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B-Series Switches - Pressure, Differential Pressure, Temperature & Hydraulic
B-Series Switches - Pressure, Differential Pressure, Temperature & Hydraulic
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
B-Series Switches – Pressure, Differential Pressure,
Temperature & Hydraulic
Temperature Switches ship that exists between temperature and span setpoint repeatability with very high
B-Series temperature switches feature pressure according to the vapor pressure overtemperature ratings.
a SAMA Class II vapor pressure thermal laws. A wide selection of sensing bulb These standard designs perform well
system. This system provides quick, and armored capillary lengths is avail- in applications where shock and vibra-
accurate response to process tempera- able. The vapor pressure system design tion could be a problem and should be
ture changes with negligible ambient features small bulb sizes, making instal- used with Ashcroft thermowells for bulb
temperature effects. This is inherent in lation easy and cost-effective. protection and ease of installation and
the design due to the precise relation- All models feature ±1.0% percent of maintenance.
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
B-Series Switches – Pressure, Differential Pressure,
Temperature & Hydraulic
Pressure & Differential Pressure Switches
B-Series pressure, differential pressure and of construction. maximum reliability. This design is available in
vacuum switches use two different actuators All standard models feature ±1 percent of 316 SS or Monel. Differential pressure models
depending on setpoint require-ments. For set- range setpoint repeatability and a minimum of use a unique, dual diaphragm-sealed piston
points between 2 and 3000 psi, the simple, 400 percent of range proof pressures. design that features very high static operating
rugged diaphragm-sealed piston actuator is These standard designs perform well in appli- pressures and small size.
used. This design features high reliability and cations where shock and vibration could be a For setpoints between 4.5 and 150 inches of
choice of actuator seal materials for virtually problem and may be used in conjunction with H2O, a large diaphragm is used for increased
every application. An optional welded design is Ashcroft diaphragm seals in extreme services sensitivity in both pressure and differential
also available for setpoints up to 1000 psi for such as slurries or abrasive process fluids. pressure designs with good choice of materials
PRESSURE/VACUUM SWITCHES
Overpressure Ratings Approximate Deadband(2) Switch Element
Nominal Range(1) Proof psi Burst psi 20, 26, 27 21, 24, 31 50 22 32, 42
Vacuum
–30˝ Hg –760mm Hg -100 kPa 250 400 0.3-0.7 1.5-3.0 0.5-2.2 0.4-1.5 2.1-4.2
Compound
–15˝ H2O/ –375mm H2O/ –3.7 kPa/ 20 35 0.15-.75/ 1.5-2.5/ 0.45-2.0/ 0.5-1.2/ 2.1-3.5/
15˝ H2O 375mm H2O 3.7 kPa 0.15-.75 1.5-2.5 0.45-2.0 0.5-1.2 2.1-3.5
–30˝ H2O/ –760mm H2O/ –7.5 kPa/ 20 35 0.30-.60/ 1.5-2.5/ 0.45-2.0/ 0.5-1.5/ 2.1-3.5/
30˝ H2O 760mm H2O 7.5 kPa 0.30-.60 1.5-2.5 0.45-2.0 0.5-1.5 2.1-3.5
–30˝ Hg/ –760mm Hg/ –100 kPa/ 0.5-1.0/ 2.0-3.0/ 0.75-2.5/ 0.7-1.8/ 2.8-4.2/
15 psi 1.0 kg/cm2 100 kPa 250 400 0.3-0.7 0.5-1.5 0 .5-1.0 0.7-1.4 0.7-2.1
–30˝ Hg/ –760mm Hg/ –100 kPa/ 1.0-1.5/ 3.0-6.0/ 1.2-4.5/ 1.4-2.4 4.2-8.4/
30 psi 2.0 kg/cm2 200 kPa 250 400 0.3-0.8 1.0-2.0 0.7-1.5 0.4-1.3 1.4-2.8
–30˝ Hg/ –760mm Hg/ –100 kPa/ 2.0-3.0/ 5.0-9.0/ 2.5-7.0/ 2.8-4.5 7.0-12.0/
60 psi 4.0 kg/cm2 400 kPa 250 400 0.7-1.5 3.0-5.0 1.1-4.0 1.0-2.3 4.2-7.0
Pressure
10˝ H2O 250mm H2O 2.5 kPa 20 35 0.2-0.5 1.0-2.0 0.35-1.5 0.4-1.0 1.4-2.8
30˝ H2O 750mm H2O 7.5 kPa 20 35 0.3-0.6 1.5-2.5 0.45-2.0 0.5-2.0 2.1-3.5
60˝ H2O 1500mm H2O 15 kPa 20 35 0.5-1.3 1.5-3.5 0.9-2.5 0.7-3.0 2.1-5.0
100˝ H2O 2500mm H2O 25 kPa 20 35 0.6-1.6 2.5-5.5 1.1-4.0 1.0-4.0 3.5-7.7
150˝ H2O 3750mm H2O 37 kPa 20 35 1.0-2.5 4.5-8.5 1.7-6.5 2.0-6.0 6.0-12.0
15 psi 1.0 kg/cm2 100 kPa 500 1500 0.1-0.35 0.5-1.5 0.2-1.0 0.4-1.0 0.7-2.1
30 psi 2.0 kg/cm2 200 kPa 500 1500 0.1-0.50 0.5-1.5 0.3-1.0 0.4-1.0 0.7-2.1
60 psi 4.0 kg/cm2 400 kPa 500 1500 0.3-1.0 1.0-3.5 0.7-2.5 0.6-2.0 1.4-5.0
100 psi 7.0 kg/cm2 700 kPa 1000 3000 0.5-1.7 1.5-5.0 1.1-3.5 1.0-4.5 2.1-7.0
200 psi 14 kg/cm2 1400 kPa 1000 3000 1-3 5-13 2-9 3.0-7.5 7.0-18.2
400 psi 28 kg/cm2 2800 kPa 2400 3000 4-7.5 5-24 5.5-15 4.0-11.0 7.0-33.6
600 psi 42 kg/cm2 4200 kPa 2400 3000 4-11 9-30 7-20 5.0-23.0 12.6-42
1000 psi 70 kg/cm2 7000 kPa 12000 18000 7-30 30-110 18-70 15-80 42-154
3000 psi 210 kg/cm2 2100 kPa 12000 18000 15-60 80-235 37-160 30.0-230 112-329
NOTES: 1 Switches may generally be set between 15% and 100% of nominal range Viton: Multiply Buna N value by 1.4
on increasing pressure. Consult factory for applications where setpoints Teflon: Multiply Buna N value by 1.2
must be lower. Stainless Steel: Multiply Buna N value by 1.7
2 All deadbands are given in English units as shown in the nominal range Monel: Multiply Buna N value by 1.7
column. Deadbands shown are for switches with Buna N diaphragm. Dual Switch Element: Multiply single switch element value by 1.6
Approximate deadbands for optional diaphragms: for approximate deadband.
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
B-Series Switches – Pressure, Differential Pressure,
Temperature & Hydraulic
B-SERIES PRESSURE AND DIFFERENTIAL PRESSURE SWITCH MODEL NUMBER:
To specify the exact switch desired, select entries from appropriate tables as shown in example below.
1 2 3 4 5
B 4 2 0 B X P K 600 PSI
1 – ENCLOSURE 2 – SWITCH ELEMENT SELECTION
Pressure switch, Type 400, watertight enclosure Order Switch Elements
B4
meets NEMA 3, 4, 4X, 13 and IP66 requirements. Code UL/CSA Listed SPDT
Pressure switch, Type 700, explosion-proof 20(7) Narrow deadband ac 15A, 125/250 Vac
B7 enclosure meets Div. 1 & 2, NEMA 7, 9 and IP66 21 Ammonia service 5A, 125/250 Vac
requirements. 22(6) Hermetically sealed switch, 5A, 125/250 Vac
Differential pressure switch, Type 400, water- narrow deadband
D4 tight enclosure meets NEMA 3, 4, 4X, 13 and 23 Heavy duty ac 22A, 125/250 Vac
IP66 requirements. 24(1) General purpose 15A, 125/250/480 Vac
Differential pressure switch, Type 700, explosion- 1⁄2A, 125 Vdc
D7 proof enclosure meets Div. 1 & 2, NEMA 7, 9 and 1⁄4A, 250 Vdc; 6A, 30 Vdc
IP66 requirements. 25(2) Heavy duty dc 10A, 125 Vac or dc,
1⁄8 HP, 125 Vac or dc
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
B-Series Switches – Pressure, Differential Pressure,
Temperature & Hydraulic
B-SERIES TEMPERATURE SWITCH MODEL NUMBER:
To specify the exact switch desired, select entries from appropriate tables as shown in example below.
