$31.00 ©2018 European Union


surface and an icy road, the value of the coefficient of tyres. When the pressure of the water exceeds the pressure of
adhesion is twenty times larger. the tyre on the surface, a water film layer is created between
The delay of the vehicle during braking is equal to the the tyre and the surface and thus, the tyres lose their adhesion.
product of gravitational acceleration as well as the coefficient In order to prevent it, the drivers should control the tread
of adhesion as presented in the formula (1). height, as the lower the tyre tread is, the chances of
aquaplaning increase. Fig. 2 presents a graph of dependencies
m of the distance travelled during braking on a wet surface in the
= ∙ (1)
s function of the depth of the tyre tread grooves.

where:
ah – deceleration [m/s2],
µ - coefficient of adhesion, Dry road surface

8.0
g - earth acceleration [m/s2].

8.0
Fig. 1 presents a graph of the braking distance in the

7.0
tread depth [mm]
Wet road surface
driving speed function. The graph indicates that the surface

3.0 4.0 5.0 6.0


condition plays a significant role as far as the length of the
distance needed to stop the vehicle is concerned. The tests
were conducted on a dry and wet asphalt surface, as well as on

2.0
a surface contaminated with sand.

1,6
70% 100% 170%

100 Braking distance [%]


asphalt dry
Braking distance [m]

asphalt wet Fig. 2. The graph of the braking distance depending on the tyre tread depth on
a dry and wet surface
50 asphalt dry contaminated with dry
sand An important factor responsible for braking
asphalt wet contaminated with wet
sand effectiveness is the tyre pressure. Depending on the vehicle
load, car manufacturers provide the recommended values on
identification plates. On the basis of the research conducted by
0
10 15 20 25 30 35 40
Bridgestone, it results that 6% of fatalities are caused by
punctures, tearing or improper tyre pressure. Too low air
Speed [km/h] pressure might accelerate tyre wear (up to 40%). Moreover, it
affects driving and extends the braking distance.
Fig.1. The braking distance depending on the condition of the asphalt surface
[16]

While analysing the graph presented in Fig. 1, it might be II. EXPERIMENTAL RESEARCH OF THE BRAKING DISTANCE
noticed that the braking distance of the vehicle varies DEPENDING ON THE SURFACE TYPE
significantly on the same surface. Rainfall and contamination The test vehicle was a mid-range passenger car. In order to
reduce the coefficient of adhesion of the surface and as a obtain uniform conditions, all braking delay measurements
consequence, lengthen the braking distance [12]. In the were conducted on a dry and wet asphalt surface not
extreme case, the braking distance on a contaminated asphalt contaminated and contaminated with sand, and on a dry and
surface is twice as long as in the case of a dry uncontaminated wet concrete surface not contaminated and contaminated with
asphalt surface. Drivers who are not aware of the fact that the sand over the same operating distance at an ambient
coefficient of adhesion was reduced due to the factors temperature of approximately 20°C. During each attempt, the
mentioned above, might poorly estimate the distance needed following was used to record delays:
to stop the vehicle. Moreover, contamination and puddles are − a non-contact optical sensor,
placed unevenly on the road which may lead to lateral − a delay sensor (decelerometer),
displacements of the vehicle and as a result, to the loss of
− a sensor of the force affecting the brake pedal,
control over the vehicle [6].
The condition of tyres, i.e. the tread type and its depth, has − a computer with appropriate software.
a significant impact on the length of the braking distance [8], Series of tests were performed for three different initial
[11]. In accordance with the Polish regulations, tyres are speeds. The initial braking speed in the first series was 50
usable if the tread height exceeds 1.6 mm. Moreover, the tyre km/h, in the second 70 km/h and in the third 100 km/h.
tread pattern on one axle must be the same. On a clean and dry The tests aimed to compare the parameters during braking
asphalt or concrete surface the tyre tread height plays no by a passenger car equipped with three different types of tyres
significant role. The situation is different on a wet surface and three different heights of brake discs of the front axle. The
when the so-called “aquaplaning” phenomenon takes place, braking tests were performed on two different types of surface
i.e. when the water layer on the surface is not dispersed by the (both of them divided into wet and dry).
The vehicle which underwent the tests was Audi A4 b6 Fig. 3 presents a graph of the braking distance expressed in
manufactured in 2003. Depending on the engine version and meters as a driving speed function [km/h]. The smallest brake
equipment, the model was sold with three types of front axle set (288 mm disc) was installed together with Bridgestone
brakes which were tested, such as: tyres.
− 288 mm high, 25 mm thick,
− 312 mm high, 25 mm thick, 100
− 320 mm high, 30 mm thick. asphalt dry asphalt wet

Brabraking distnce [m]


