Name____________________

Position __________________

Palfinger Operation
Discoverer India Rig SPECIFIC OJT
Module

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Palfinger Crane Operation Discoverer India Rig Specific OJT Module

Program Guide Sheet

INTRODUCTION
The OJT training system is designed to help you operate the Palfinger crane safely and incident
free. It is a rig-based system and focuses on the specific tasks of each job. The OJT system
allows you to progress at your own pace, with the help of your supervisor. Don’t hesitate to ask if
there’s anything you don’t understand. Only sign off a practical demonstration if you have
preformed the task.

Completion of the rig specific OJT is a Discoverer India requirement.

OBJECTIVES
Upon completion of this module, you should be able to:

1. Demonstrate a clear understanding of the role of operating the Palfinger crane in a safe,
incident free operation and competently.

TRAINING MATERIAL
The Palfinger Crane Operator OJT Module includes:

1. A mandatory task list, which is a list of jobs you must be able to perform;
2. A tool list, which is a list of supporting reference that will be available in the manual.
3. Review questions.

TRAINING PROCEDURE
The Palfinger Crane Operator OJT Module task list is the measure of progress in your training. As
you prove competence, your supervisor will sign off each specific task. Completion of the task list
is mandatory.

When you finish the requirements and signed by your supervisor hand your module to your
Supervisor to confirm completion.
If unable to complete during your hitch file in the filing cabinet on the rig floor and continue upon
your arrival of the following hitch.
On successful completion of the task list, your supervisor will fill sign the last page then forward to
the rig RSTC for signing off by the OIM then filed. The completed task list is to be kept on file at
the location of your work assignment.

Reference for Palfinger Crane manuals is with the Maintenance department and on the server –

My computer S drive S:\DID.Equipment operating & user manuals/Palfinger

Complete the information page at the end of the exercise before submitting

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 Palfinger Crane Operation Discoverer India Rig Specific OJT Module

Competence / Task List

General Topics

Task Supv. Supervisor

Task Date
# Initials Comments
1. Describe the type of Palfinger Discoverer India

2. Demonstrate prestart checks, start-up procedures,

preoperational checks, checking of crane controls
and routine checks made during normal crane
operations.

During start up:




During operation:










3. Demonstrate the use of the crane controls during a

routine crane operation.
4. Demonstrate pre-lift and post lift procedures.

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 Palfinger Crane Operation Discoverer India Rig Specific OJT Module
5. Demonstrate normal crane shutdown procedures.


6. Identify the Emergency Cut-Off switch?

7. Who needs to be informed before starting the
operation?

Crane Maintenance

Task Supv. Supervisor

Task Date
# Initials Comments
1. Perform the daily, weekly and monthly service of the
crane and associated components according to the
RMS program.

2. Show how to handle common maintenance problems

such as hydraulic oil leaks, over lubrication.
3. Identify the grease points on the crane and state he
often it should be greased
4. What position should the boom be when greasing?

5. When greasing the column bearings what position

should the boom is positioned?
.

6. What precautions should be taken when working on

the hydraulic system?

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 Palfinger Crane Operation Discoverer India Rig Specific OJT Module

Crane Theory

Task Supv. Supervisor

Task Date
# Initials Comments
1. Show how to use a load capacity chart and how
crane capacity is affected by boom length, angle, and
load radius.

200
ideal boom angle Max 4.6m 6.1m 8.0m 10.1m 12.3m 14.4 16.5m
E 5600kg 4520kg 3189kg 2280kg 1700kg 1340kg 1110kg 960kg
D 5750kg 4590kg 3260kg 2370kg 1800kg 1450kg 1210kg
C 5850kg 4680kg 3360kg 2480kg 1420kg 1570kg
B 6000KG 4780kg 3470kg 2600kg 2040kg
A 6100KG 4900kg 3600 2730kg

2. Explain operating limits of the crane including lifting

capacity, operating speed, weather conditions, and
rig motion, and show where to find this information.

Crane Safety Systems

Task Supv. Supervisor

Task Date
# Initials Comments
1. Explain the importance of reporting crane accidents
or potential accidents as well as defective controls,
safety devices, instruments, and other equipment.

2. Show how to use and reset all emergency controls

such as emergency stop.
3. What type of Anti Collision system does the Palfinger
have?

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 Palfinger Crane Operation Discoverer India Rig Specific OJT Module

Lifting Gear

Task Supv. Supervisor

Task Date
# Initials Comments
1. What section is Mechanical Lifting in the HSE
Manual and has this section been read?

Workbook Questions
1. What is the Maximum wind before stop operating the crane?
a.

What is the Minimum and Maximum operating temperatures for the crane?
a.

2. List 5 Defects that will require you to shut down crane operations

a.
b.
c.
d.
e.
f.
g.
h.
i.

3. List your daily checks to be conducted before operating the crane.

a.
a.
b.
c.
d.
e.

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Palfinger Crane Operation Discoverer India Rig Specific OJT Module
f.
g.
h.
i.

