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PROCESS AUTOMATION

Freelance 2019
Mounting and Installation Instructions
I/O Modules for AC 700F / AC 900F

PROCESS AUTOMATION
Freelance 2019
Mounting and Installation Instructions
I/O Modules for AC 700F / AC 900F

Document Number: 2PAA10924-111


Revision: A
Release: January 2019

Notice
This document contains information about one or more ABB products and may include a description of or a reference
to one or more standards that may be generally relevant to the ABB products. The presence of any such description
of a standard or reference to a standard is not a representation that all of the ABB products referenced in this docu-
ment support all of the features of the described or referenced standard. In order to determine the specific features
supported by a particular ABB product, the reader should consult the product specifications for the particular ABB
product.
ABB may have one or more patents or pending patent applications protecting the intellectual property in the ABB
products described in this document.
The information in this document is subject to change without notice and should not be construed as a commitment
by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Products described or referenced in this document are designed to be connected, and to communicate information
and data via a secure network. It is the sole responsibility of the system/product owner to provide and continuously
ensure a secure connection between the product and the system network and/or any other networks that may be
connected.
The system/product owners must establish and maintain appropriate measures, including, but not limited to, the
installation of firewalls, application of authentication measures, encryption of data, installation of antivirus pro-
grams, and so on, to protect the system, its products and networks, against security breaches, unauthorized access,
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All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2019 by ABB.
All rights reserved.
Table of contents

Table of contents
1 Overview .................................................................................................................. 1-1
1.1 Analog modules......................................................................................................................... 1-2
1.2 Digital modules .......................................................................................................................... 1-3
1.3 Digital/analog module ............................................................................................................... 1-4
1.4 PROFIBUS communication interfaces .................................................................................... 1-4

2 Terminal blocks....................................................................................................... 2-1


2.1 Screw/spring-cage terminals ................................................................................................... 2-2
2.2 TU 705F/706F terminal block .................................................................................................... 2-3
2.3 TU 709F/710F terminal block .................................................................................................... 2-4
2.4 TU 715F/716F terminal block .................................................................................................... 2-5
2.5 TU 731F/732F terminal block .................................................................................................... 2-6

3 Module description ................................................................................................. 3-1


3.1 AC 722F analog input/output ................................................................................................... 3-2
3.2 AI 723F analog input ................................................................................................................. 3-5
3.3 AI 731F analog input ................................................................................................................. 3-8
3.4 AO 723F analog output ........................................................................................................... 3-12
3.5 AX 721F analog input/output .................................................................................................. 3-15
3.6 AX 722F analog input/output .................................................................................................. 3-18
3.7 CD 722F frequency input ........................................................................................................ 3-21
3.8 Digital/analog input/output DA 701F ..................................................................................... 3-25
3.9 Digital input/output DC 722F .................................................................................................. 3-29
3.10 Digital input/output DC 723F .................................................................................................. 3-32
3.11 Digital input/output DC 732F .................................................................................................. 3-35
3.12 Digital input DI 724F ................................................................................................................ 3-38
3.13 Digital input/output DX 722F .................................................................................................. 3-41
3.14 Digital input/output DX 731F .................................................................................................. 3-44
3.15 PROFIBUS communication interface CI 741F ...................................................................... 3-47
3.16 PROFIBUS communication interface DC 705F ..................................................................... 3-53
3.17 PDP22-FBP fieldbus plug ....................................................................................................... 3-56
3.18 Power supply ........................................................................................................................... 3-61

4 Accessories ............................................................................................................. 4-1

M&I – I/O modules for AC 700F / AC 900F


Table of contents

4.1 TA523 marker holder ................................................................................................................ 4-1


4.2 TA525 plastic markers.............................................................................................................. 4-2
4.3 TA526 accessory for wall mounting ....................................................................................... 4-2

5 Mounting and removal ........................................................................................... 5-1


5.1 Switch cabinet mounting ......................................................................................................... 5-1
5.2 I/O terminal block TU ................................................................................................................ 5-2
5.3 I/O modules ............................................................................................................................... 5-4
5.4 Dimensional drawings .............................................................................................................. 5-6

6 Wiring ...................................................................................................................... 6-1


6.1 Earthing and reference potential ............................................................................................. 6-1
6.2 General instructions on the modules ..................................................................................... 6-4
6.3 AC 722F analog input/output ................................................................................................... 6-6
6.4 AI 723F analog input............................................................................................................... 6-16
6.5 AI 731F analog input............................................................................................................... 6-25
6.6 AO 723F analog output .......................................................................................................... 6-40
6.7 AX 721F analog input/output ................................................................................................. 6-42
6.8 AX 722F analog input/output ................................................................................................. 6-44
6.9 CD 722F frequency input ....................................................................................................... 6-46
6.10 Digital/analog input/output DA 701F ..................................................................................... 6-54
6.11 Digital input/output DC 722F ................................................................................................. 6-67
6.12 Digital input/output DC 723F.................................................................................................... 6-68
6.13 Digital input/output DC 732F ................................................................................................. 6-69
6.14 Digital input DI 724F ............................................................................................................... 6-70
6.15 Digital input/output DX 722F.................................................................................................. 6-71
6.16 Digital input/output DX 731F.................................................................................................. 6-72
6.17 CI 741F PROFIBUS communication interface ...................................................................... 6-73
6.18 DC 705F PROFIBUS communication interface .................................................................... 6-75

