G35 Series: Versatile, Reliable Pumps For A Wide Range of Applications

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Versatile, Reliable Pumps for a Wide Range of Applications

G35 Series
• Pumps the full spectrum of low-to-high viscosity fluids.
• Features a seal-less design and horizontal disk check valves that enable the pump
to handle abrasives and particulates that might damage or destroy other types of
pumps.
• Simple, compact design reduces initial investment and lowers maintenance costs.
• Operational efficiencies reduce energy costs.
• Able to run dry without damage (or additional maintenance) to the pump in case
of accident or operator error.
• Tolerates non-ideal operating conditions.
• Minimizes maintenance and downtime because there are no mechanical or dynamic
seals, packing, or cups to leak, wear, or replace.
G35 Series
Maximum Flow Rate: 36.5 gpm (138 l/min)
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads

G35 with 316L Stainless Steel pump head.

G35 with Brass pump head. G35 with 316L Stainless Steel pump head and ANSI flanges.

2 • www.Hydra-Cell.com
G35 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1200 psi (83 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar) with 1500 psi (103 bar) maximum
discharge pressure
G35-X 1050 36.5 138 500 psi (34 bar) with 1200 psi (83 bar) maximum
G35-E 1150 34.0 129 discharge pressure

@ 1500 psi (103 bar)*
Maximum Discharge Pressure
G35-X 700 23.1 87.5 1200 psi (83 bar) @ 1150 rpm max.
1500 psi (103 bar) @ 700 rpm max.
Performance and specification ratings apply to G35 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

40.0 151.4

G35-X

35.0 132.5
17 bar (250 psi)
83 bar (1200 psi)

30.0 113.6
G35-E

25.0 94.6
Liters Per Minute
Gallons Per Minute

20.0 75.7
103 bar (1500 psi)*
G35-X @ 700 rpm

15.0 56.8

10.0 37.9

5.0 18.9

0 0
0 200 400 600 800 1000 1200
Revolutions Per Minute

* Consult factory if operating above 1200 psi (83 bar).

www.Hydra-Cell.com • 3
G35 Series Specifications
Flow Capacities @ 83 bar (1200 psi) 6-pole Motor @ 50 Hz Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
G35-X 960 33.50 127.00
G35-E 960 29.00 110.00
26

E
X
Flow Capacities @ 83 bar (1200 psi) 8-pole Motor @ 50 Hz 24

Model rpm gpm l/min 7

G35-X 730 25.50 96.60 22

G35-E 730 22.10 83.60


20
Delivery @ 83 bar (1200 psi) 6

Model gal/rev liters/rev 18

G35-X 0.0347 0.1314 5

G35-E 0.0296 0.1120 16

NPSHr (feet of water)

NPSHr (meters of water)


Delivery @ 103 bar 1500 psi) 14

Model gal/rev liters/rev 4

G35-X 0.0330 0.1250 12

Maximum Discharge Pressure


Metallic Heads: 83 bar (1200 psi) @ 1150 rpm max.
10 3

103 bar (1500 psi) @ 700 rpm max. - Consult 8

factory if operating above 83 bar (1200 psi). 2

Maximum Inlet Pressure 17 bar (250 psi) with 103 bar (1500 psi) 6

maximum discharge pressure


34 bar (500 psi) with 83 bar (1200 psi)
4
1

maximum discharge pressure 2

Maximum Operating Temperature


Metallic Heads: 121˚C (250˚F) - Consult factory for correct 0
0 200 400 600 800 1000 1200
0

component selection for temperatures from 71˚C Revolutions Per Minute

(160˚F) to 121˚C (250˚F). Note: Positive inlet pressure required with PTFE diaphragms.
Maximum Solids Size 800 microns
Inlet Port 2-1/2 inch BSPT
2-1/2 inch NPT Suction Lift:
150lb or 600lb ANSI RF flange Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
3 inch SAE flange specific lift characteristics are met, refer to the inlet calculations
Discharge Port 1-1/4 inch BSPT regarding friction, and acceleration head losses in your Hydra-Cell
1-1/4 inch NPT Installation & Service Manual. Compare those calculations to the
600lb or 1500lb ANSI RF flange NPSHr curves above.
1-1/4 inch SAE flange
Shaft Diameter 50.8 mm (2 inch) Calculating Required Power
Shaft Rotation Reverse (bi-directional)
100 x rpm gpm x psi
Bearings Tapered roller bearings +
63,000 1,460
= electric motor hp
Oil Capacity 7.3 liters (7.75 US quarts)
Weight 100 x rpm l/min x bar
Metallic Heads: 116.6 kg (257 lbs.) + = electric motor kW
84,428 511

When using a variable frequency drive (VFD) controller calculate the hp or


kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD.

Calculating Pulley Size


motor pulley OD pump pulley OD
=
pump rpm motor rpm

4 • www.Hydra-Cell.com
G35 Series Representative Drawings
G35 Models with BSPT Inlet/Outlet Ports mm (Inches)
523
(20.60)
151
(5.93) Outlet
31.7 G35: 1 1/4 BSPT
(1.25) 303
Inlet (11.91)
G35: 2 1/2 BSPT dia
12.7
(0.50)
Sq. Key
103
(4.07)

Ø 50.8
(2.00)
384
(15.11)
102
(4.02) 178
(6.99)

29.29
(1.153)
20 125
(.79) 165 (4.94)
71 (6.50) 251
(280) (9.88)
4x 16.66 x 29.29
406 (.656 x 1.153) 293
(16.00) (11.53)

G35 Models with SAE Flange Inlet/Outlet Ports mm (Inches)


