LAMPIRAN C

CONTOH FLOWSHEET
C.1 Block Flow Diagram

Sumber : Chemical Process Equipment – Selection and Design, Walas (Fig 2.1)

C-1
C.2 Process Flow Diagram (Preliminary)

Contoh 1

C-2
Contoh 2

C-3
C.3 Process Flow Diagram (PFD)

Sumber : Analysis, Synthesis, and Design of Chemical Processes, Turton (Chapter 1)

Keterangan : Sumber lain harap lihat Chemical Process Equipment – Selection and Design, Walas (Fig 2.3 dan Fig 2.4)

C-4
C.4 Piping & Instrumentatioin Diagram (P&ID)
Demin Water
TT-101 TC
LI
(from utility)
Piping and Instrumentation Diagram Legend
40oC 1 in SN 40 LI
TT-301
4
3 30oC Tag Description Tag Description Tag Description
1 atm FC

FC
o
D-401 Condenser Drum T-401 J-107 Pump Number 6 M-101 Palm Oil and Jatrhopha Oil Mixer
2 240 C 1 atm
1 in SN 40 1 in SN 40 FC LC 1 in SN 40 D-501 Condenser Drum T-501 J-108 Pump Number 7 M-102 KOH-Ethanol Mixer
1 cw R-202
1 R-201
LC TC
J-302 FC E-101 Heat Exchanger I J-109 Pump Number 8 M-301 Mixer I
J-101 TC 2 70oC 1
/2 in SN 40
M-101 FC 15a 14b 9 1 70oC 9 4
E-102 Heat Exchanger II J-201 Pump Number 9 M-302 Mixer II
E-103 1 1
/2 in
6a 6 0 1 atm 4 5 E-103 Heat Exchanger III J-202 Pump Number 10 R-201 First Reactor in Biodiesel Synthesis Unit
7 8 JC-101 1 atm J-301
TT-102 TC
LI
b J-104 SN 40 11/4 in 4 E-104 Barometric Condenser J-203 Pump Number 11 R-202 Second Reactor in Biodiesel Synthesis Unit
40oC 11/4 in 5 11/4 in SN 40 SN 40
E-101 E-401 Condenser in Ethanol Recovery Column J-204 Pump Number 12 T-101 Stripping Column
SN 40 J-103 3 4
1 in 6 E-402 Reboiler in Ethanol Recovery Column J-205 Pump Number 13 T-401 Ethanol Recovery Column
1 atm 2 1
SN 40 11/4 in SN 40 FC

5 3 11/4 in SN 40 3 E-403 Heat Exchanger For Ethanol Recycle J-206 Pump Number 14 T-501 Glycerine Purification Column
11/4 in SN 40 2 FC
0 3 3 1
/2 in SN 40
T-101 11/4 in 2 E-501 Condenser in Glycerine Purification Column J-301 Pump Number 15 TT-101 Jatropha Oil Storage Tank
4 16a 4 J-204 2
J-201 SN 40 8 FL-202 3 11/4 in SN 40 11/4 in SN 40
3
3 FC 1 in 190oC FL-201 E-502 Reboiler in Glycerine Purification Column J-302 Pump Number 16 TT-102 Palm Oil Storage Tank
/4 in SN 40 11/4 in SN 40 9 FC
J-206
SN 40 J-203
1
/2 in SN 40 M-302 E-503 Barometric Condenser J-303 Pump Number 17 TT-103 KOH Storage Room
6c 0,004 atm 1
/2 in SN 40
3
1 in FC
FL-201 First Decanter in Biodiesel Synthesis Unit J-304 Pump Number 18 TT-104 Ethanol 95% Storage Tank
/4 in SN 40 SN 40
FC
11/2 in SN 40
J-102 2 2 3 3 FL-202 Second Decanter in Biodiesel Synthesis Unit J-305 Pump Number 19 TT-301 Acetic Acid 98% Storage Tank
6
1 in 6 7 1
/2 in SN 40 4 J-205 4 5
FC