80
Three sets of tyres 205/55 R16 were applied in the tests:
− Pirelli Sottozero – new tyres, speed index H, tread height 60
7.6 mm, winter tyres,
− Bridgestone Turanza – one-year-old tyres, speed index 40
W, tread height 5.5 mm, summer tyres,
− Michelin Energy Saver – tyres from 2014, speed index 20
H, tread height 4 mm, summer tyres. 0
For the test purposes, the wheels were balanced and the 50 70 100
pressure was set according to the identification plate located Speed [km/h]
on the vehicle, i.e. 2.4 bar.
Fig. 3. The graph of the braking distance as a driving speed function of 288
The following parameters were recorded during road tests: mm brake discs and Bridgestone tyres.
− driving speed,
− delays measured in 3 axles, On the basis of the graph it may be concluded that the
− pressure on the brake pedal, braking distance on the dry surface was shorter than in the
− temperature of the brake discs. case of the wet surface. The largest difference in the braking
The following brake sets were tested: distance was observed at a speed of 70 km/h and amounted to
− 288 mm ATE disc, FERRODO brake pads, 4.5 m. The smallest difference was noted at a speed of 50
km/h, namely 2.1 m. At a speed of 100 km/h the difference
− 312 mm ZIMMERMAN disc, FERRODO brake pads,
was 3.47 m.
− 320 mm TEXTAR disc, FERRODO brake pads. Fig. 4 presents a graph of the braking distance as a driving
Before the tests, the shock absorbers were checked, the speed function for 312 mm brake discs and Bridgestone tyres.
efficiency of which ranged from 62% to 70%. The brake fluid
was replaced with the fluid dedicated to BOSCH brand.
100
The braking distance depends on a number of factors.
Taking account of a dry and wet asphalt surface, the results of asphalt dry
80
Braking distance [m]

the braking distance measurements were presented. Depending


on the tyre type and the set of brake discs, the braking distance asphalt wet
60
differed. Table 2 presents the results of the braking distance
measurements on the dry and wet asphalt surface.
40
Table 2. The braking distance on the asphalt surface
20
Asphalt dry Asphalt wet
disc brake diameter [mm] 0
50 70 100
Speed
288 312 320 288 312 320
Speed [km/h]
[km/h]
Tire Fig.4. The graph of the braking distance as a driving speed function of 312
50 21.45 20.78 19.97 23.46 22.65 22.15 mm brake discs and Bridgestone tyres.

Bridgestone 70 41.6 40.08 38.09 46.1 43.26 42.07


From the graph shown above it may be concluded that the
100 83.35 80.78 75.06 86.82 85.75 83.65 braking distance on 312 mm brake discs and the same tyres
50 23.46 22.33 21.25 24.17 23.89 22.78
was shortened in relation to the brake discs with a smaller
diameter. The difference ranges from 1 to 3 m. There is a
Michelin 70 43.28 42.17 40.55 46.67 44.1 41.85
difference in the braking distance between the dry and wet
100 82.39 80.8 77.21 90.00 86.15 83.59 surface of 1.87 m for 50 km/h, 3.18 m 70 km/h and 4.97 m for
50 20.85 20.01 19.95 22.08 21.7 20.61
100 km/h
Pirelli 70 41.7 39.16 35.37 42.22 40.93 38.95

100 82,36 79,38 76.00 91,33 83,36 81,41


90 While comparing three types of tyres it turned out that the
80 worst results were achieved by the most worn tyres
asphalt dry (Michelin). Bridgestone (summer, 5 mm tread) and Pirelli
Braking distance [m]

70
60 (winter, new) tyres scored alternately the best results. Thus, it
asphalt wet
may be concluded that if both tyre types were new,
50
Bridgestone tyres would demonstrate better properties.
40
On the basis of the results presented in chapter 4, it was
30
proved that the size of brake discs affects the braking process
20 and its effectiveness. While comparing three types of brake
10 discs, the best results were scored by the set with a height of
0 320 mm. The second place was taken by 312 mm discs,
50 70 100 whereas the set with 288 mm discs obtained the worst results.
Speed [km/h]
Fig.5. The graph of the braking distance as a driving speed function of 320
mm brake discs and Bridgestone tyres. IV. REFERENCES

The summary of the braking distances at a speed of 50 [1] A. Adamowicz, P. Grzes. “Influence of convective
km/h on the dry and wet asphalt as well as on the dry and wet cooling on a disc brake temperature distribution during
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in Fig. 6. 31, pp.2177-2185, May 2011.
[2] J. Balkwill. Performance vehicle dynamics. Engineering
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braking.. The Dynamics of Vehicles on Roads and
Tracks. 2014
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categories M, N and O with regard to braking [2016/194] transports vehicles, transport systems modeling.
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A. Erd received the M.S. degree in computer science from


Wrocław University of Science and Technology, Poland, in
1973 and the Ph.D. degree at the Faculty of Heavy Machinery
at Poznan University Of Technology, Poland in 1988.
Since 1980, he has been employed at the University of
Technology and Humanities in Radom, Poland. Currently, he
is Head of Laboratory of Diagnostics of Drive Systems at the
Faculty of Transport and Electrical Engineering.
His research interests include ecological issues and
renewable energy sources.
M. Jaśkiewicz received the Ph. D. degree in October
2007at the Kielce University of Technology (Poland) at the
Faculty of Mechatronics and Mechanical Engineering in the
discipline of Construction and Exploitation of Machines. The
basic area of his scientific activity includes the problems of
vehicle safety and biomechanics of the human body injuries
in car collisions. In 2015 he received a postdoctoral degree at
the University of Zilina (Slovakia), based on the postdoctoral
thesis entitled "The impact of human and technical aspects on
vehicle transport safety". He works from 2006 at the Kielce
University of Technology in the Department of Automotive
Vehicles and Transportation and currently he is an associate
professor in this Department.
G. Koralewski –university lecturer and scientist in Polish Air
Force Academy in Dęblin. Currently a professor in the
Institute of Logistics and Transport Organisation. A specialist
in technical science, in the fields of mechanical engineering
and automation and robotics. PhD in technical science since
1986, DSc in technical science since 2001. Specialises in

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