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Non-Destructive Testing of Pipes and Tubes - : Methods For
Non-Destructive Testing of Pipes and Tubes - : Methods For
Methods for
Non-destructive testing
of pipes and tubes —
Part 2A: Automatic eddy current testing
of wrought steel tubes
ICS 23.040.10
Licensed copy: Mr Hatem Abdallah, Amana Steel Buildings LLC, Version correct as of 30/11/2008 10:15, (c) BSI
BS 3889-2A:1986
The preparation of this British Standard was entrusted by the Iron and Steel
Standards Committee (ISM/-) to Technical Committee ISM/73 upon which the
following bodies were represented:
The following bodies were also represented in the drafting of the standard,
through subcommittees and panels:
© BSI 02-1999
First published September 1965
First revision February 1986
Contents
Page
Committees responsible Inside front cover
Foreword ii
1 Scope 1
2 Definitions 1
3 Principle and summary of test methods 1
4 Equipment 2
5 Equipment calibration 3
6 Procedures for tube testing 4
7 Assessment of results 4
8 Test report 5
Appendix A Reference standards for methods A and C 6
Appendix B Reference standards for method B 6
Appendix C Guidance on limitations associated with the eddy
current methods 7
Table 1 — Relative translational/rotational speeds to be
used for methods A, B and C 2
Table 2 — Drill diameters for acceptance level 1: detection of
imperfections only 6
Table 3 — Drill diameters for acceptance level 2: detection of
imperfections or as an alternative to a hydraulic leak tightness test 6
Table 4 — Notch dimensions for acceptance level 1: detection of
imperfections only 6
Table 5 — Notch dimensions for acceptance level 2: detection of
imperfections or as an alternative to a hydraulic leak tightness test 6
Publications referred to Inside back cover
© BSI 02-1999 i
BS 3889-2A:1986
Licensed copy: Mr Hatem Abdallah, Amana Steel Buildings LLC, Version correct as of 30/11/2008 10:15, (c) BSI
Foreword
This Part of BS 3889 has been prepared under the direction of the Iron and Steel
Standards Committee. It revises and supersedes BS 3889-2A:1965 which is
withdrawn.
The purpose of BS 3889 is to establish a number of test methods to cover the
various requirements of manufacturers and purchasers. It should not, however,
be inferred that for this purpose one method of test is superior to another.
Non-destructive testing methods, being complementary to each other, should
always be considered in relation to inspection and testing as a whole.
BS 3889-1 describes methods for automatic ultrasonic testing for the detection of
imperfections in wrought steel tubes. BS 3889-2B describes methods for eddy
current testing of non-ferrous tubes.
This revision of BS 3889-2A takes account of advances made in the understanding
and application of automatic eddy current methods of non-destructive testing
over the past decade. The automatic testing methods to which this standard is
applicable are now widely accepted and utilized by industry. The need for
adequate training of personnel engaged in non-destructive testing has been
recognized by industry. No specific formal qualifications have been laid down in
this standard. However, it is emphasized that the operation of all equipment
should be supervised by competent, trained personnel.
Application of automatic eddy current test methods enables tubes to be classified
into categories of acceptance appropriate to the application for which the finished
tube is required. It is, therefore, necessary to relate the signal indications
received from imperfections with those from reference standards that have been
established as indicating the required level of acceptance. Details of these
reference standards are normally included in the British Standards for tube
products.
Guidance on limitations associated with the test methods is also included in
Appendix C for information.
