TS NO.: U101 / TS-01 Rev No .

: 0

Page : 1 of 1

Date of Issue : 06 April 2007

TECHNICAL SPECIFICATIONS FOR CARBON STEEL PLATES /SHEETS

CONFORMING TO SA-516M GR. 485

1.0 Scope : This specification deals with technical requirements for delivery condition for
carbon steel plates/sheets required for pressure parts.

2.0 Material Specification : SA-516M GR. 485 of ASME Section II, Part A Edition 2004, Addenda 2006
& Grade

3.0 References : ASME Section II, Part A, Edition 2004, Addenda 2006
SA-516M

SA-20M

SA-370

4.0 Size and Quantity : As Per Purchase order

5.0 Dimensional Tolerances : As per SA-20M

6.0 Delivery Conditions : As Rolled / Normalised

7.0 Chemical & Mechanical :

As per SA-516M GR. 485 and SA-20M
Properties

8.0 Supplementary : Nil

Requirements (If any)

9.0 Marking Requirements : Required as per SA-20M, Clause 13

10.0 Material Test Reports : Required as per SA-20M, Clause 19

11.0 Special Remarks : Repair by Welding is not permitted

12.0 Inspection : By KIOS QC Inspector at KIOS Shop.

Prepared By Approved By

Sign and
Date

Designation Design Engineer Engineering Supervisior

Exhibit Sr.No.8-3, Rev.0

 TS NO.: U101 / TS-02 Rev No .: 0

Page : 1 of 1

Date of Issue : 06 April 2007

TECHNICAL SPECIFICATIONS FOR CARBON STEEL PIPES

CONFORMING TO SA - 106 GRADE B

1.0 Scope : This specification deals with technical requirements for delivery condition
for Seamless carbon steel pipes required for pressure parts.

2.0 Material Specification : SA-106 Grade B of ASME Section II, Part A Edition 2004, Addenda 2006
& Grade

3.0 References : ASME Section II, Part A Edition 2004, Addenda 2006
SA-106

SA-530M

SA-370
ASME B36 10M Edition 2000

4.0 Size and Quantity : As Per Purchase Order

5.0 Dimensions : As per ASME B36.10M Edition 2000

6.0 Dimensional Tolerances : As per SA-530M

7.0 Delivery Conditions : Hot -Finished

8.0 Chemical & Mechanical : As per SA-106 Grade B and SA-530M

Properties

9.0 Supplementary : Nil

Requirements (If any)

10.0 Marking Requirements : Required as per SA-106 Clause 24 and SA-530M Clause 24

11.0 Material Test Reports : Required as per SA-106 Clause 23 and SA-530M Clause 21

12.0 Special Remarks : a) Hydrostatic test shall be carried out as per SA530M.
b) Repair by Welding is not permitted

13.0 Inspection : By KIOS QC Inspector at KIOS Shop.

Prepared By Approved By

Sign and
Date

Designation Design Engineer Engineering Supervisior

Exhibit 8-3, Rev.0

 TS NO.: U101 / TS-03 Rev No .: 0

Page : 1 of 1

Date of Issue : 06 April 2007

TECHNICAL SPECIFICATIONS FOR CARBON STEEL FLANGES

CONFORMING TO SA - 105M

1.0 Scope : This specification deals with technical requirements for delivery condition for
carbon steel flanges required for pressure parts.

2.0 Material Specification : SA-105M of ASME Section II, Part A Edition 2004, Addenda 2006
& Grade

3.0 References : ASME Section II, Part A, Edition 2004, Addenda 2006
SA 105M

SA-370
SA-788

SA-961
ASME B16.5 Edition 2003

4.0 Size and Quantity : As Per Purchase Order

5.0 Dimensions & Tolerances : As per ASME B16.5 Edition 2003, Class 150

6.0 Delivery Conditions : As Forged / Normalised

7.0 Chemical & Mechanical :

As per SA-105M
Properties

8.0 Supplementary : Nil

Requirements (If any)

9.0 Marking Requirements : Required as Per SA-105M Clause 13, SA-961 Clause 20 and ASME B16.5 Edition 2003

10.0 Material Test Reports : Required as per SA-105M Clause 12 and SA-961 Clause 19

11.0 Special Remarks : Repair by Welding is not permitted

12.0 Inspection : By KIOS QC Inspector at KIOS Shop.

Prepared By Approved By

Sign and
Date

Designation Design Engineer Engineering Supervisior

Exhibit 8-3, Rev.0

 TS NO.: U101 / TS-04 Rev No .: 0

Page : 1 of 1

Date of Issue : 06 April 2007

TECHNICAL SPECIFICATIONS FOR ALLOY STEEL STUDS

CONFORMING TO SA - 193

1.0 Scope : This specification deals with technical requirements for delivery condition for
alloy steel full threaded studs required for pressure parts.

2.0 Material Specification : SA-193 Grade B7 of ASME Section II, Part A Edition 2004, Addenda 2006
& Grade

3.0 References : ASME Section II, Part A, Edition 2004, Addenda 2006
SA-370

SA-788
ASME B1.1 Edition 2003

4.0 Size and Quantity : As Per Purchase order

5.0 Threading : As per ASME B1.1 Edition 2003, Class 2A fit, 8-pitch thread series

6.0 Delivery Conditions : Quenched and Tempered as per SA193 Grade B7

7.0 Chemical & Mechanical : As per SA193 Grade B7

Properties

8.0 Supplementary : Nil

Requirements (If any)

9.0 Marking Requirements : Required as per SA-193, Clause 19

10.0 Material Test Reports : Required as per SA-194, Clause 18

11.0 Special Remarks : Nil

12.0 Inspection : By KIOS QC Inspector at KIOS Shop.

Prepared By Approved By

Sign and
Date

Designation Design Engineer Engineering Supervisior

Exhibit 8-3, Rev.0

 TS NO.: U101 / TS-05 Rev No .: 0

Page : 1 of 1

Date of Issue : 06 April 2007

TECHNICAL SPECIFICATIONS FOR CARBON STEEL NUTS

CONFORMING TO SA - 194

1.0 Scope : This specification deals with technical requirements for delivery condition for
alloy steel hexagonal bolts required for pressure parts.

