Form # Eng 02 (R1-03-02-2010) DESIGN SHEET

Job No CEC-544 Building No. - Rev. No. 0 1

Customer METSCCO Heavy Steel Industries Co. Ltd. Date 14/Jan/16 13/Jun/16

Project New Malakan Reservoir/Pumping Station & Transmission Line Des by SN SN

Description Connection Design Calculations chk by AN AN

DESIGN CODE: AISC 14th EDITION (ASD)

1.0 LOADING DATA: GIVEN LOADS

Axial Force, A1 = 0 kN
Vertical Shear Force, V1 = 64.88 kN
Horizontal Shear Force, H1 = 0.000 kN
Moment,Mz = 0 kN.m
Moment,My = 0 kN.m

2.0 SUPPORTING MEMBER: - HEA340

Depth of Member, db = 330 mm
Width of Member, bfb = 300 mm
Thick. Of Flange, Tb = 16.5 mm
Thick. Of Web, tb = 9.5 mm
Root Radius rb = 27 mm
Depth between fillets, dbfs = 243 mm

3.0 CONNECTING MEMBER: - HEA340

Depth of Member, db1 = 330 mm
Width of Member, bfb1 = 300 mm
Thick. Of Flange, Tb1 = 16.5 mm
Thick. Of Web, tb1 = 9.5 mm
Root Radius rb1 = 27 mm
Depth between fillets, dbfc = 243 mm

4.0 MATERIAL PROPERTY

CONNECTING MEMBER :
Material Grade = (A36)
Design Strength,Fym = 250 N / mm2
(AISC –14TH EDITION -TABLE(2-4))
Ultimate Tensile Strength,Fum = 400 N / mm2

PLATE DETAILS:
Material Grade = (A36)
Design Strength,Fya = 250 N / mm2
Ultimate Tensile Strength,Fua = 400 N / mm2

Ultimate Tensile Strength weld electrode = 483 N / mm2

Fexx ,E70XX

5.0 CHECK FOR RESISTANCE OF CONNECTIONS B/W FINPLATE & GIRDER:

BOLT DETAILS:
Grade of Bolt = A325
Connection type (N or SC or X) TYPE-N
Hole type STD
Diameter of Bolts,D = 22 mm
Diameter of Holes,Dh = 24 mm (AISC –14TH EDITION -TABLE(J3.3M))
=
Nominal unthreaded body area of bolt,A 380.1327111 mm2
=
Nominal shear strength of A325 bolt Fnv 372 N / mm2
(AISC –14TH EDITION -TABLE(J3.2))
=
Nominal tensile strength of A325 bolt Fnt 620 N / mm2

FIN PLATE DETAILS :

Thick. Of fin Pllate, tp = 10 mm
Depth of the Fin plate [d(s)] = 240 mm
bolt spacing, s1 = 80 mm
bolt spacing, s2 = 80 mm
Form # Eng 02 (R1-03-02-2010) DESIGN SHEET

Job No CEC-544 Building No. - Rev. No. 0 1

Customer METSCCO Heavy Steel Industries Co. Ltd. Date 14/Jan/16 13/Jun/16

Project New Malakan Reservoir/Pumping Station & Transmission Line Des by SN SN

Description Connection Design Calculations chk by AN AN

edge distance eh1 = 50 mm

edge distance eh2 = 50 mm
end distance ev1 = 40 mm
end distance ev2 = 40 mm
Gauge g = 0 mm

6.0 CHECK FOR RESISTANCE OF CONNECTIONS:

6.1 SHEAR RESISTANCE OF A BOLT : (AISC –14TH EDITION -EQU(J3-1))
Allowable Shear Strength of bolt = Rn/Ω
= (A*Fn)/Ω
Where Ω = 2.00 (ASD)

= (A*Fnv)/Ω = 70.70468 kN
Allowable Shear Strength of bolt, Scap
Allowable Tensile Strength Strength of = (A*Fnt)/Ω = 117.8411 kN
bolt, Tcap
CHECK FOR BOLTS:(For Shear)
No of bolt rows , nr = 3
No of bolt columns, nc = 1
Total no of bolts, n = nr * nc = 3
Allowable Shear Strength of bolt = Scap = 70.70468 kN

Extreme bolt distance in x-axis from c.g

= 0 mm
of bolt group , X max
Extreme bolt distance in y-axis from c.g
= 80 mm
of bolt group , y max
Polar Moment of Inertia of Bolt Group , 2 2
= n ( X max) + n ( y max)
I bg
= 12800 mm2
Eccentricity from Supporting Member
= 80
Web face to center line of bolt group , ecc
= mm
Moment induced in the bolt group due to
= V1 .ecc
vertical shear, M
= 5.190 kN-m
Eccentricity due to Normal Force, ecc1 = 0 mm
Moment induced in the bolt group due to
= A1 .ecc1
Normal Force, MN
= 0 kN-m
Vertical shear, Fsv = (V1/n) + (M .Xmax / Ibg)
= 21.62666667 kN
Horizontal shear , Fsh = (A1/n) + (M .Ymax / Ibg)
= 32.44 kN
Resultant shear force/per
R = SQRT( Fsv 2 + Fsh 2) = 38.98803 KN
bolt(Scap)