1 2 3 4 5 6
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
B-Series Switches – Pressure, Differential Pressure,
Temperature & Hydraulic
B-SERIES HYDRAULIC PRESSURE SWITCH MODEL NUMBER:
To specify the exact switch desired, select entries from appropriate tables as shown in example below.
1 2 3 4 5
H 4 2 4 V X F S 3000 PSI
1 – ENCLOSURE 3 – ACTUATOR SEAL
Hydraulic pressure switch, Type 400, watertight Code Process
H4 enclosure meets NEMA 3, 4, 4X, 13 and IP66 and Temperature
requirements. Material Limits °F(4)
Viton O-Ring,
V – Viton 20 to 300
2 – SWITCH ELEMENT SELECTION Stainless Steel
Pressure
Order Switch Elements Connection
Code UL/CSA Listed SPDT
20(3) Narrow deadband ac 15A, 125/250 Vac
21 Ammonia service 5A, 125/250 Vac 4 – OPTIONS
22 Hermetically sealed switch, 5A, 125/250 Vac Use table from page 7
narrow deadband
23 Heavy duty ac 22A, 125/250 Vac 5 – STANDARD
24(1) General purpose 15A, 125/250/480 Vac PRESSURE RANGE
1⁄2A, 125 Vdc
1⁄4A, 250 Vdc; 6A, 30 Vdc Adjustable Proof
Range Setpoint Pressure
25 Heavy duty dc 10A, 125 Vac or dc, psi Limits psi psi
1⁄8 HP, 125 Vac or dc
1000 150-1000 12,000
26(3) Sealed environment proof 15A, 125/250 Vac
27 High temperature 300°F 15A, 125/250 Vac 2000 300-2000 12,000
28 Manual reset trip on 15A, 125/250 Vac 3000 450-3000 12,000
increasing 5000 750-5000 10,000
29 Manual reset trip on 15A, 125/250 Vac 7500 1125-7500 100,000
decreasing
32 Hermetically sealed switch, 11A, 125/250 Vac
general purpose 5A, 30 Vdc
42 Hermetically sealed switch, 1A, 125 Vac
gold contacts
UL/CSA Listed Dual (2 SPDT)
61(3) Dual narrow deadband 15A, 125/250 Vac
NOTES:
62(3) Dual sealed environment 15A, 125/250 Vac
proof 1 Standard switch.
2 Dual switches are 2 SPDT snap-action switches, not
63 Dual high temp. 300°F 15A, 125/250 Vac independently adjustable.
3 Estimated dc rating, 0.4A, 120 Vdc (not UL listed).
64 Dual general purpose 15A, 125/250/480 Vac 4 Ambient operating temperature limits –20 to 150°F, all
1⁄2A, 125 Vdc
styles, setpoint shift of ±1% of range per 50°F temperature
1⁄4A, 250 Vdc change is normal. Switches are calibrated at 70° F reference.
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
B-Series Switches – Pressure, Differential
Pressure, Temperature & Hydraulic
OPTIONAL FEATURES AND ACCESSORIES
NOTES:
B-SERIES SWITCH OPTIONS 1 Buna N and Viton diaphragm.
Appicable Switch Series 2 Advise static or working pressure for differential pressure switches.
3 Buna N cannot be cleaned for oxygen service.
Differential Temp- 4 N/A on 700 Series.
Pressure Pressure erature H 5 Standard with 1000 and 3000 psi ranges. Bottom connection only
on DP in H2O ranges.
All 6 Terminal Blocks standard with 700 dual switches.
7 Stainless steel diaphragm only.
Code Description (psi) (in. H2O) (psi) (in. H2O) Ranges Notes 8 Pressure connection 1⁄4 NPTF.
9 Standard on 700 Series. N/A with DPDT element on 400 Series.
XBP Wall Mounting Bracket in. H2O • • 10 N/A with Monel diaphragm.
1 11 Standard on 400 Series.
XBX ⁄2˝ Male NPT Bushing • 12 N/A on 3000 psi range. Available with Teflon diaphragm only.
XCH Chained Cover • • • • • • 13 SS diaphragm required. Teflon diaphragm is the backup.
NEMA 7 only.
XC8 CSA Approval • • • • • 11 14 Available in ranges vacuum to 600 psi. Not available with stainless
steel or Monel diaphragm.
XCN ATEX Directive 94/9/EC EEx d IIC T6 • • • • • 15 Buna N and Viton diaphragm – 15#D & 30#D only.
16 24, 32, 64 or 68 element only.
XD2 Dual Seal Rating (700 Series only) • • 17 N/A on all combinations.
18 700 Series only.
XFM FM Approval – Single Element • • • • 17
FM Approval – Dual Element • • • • 17
XFP Fungus Proofing • • • • • •
XFS Factory Adjusted Setpoint • • • • • • 2
XG3 Belleville Actuator • 16,17
XG5 UL Limit Control to 150˝ H2O • 1, 17
XG6 UL Limit Control to 600 psi • 1, 17
XG7 Secondary Chamber with Vent • 13
XG8 Steam Limit Control to 300 psi • 7
XG9 Fire Safe Welded Actuator • 7
XHS High Static Differential Pressure • 15
High Pressure, 40 psi, (static) d/p only
XHX 160 psi (proof) d/p only • •
100 psi (proof) pressure only (˝ H2O)
XJK Left Conduit Connection • • • • • • 9
XJL 3⁄4˝ to 1⁄2˝ Reducing Bushing • • • • • •
XJM Metric Electrical Conduit Connection
M20 x 1.5 • • • • • •
XK3 Terminal Block (700 Series only) • • • • • 6
XLE 6 foot Leads on the Micro Switch • • • • • •
XNH Tagging Stainless Steel • • • • • •
XNN Paper Tag • • • • • •
XPK Pilot Light(s) Top Mounted • • • • • • 4
XPM 3⁄4˝ Sealed Conduit Connection
with 16˝ Lead Wires • • • • • •
XTA 316 Stainless Steel Pressure • •
Connection for in. H2O Range
XTM 2˝ Pipe Mounting Bracket • • • • •
XUD 316 Stainless Steel Pressure Conn. •
XUX IECEx Rating (700 Series only) • • • • •
Pressure Connection:
X06 1⁄2 NPT Male, 1⁄4 NPT Female • • • • 5
316 Stainless Steel (Combination)
X07 1⁄2 NPTF Press. Conn., 316 SS • • • • 10
X6B Cleaned for Oxygen Service • • • 3
Diaphragm Seal • • • •
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
B-Series Switches – Pressure, Differential Pressure,
Temperature & Hydraulic
Dimensions – 400 Series
Ø 0.28 X 3 HOLES
Pressure switch – psi ranges Pressure switch – inches of (7)
water ranges (58)
0.22 4.03
(6) (102)
1.25
Ø 0.28 X 3 HOLES (32)
(7)
4.03
(102) 2.27
0.22 (58)
(6) 0.25
(6)
1.25
(32) 3.32 2.77
(84) 3.26 (70)
(83)
5.95
0.25 (151)
(6) 2.84
1.25
2.77 (32) 3/4 NPT (72)
3.32 (70)
(84)
5.68 5.11
(144) (130) Ø 0.34
2 HOLES
2.50 0.36
(64) (9)
3/4 NPT 0.14 1.39 3.06
(4) (35) (78)
2.78 5.62
0.50 (71) (143)
Ø 2.31 (13)
(59) 3.50
3.26 (89)
(83) 1/4 NPT BRACKET WHEN
FEMALE REQURIED “XBP”
Ø 5.12 VARIATION
(130)
0.25
0.25 (6)
Ø 0.28 X 3 HOLES
(6) 3.32
3.32 (7) 2.77 2.77
(84) 3.26
(84) (70) (70)
(83)
6.07 (154)
Ø 0.34
H L 2 HOLES
1.55 1/4 NPT
(39) FEMALE
0.50 (13) 0.36 (9)
1.39 3.06
3.26 (35) (78)
(83) 2.78 (71) 5.62
1/4 NPT 1/4 NPT
FEMALE HIGH FEMALE LOW Ø 2.31 (143)
PRESSURE PORT PRESSURE PORT (59) 3.50 (89)
BRACKET WHEN
REQURIED “XBP” VARIATION
Ø 5.12 (130)
3.32
(84) 2.77 3.32
(84) 2.77
(70) (70)
4.61
(117) 4.61
(117)
2.00 2.00
(51) (51)
3/4 NPT
3/4 NPT
7/8 HEX
Ø2.31 (59) 1/2 NPT MALE 2.50
2.31 (64)
“L”
“S” (59)
1.31 Ø2.31 (59)
3.26 (83) (33) ACTIVE BULB
LENGTH
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
B-Series Switches – Pressure, Differential Pressure,
Temperature & Hydraulic
Dimensions – 700 Series
3.62 Ø 3.90
(99)
(92) Ø 3.90 6.43
(99) 163
5.73
(146) 1.93 0.31 (8)
0.31 1.11 4.37 (49)
(8) (28) (111)
3/4 NPT
1.37 2 HOLES
(35)
3/4 NPT 2 HOLES Ø 0.34 X 2 HOLES
(9)
1.93 1.39 0.36
(49) 2.31 (35) (9)
1/4 NPT FEMALE (59) 0.36
(9) 3.06
0.50 2.78 (78)
(13) 5.62
4.37 (71) (143)
(111) 3.50
(89) 1/4 NPT FEMALE BRACKET WHEN
REQUIRED "XBP"
Ø 5.12 VARIATION
(130)
4.37
3.09 (111)
1.93 3/4 NPT 2 HOLES
1.37 (78) 7.78
(35) (49)
(198)
H L
3/4 NPT Ø 0.34 X 2 HOLES (9)
2 HOLES 3.06
1/4 NPT FEMALE 0.36 1.39 (78)
HIGH PRESSURE PORT 1.55 (9) (35) 1.11
1/4 NPT FEMALE (39) 0.36 (9) (28)