523
(20.60) 2X 15.1 2X 2.09
151 (.59) (53.2)
(5.93) Outlet
Ø 31.8
31.7 (1.25)
(1.25) Ø 302.5
(11.91)
12.7 dia
(0.50)
Sq. Key 4X 7/16-14 UNC

103.3
(4.07)

Ø 50.8 4X 5/8-11 UNC


(2.00)
383.8
Inlet (15.11)
102 Ø 76.2
(4.02) (3.00) 177.7
(6.99)

29.29
(1.153)
20 125.4
(.79) 165 (4.94)
71 (6.50) 250.9
(2.80) (9.88)
4x 16.66 x 29.29
406 (.656 x 1.153) 292.9
(16.00) (11.53)

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 5
G35 Series Representative Drawings/Valves/Skids
G35 Models with ANSI Flange Inlet/Outlet Ports mm (Inches)
1 1/4 X CLASS 600
ANSI RF
4X Ø 19.05 (.75)
EQLSP ON Ø 98.4 (.3875) Ø 133.4
(5.25)
Ø 63.5
(2.50) 6.4
475.1 (.25)
(18.70) 2-1/2 X CLASS 150
ANSI RF
4X Ø 19.05 (.75)
EQLSP ON Ø 139.7 (5.50)

12.7
(0.50)
Sq. Key
395.2
(15.56)
Ø 177.8
Ø 50.8 (7.00)
Ø 104.6
(2.00) (4.12)

102
(4.02) 177.7
(6.99)
1.5
(.06)

542
(21.34)

Note: Dimensions are for reference only. Contact factory for certified drawings.

Valve Selection
A seal-less C64 Pressure A C24 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell G35 pumping systems, C64 valves for Hydra-Cell
especially for high- G35 pumping systems.
pressure requirements or
when handling dirty fluids.

Skid-mounted G35 with 20hp, 3-phase motor.

For complete specifications and ordering information, consult the Hydra-Cell Master Catalog.

6 • www.Hydra-Cell.com
G35 Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
G 3 5
A complete G35 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G35XKBTHFECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 11 Valve Spring Retainers
G35 Shaft-driven (BSPT Ports or SAE or ANSI Flanges) C Celcon
4 Hydraulic End Cam H 17-7 Stainless Steel
X Max 127.0 l/min (33.5 gpm) @ 960 rpm
M PVDF
E Max 110.0 l/min (29.1 gpm) @ 960 rpm
P Polypropylene
5 Pump Head Version
T Hastelloy C
K Kel-Cell BSPT Ports or ANSI Flanges
Y Nylon (Zytel)
E Kel-Cell SAE Flanges
12 Hydra-Oil
6 Pump Head Material
B Brass A 10W30 standard-duty oil

C Ductile Iron (Nickel-plated) B 40-wt for continuous-duty oil (use with 316L SST or
Hastelloy CW12MW pump head - standard)
G Duplex Alloy 2205 Stainless Steel (with Hastelloy C .
followers & follower screws) D EPDM-compatible oil

Q 316L Stainless Steel ANSI flange class 600 x 1500 F Food-contact oil

R 316L Stainless Steel ANSI flange class 150 x 600 G 5W30 cold-temp severe-duty synthetic oil

S 316L Stainless Steel - threaded or SAE ports H 15W50 high-temp severe-duty synthetic oil

T Hastelloy CW12MW
G35 Pump Housing is standard as Cast Aluminum.
7 Diaphragm & O-ring Material Upgrade to Ductile Iron available.
A Aflas diaphragm / PTFE o-ring
E EPDM (requires EPDM-compatible oil - Digit 12 oil Consult the Hydra-Cell Master Catalog for:
code D)
• Motors, bases, couplings and other pump accessories
G FKM
• Hydra-Oil selection and specification information
J PTFE (available with E cam only; 1050 rpm max.)
• Design considerations, installation guidelines, and other technical
P Neoprene assistance in pump selection
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide (900 rpm max.)
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
C Ceramic
D Tungsten Carbide (900 rpm max.)
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Springs
E Elgiloy
H 17-7 Stainless Steel
T Hastelloy C

www.Hydra-Cell.com • 7
World Headquarters & Manufacturing
Wanner Engineering, Inc.
1204 Chestnut Avenue
Minneapolis, MN 55403 USA
Phone: 612-332-5681 • Fax: 612-332-6937
Toll-Free Fax (USA): 800-332-6812
Email: sales@wannereng.com
www.Hydra-Cell.com

Regional Office
207 US Highway 281
Wichita Falls, TX 76310 USA
Phone: 940-322-7111
Toll-Free: 800-234-1384
Email: sales@wannereng.com
www.Hydra-Cell.com

Latin American Office


Avenida Senador Vergueiro 608 – Centro
São Bernardo do Campo/São Paulo, Brazil
CEP 09750-000
Phone: +55 (11) 99582-1969
Email: mmagoni@wannereng.com
www.Hydra-Cell-Pumps.com.br

Wanner International, Ltd.


Hampshire - United Kingdom
Phone: +44 (0) 1252 816847
Email: sales@wannerint.com
www.Hydra-Cell.co.uk

Wanner Pumps Ltd.


Wanner Pumps, Ltd.
Kowloon - Hong Kong
Phone: +852 3428 6534
Email: sales@wannerpumps.com
www.WannerPumps.com
Wanner Pumps Ltd.
Shanghai - China
Phone: +86-21-6876 3700
Email: sales@wannerpumps.com
www.WannerPumps.com

Wanner Pumps Ltd.

Printed in USA ©Wanner Engineering, Inc. G35 09.20

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