HENCE, THE BOLTS ARE SAFE AGAINST SHEAR

6.2 CHECK FOR SHEAR CAPACITY OF CONNECTING BEAM WEB

Gross area subj. to shear Ag = [dbfc] * tb1 Ag = 2308.5 mm2
Net area subj. to shear An = Ag-(nr* Dh* tb1) An = 1624.5 mm2

FOR SHEAR YIELDING OF CONNECTING WEB (AISC – 14TH EDITION -EQU-(J4-3))

Shear yielding of the shear plate = Rn/Ω
= (0.6*Ag*Fym)/Ω
Where Ω = 1.50 (ASD)

Rn/Ω = (0.6*Ag*Fym)/Ω > V1

= 230.85 kN > 64.88 kN

HENCE, CONNECTING BEAM WEB IS SAFE AGAINST SHEAR YIELDING

Form # Eng 02 (R1-03-02-2010) DESIGN SHEET

Job No CEC-544 Building No. - Rev. No. 0 1

Customer METSCCO Heavy Steel Industries Co. Ltd. Date 14/Jan/16 13/Jun/16

Project New Malakan Reservoir/Pumping Station & Transmission Line Des by SN SN

Description Connection Design Calculations chk by AN AN

FOR SHEAR RUPTURE OF CONNECTING WEB (AISC – 14TH EDITION -EQU-(J4-4))

Shear rupture of the shear plate = Rn/Ω
= (0.6*An*Fum)/Ω
Where Ω = 2.00 (ASD)

Rn/Ω = (0.6*An*Fum)/Ω > V1

= 194.94 kN > 64.88 kN

HENCE, CONNECTING BEAM WEB IS SAFE AGAINST SHEAR RUPTURE

6.3 CHECK FOR BEARING/TEARING CAPACITY OF CONNECTING BEAM WEB

(AISC –14TH EDITION -EQU(J3-6a))
Bearing Strength of bolt holes = Rn/Ω
Rn/Ω = MIN(2.0* D* tb1*Fum, 1.0*LC*tb1*Fum)/Ω
Where Ω = 2.00 (ASD)

Web doubler, t = 0
Where Lc is clear distance, in the direction of the force ,b/w the edge of the hole & the edge of the
= 28 mm
adjacent hole or edge of the material
D is the nominal bolt diameter
tb1 thickness of the connected material
Fum specified minimum tensile strength of the material
Bearing /Tearing out at extreme = MIN(2.0* D* (tb1+twd)*Fum, 1.0*LC*(tb1+twd)*Fum)/Ω
Rn1
bolt R
= 53.2 kN > 38.988 kN

HENCE,CONNECTING BEAM WEB IS SAFE AGAINST BEARING/TEARING AT EXTREME BOLTS

Where Lc is clear distance, in the direction of the force ,b/w the edge of the hole & the edge of the
= 56 mm
adjacent hole or edge of the material
Bearing /Tearing out at = MIN(2.0* D* (tb1+ts)*Fum, 1.0*LC*(tb1+ts)*Fum)/Ω
Rn2
intermediate bolt R
= 83.6 kN > 38.988 kN

HENCE, CONNECTING BEAM WEB IS SAFE AGAINST BEARING/TEARING AT INTERMEDIATE BOLTS

6.4 CHECK FOR BLOCK SHEAR CAPACITY OF CONNECTING BEAM WEB

(AISC –14TH EDITION -EQU(J4-5))

Gross area subj. to shear Agvs = ((((nr-1)*s1)+ev1)*(tb1+twd)) = 2280 mm2

Net area subj. to shear Anvs = Agvs-[((nr-0.5)(Dh).(tb1+twd))] = 1710 mm2

Gross area subj. to tension Agts = ((eh2)*(tb1+twd)) = 475 mm2

Net area subj. to tension Ants = Agts-[((nc- 0.5)*Dh*(tb1+twd))] = 361 mm2

Block shear capacity Bcap = Rn/Ω

Rn/Ω [(min (0.6Agvs.Fym , 0.6Anvs.Fum)+Ubs.Ants.Fum)]/Ω
Where Ω = 2.00 (ASD)

Reduction co-efficient Ubs = 1 (Refer J4.5 AISC 14th Edition)

Block shear capacity Bcap = [(min (0.6Agvs.Fym , 0.6Anvs.Fum)+Ubs.Ants.Fum)]/Ω
Bcap = 243.2 kN

Bcap = 243.20 kN > V1 = 64.88 kN

HENCE, CONNECTING BEAM WEB IS SAFE AGAINST BLOCK SHEAR