1.43
LOW PRESSURE PORT (36) 0.50 2.78 (71) 5.62
Ø 2.31 (13) (143)
(59) 3.50 (89)
1.93 1/4 NPT FEMALE Ø 5.12 (130) 1/4 NPT FEMALE BRACKET WHEN
(49) LOW PRESSURE PORT HIGH PRESSURE PORT REQUIRED "XBP" VA
4.37
(111)
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
All specifications are subject to change without notice. Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
All sales subject to standard terms and conditions. Tel: 203-378-8281 • Fax: 203-385-0408
BULLETIN SW10 © Ashcroft Inc. 2007 10/08 email: info@ashcroft.com • www.ashcroft.com
B700-Series
Wiring Diagram
Switch Element
BLUE
RED WHITE NC
NO
C
FRONT
BLUE WHITE
SWITCH
REAR
RED SWITCH
NC
NO
C NC
NO
C
SWITCH ELEMENT
WIRING DIAGRAM
B4, D4, T4, B7, D7, T7
B700-Series Wiring Diagram Dim. Dwg. © Ashcroft Inc 2006., 250 East Main St., Stratford, CT 06614-5145 USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com
217
DIFFICULT PROCESS MEDIA In some boiler applications, a special U.L. list- because the switch can react to pressure
ing, “MBPR,” which requires unique features pulses less than one second duration, it might
When specifying pressure or temperature
is needed. Ashcroft offers these features with be desirable to include a dampening device.
switches, the material in contact with media
option XG8. Several Ashcroft accessories, such as snub-
must be compatible with it. Otherwise, fail-
bers address this situation. Consult Customer
ure could occur, resulting in leakage, injury,
NACE Service for more information.
loss of life, property or production. The user
should review prior experience with materials NACE is the acronym for the National Associa- MOUNTING
of construction in the process for guidance tions of Corrosion Engineers. Their standard
in material selection. If this is not appropri- MRO175-93 titled “Sulfide Stress Cracking All Ashcroft pressure, temperature and
ate, contact Customer Service for assistance. Resistant Metallic Materials for Oilfield Equip- differential pressure switches with snap acting
Relevant information such as process media, ment,” is cited when ordering instruments for contacts may be mounted in any position.
concentration of each constituent, tempera- oilfield applications involving sour oil or gas This includes the sensing bulbs of temperature
ture, pressure, the presence of contaminants, with traces of hydrogen sulfide. It is a legal switches. This is an important advantage of
particulate, vibration or pulsation is necessary requirement in many states. NACE instruments snap acting switch designs.
to make the best recommendation. are also suitable for use in sewage treatment
plants and other applications with traces of SWITCH ELEMENT SELECTION
Some applications are best handled by adding hydrogen sulfide in the process.
B-Series switches are available with a wide
an Ashcroft diaphragm seal to isolate the fluid
variety of snap acting switch elements to meet
media from the pressure or differential pres- For high concentrations of hydrogen sulfide
most electrical requirements. The standard
sure switch. in a diaphragm seal should be used; a Tanta-
contact arrangement is single pole, double
lum diaphragm and Hastelloy C (C276) lower
throw (SPDT). This includes both normally
Diaphragm seals are recommended where: housing are recommended. For over 3% or
open and normally closed contacts. Standard
30,000ppm, a seal is essential.
• The process media being sensed could contact material is fine silver which generally is
clog the pressure element. suitable for switching 8 volts or more, up to the
HIGH TEMPERATURE PROCESS
rating in the Switch Element Selection Table.
• The process media temperature is above
Refer to the actuator seal table for process When switching less than 8 volts, optional
or below the ratings of the actuator seal
temperature limits for pressure switch actua- Gold Alloy contacts are recommended.
materials.
tors. Pressure switches mounted directly to
• The application calls a for sanitary process the process can withstand up to 300°F when Optional Dual, or 2 SPDT contacts may be sup-
connection. equipped with optional viton, stainless steel plied in B-Series enclosures for applications
or monel wetted parts. If process temperature requiring two switch functions at the same
Note: The addition of a diaphragm seal may exceeds 300°F, four feet of 1/2˝ tubing between setpoint. These contacts are technically not
increase the deadband and response time the process and the switch will generally pro- double pole, double throw (DPDT). They are
of the pressure switch to process pressure tect the switch from damage. synchronized at the factory to actuate within
changes. Please consult Customer Service 1% of nominal range of each other. For simul-
for details. Alternatively, an Ashcroft diaphragm seal, taneous actuation of 2 SPDT contacts, option
can be used to isolate the switch from the XG3 should be ordered.
OXIDIZING MEDIA hot process.
When specifying a pressure switch for use
VIBRATION
in oxidizing media, such as chlorine, oxygen
and several other chemical compounds, the Generally, vibration will not harm Ashcroft
wetted materials must be compatible with the pressure switches. However, premature trip-
media, and the switch should be cleaned for ping may occur under severe conditions. This
oxygen service. This is necessary to remove tends to be annoying, but repeatable for a
any residue that might react violently with the given situation and might be in the order of 5%
oxidizing media. Specify option X6B (clean for to 10% of switch range from the setpoint, i.e.
oxygen service). a 100 psi switch set at 50 psi on increasing
pressure might trip somewhere between 40
STEAM SERVICE and 45 psi on increasing pressure. This would not
reduce the life of the pressure switch.
In order to prevent live steam from coming
The best approach in this type of application is
into contact with the switch actuator, a siphon
to mount the switch remotely, connecting the
filled with water should be installed between
switch to the process or equipment with flex-
the switch and the process line. We recom-
ible tubing. If this is not possible, consider the
mend the optional stainless steel welded pro-
use of the Belleville actuator, option XG3.
cess connection and diaphragm even though
viton is rated for use with steam. Experience
PULSATION
has shown that in many steam applications,
the 300°F high temperature limit of viton is Pressure pulsation below the range of the
exceeded by steam under pressure. pressure switch will not harm it. However,
INFORMATION & GUIDELINES HAZARDOUS LOCATIONS Ashcroft is the leader in providing pressure
FOR SETTING ASHCROFT PRESSURE, a. Division I. and temperature switches for alarm, shutdown
TEMPERATURE AND DIFFERENTIAL Ashcroft 700 series or other explosion and control in hazardous locations.