SN 40 d TC
1 3 FF-301 Centrifuge J-306 Pump Number 20 TT-302 Ethyl Ester Storage Tank
E-102 /2 in SN 40 0 11/2 in SN 40 3
St J-303 7 J-101 Pump Number 1 J-401 Pump Number 22 TT-501 Refined Glycerine Storage Tank
1 1
J-202 6
/2 in SN 40 11/4 in SN 40
2 11/4 in SN 40 J-102 Pump Number 2 J-402 Pump Number 23 VE-501 Vacuum Pump in Glycerine Purification Unit
FC J-304
1 FF-301 J-103 Pump Number 3 J-403 Pump Number 24
1 /4 in SN 40 2 1 in SN 40 FC
LI
3 TT-302 J-104 Steam Jet Ejector J-501 Pump Number 25
1 1 3
3
/2 in SN 40 Waste Water Treatment
40oC J-105 Pump Number 4 J-502 Pump Number 26
J-105 M-301 8
14a 11/4 in SN 40 FC
J-106 Pump Number 5 JC-101 Booster Compressor
1 in SN 40 J-305 1 atm
LI
16b 1 in SN 40 16c
TT-401 PC
4
30oC FC
J-107
9
E-401
1 in SN 40 5 D-401
1 atm 1 in SN 40 15b 15c 1 in SN 40 11/4 in 0 LC
SN 40
11/4 in
FC
J-108 5
SN 40
1 1 1 1 11/4 in
1
/2 in SN 40 /2 in SN 40 FC
7 8 5
SN 40
2
E-403 FC
1
J-106 5 5 /4 in SN 40
J-401 3 4
55a
1 in 1 ITK - 440 Chemical Plant Design
T-401 /4 in SN 40
FC
4 SN TC
J-403 Temperature : Chemical Engineering Major
4
7 8 40 78.6/95.5oC Parahyangan Catholic University Bandung
1 in SN 40 1
/2 in Pressure :
J-306 1 atm SN
CW Biodiesel Plant From Jatropha and Palm Oil
6 E-503
40 6
11/4 in SN 40 6 E-501 Piping and Instrumentation Diagram
5 PC 0 VE-501
1
7 TC
6 /2 in SN 40 Lecturer : Henky Muljana, ST, M. Eng
Johan Utomo, ST
1 D-501 St : Steam
TT-103
LC
E-402 TC
LC
Group Number :
Member :
20042.4.17
A. Arlene (2001620057)
1
/2 in SN 40 Michelle (2001620063)
30oC FC CW : Cooling Water Johny (2001620076)

6 1
1 /2 in SN 40
1 atm 5 2 6
9 11/4 in SN 40
6 5 3
81 J-501 6
/2 in 4 6
SN 40 1
/2 in SN 40 5 Waste Water Treatment
T-501
FC
136.5/121.3oC
1
/2 in SN 40
0.1 atm
59
J-402
6 TC

1 8
/2 in SN 40 FC
LC
E-502 1
/2 in SN 40 LI TT-501
7
M-102 FC
1
6
0 50oC
3 2 2 /2 in SN 40 6 9 J-502
3
/4 in SN 40 /4 in SN 40 1
/2 in SN 40
1 2 7 1
/2 in SN 40 1 atm
2
0 J-107

55b

C.5 Elevation Diagram

ITK - 440 Chemical Plant Design
Chemical Engineering Major
Parahyangan Catholic University Bandung

Biodiesel Plant From Jatropha and Palm Oil

Elevation Diagram

Lecturer : Henky Muljana, ST, M. Eng

Johan Utomo, ST

H(m) Group Number : 20042.4.17

Member : A. Arlene (2001620057)
Michelle (2001620063)
Johny (2001620076)

19

18 Scale 1 : 100
17
T-401
16

15

14 3rd Floor

13
E-401
12
E-105
11
E-503
10 2nd Floor
M-102 D-401
TT-101A/B E-402
9
TT-104A/B/C
8 E-403
TT-102A/B T-101
TT-302A/B/C
7
R-201 1st Floor
6 FL-201 TT-501
E-101 E-102 M-301
5 T-501
E-501
4

3 R-202 Ground Floor TT-301

M-101 FL-202
M-302
2 E-103 FF-301
E-502 D-501
1
Ground

C-5
C.6 Layout Overall

In
ITK - 440 Chemical Plant Design
Car
Chemical Engineering Major

Out
Security
M AB AB
Catholik Parahyangan University Bandung
Compressed Air A A A A A A
M T Fuel Supply & C C C