This British Standard is being progressively replaced by BS EN 10246,
Non-destructive testing of steel tubes, Parts of which deal with eddy current
testing. When the relevant Parts of BS EN 10246 have been published,
BS 3889-2A will be withdrawn.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
pages 1 to 8, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
ii © BSI 02-1999
Licensed copy: Mr Hatem Abdallah, Amana Steel Buildings LLC, Version correct as of 30/11/2008 10:15, (c) BSI
BS 3889-2A:1986
1 Scope 2.5
rate filter
This Part of BS 3889 describes three methods which
are summarized in 3.2 for the automatic eddy electronic circuitry usually contained within the
current testing of wrought steel tubes. electronic equipment, whereby frequency selection
of the signals from the eddy current test coil can be
These methods are intended for the detection of
achieved to produce optimum signal conditions from
imperfections for acceptance purposes (acceptance
tube imperfections and minimize the effect of
levels 1 and 2) or as an alternative to a hydraulic
extraneous signals
leak tightness test (acceptance level 2) as may be
required by the appropriate British Standards for 2.6
the tube products. electronic calibration
Calibration procedures for the three methods are a method of checking equipment sensitivity
described in detail and Appendix A and Appendix B whereby an electrical signal is induced into the
give the dimensions of the reference standards for electronic equipment to produce an equivalent
acceptance level 1 and acceptance level 2 that are response to that which is obtained from the specified
used where none are given in the appropriate reference standard(s)
British Standard for the product. In this case it is 2.7
emphasized that when the test methods described test piece
in this Part of BS 3889 are used as an alternative to
a hydraulic leak tightness test, the reference a conveniently sized sample of steel of similar
standards for acceptance level 2 apply, where these electromagnetic properties as the tube to be tested
reference standards have been established for the and in which the reference standards are located
detection of imperfections which may result in the 2.8
passage of fluids through the tube wall. reference standard
NOTE 1 For the purposes of this standard no difference in an artificially produced imperfection of
meaning is intended between “pipe” and “tube”; idiomatic use
prefers sometimes the one and sometimes the other.
predetermined dimensions, usually a notch or a
NOTE 2 The titles of the publications referred to in this hole, used for the sole purpose of establishing the
standard are listed on the inside back cover. test sensitivity of the eddy current equipment
2.9
2 Definitions suspect area
For the purposes of this Part of BS 3889 the that part of the tube length producing a trigger
definitions given in BS 3683-5 apply, together with alarm condition
the following.
2.1 3 Principle and summary of test
concentric test coil methods
a test coil that surrounds the tube under test or, 3.1 Principle
conversely, is itself surrounded by the tube
In each of the methods described, the test coil
2.2 assembly or the tubes to be tested are translated, or
pancake or segmental test coil translated and rotated, relative to each other.
a test coil applied to the surface of the tube under Signals induced in the test coil assembly, from tube
test that may or may not conform to the geometry of imperfections, are fed to electronic equipment
the tube where they are evaluated and classified.
2.3 A test piece containing a reference standard(s) is
trigger/alarm level used to calibrate the equipment to establish the test
sensitivity (trigger/alarm level) and to execute
the level at which the electronic equipment is
routine calibration checks and recalibration during
required to differentiate between acceptable and
tube testing.
suspect tubes
Tubes are classified into acceptable or suspect
2.4 categories dependent on whether or not they
trigger/alarm condition produce a trigger/alarm condition. The results of the
the condition where the electronic equipment has test are assessed and actions to be taken on tubes
indicated that a particular tube is suspect designated as suspect are given.
© BSI 02-1999 1
Licensed copy: Mr Hatem Abdallah, Amana Steel Buildings LLC, Version correct as of 30/11/2008 10:15, (c) BSI
BS 3889-2A:1986
2 © BSI 02-1999
Licensed copy: Mr Hatem Abdallah, Amana Steel Buildings LLC, Version correct as of 30/11/2008 10:15, (c) BSI
BS 3889-2A:1986
b) rate filters or phase discrimination circuits for the NOTE When eddy current test equipment is installed for
suppression of extraneous signals; testing on-line in a mill producing welded tubes, the reference
c) dual frequency or other signal processing techniques that standard(s) may be introduced into the strip prior to tube forming
optimize testing performance. and welding. In this case, the manufacturer should ensure that
the test sensitivity is at least equivalent to that using reference
standards introduced into a tubular test piece.