PRESSURE SWITCHES proof enclosures are required to meet Models are available with single or dual set-
All Ashcroft pressure, temperature and dif- the requirements of Division I Hazard- points, fixed or adjustable deadbands.
ferential pressure switches can be set at any ous Locations as defined by the National
Electrical Code. Choose from standard, miniature or compact
point between about 15% and 100% of the
enclosures, construction of epoxy coated alu-
range as designated on the label or the nomi- b. Division II. minum or stainless steel.
nal range table. These enclosures also meet the less strin-
gent requirements for Division II Hazard-
Ashcroft pressure and temperature switches ous Locations. Alternatively, Ashcroft 400
can be either set in the field or ordered from series or other watertight enclosures, with
the factory preset to your requirements. When hermetically sealed switch elements are
set at the factory, the specification is ±1% of approved for use in Division II hazardous
the nominal range. locations.
Factory setting, or XFS, is a very popular c. Intrinsic Safety.
option, and as a result, we often get orders Any Ashcroft pressure or temperature
that do not have enough information or have switch may be used with an approved
incorrect information. barrier in most intrinsically safe systems.
These switches do not create or store
HOW TO ORDER energy and are therefore designated
“simple devices’’ in these systems.
When “XFS” is desired: Exception: Ashcroft N series electronic
1. Setpoint must be indicated. pressure switches require power and may
not be suitable for use in all intrinsically
2. Increasing or decreasing pressure must be safe systems.
indicated.
c. ATEX.
Ex: B424B XFS 100# ATEX is a European designation that
Set: 60# decreasing deals with standards for equipment and
3. For differential pressure switches, static protective systems intended for use in
operating pressure must be given also. potentially explosive atmospheres. This
approval is required for switches intended
for use in hazardous locations, especially
important to OEMs who export to Europe
and contractors specifying or purchasing
products for European applications.
PRESSURE, TEMPERATURE AND Optional stainless steel pressure connections are 2. Enclosure
DIFFERENTIAL PRESSURE SWITCH available (option XTA). The enclosure protects the switch element and
SELECTION mechanism from the environment and has provi-
For High Differential Pressure Actuator Ranges,
sions for mounting and wiring. All Ashcroft
3-15 to 60-600 psid, a Dual Diaphragm-Sealed
Before making your selection, consider the switch enclosures are epoxy-coated aluminum or
Piston Actuator is used. This actuator is designed
following: stainless steel for maximum corrosion resistance.
to for high static-pressure applications. The stan-
Choose between watertight NEMA 4, 4X for most
1. Actuator dard pressure connections are nickel-plated
industrial applications and explosion-proof NEMA
The actuator responds to changes in pressure, brass. Diaphragms are available in Viton, Buna N
7/9 for most process applications.
temperature or differential pressure and operates and Teflon. Always review process temperature
the switch element in response to these changes. limits before making seal selections. Optional Ashcroft enclosures include watertight cover gas-
stainless steel pressure connections are available kets, external mounting holes and one or two 3/4
The actuator is normally exposed to process fluid (option XUD). NPT electrical conduit holes for ease of installa-
and must therefore be chemically compatible tion. Pressure switches may also be mounted
with it. The following may be used to help select For all temperature ranges the standard
directly to the process by means of the standard
actuator type: Ashcroft® temperature actuator operates on the 1
/4 NPTF or optional 1/2 NPT pressure connection.
vapor pressure principle: the vapor pressure in a
For nominal pressure ranges 0-15 psi through sealed thermal system is applied to a sensing Note: When installing Ashcroft switches, refer to
0-3000 psi, the standard actuator is a diaphragm- element, which in turn actuates a switch. This is instruction sheets included with each switch, the
sealed piston. In this actuator, process pressure known as a SAMA Class II system. Various filling National Electrical Code, and any other local
acting on the piston area causes it to overcome materials are used, including Propane, Butane, codes or requirements to assure safety.
the adjustment spring force and actuate a snap- Methyl Alcohol, N Propyl Alcohol and Xylene.
action switch. A diaphragm and O-ring seal the 3. The Switching Function
High overtemperature capability is possible with
process media from this mechanism. These are Next, consider the switching function. Most appli-
this type of system. The interface between liquid
available in various materials, i.e.: Buna N, Teflon cations for alarm and shutdown are satisfied by
and vapor is the point at which sensing occurs.
and Viton. The standard process connection is single setpoint, fixed deadband models. For high/
This is the “sensitive” portion of the bulb. Bulb
stainless steel. Optional monel pressure connec- low or alarm and shutdown, the dual setpoint
extensions and capillary are normally filled with
tion is available. models may be selected. For pump, compressor,
vapor, and have little effect on the setpoint,
level and other control applications, an adjustable
For ˝ H2O Pressure and Differential Pressure regardless of ambient temperature variations;
deadband model is often the best choice.
Ranges, a diaphragm actuator is used. In this therefore, no ambient compensation is required.
design, the standard pressure connections are For best results, the bulb should be mounted 4. The Switch Element
carbon steel. Diaphragms are available in Viton, within 60 degrees of vertical to assure the liquid Finally, the electrical switching element must be
Buna N and Teflon. Always review process tem- remains in the bulb. compatible with the electrical load being
perature limits before making seal selections. switched. For ease of selection, all electrical
switching elements are snap acting, SPDT (single Explosion Proof – A term commonly used in Overpressure Rating(s) – A nonspecific term
pole-double throw), or 2 (SPDT). Select a switch industry referring to enclosures capable of with- that could refer to either burst or proof pressure,
element with electrical rating that exceeds the standing an internal explosion of a specified gas or both.
electrical rating of the device being controlled by without igniting surrounding gases. Strict instal-
Proof Pressure – The maximum pressure which
the switch. For better reliability and safety, lation practices in accordance with the national
may be applied without causing damage. This is
optional Hermetically Sealed switching elements electrical code are also required for safety.
determined under strict laboratory conditions
may be specified. Fixed Deadband – The difference between the including controlled rate of change and tem-
ADDITIONAL SWITCH TERMINOLOGY setpoint and the reset point of a pressure or tem- perature: This value is for reference only. Consult
perature switch. It further signifies that this dead- factory for applications where switch must oper-
Accuracy – (See repeatability) Accuracy normally band is a fixed function of the pressure switch ate at pressures above nominal range or refer-
refers to conformity of an indicated value to an and not adjustable. ence temperature (70°F).
accepted standard value. There is no indication in
switch products; thus, instead, the term repeat- Hermetically Sealed Switch – A switch element Repeatability (Accuracy) – The closeness of
ability is used as the key performance measure. whose contacts are completely sealed from the agreement among a number of consecutive mea-
Ashcroft switch accuracy is 1% of nominal environment to provide additional safety and reli- surements of the output setpoint for the same
range. ability. Contact arc cannot cause an explosion value of the input under the same operating con-
and atmospheric corrosive elements cannot ditions, approaching from the same direction, for
Automatic Reset Switch – Switch which returns affect the contacts. full-range traverses. Ashcroft switch repeatabil-
to normal state when actuating variable (Pres-
Manual Reset Switch – Pressure or Tempera- ity is 1% of nominal range.
sure or Temperature) is reduced.
ture switch in which contacts remain actuated Note: It is usually measured as nonrepeatabil-ity
Adjustable or Operating Range – That part of even after the actuating variable returns to and expressed as repeatability in percent of span
the nominal range over which the switch setpoint normal. On Ashcroft manual reset switches, a or nominal range. It does not include hysteresis
may be adjusted. Normally about 15% to 100% button must be pushed to reset the contacts. or deadband.
of the nominal range for pressure and differential
National Electrical Manufacturers Association
pressure switches and the full span for tempera- Reset Point – The reset point is the Pressure,
(NEMA) – This group has defined several catego-
ture switches. Temperature or Differential Pressure Value where
ries of enclosures, usually referred to as “types.”
the electrical switch contacts will return to their
Burst Pressure – The maximum pressure that Further, they designate certain features and capa-
original or normal position after the switch has
may be applied to a pressure switch without bilities each type must include. For example,
activated.
causing leakage or rupture. This is normally at among other features, a NEMA 4 enclosure must
least 400% of nominal range for Ashcroft include a threaded conduit connector, external Setpoint – The setpoint is the Pressure, Tem-
switches. Switches subjected to pressures above mounting provision and cover gaskets. When perature or Differential Pressure value at which
the nominal range can be permanently damaged. selecting a NEMA 4 enclosure from any manu- the electrical circuit of a switch will change state
facturer, a buyer is assured of receiving these or actuate. It should be specified either on
Deadband – The difference between the setpoint features. increase or decrease of that variable. (See also
and the reset point, normally expressed in units
NEMA 4 – Watertight and dusttight enclosures reset point.)