Preparing for crane operation

4. What are the 4 steps when preparing for Crane Operation?
a.

b.

c.

d.

e.

5. The crane must be operated by no more than ____ operator at a time.

6. Draw the Proper hand signals for directing the crane.

Boom In Boom Out Lower Raise Swing Right

Swing Left

7. During loading activities, the crane operator must always have the at his
fingertips.

8. As long as a load is _ _, the operator must remain in contact with the _________
_____________ .

9. Demonstrate smooth operation of the crane

a.

During crane operation

1. Where do you find the load capacities and maximum load?

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Palfinger Crane Operation Discoverer India Rig Specific OJT Module
a.

2. Lowering a heavy load from an extended boom configuration must be performed without
increasing the__________ ; otherwise the admissible load limit may be exceeded.
3. When working with a load, do not lower the main boom to full retraction since the
overload protection system does / does not function in that boom configuration.
4. Does this palfinger have overload protection?

5. What can happen if lowering a heavy load from and extended boom configuration while
increasing the outreach?
a.
6. When working with manual extensions, the admissible load of the manual extensions
determines the overall admissible load of the whole crane (see load chart), and that even if
they fully retract. (page 82)

Load capacity label for a crane:

1. Angle specification for ideal main
2. Range of coverage specification
3. Load capacity values

7. Name some observations during the operation of the Palfinger?

a.
b.

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Palfinger Crane Operation Discoverer India Rig Specific OJT Module
c.
d.
e.
f.
g.
h.
i.
j.
k.

Safety devices
8. What happens when the Emergency cut off valve is activated?
a.

9. If an unexpected hazardous situation occurs during crane operation, release______

____ _________ __________ immediately and press the emergency off switch until it

clicks. All of the crane functions will then be blocked.

Test the function of the CUT-OFF button every time before working.

10. What functions are disabled if the pressure set for the overload valve is exceeded?
.......................................................................................... ___________

.......................................................................................... ______ / ______

.......................................................................................... ___________

11. What actions can you take when the crane is in overload?
a.

b.

 NOTE: To switch back the overload system it is necessary to push the peak – pressure
button a few seconds. Briefly press the release valve and lower the main boom.

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Palfinger Crane Operation Discoverer India Rig Specific OJT Module

Additional equipment
12. Name 4 considerations in connection with load lifting gear
a.

b.

c.

d.

13. Explain pre-starting the crane checks and inspections that must always be carried out:

1.

2.

3.

4.

5.

14. What weight is required for a Lift plan or Permit to Work that is classed as a heavy lift?
a. .

15. What is the primary function of the Banksman?

a.

16. What is the primary means of communication for the Banksman and crane operator?
a.

17. Describe the sequence for installing Mechanical Extensions

# Sequence Description

1.

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Palfinger Crane Operation Discoverer India Rig Specific OJT Module

7
18. Describe the sequence for putting the crane in the Stored position
# Sequence Description

1.

2.

3.

4.

5.

19. Procedure to grease Boom Extensions?

a.

b.

c.

d.

e.

20. Name the hazards when installing the Palfinger workbasket?

21. What weight is the basket rated for?

22. How can personnel be lowered from the basket if a hydraulic failure occurs?

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Palfinger Crane Operation Discoverer India Rig Specific OJT Module

Candidate MUST complete10 lifts with the Palfinger which must be supervised by a competent
person. Each SUCCESSFUL lift will be signed off by the competent person observing the lift.

Description of lift:

Competent Person: Date:

Competent Person Signature:

Description of lift:

Competent Person: Date:

Competent Person Signature:

Description of lift:

Competent Person: Date:

Competent Person Signature:

Description of lift:

Competent Person: Date:

Competent Person Signature:

Description of lift:

Competent Person: Date:

Competent Person Signature:

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Palfinger Crane Operation Discoverer India Rig Specific OJT Module
Candidate MUST complete10 lifts with the Palfinger which must be supervised by a competent
person. Each SUCCESSFUL lift will be signed off by the competent person observing the lift.

Description of lift:

Competent Person: Date:

Competent Person Signature:

Description of lift:

Competent Person: Date:

Competent Person Signature:

Description of lift:

Competent Person: Date:

Competent Person Signature:

Description of lift:

Competent Person: Date:

Competent Person Signature:

Description of lift:

Competent Person: Date:

Competent Person Signature:

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Palfinger Crane Operation Discoverer India Rig Specific OJT Module

Completion Notification Form

(Please Print)

Name : Unit :

Position : Rig : Discoverer India

(Day / Month / Year)
Employee Number : Date Completed :

To: RSTC

I certify that this training participant has completed to my satisfaction all of the mandatory tasks on
the Palfinger Crane Operator OJT Module task list for the Discoverer India. Also, this individual
has successfully completed the workbook exercises.

Percentage completed: _____________________ %

1) Supervisor: ____________________________________ Date: ______/______/______

Signature: ____________________________________

2) Supervisor: ____________________________________ Date: ______/______/______

Signature: ____________________________________

OIM: ____________________________________________Date: ______/______/______

Signature: ____________________________________

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