2.0 Material Specification : SA-194 Grade 2H of ASME Section II, Part A Edition 2004, Addenda 2006
& Grade

3.0 References : ASME Section II, Part A, Edition 2004, Addenda 2006
SA-370

SA-788
ASME B18.2.2 - 1987 (R1999)
ASME B1.1 Edition 2003

4.0 Size and Quantity : As Per Purchase order

5.0 Dimensions & Tolerances : As per ASME B18.2.2 - 1987 (R1999) Heavy Hex Series
Threading : As per ASME B1.1 Edition 2003, Class 2B fit, 8 UN series

6.0 Delivery Conditions : Quenched and Tempered as per SA194 Grade 2H

7.0 Chemical & Mechanical : As per SA194 Grade 2H

Properties

8.0 Supplementary : Nil

Requirements (If any)

9.0 Marking Requirements : Required as per SA-194, Clause 12

10.0 Material Test Reports : Required as per SA-194, Clause 11

11.0 Special Remarks : Nil

12.0 Inspection : By KIOS QC Inspector at KIOS Shop.

Prepared By Approved By

Sign and
Date

Designation Design Engineer Engineering Supervisior

Exhibit 8-3, Rev.0

 TS NO.: U101 / TS-06 Rev No .: 0

Page : 1 of 1

Date of Issue : 06 April 2007

TECHNICAL SPECIFICATIONS FOR FORMED DISHED END

1.0 Scope : This specification deals with technical requirements for forming of carbon steel
dished ends.

2.0 Material Specification : SA-516M GR. 485 of ASME Section II Part A, Edition 2004 Addenda 2006
and Grade and KIOS Technical Specification No. U101 / TS-01 R0

3.0 Size, Quantity & Dimension : As per Part no. 10103 of KIOS drawing no. U101- 90100-1 R0

4.0 Tolerances : As per UG-81 of ASME Section VIII Division-1, Edition 2004 + A06 and KIOS drawing

5.0 Method of Forming : Cold

5.0 Heat Treatment after : Not Required

Forming

6.0 Supplementary : Nil

Requirements (If any)

7.0 Marking Requirements : Markings as per Material Specification is required to be maintained.

In addition, dished end manufacturer's name or trademark is to be marked.

8.0 Certification : As built dimensions including minimum thickness after forming, method of forming and
heat treatment (if any) shall be certified by dished end manufacturer in addition to
Material test reports as per KIOS TS No. U101 / TS-01 Rev.0

9.0 Special Remarks : No welding or tacking shall be done by the dished end manufacturer.

10.0 Inspection : By KIOS QC Inspector at KIOS Shop.

-
Prepared By Approved By

Sign and
Date

Designation Design Engineer Engineering Supervisior

Exhibit No. 8-3, Rev.0

 TS NO.: U101 / TS-07 Rev No .: 0

Page : 1 of 1

Date of Issue : 06 April 2007

TECHNICAL SPECIFICATIONS FOR COMPRESSED

NON ASBESTOS FIBRE (CNAF) GASKET

1.0 Scope : This specification deals with technical requirements for delivery condition for
compressed non-asbestos fibre gasket for nozzles.

2.0 Material Specification : Compressed Non-asbestos Fibre (CNAF)

3.0 References : ASME B16.21 - 1992

4.0 Size and Quantity : As Per Purchase order

5.0 Dimensions & Tolerances : As per ASME B16.21 - 1992

6.0 Supplementary : Nil

Requirements (If any)

7.0 Marking Requirements : Required as per ASME B16.21 - 1992

10.0 Material Test Reports : Certificate of Compliance is required as per ASME B16.21 - 1992

11.0 Special Remarks : Nil

12.0 Inspection : By KIOS QC Inspector at KIOS Shop.

Prepared By Approved By

Sign and
Date

Designation Design Engineer Engineering Supervisior

Exhibit 8-3, Rev.0

 TS NO.: U101 / TS-08 Rev No .: 0

Page : 1 of 1

Date of Issue : 06 April 2007

TECHNICAL SPECIFICATIONS FOR ROLLING OF SHELL AND MANHOLE NECK

1.0 Scope : This specification deals with technical requirements for rolling of shell sections and
nozzle necks.

2.0 Material : Material with identification markings shall be supplied by KIOS.

The identification markings shall be maintained during rolling.

3.0 Size, Quantity & Dimension : As per Part no. 10101 and 10105 of KIOS drawing no. U101- 90100-2 R0

4.0 Tolerances : As per KIOS drawing

5.0 Method of Forming : Cold

5.0 Heat Treatment after : Not Required

Forming

6.0 Supplementary : Nil

Requirements (If any)

7.0 Marking Requirements : The identification markings shall be maintained on outside surface during rolling.

8.0 Certification : Method of forming and heat treatment (if any) shall be certified sub-contractor.

9.0 Special Remarks : No welding or tacking shall be done by the sub-contractor.

10.0 Inspection : By KIOS QC Inspector at KIOS Shop.

-
Prepared By Approved By

Sign and
Date

Designation Design Engineer Engineering Supervisior

Exhibit No. 8-3, Rev.0