of the actuating variable. Sometimes referred to
as differential. intended for use indoors or outdoors to pro- Single-Pole Double Throw (SPDT) Switching
tect the equipment against splashing, falling Element – A SPDT switching element has one
Division 1 – A National Electrical Code Classifica- or hose-directed water, external condensation normally open, one normally closed, and one
tion of hazardous locations. In Division 1 loca- and water seepage. They are also sleet-resistant. common terminal. The switch can be wired with
tions, hazardous concentrations of flammable
NEMA 4X – Watertight, dusttight and corrosion- the circuit either normally open (N/O) or normally
gases or vapors exist continuously, intermittently
resistant enclosures with same qualifications as closed (N/C). SPDT is standard with most
or periodically under normal conditions; fre-
NEMA 4, but with added corrosion resistance. Ashcroft pressure and temperature switches.
quently because of repair or maintenance
operation/leakage or due to breakdown or faulty NEMA 7 – Enclosures for indoor Class I, Division Snap Action – In switch terminology, snap action
operation of equipment or processes which 1 hazardous locations with gas or vapor generally refers to the action of contacts in the
might also cause simultaneous failure of electri- atmospheres. switch element. These contacts open and close
cal equipment. Explosion-proof NEMA 7/9 enclo- quickly and snap closed with sufficient pressure
NEMA 9 – Enclosures for indoor Class II, Division
sures are required in Division 1 locations. to firmly establish an electrical circuit. The term
1 hazardous locations with combustible dust
distinguishes products from mercury bottle
Division 2 – A National Electrical Code Classifica- atmospheres.
types that were subject to vibration problems.
tion of Hazardous locations. In Division 2 hazard- Normal Switch Position – Contact position
ous locations, flammable or volatile liquid or before actuating pressure (or variable) is applied. Static Pressure – For differential pressure
flammable gases are handled, processed or Normally closed contacts open when the switch switches, static pressure refers to the lower of
used, but will normally be confined within closed is actuated. Normally open contacts close when the two pressures applied to the actuator.
containers or closed systems from which they the switch is actuated.
can escape only in case of accidental rupture or
breakdown or in case of abnormal operation of Normally Closed – Refers to switch contacts
equipment. Either Nema 7/9 explosion-proof that are closed in the normal switch state or posi-
enclosures or any enclosure with hermetically tion (unactuated). A pressure change opens the
sealed switch contacts may be used in Division contacts.
2 locations. Normally Open Switch – Refers to the contacts
that are open in the normal switch state or posi-
tion (unactuated). A pressure change closes the
contacts.
PRESSURE/VACUUM SWITCHES
Overpressure Ratings Approximate Deadband(2) Switch Element (Buna-N Diaphragm)
Nominal Range (1) Proof psi Burst psi 20, 26, 27 21, 24, 31 50 22 32, 42
Vacuum
–30 in.Hg –760 mmHg –100 kPa 250 400 0.3-0.7 1.5-4.0 0.5-2.2 0.4-1.5 2.1-4.2
Compound
–15 in.H2O/ –375 mmH2O/ –3.7 kPa 20 35 0.15-0.75/ 1.5-2.5/ .45-2.0/ 0.5-1.2/ 2.1-3.5/
15 in.H2O 375 mmH2O 3.7 kPa 0.15-0.75 1.5-2.5 0.45-2.0 0.5-1.2 .2.1-3.5
–30 in.H2O –760 mmH2O/ –7.5 kPa 20 35 0.30-0.60/ 1.5-2.5/ 0.45-2.0/ 0.5-1.5/ 2.1-3.5/
30 in.H2O 760 mmH2O 7.5 kPa 0.30-0.60 1.5-2.5 0.45-2.0 0.5-1.5 2.1-3.5
–30 in.Hg/ –760 mmHg/ –100 kPa 250 400 0.5-1.0/ 2.0-3.5/ 0.75-2.5/ 0.7-1.8/ 2.8-4.2/
15 psi 1.0 kg/cm2 100 kPa 0.3-0.7 0.5-2.0 0.5-1.0 0.5-1.4 0.7-2.1
–30 in.Hg/ –760 mmHg/ –100 kPa 250 400 1.0-1.5/ 3.0-6.0/ 1.2-4.5/ 1.4-2.4/ 4.2-8.4/
30 psi 2.0 kg/cm2 200 kPa 0.3-0.8 1.0-2.0 0.7-1.5 0.4-1.3 1.4-2.8
–30 in.Hg/ –760m mmHg/ –100 kPa 250 400 2.0-3.0 5.0-9.0 2.5-7.0 2.8-4.5/ 7.0-12.0
60 psi 4.0 kg/cm2 400 kPa 0.7-1.5 3.0-5.0 1.1-4.0 1.0-2.3 4.2-7.0
Pressure
10 in.H2O 250 mmH2O 2.5 kPa 20 35 0.2-0.5 1.0-2.0 0.35-1.5 0.4-1.0 1.4-2.8
30 in.H2O 750 mmH2O 7.5 kPa 20 35 0.3-0.6 1.5-2.5 4.5-2.0 0.5-2.0 2.1-3.5
60 in.H2O 1500m mmH2O 15 kPa 20 35 0.5-1.3 1.5-3.5 0.9-2.5 0.7-3.0 2.1-5.0
100 in.H2O 2500 mmH2O 25 kPa 20 35 0.6-1.6 2.5-5.5 1.1-4.0 1.0-4.0 3.5-7.7
150 in.H2O 3750 mmH2O 37 kPa 20 35 1.0-2.5 4.5-8.5 1.7-6.5 2.0-6.0 6.0-12.0
15 psi 1.0 kg/cm2 100 kPa 500 1500 0.1-.35 0.5-1.5 0.2-1.0 0.4-1.0 0.7-2.1
30 psi 2.5 kg/cm2 200 kPa 500 1500 0.1-.50 0.5-1.5 0.3-1.0 0.4-1.0 0.7-2.1
60 psi 4.0 kg/cm2 400 kPa 500 1500 0.3-1.0 1.0-3.5 0.7-2.5 0.6-2.0 1.4-5.0
100 psi 7.0 kg/cm2 700 kPa 1000 3000 0.5-1.7 1.5-5.0 1.1-3.5 1.0-4.5 2.1-7.0
200 psi 14 kg/cm2 1400 kPa 1000 3000 1-3 5-13 2-9 3.0-7.5 7.0-18.2
400 psi 28 kg/cm2 2800 kPa 2400 3000 4-7.5 5-24 5.5-15 4.0-11.0 7.0-33.6
600 psi 42 kg/cm2 4200 kPa 2400 3000 4-11 9-30 7-20 5.0-23.0 12.6-42
1000 psi (8) 70 kg/cm2 7000 kPa 12000 18000 7-30 30-110 18-70 15.0-60 42-154
3000 psi 210 kg/cm2 21000 kPa 12000 18000 15-60 80-235 37-160 30.0-130.0 112-329
XBX 69C bushing (St. St.) Assembled to capillary. Remote Temperature only.
XC8 CSA approval STD STD STD STD Standard on NEMA 4 enclosures. F series and A series.
XFS Factory adjusted setpoint Setpoint must be given as well as increase or decrease.
XG6 Gas/oil UL limit pressure control to 600 psi Buna N and Viton diaphragm only.
XG8 Steam limit pressure control to 300 psi Stainless steel or Viton diaphragm only.
XJK Left side conduit connection Standard on 700 series. N/A with DPDT
element on 400 series.
XJL 3
⁄4˝ to 1⁄2˝ conduit reducing bushing
XPM 3
⁄4˝ sealed conduit connection with
STD
16˝ lead wires
X2C DPDT with single setpoint adjustment Available with LPS, LDS, LTS, GPS, GTS
and GDS models.
X3A Sanitary seal approved by 3A council Select either 11/2˝ or 2˝ Tri-Clamp seal.
Diaphragm seals
PRODUCT INFORMATION
INFORMATION & GUIDELINES FOR SETTING
ASHCROFT PRESSURE, TEMPERATURE AND DIFFERENTIAL PRESSURE SWITCHES
All Ashcroft Pressure, Temperature and Differential Pressure switches can be set at any point
between about 15% and 100% of the range as designated on the label or the nominal range
designated in the catalog. In addition, L, G and P-Series adjustable deadband switches have a
reset point adjustment which is used to meet specific deadband requirements, such as pump,
compressor or level control applications. N-Series has both setpoint and deadband adjustments to
accomplish the same thing.