5 Equipment calibration
a) Reference standards for method A. Drill three
5.1 General circular holes through the thickness of the test
5.1.1 Calibrate the equipment using a reference piece perpendicular to the surface. Drill the holes
standard(s) (see 5.2.3) located in a test piece to at locations circumferentially displaced 120° from
establish the test sensitivity of the eddy current each other and sufficiently longitudinally
equipment. separated to ensure that clearly distinguishable
NOTE It should not be inferred that there is a direct signal indications are obtained.
relationship between the size of an imperfection in a tube and the b) Reference standard for method B. Introduce a
reference standard giving the same magnitude of signal. The
signal magnitude from an imperfection depends, for example, longitudinal notch in the surface of the test piece
upon the orientation, shape and location of the imperfection as that will be adjacent to the test coil during
well as upon its size. calibration and tube testing. Prepare the notch by
5.1.2 Where practicable use dynamic conditions for any convenient method, e.g. by machining or
calibration, otherwise use static conditions spark erosion, that produces a notch, nominally
(see 5.3.1). rectangular in cross section.
5.1.3 Ensure that the test piece is free from NOTE The exact shape of the notch is dependent upon the
imperfections that interfere with the interpretation limitations of the method of notch preparation. If spark
erosion is used, it is recognized that the bottom of the notch
of the signals from the reference standard(s). may be rounded.
5.2 Preparation of test pieces for calibration c) Reference standard for method C. Drill one
5.2.1 For dynamic calibration, prepare a test piece circular hole through the thickness of the test
from a length of tube of the same nominal diameter, piece perpendicular to the surface.
thickness and surface finish as the tubes to be tested 5.2.5 Verify that the reference standard(s) complies
that is long enough (with the addition of extension with the relevant dimension(s) and tolerances by a
pieces where necessary) to be tested under dynamic suitable method, for example:
conditions similar to those under which the tubes a) for notches, by means of a plastic replica
will be tested. technique, and
For static calibration, prepare a test piece from a b) for holes, by the use of a drill as a no-go gauge.
short length or segment of tube of the same nominal Select the drill from Table 2 of BS 328-1:1986 two
diameter, thickness and surface finish as the tubes sizes greater than that used to produce the hole.
to be tested.
5.3 Calibration procedures
5.2.2 Identify the positions at which the reference
standard(s) are to be introduced into the test piece 5.3.1 Initial calibration. Use an eddy current
(see 5.2.4) ensuring that they are sufficiently excitation frequency within the range 50 Hz
separated from the ends of the test piece so that to 200 kHz for methods A and C, or within the
clearly distinguishable signal indications will be range 50 kHz to 5 MHz for method B, unless
obtained. otherwise specified in the appropriate
British Standard for the product.
5.2.3 Select the dimensions of the reference
standard(s) appropriate to the method (see clause 6) Adjust the electronic equipment and the coil
and acceptance level either: assembly to produce under dynamic conditions and
in a consistent manner, a clearly identifiable
a) in accordance with the appropriate British signal(s) from the reference standard(s), using the
Standard for the tubes to be tested; or same test parameters (i.e. relative speed of
b) if not specified therein, in accordance with movement between the test piece and the test coil
Appendix A or Appendix B. (see Table 1), sensitivity, excitation frequency,
5.2.4 Prepare the reference standard(s) by the phase discrimination, rate filtering and for
methods described in a) to c) below, as appropriate methods A and C, degree of magnetic saturation) as
to the method and acceptance level selected, and those to be used during tube testing (see clause 6).
ensure that the specified tolerances on reference If the test piece contains only one reference
standard dimensions are not exceeded. standard, use the full amplitude of the signal
obtained to set the trigger/alarm level of the
equipment.
© BSI 02-1999 3
Licensed copy: Mr Hatem Abdallah, Amana Steel Buildings LLC, Version correct as of 30/11/2008 10:15, (c) BSI
BS 3889-2A:1986
If the test piece contains multiple reference Ensure that the relative speed between the test coil
standards, use the full amplitude of the smallest assembly and that of the tubes being tested does not
signal to set the trigger/alarm level of the vary during the test by more than ± 10 %.
equipment. 6.1.3 Classify the tested tubes into acceptable and
When static calibration is used make any necessary suspect categories, (see 4.2 c).)
