Automation från Kiruna till Indonesien

Oscar Carlsson, Midroc Automation, Sweden

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 Midroc Automation
Agenda
•  Midroc Europe
–  Midroc Electro AB
•  Midroc Automation
•  Project: LKAB concentration and pelletizing plant
•  Project: LKAB new main haulage level in Kirunavaara
•  Project: Freeport new main haulage level in Grasberg, Indonesia
•  Research project: IMC-AESOP
•  Research project: Arrowhead

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 Main owner Midroc Global
HEAD QUARTER
Midroc Holding Ltd

•  Midroc Europe - specialized companies BUSINESS

DEVELOPMENT
•  Midroc Electro Midroc International AB
•  Midroc Metalock
•  Midroc New Technology SWEDEN
2300
•  Midroc Property Development
•  Midroc Rodoverken
•  Etc.
EUROPEAN MIDDLE EAST AFRICAN OIL SECTOR OTHER SECTORS
OPERATION OPERATION OPERATION UK POLAND
100 50
•  Turnover: ~ € 500 M GERMANY
200
FRANCE

•  Employees:
Mohammed2 800al-Amoudi, business man 10
and facilitator
Total turnover: €12 000 million
3 Total no of emplyees: 70 000+
 Midroc Europe: business areas

Business areas

CONTRACTING AND CONSULTING PROPERTY INVESTMENTS NEW TECHNOLOGY

Electrical installations & Corrosion protection, blasting, Property development

industrial automation Midroc New Technology
painting
Midroc Property
Midroc Electro Alucrom Development
BAC Corrosion Control
Consulting & contracting
Property management
Tanks & piping
Midroc Project Management
Midroc Real Estate
Rodoverken
Granitor Fastigheter
Environmental remediation
Mechanical repairs
EkoTec
Metalock Engineering

Scaffolding

GP Ställningar

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 Midroc Automation
Electro
One of Sweden’s leading long-term
industrial partners for Installation, Kiruna

Automation and Power.

Luleå

Midroc
Electro

Installation Installation Installation Installation

North Central East South Automation

Midroc Automation – project capability

From project management to large contracts in: Sandviken Gävle
Installation North
•  1traditional
500 employees
automation & process control Installation Central

• •  45
production control & industrial IT
local offices Karlstad
Installation East
Stockholm
•  electrical installation and in-house manufacturing Installation South

• •  Turnover: 1 700(switchgear)

power distribution MSEK Trollhättan
Göteborg
•  170 employees

Malmö

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Project: LKAB concentration and pelletizing
plant

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 LKAB’s new Concentrating &
Pelletizing Plant, KA3 & KK4
•  8.5 billion SEK investment
•  Part of a capacity investment in 2005
•  Midroc was awarded the contract for
process control systems
–  Responsible to gather, on behalf of
LKAB, information from all machine
vendors, necessary to engineer the
solution
–  Largest automation project of the
decade in Sweden

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 Project scope for Midroc

Turn-key Process Control System for

KA3/KK4
•  20 000 I/Os, 12 000 objects
•  250 000 mh of engineering
•  200 000 mh for installations
•  Information coordination
responsibility
Midroc was awarded the contract in
October 2006 - Ready for production in
January 2008.

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 Project: LKAB new main haulage level in
Kirunavaara

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 The new main haulage level:
LKAB KUJ1365
•  Lump sum contract for the Midroc
delivery
•  Delivered in 5 stages up until 2017
•  60% delivered in the 1st stage,
finished Q2 2013
•  In total 250 000 mh by Midroc, divided
into 50% engineering and 50%
installation

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 The new Haulage Level KUJ1365
In production 2013 Q2

Dumping
Blasting & 1 stations
Shaft
Dumping 4
3
5 Crusher
Train Stations
Transport

Chute
Galleries 2
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 Main Control Room for KUJ

•  A 2x6m overview screen with

additional operator, process, and
engineering stations

•  Chute control desk with CCTV

feedback

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 Midroc & Bombardier Process & Train Control
SystemPTFI Interfacing systems
Power distribution – Crusher –
Drainage - Ventilation – Tracking -
Production Systems
Gates &
Barriers Derailing
Sensors

Siemens PCS7 Process Bombardier IF150 Profile

Control Train Control OCC Detectors

One common operator interface for Weighing Points &

Process & Train Control Bridges Derailers

Equipment in : Catenary
Ø Chute Galleries System
Ø Unloading Stations
Ø Service Area
MCC, FRO, UPS, CCTV, ATP / ATO on
Field Equipment Train

CCTV on
Train
Balises

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Project: Freeport new main haulage level in
Grasberg, Indonesia

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 New order 2012,
from PT Freeport Indonesia
•  Freeport-McMoRan Copper & Gold Inc
•  Grasberg (Ertsberg) District Location,
Indonesian province of Papua
•  Mines are 120 km from the coast at
2,500-4,000 meters elevation
•  Open pit copper and gold mine,
estimated as the worlds largest gold
deposit
•  Operations going underground in 2017

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 Midroc & Bombardier Process & Train Control
System

In production 2017 Q1

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 Research project: IMC-AESOP

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 Research project: IMC-AESOP

•  European research and development

Services
project
ERP,  CRM,…
Ubiquitous  
•  Funded through the European Union's
Next  Generation
HMIs 7th Framework Program
Cloud   SCADA/DCS  Systems
Service  
Integration                
•  Service-oriented Architecture approach
for monitoring and control of very large
Services scale Process Control Systems
Services

SCADA

Services GW  /  Mediators
Services
Services for  Legacy  Devices
Services

PLC Device
DCS MES

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 IMC-AESOP demonstration at
LKAB
•  The LKAB pelletizing plant KK4 in
Kiruna was selected for a use case in
IMC-AESOP

•  One sub-system is used to

demonstrate some core technology
and principles of the IMC-AESOP
project

Photo: Fredric Alm

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 IMC-AESOP demonstration

Introducing a ”local cloud” with Service

Business planning and
logistics (Level 4)
InfoPlus.21 Office Computer
Oriented Architecture provides:
•  A dynamic extendable structure
Enterprise network

DS IM AS ES OP EOW
Firewall

Client/Server network
•  Interaction between high-level

Mediator
Monitoring and
control (Level 2)
CS CS CS
software on a standard laptop and low-
level devices
Control network

PM866 PM866 PM866

ASi-Master ASi-Master ASi-Master

•  Opportunities for new applications
Sensors and
ASi-Slave ASi-Slave ASi-Slave
Lubrication
system based on the provided services
actuators (Level 1) P
T
T
T
F
T
P
T
T
T
F
T
P
T
T
T
F
T

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 Research project: Arrowhead

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 Arrowhead
Process and energy system automation
4 years project
68M€
77 partners
Coordinated by

an ARTEMIS CoIE

www.arrowhead.eu

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 Midroc in Arrowhead
Engineering and operation methodology
•  Development of an overall systems engineering concept
–  To support life cycle management of the system
–  Methods and models to support the overall systems engineering
approach

•  Design and implementation of an interoperable engineering tool to

support the methodology

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