XFS
All Ashcroft switch series above can be either set in the field or ordered from the factory preset to
your requirements. When we set the switch at the factory, our specification is ±1% of the nominal
range. Factory setting, or XFS, is a very popular option, and as a result, we often get orders that do
not have enough information or have incorrect information. When this happens, the order is
delayed and extra phone calls are needed to resolve. The following should help you meet your
customers needs correctly the first time:
HOW TO ORDER
When “XFS” is shown in part number:
1. Setpoint must be indicated.
2. Increasing or decreasing pressure must be indicated.
Ex: B424B XFS 100#
Set: 60# decreasing
3. For differential pressure switches, static operating pressure must be given also.
COMMON XFS ORDERING ERRORS
• Indicating “XFS” with no setpoint supplied.
• Indicating setpoint without adding “XFS” to part number.
• Indicating setpoint below or beyond the capable range.
• Indicating setpoint, with no “increasing” or “decreasing”.
• Indicating setpoint, but no reset point on an adjustable deadband switch.
• Indicating 2 setpoints on a switch only capable of one setpoint.
• Ordering differential pressure switches with XFS, but without giving the static operating
pressure.
of range
• UL listed ATEX model shown
• Dual Seal Rating models available(8)
• Various actuators available
• Belleville actuator(8)
1 - ENCLOSURE 3 - ACTUATOR SEAL(7) ATEX APPROVAL FOR HAZARDOUS LOCATIONS
ATEX is a European designation that deals with standards for
B7 - Pressure switch, type 700, explosion-proof Code Process Range
equipment and protective systems intended for use in poten-
enclosure meets Div.1 & 2, NEMA 7/9, IP66 & Temp.(6) Vac 0-600 1000 2000- tially explosive atmospheres. This approval is required for
requirements Material Limits in.H2O psi psi 3000 switches intended for use in hazardous locations, especially
°F psi important to OEMs who export to Europe and contractors
D7 - Differential pressure switch, type 700, specifying or purchasing products for European applications.
B-Buna N 0 to 150 XCN option adds special features to Ashcroft 700-Series
explosion-proof enclosure meets Div. 1 & 2,
V-Viton 20 to 300 switch enclosures that meet the requirements for the highest
NEMA 7/9, IP66 requirements
levels of security and danger, such as:
T-Teflon 0 to 150 • Special locking device requiring an Allen wrench to remove
2 - SWITCH ELEMENTS S-SS(5)(10) 0 to 300 cover
Order Description/Maximum Electrical Ratings • Special vents that blow out should the diaphragm rupture,
P-Monel(5) 0 to 300
Code UL/CSA Listed SPDT thus preventing pressure build-up in the enclosure
• Special conduit plug requiring an Allen wrench for removal
20(4) Narrow deadband 15A, 125/250 Vac 4 - OPTIONS • Available on pressure, temperature and differential
21(9) Ammonia service 5A, 125/250 Vac pressure models
(See pages 238-239) • Meets Explosion Class EEx d IIC T6
Hermetically sealed
22(3) switch, narrow 5A, 125/250 Vac 5 - STANDARD PRESSURE RANGES
deadband
(See page 235)
23 Heavy duty ac 20A,125/250 Vac
15A,125/250/480 Vac NOTES:
24(1) General purpose 1/2A, 125 Vdc 1. Standard switch.
1/4A, 250 Vdc LOOK FOR THIS AGENCY
2. Dual switches are 2 SPDT snap-action switches not MARK ON OUR PRODUCTS
25 Heavy duty dc 10A,125/ Vac or dc
independently adjustable.
1/8HP 125/ Vac or dc
3. Estimated dc rating, 2.5A, 28 Vdc (not UL listed).
26(4) Sealed environment 15A, 125/250 Vac
proof
4. Estimated dc rating, .4A, 120 Vdc (not UL listed).
5. Available on pressure only.
27 High temp. 300°F 15A, 125/250 Vac
6. Ambient operating temperature limits –20 to 150°F,
31 Low level (gold) 1A,125/250 Vac
all styles. Setpoint shift of ±1% of range per 50°F
contacts
is normal. Switch calibrated at 70°F reference.
Hermetically sealed
32 switch, general 11A, 125/250 Vac
7. Items are wetted by process fluid.
purpose 5A, 30 Vdc 8. Refer to Option Table.
50 Variable deadband 15A,125/250 Vac 9. Order Option XUD, stainless steel process connection.
10. On differential switches, stainless steel is
UL/CSA Listed Dual SPDT(2)
available in 15, 30, 60 and 90 psid ranges only.
61(4) Dual narrow deadband 15A, 125/250 Vac
Includes Teflon O-ring and 316 SS connection.
62(4) Dual narrow environ- 15A, 125/250 Vac
ment proof
63 Dual high temp. 300°F 15A, 125/250 Vac
15A,125/250/480 Vac TO ORDER THIS B-SERIES PRESSURE SWITCH:
64 Dual general purpose 1/2A, 125 Vdc
1/4A, 250 Vdc Select: B7 20 B X06 600#
65 Dual ammonia service 5A,125/250/480 Vac 1. Enclosure:
Hermetically sealed
67(3) switch, narrow 5A, 125/250 Vac 2. Switch Element:
deadband 3. Actuator Seal:
Dual hermetically 4. Options (see pages 238-239):
68 sealed switch, 11A,125/250 Vac
general purpose 5A, 30 Vdc 5. Pressure Range (see page 235):
Example: B420 B
B – Buna
V – Viton
INSTALLATION
ADJUSTMENT OF SETPOINT
© 2007 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10028-10/00 (250-2430B) AMR 7/07
Installation and Maintenance Instructions
for ASHCROFT® Type B400XG8
Snap-Action Switches
INSTALLATION
ADJUSTMENT OF SETPOINT
© 2007 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10032-10/00 (250-2396-B) GBE 4/06
Installation and Maintenance Instructions for
B400 & B700 ASHCROFT® Snap Action
Switches for Pressure Control
Ø 0.28 X 3 HOLES
B400 (7)
4.03
Ø 0.28 X 3 HOLES 2.27 (102) 2.27
(7) (58) 0.22 (58)
0.22 4.03 (6)
(6) (102) 1.25
1.25
(32) (32)
0.25 0.25
(6) (6)
3.32 2.77 3.32 2.77
(84) 3.26 (70) (84) (70)
(83) 5.68 5.11
(144) (130)
5.95
(151)
2.84 2.50
1.25 (64)
(32) 3/4 NPT (72)
3/4 NPT
Ø 0.34
2 HOLES
0.36 Ø 2.31
(9) (59)
3.26
0.14 1.39 3.06 (83)
(4) (35) (78)
2.78 5.62
0.50 (71) (143)
(13) STANDARD RANGES 1.8 lb
3.50
(89) BRACKET WHEN 15, 30, 60, 100, 200, 400, 600 psi
1/4 NPT (.81 kg)
Ø 5.12 FEMALE REQURIED “XBP” 1000, 3000 psi
VARIATION
(130) 30˝Hg vac.-0
B700
Ø 0.28 x 3 HOLES
(7) 5.20 3.58
3.58 (132) (91)
Ø 0.28 x 3 HOLES 5.20 (91)
(7) (132)
1.22
2.18 (31)
2.18 1.22 (31) (55) 0.03
(55) 0.03 (1)
(1)
0.32 0.32
(8) (8)
3.62 1.37
(92) (35) 3.62
(92) Ø 3.90
Ø 3.90
(99) (99)
5.73
6.43 (146)
163 0.31
1.93 0.31 (8) (8)
1.11 4.37 (49)
(111) 1.37
(28) (35)
3/4 NPT
2 HOLES 3/4 NPT 2 HOLES
Ø 0.34 X 2 HOLES
(9) 1.93
(49) 2.31
1.39 0.36 1/4 NPT FEMALE (59)
(35) (9)
0.36 4.37
(9) 3.06
0.50 2.78 (78) (111)
(13) 5.62
(71) (143)
3.50
(89) 1/4 NPT FEMALE BRACKET WHEN
REQUIRED "XBP" 2.7 lb
Ø 5.12 VARIATION
(130)
(1.2 kg)
3.6 lb
(1.6 kg)
© 2007 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10008-10/00 (250-2246E) AMR 12/07
Installation and Maintenance Instructions for
B400 & B700 ASHCROFT® Snap Action
Switches for Pressure Control
2 TERMINAL BLOCK
changes in pressure.