Bridge
Inert Gas
A F G
Unit
Supply Unit
Water Reservoir Biodiesel Pant From Jatropha and Palm Oil
AB AB
L M Car
Truck Truck Petrol station
Forklift Forklift
Plant Layout
W
B E H N O P
Genset
Evacuation Area Parking Area Lecturer : Henky Muljana, ST, M. Eng
U U
K Q AA x for Truck and Forklift Johan Utomo, ST
N O P
V V AA

Waste Treatment Group Number : 20042.4.17

Truck
R R R
Z Z
Truck Member : A. Arlene (2001620057)
x Forklift
C D I J Y Y Michelle (2001620063)
S S Steam C C

Out
Johny (2001620076)

In
Turbine
Water Supply Unit
Steam Supply Unit Fire station Garden

Fire Truck

Truck
Car
Car N
Truck
Scale 1: 500

Ambulance

Clinic
Loading Area
Legend

Evacuation
Landfill Office Mosque
Area Waste Treatment
Road lamp A Oil-Water Separator
Meeting B Equalization
Room C Netralization
Forklift
Hydrant D Coagulation
a a
Forklift E Floculation
a a KOH Canteen
F Sedimentation
Expansion Area Storage a
Production G Aeration
Unit Control Product Motor bike H Clarification
Room Storage
I Sedimentation Column
Non-hazardous J Aerob Tank
trash can K Septic Tank
T
L Burning and Filter Press
oi
le
t
Hazardous Water Supply Unit
M Well Pump

Out
a

Bench

Bench

Bench
a trash can

In
a
N Aerator
Laboratory Car Car Car
Shop O Surge Tank

Basketball
&

Volleyball

Court
P Iron Removal Filter

Court
QC
Q Potable Storage Tank
Car Car Car Car Bathroom R Fire Station Water Storage Tank
Workshop
S Storage Tank For Demin Unit

Bench

Bench

Bench
& Recreation Area
Maintenance a a T Cooling Tower
Parking Area a AB Cooling Water Basin
Car for Car Car Car
Steam Supply Unit

Football
Court
a
Pool U Cation Tank
Pool
V Anion Tank
Car Car Car Car W Deaerator
a a a a a
a a X Condensate Tank
Y Boiler
Z Economizer
AA Mixed Bed Polisher

C-6
C.7. Layout Production Unit

Ground Floor
ITK - 440 Chemical Plant Design
Chemical Engineering Major
Catholik Parahyangan University Bandung

Meeting Room Toilet Biodiesel Plant From Jatropha and Palm Oil
TT-104A TT-104B TT-104C
Layout Diagram
TT-101A TT-302B TT-302C
Lecturer : Henky Muljana, ST, M. Eng
Johan Utomo, ST
Control Room Group Number : 20042.4.17
Member : A. Arlene (2001620057)
Michelle (2001620063)
Johny (2001620076)