adjustments to sensitivity and rate filtering to allow 6.1.4 Carry out the procedures relating to any short,
for differences in signal magnitude between static untested lengths at tube ends in accordance with
and dynamic calibration. the appropriate British Standard for the tube
5.3.2 Routine calibration checking and product.
recalibration. Check the equipment calibration at NOTE When not specified in the appropriate British Standard,
the commencement of each working period, at the action related to untested tube ends should be the subject of
end of each working period, and at intervals not agreement between the manufacturer and the purchaser.
exceeding 2 h during each working period. For this 6.2 Procedure for method A
purpose use either an appropriate test piece or an Pass each of the tubes through the concentric test
electronic calibration method that has a sensitivity coil of the calibrated test equipment.
equivalent to that achieved by using the test piece.
6.3 Procedure for method B
If the routine calibration check shows that the test
sensitivity has dropped by more than 2 dB, proceed Translate or translate and rotate, relative to each
according to either a) or b), as appropriate. other, the test coil assembly and the tube at a
relative speed in accordance with Table 1.
a) Recalibrate the equipment and then retest all
the tubes tested since the previous calibration 6.4 Procedure for method C
check. Translate or translate and rotate, relative to each
b) If test records from individually identifiable other, the test coil assembly and the tube at a
tubes are available that permit tubes to be relative speed in accordance with Table 1.
accurately classified into suspect and acceptable
categories, arrange that all the tubes classified by 7 Assessment of results
the equipment as acceptable since the previous 7.1 Any tube that does not produce signals giving a
calibration check are reclassified into acceptable trigger/alarm condition shall be deemed to have
and suspect categories, recalibrate the equipment passed the test.
and proceed with tube testing.
7.2 Any tube that produces signals giving a
Recalibrate the equipment whenever the nominal trigger/alarm condition shall either be designated
outside diameter, thickness, type or grade of steel of suspect or, at the option of the person carrying out
the tubes being tested is changed using an the test, be retested under conditions identical with
appropriate test piece (see 5.3.1). those used previously. If, upon retesting, no signal
giving a trigger/alarm condition is obtained, the
6 Procedures for tube testing tube shall be deemed to have passed the test.
6.1 General Retested tubes producing signals giving a
6.1.1 Ensure that the tubes to be tested are trigger/alarm condition shall be designated suspect.
sufficiently straight to validate the test. Ensure that 7.3 For each tube designated suspect under the
the surfaces of tubes are sufficiently free from scale, provisions of 7.2, one or more of the following
dirt, grease, paint and other foreign matter as will actions a) to d) shall be taken subject to any
interfere with the validity of the test. Ensure that overriding requirements specified in the
any methods used for cleaning and preparing are appropriate British Standard for the tube product.
not detrimental to the material properties or surface a) If it can be shown that the trigger/alarm
finish. condition resulted from a combination of minor
6.1.2 Test the tubes using the procedure given imperfections, which, individually are not serious
in 6.2, 6.3 or 6.4 (method A, B or C), as specified in enough to produce a trigger/alarm condition, the
the appropriate British Standard for the tube tube shall be deemed to have passed the test.
product.
Use the same equipment settings as used or
determined during the equipment calibration,
i.e. relative speed between the tube and the test coil
(see Table 1), sensitivity, excitation frequency,
phase discrimination, rate filtering and, for
methods A and C, degree of magnetic saturation.
4 © BSI 02-1999
Licensed copy: Mr Hatem Abdallah, Amana Steel Buildings LLC, Version correct as of 30/11/2008 10:15, (c) BSI
BS 3889-2A:1986
© BSI 02-1999 5
Licensed copy: Mr Hatem Abdallah, Amana Steel Buildings LLC, Version correct as of 30/11/2008 10:15, (c) BSI
BS 3889-2A:1986
6 © BSI 02-1999
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BS 3889-2A:1986
© BSI 02-1999 7
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8
blank
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BS 3889-2A:1986
Publications referred to
© BSI 02-1999
Licensed copy: Mr Hatem Abdallah, Amana Steel Buildings LLC, Version correct as of 30/11/2008 10:15, (c) BSI
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