As received, the pressure switch will normally be set to
1
SWITCH B
approximately 90% of the indicated range. Pressurize the
1
© 2007 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10008-10/00 (250-2246E) AMR 1/07
Installation and Maintenance
Instructions for CE Mark on ASHCROFT®
Switches/Low Voltage Directive 73/23/EEC
CLEANING
• Never use aggressive solvents.
• Do not use high pressure water to clean the switch.
MAINTENANCE/TROUBLESHOOTING
• All Ashcroft switches require little or no maintenance.
• Be sure that the case is closed at all times.
• When the switch is exposed to process media that may hard-
en and/or build up in the pressure port, the switch should be
removed and cleaned as needed.
• If the switch does not function, only trained and skilled per-
sonnel should check on the wiring, power supply and/or
mounting.
• If the problem can not be solved, please contact one of the
Ashcroft affiliates or distributors.
ELECTRICAL CONNECTIONS
• Only trained and skilled personnel are allowed to install the
wires to the electrical terminals of the switch.
• Cable couplers, glands and conduit connectors must have the
correct electrical approvals.
• Always follow safety and electrical regulations when connect-
ing these devices.
• The system ground of the device is marked with a green
colored screw and/or by the ground symbol.
• ATEX approved switches have an external ground screw that
must be connected.
• Micro switch terminals and wire color codes:
NO (Normally Open) Blue
NC (Normally Closed) Red
C (Common) White
Ground Green (F-Series only)
© 2007 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10030-10/00 (250-3136) AMR 5/07
Installation and Maintenance Instructions for
ASHCROFT® Type B700XD2 & D700XD2 & P-Series
Snap Action Switches with Dual Seal Rating
Note: This sheet contains information necessary for proper and OPERATION
safe operation and should be read by the installer or user. DO The basic Ashcroft pressure switch actuator consists of a sens-
NOT DESTROY. ing piston of a specific area exposed to process pressure. The
pressure on this area creates a force, which is opposed by a
Do not exceed electrical, pressure or temperature ratings on spring until the set point is reached, at which point the switch
Name plates – turn off power before removing electrical cover. actuates. Various area piston and springs are used to get the
Install in accordance with National Electrical Code or other different ranges we offer.
Applicable specifications. Process fluid type and temperature
must be compatible with the wetted materials shown on the The dual diaphragm design consists of a primary or sensing
nameplates. diaphragm as described above and a secondary or redundant
seal diaphragm. In the unlikely event that the primary
The Ashcroft® dual diaphragm pressure actuator is designed to diaphragm ruptures, the secondary diaphragm prevents
meet the requirements of ANSI/ISA-12.27.01-2003 for process process fluid from entering the switch enclosure. A vent is pro-
sealing between electrical systems and flammable or com- vided to annunciate a primary seal failure.
bustible process fluids. The testing for the Dual Seal Rating was
done by CSA and is part of CSA File LR 55541 Caution: The vent must not be used or blocked; gas leakage
may not be visible.
Atmospheric Pressure
Secondary
Atmospheric Pressure
Diaphragm
Vent
Vent
Primary
Diaphragm
Test/Internal Pressure
Test/Internal Pressure
Primary
Upper Diaphragm Plate
Housing
Primary
Diaphragm Seal
Vent Fastener
Assembly
© 2009 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10171-09/09
Installation and Maintenance Instructions for
B700 ASHCROFT ® Snap Action Switches
ATEX Directive 94/9/EC EEx d IIC T6;
SIRA 02ATEX1391
3. Mounting NC
drawing.
TABLE 1: MICRO SWITCH ELECTRICAL RATINGS
• Units may also be mounted directly on the pressure line
MICRO SWITCH CODE ELECTRICAL RATING
using the pressure connection. When tightening control to
Single Dual Single Dual Vac Vdc
pressure line, always use the wrench flats or hex on the
lower housing. K KK 20 61 15A, 250V 0.4A, 120V
W WW 21 65 5A, 250V
4. Electrical Connections
P PP 22 67 5A, 250V 2.5A, 28V
• Before operating the switch all conduit entries and/or junction C N/A 23 N/A 22A, 250V
boxes need to be closed according to the required safety and
G GG 24 64 15A, 480V 0.25A, 250V
electrical codes.
S N/A 25 N/A 10A, 250V 10A, 250V
a) Standard product has two 3⁄4 NPT conduit holes with one
permanent plug. 3⁄4 NPT conduit holes can be modified F FF 26 62 15A, 250V 0.4A, 120V
or reduced with ATEX approved adapters. Y YY 27 63 15A, 250V
b) Available ATEX approved cable glands can be used. U UU 28 N/A 15A, 250V
• It is recommended that Teflon tape or other sealant be used E EE 29 N/A 15A, 250V
on conduit, bushing, gland or plug threads to ensure integrity M MM 31 70 1A, 250V 50mA, 60V
of the enclosure. J JJ 32 68 11A, 250V 5A, 30V
© Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA, Tel: 203-378-8281, Fax; 203-385-0408, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10120-10/02 ATEX GBE 11/06
Installation and Maintenance Instructions for
B700 ASHCROFT ® Snap Action Switches
ATEX Directive 94/9/EC EEx d IIC T6;
SIRA 02ATEX1391
NO (Normally Open) Blue exceed the maximum setting shown on the scale or name-
NC (Normally Closed) Red plate.
C (Common) White For accurate setpoint calibration or for controls without a scale
• SPDT – Wire directly to the switch according to circuit mount the control on a calibration stand so that the HIGH and
requirements. LOW pressures expected under operating conditions may be
• 2 SPDT – Wire to front switch terminal block (left) and rear obtained. Suitable reference standards are necessary for each
switch terminal block (right) as marked. Strip insulation 5⁄16˝, pressure.
insert in proper terminal connector and tighten clamping Note – Due to the sensitivity of these controls it is imperative
screw to secure. that the LOW pressure side volume be large to prevent a set-
8. Adjustment of Setpoint point shift between calibration and field installation. If this is
not possible, an approximate setpoint under operating condi-
Note – As indicated below, adjustment of setpoint is made by tions can be obtained by setting the operating point with the
use of 7⁄8˝ nut. Precision switch element mounting screws and low side open to atmosphere. A final setpoint adjustment can
bracket adjusting screw are factory sealed and should not be be made after installation.
tampered with.
Apply LOW pressure. Then apply HIGH pressure to the
B700 Series – A single setpoint adjustment nut (7/8”) is locat- required setpoint and turn the adjustment nut until the switch
ed centrally at the bottom on the inside of the enclosure. operates. When the setpoint has been achieved, raise and
For accurate setpoint calibration, mount the switch on a cali- lower HIGH pressure to ensure that the differential pressure
bration stand, a pump or catalog No. 1305 deadweight gauge between the HIGH and LOW pressures is correct.
tester. A suitable reference standard such as an ASHCROFT After installation of the control, replace the cover to ensure
Duragauge or Test Gauge is necessary to observe convenient electrical safety and to protect the internal parts from the
changes in pressure. environment.
As received, the pressure switch will normally be set to T700 Series – A single setpoint adjustment nut (7⁄8˝) is located
approximately 90% of the indicated range. Pressurize the centrally at the bottom on the inside of the enclosure.
system to required setpoint and turn the adjustment nut until
switch changes mode. Direction of turning is indicated on a The bulb of the control should be immersed in a bath at the
label affixed to the inside of the control enclosure. When set- desired setpoint temperature. Optimum performance will be
point has been achieved raise and lower pressure to insure obtained if the bulb is fully immersed. Allow five minutes for ini-
that setpoint is correct. tial stabilization.
After installation of the control replace cover to insure electri- As received, the temperature switch will normally be set to
cal safety and to protect internal parts from the environment. approximately 90% of the indicated range. After stabilization,
turn the adjustment nut until switch changes mode. Direction of
Note – Since vacuum models are already above setpoint at turning is indicated on a label affixed to the inside of the con-
atmosphere, the Normally Open (NO) circuit will be closed as trol enclosure. When setpoint jas been achieved raise and
received. lower temperature to insure that the setpoint is correct.
D700 Series – A single setpoint adjustment nut (7⁄8˝) is located After installation of the control replace cover to insure electri-
centrally at the bottom on the inside of the enclosure. cal safety and to protect internal parts from the environment.