7 Technical data ......................................................................................................... 7-1


7.1 TU terminal blocks .................................................................................................................... 7-1
7.2 I/O modules and communication interfaces .......................................................................... 7-3

M&I – I/O modules for AC 700F / AC 900F


1 Overview

1 Overview
S700 I/O modules can be used either as direct I/O for a CPU module or as remote
I/O.

• Directly connected I/O modules: connection on the right side of the


PM CPU module of an AC 700F or AC 900F controller.
• Remote I/O modules: connection on the right side of the CI 741F or
DC 705F PROFIBUS communication interface.

Fig. 2 I/O applications

The present manual provides a description of the I/O modules as well as information
on mounting and installation.

M&I – I/O modules for AC 700F / AC 900F 1-1


1 Overview

The following tables include an overview of the available I/O modules and their use
as direct I/O or PROFIBUS remote I/O.

The module types only listed as “remote” in the tables are currently exclu-
i sively supported as PROFIBUS remote I/O. This is why these modules
must not be connected to the I/O Bus of a CPU module.

1.1 Analog modules

Module name Description Connection


AC 722F Analog input/output Remote
8 AI/AO: ±10 V, 0/4-20 mA, RTD
12 bits + sign, 2-wire, 24 V DC, 5 W
Use with TU 715F/716F

AI 723F Analog input Direct/remote


16 AI: ±10 V, 0/4-20 mA 24 V DC, RTD
12 bits + sign, 2-wire, 24 V DC, 5 W
Use with TU 715F/716F

AI 731F Analog input Direct/remote


8 AI: TC, RTD, mV/V, mA, kOhm, 24 V DC
15 bits + sign, 2-, 3-, 4-wire, 24 V DC, 5 W
Use with TU 715F/716F

AO 723F Analog output Direct/remote


16 AO: ±10 V, 0/4-20 mA
max. 8 AO to be used as power outputs
12 bits + sign, 2-wire, 24 V DC, 8 W
Use with TU 715F/716F

AX 721F Analog input/output Direct/remote


4 AI: ±10 V, 0/4-20 mA, RTD, 24 V DC
4 AO: ±10 V, 0/4-20 mA
12 bits + sign, 2-wire, 24 V DC, 5 W
Use with TU 715F/716F

AX 722F Analog input/output Direct/remote


8 AI: ±10 V, 0/4-20 mA, 24 V DC, RTD
8 AO: ±10 V, 0/4-20 mA, 24 V DC
12 bits + sign, 2-wire, 24 V DC, 5 W
Use with TU 715F/716F

1-2 M&I – I/O modules for AC 700F / AC 900F


1 Overview

1.2 Digital modules

Module name Description Connection


CD 722F Frequency input Remote
2 counter inputs: 5/24 V DC, 1 Vpp sinus,
high speed, 2 DO: 24 V DC/0.1 A,
pulse width PWM 2DI: 24 V DC
Use with TU 715F/716F

DC 722F Digital input/output Remote


16 DI/DO: 24 V DC/0.5 A; 2-wire
24 V DC, 200 W
Use with TU 715F/716F

DC 723F Digital input/output Remote


24 DI/DO: 24 V DC/0.5 A; 1-wire
24 V DC, 300 W
Use with TU 715F/716F

DC 732F Digital input/output Direct/remote


16 DI: 24 V DC; 16 DI/DO: 24 V DC/0.5 A
1-wire, 24 V DC, 200 W
Use with TU 715F/716F

DI 724F Digital input Direct/remote


32 DI: 24 V DC; 1-wire, 24 V DC, 1 W
Use with TU 715F/716F

DX 722F Digital input/output Direct/remote


8 DI: 24 V DC
8 DO: relay contacts, 24 V DC, 230 V AC
1-/3-wire, 24 V DC, 2 W
Use with TU 731F/732F

DX 731F Digital input/output Direct/remote


8 DI: 230 V AC
4 DO: relay contacts, 24 V DC, 230 V AC
2-wire, 24 V DC, 2 W
Use with TU 731F/732F

M&I – I/O modules for AC 700F / AC 900F 1-3


1 Overview

1.3 Digital/analog module

Module name Description Connection


DA 701F Digital/analog input/output Direct/remote
16 DI: 24 V DC; 8 DI/DO: 24 V DC/0.5 A
4 AI: ±10 V, 0/4-20 mA, RTD, 24 V DC
2 AO: ±10 V, 0/4-20 mA
12 bits + sign, 2-wire, 24 V DC, 200 W
Use with TU 715F/716F