E
J-106

N S

R-202 W
Laboratory
TT-101B
J-204
TT-302A
Skala 1 : 100
M-302
J-101 M-101
J-102
Layout Diagram Legend
Tag Description Tag Description Tag Description
FL-202 J-206
D-401 Condenser Drum T-401 J-105 Pump Number 5 M-101 Palm Oil and Jatrhopha Oil Mixer
J-303 D-501 Condenser Drum T-501 J-106 Pump Number 6 M-102 KOH-Ethanol Mixer
E-101 Heat Exchanger I J-107 Pump Number 7 M-301 Mixer in Neutralisation Unit
TT-102A J-103
E-102 Heat Exchanger II J-108 Pump Number 8 M-302 Mixer in Washing Unit
E-103 Heat Exchanger III J-109 Pump Number 9 R-201 First Reactor in Biodiesel Synthesis Unit
E-104 Barometric Condenser J-201 Pump Number 10 R-202 Second Reactor in Biodiesel Synthesis Unit
FF-301 J-304 E-201 Heat Exchanger I in Biodiesel Synthesis Unit J-202 Pump Number 11 T-101 Stripping Column
J-302
E-202 Heat Exchanger II in Biodiesel Synthesis Unit J-203 Pump Number 12 T-401 Ethanol Recovery Column
E-103 J-301 E-401 Condenser in Ethanol Recovery Column J-204 Pump Number 13 T-501 Glycerine Purification Column
J-306 TT-301 E-402 Reboiler in Ethanol Recovery Column J-205 Pump Number 14 TT-101 Jatropha Oil Storage Tank
Waste Water
E-403 Heat Exchanger For Ethanol Recycle J-206 Pump Number 15 TT-102 Palm Oil Storage Tank
Treatment
E-501 Condenser in Glycerine Purification Column J-301 Pump Number 16 TT-103 KOH Storage Room
T-401
TT-102B E-502 Reboiler in Glycerine Purification Column J-302 Pump Number 17 TT-104 Ethanol 95% Storage Tank
E-503 Barometric Condenser J-303 Pump Number 18 TT-105 Free Fatty Acid Storage Tank
FL-201 First Decanter in Biodiesel Synthesis Unit J-304 Pump Number 19 TT-301 Sulfuric Acid 40% Storage Tank
FL-202 Second Decanter in Biodiesel Synthesis Unit J-305 Pump Number 20 TT-302 Acetic Acid 98% Storage Tank
J-501 Waste Water FF-301 Centrifuge J-306 Pump Number 21 TT-303 Ethyl Ester Storage Tank
Treatment J-101 Pump Number 1 J-401 Pump Number 22 TT-501 Refined Glycerine Storage Tank
J-104 E-105 D-501 TT-501
J-402 J-102 Pump Number 2 J-402 Pump Number 23 VE-501 Vacuum Pump in Glycerine Purification Unit
T-501 T-503 J-103 Pump Number 3 J-501 Pump Number 24
T-101 E-502
J-502 J-104 Pump Number 4 J-502 Pump Number 25

First Floor

ITK - 440 Chemical Plant Design

Chemical Engineering Major
Parahyangan Catholik University Bandung

Biodiesel Plant From Jatropha and Palm Oil

TT-104A TT-104B TT-104C
Layout Diagram
TT-101A TT-302B TT-302C
Lecturer : Henky Muljana, ST, M. Eng
Johan Utomo, ST

Group Number : 20042.4.17

Member : A. Arlene (2001620057)
Michelle (2001620063)
Johny (2001620076)

E
J-106

N S
R-201
W
TT-101B
TT-302A
J-201
J-108 Skala 1 : 100
FL-201

J-109
J-202 M-301
TT-102A
J-205

J-306 J-302
J-301
TT-301

E-101
TT-102B
E-501

E-102

E-105 TT-501
J-104
T-501 T-503
T-101
J-502
J-105

C-7
Second Floor
ITK - 440 Chemical Plant Design
Chemical Engineering Major
Catholik Parahyangan University Bandung

Biodiesel Plant From Jatropha and Palm Oil

TT-104A TT-104B TT-104C
Layout Diagram
TT-101A TT-302B TT-302C
Lecturer : Henky Muljana, ST, M. Eng
Johan Utomo, ST

Group Number : 20042.4.17

Member : A. Arlene (2001620057)
Michelle (2001620063)
Johny (2001620076)

J-106 M-102 E
J-107
N S

W
TT-101B
TT-302A

Skala 1 : 100

TT-102A

J-302
J-301
D-401 J-401 E-403 J-403 TT-301

T-401
TT-102B

E-402

J-104 E-105 TT-501

J-402
T-503
T-101

Third Floor

ITK - 440 Chemical Plant Design

Chemical Engineering Major
Catholik Parahyangan University Bandung

Biodiesel Plant From Jatropha and Palm Oil

TT-104A TT-104B TT-104C
Layout Diagram
TT-101A TT-302B TT-302C
Lecturer : Henky Muljana, ST, M. Eng
Johan Utomo, ST

Group Number : 20042.4.17

Member : A. Arlene (2001620057)
Michelle (2001620063)
Johny (2001620076)

E
J-106
N S

W
TT-101B
TT-302A
Skala 1 : 100

TT-102A

E-401
J-302
J-301
TT-301

T-401
TT-102B

J-104 E-105 TT-501

T-503
T-101

C-8