The direction of turning is indicated on a label affixed to the B750, D750 and T750 Variable Deadband Switches –
inside of the control enclosure. Deadband is varied by rotating the wheel on the precision
A typical calibration procedure would be as follows: switch. When viewed from the front of the enclosure, rotation
Static Working Pressure - 600 psig to the left increases deadband – rotation to the right decreas-
Adjustable Differential Range - 5/200 psid es deadband. Letters on the wheel may be used as a refer-
Differential Setpoint - 150 psi above static ence. Deadbands obtainable will vary from 0.5% to 9% of
working pressure. pressure or temperature range depending on range segment
and type of diaphragm.
Simultaneously raise the high and low side pressure to 600
psig. Maintain the low side pressure at 600 psig. Raise the Adjustment of Setpoint – As received, the switch will normal-
high side pressure to 750 psig to obtain 150 psi differential. ly be set to approximately 90% of range. Rotate the wheel on
the MICRO SWITCH all the way to the right; this will provide
Turn the adjustment nut until the switch changes mode at 150
smallest deadband. Pressurize, or increase bath temperature,
psi differential. When the setpoint has been achieved, raise
to the required setpoint and turn the adjustment nut until the
and lower the high side pressure to ensure that the differential
switch changes mode. Lower the pressure to reset the switch.
setpoint is correct.
Rotate the wheel on the MICRO SWITCH until the desired
D700 Series (low range differential) – A single setpoint deadband is obtained. The upper setpoint will be changing
adjustment nut (7⁄8˝) is located centrally at the bottom on the upward with this adjustment. Lower the pressure to reset the
inside of the enclosure. switch. Then increase the pressure to the desired setpoint and
The direction of turning is indicated on a label affixed to the turn the adjusting nut until the switch changes mode. Lower
inside of the control enclosure. XG5 controls have a setpoint the pressure and check resetpoint and deadband.
indication scale adjacent to the adjustment nut. To adjust the
control, align the top of the adjustment nut hex with the indica-
tor line on the scale. Do not force adjustment or attempt to
© Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA, Tel: 203-378-8281, Fax; 203-385-0408, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10120-10/02 ATEX GBE 11/06
Installation and Maintenance Instructions for
B700 ASHCROFT ® Snap Action Switches
ATEX Directive 94/9/EC EEx d IIC T6;
SIRA 02ATEX1391
IG N I T I O N O IG NI TIO N O
E NT F EN T F
EV SPHERE TURN EV SPHERE TURN
P R M O O P E N I N G. C O F F P R MO O P E N I N G . C OF F
AT RE RE OPER LOS AT RE RE O PER LOS
P O W D O TO
P O W D O TO
F O E FO AT AT
FO EFO
TI G H R B S
TI G H R B S
IN IN
U
IO N
U
E
HAZ A R O N
E
TL E
TL E
B B
D H H
G
G
Y
Y
.
.
I
H AZ A R
CA UT
CA UT
E
E
E E
M E T RI R
D’O U I O N
CA UT
M E T RI R
D’OU I ON
CA UT
A A
TR . C
TR . C
V
V
E B
E B
E
E
N N
IE SE IE SE
O N RV I C E DE N T O N RV I C E
UP FE . UP FE . DE NT
ER RM ER AVANT AVA ER RMER AVANT AVA
3/4 NPT
LE C O RA N T LE CO R A N T
U U
(2 PLACES)
3/4 NPT
N
(2 PLACES)
BRACKET WHEN
1/4 NPT J REQUIRED “XBP”
FEMALE 2.7 lb VARIATION
C
F
J
3.6 lb 1/4 NPT
FEMALE L
(1.2 kg) K M
(1.6 kg)
A B C D E F G H I J A B E G H I J K L M N
53⁄4 57⁄32 43⁄8 35⁄8 37⁄8 25⁄16 17⁄32 5⁄16 331⁄32 115⁄16 67⁄16 57⁄32 37⁄8 17⁄32 5⁄16 331⁄32 225⁄32 51⁄8 31⁄16 511⁄16 31⁄2
(146) (133) (111) (92) (98) (59) (31) (8) (101) (49) (164) (133) (98) (31) (8) (101) (71) (130) (78) (145) (89)
IG N I T IO N O I G N I T IO N O
EN T F ENT F
EV SPHERE TURN EV SPHERE TURN
P R M O O P E N I N G. C O F F P R M O O P E N I N G. C OF F
AT RE RE OPER LOS
P O W D O TO
AT RE RE OPER LOS
PO W DO TO
FO E F O AT AT
TI GH R B S
IN FO E F O
TIG H R B S
D
U
IN
H AZ A R N
E
TL E
U
HAZAR ON
H
E
B
TL E
B
IO
H
G
Y
G
.
Y
CA UT
.
I
E
CAUT
E
E E
M E T RIR
D ’O U I O N
C A UT
M E T RIR
D’O U I O N
CA UT
TR . C
A
V
TR . C
V
E B
E B
E
E
N
IE SE IE S E
O N RVICE DE N T O N RVI C E
UP FE . UP F E . DE N T
ER RM ER AVANT AVA ER RM ER AVANT AVA
LE C O R A N T
U LE C
O U R A NT 3/4 NPT
A 1/4 NPT (2 PLACES)
O FEMALE N
(DP ONLY)
3/4 NPT
C (2 PLACES)
BRACKET WHEN
1/4 NPT REQUIRED “XBP”
1/4 NPT HIGH VARIATION
PRESSURE LOW PRESSURE 1/4 NPT
INLET INLET J FEMALE L
M
4.5 lb K 3.6 lb
(2.0 kg) F (1.6 kg)
A B C D E F G H I O A B E G H I J K L M N
725⁄32 57⁄32 43⁄8 35⁄8 37⁄8 25⁄16 17⁄32 5⁄16 331⁄32 311⁄16 67⁄16 57⁄32 37⁄8 17⁄32 5⁄16 331⁄32 225⁄32 51⁄8 31⁄16 511⁄16 31⁄2
(198) (133) (111) (92) (98) (59) (31) (8) (101) (94) (164) (133) (98) (31) (8) (101) (71) (130) (78) (145) (89)
I G NI T I O N O IG N I TI O N O
EN T F EN T F
EV SPHERE TURN EV SPHERE TURN
P R M O O P E N I N G . C O FF P R M O O P E N I N G . C O FF
AT RE RE OPER LOS AT RE RE OPER LOS
POWE DO TO
P O W D O TO
FO E FO AT FO E F O AT
TIG H R B S
TI G H R B S
IN IN
U
U
HAZARION
HAZA R N
E
E
TL E
TL E
B B
H H
IO
G
G
D
Y
Y
.
.
CAUT
CAUT
D
E
E E
M E T RIR
M E T RI R
D ’O U I O N
D’O U I O N
CA UT
CA UT
A A
TR . C
TR . C
V
V
E B
E B
E
E
N N
IE SE IE SE
O N R VI C E DE N T O N RV IC E DE N T
U P FE . UP F E .
ER RMER AVANT AVA ER RMER AVANT AVA
LE CO RANT LE C O RA N T
U U
7/8 HEX
1/2 NPT P Q See Order
J MALE J Info Page
C C
2.31 (59) See Order
ACTIVE Info Page 2.31 (59)
BULB ACTIVE R
LENGTH BULB
LENGTH
Ø 3/8 (9mm) Ø 3/8 (9mm)
A B C D E F G H I J P A B C D E F G H I J Q R
53⁄32 57⁄32 43⁄8 35⁄8 37⁄8 25⁄16 17⁄32 5⁄16 331⁄32 115⁄16 15⁄16 3.7 lb 53⁄32 57⁄32 43⁄8 35⁄8 37⁄8 25⁄16 17⁄32 5⁄16 331⁄32 115⁄16 3 3 4.5 lb
(129) (133) (111) (92) (99) (59) (31) (8) (101) (49) (33) (1.7 kg) (129) (133) (111) (92) (99) (59) (31) (8) (101) (49) (76) (76) (2.0 kg)
© Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA, Tel: 203-378-8281, Fax; 203-385-0408, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10120-10/02 ATEX GBE 11/06
Installation and Maintenance Instructions for
B700 ASHCROFT ® Snap Action Switches
ATEX Directive 94/9/EC EEx d IIC T6;
SIRA 02ATEX1391
© Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA, Tel: 203-378-8281, Fax; 203-385-0408, www.ashcroft.com
All sales subject to standard terms and conditions of sale. I&M009-10120-10/02 ATEX GBE 11/06