1.4 PROFIBUS communication interfaces

Module name Description Connection


CI 741F PROFIBUS communication interface Remote
Interfaces for PROFIBUS DP (Sub-D)
8 DI: 24 V DC; 8 DO: 24 V DC/0.5 A
2 AI: ±10 V, 0/4-20 mA, RTD, 24 V DC
2 AO: ±10 V, 0/4-20 mA
1-wire, 24 V DC, 100 W
Use with TU 709F/710F

DC 705F PROFIBUS communication interface Remote


Interface for the PDP22 fieldbus plug
8 DI: 24 VDC; 8 DI/DO: 24 V DC/ 0.5 A
1-wire, 24 V DC, 100 W
Use with TU 705F/706F

Directly connected I/O modules are not supported by redundant AC 900F


! controllers. Use a PROFIBUS remote I/O of type S700 or a similar ABB
product for redundant controllers.

1-4 M&I – I/O modules for AC 700F / AC 900F


2 Terminal blocks

2 Terminal blocks
This section includes general information on the following terminal block types:

Type Use
TU 705F/706F PROFIBUS communication interface DC 705F
TU 709F/710F PROFIBUS communication interface CI 741F
TU 715F/716F I/O module types AC, AI, AO, AX, CD, DC, DI
TU 731F/732F I/O module types DX

The upper area of a terminal block is designed for the connection of an I/O module or
a PROFIBUS communication interface. In the lower area, the field cables are con-
nected to up to 32 I/O terminals. The terminal blocks ensure the electrical connection
of sensors and actuators. I/O modules can thus be removed or replaced without de-
taching the field wiring.

The I/O Bus in the upper terminal block area transmits I/O data and diagnostic data
between a CPU module or a PROFIBUS communication interface and the I/O mod-
ules. This I/O Bus can be extended using the terminal blocks TU 715F/716F and
TU 731F/732F in order to increase the number of I/O modules.

The maximum number of I/O terminal blocks depends on the application and/or con-
figuration:

AC 700F with direct I/O: max. 8 I/O modules


AC 900F with direct I/O: max. 10 I/O modules

PROFIBUS remote I/O: number of I/O modules determined by the


PROFIBUS communication interface and the
type of I/O modules used

Terminal blocks for PROFIBUS communication interfaces are additionally provided


with a PROFIBUS connection or a fieldbus plug connection to connect the
PROFIBUS either directly or via the PDP22 fieldbus plug (FieldBusPlug).

The I/O module or the communication interface is plugged to the terminal block and
locked in place by two mechanical locks. The terminal block is then mounted to a DIN
rail together with the module. Wall mounting of the terminal block using the TA526
accessory for wall mounting and two screws is alternatively possible.

For more detailed information on installation, please refer to the section Mounting
and removal on page 5-1.

M&I – I/O modules for AC 700F / AC 900F 2-1


2 Terminal blocks

2.1 Screw/spring-cage terminals

The terminal blocks are available either with screw terminals or spring-cage termi-
nals. The information provided in the following table applies to both versions.

Number of conductors per Conductor type Cross-section


terminal
1 solid 0.08 … 2.5 mm²
1 flexible 0.08 … 2.5 mm²
1 with wire end ferrule flexible 0.25 … 1.5 mm²

Screw terminals Spring-cage terminals

10 20 30 40 1.0 2.0 3.0 4.0

11 21 31 41 1.1 2.1 3.1 4.1


12 22 32 42 1.2 2.2 3.2 4.2
13 23 33 43 1.3 2.3 3.3 4.3
14 24 34 44 1.4 2.4 3.4 4.4
15 25 35 45 1.5 2.5 3.5 4.5
16 26 36 46 1.6 2.6 3.6 4.6
17 27 37 47 1.7 2.7 3.7 4.7
18 28 38 48 1.8 2.8 3.8 4.8
19 29 39 49 1.9 2.9 3.9 4.9

Fig. 3 Screw/spring-cage terminals

Screw terminals are also suited for the connection of cables with TWIN wire end fer-
rules.

Number of conductors per Conduc- Cross-section


2.2 terminal tor type
TWIN wire end ferrule flexible 2 x 0.25 mm², 2 x 0.5 mm² or
2 x 0.75 mm²,
with square wire end ferrule
cross-section also 2 x 1.0 mm²

2-2 M&I – I/O modules for AC 700F / AC 900F


2 Terminal blocks

2.2 TU 705F/706F terminal block

The TU 705F/706F terminal block serves as a base for the PROFIBUS communica-
tion interface DC 705F in combination with the PDP22 fieldbus plug (FieldBusPlug).
The terminal block is rated for 24 V I/O signals.

• TU 705F with screw terminals


• TU 706F with spring-cage terminals
2

5
7
1.0 2.0
1.1 2.1 6
1.2 2.2
1.3 2.3
1.4 2.4
1.5 2.5
1.6 2.6

1 1.7 2.7
1.8 2.8
1.9 2.9

Fig. 4 Connectors on the FBP terminal block TU 705F/706F

1 FBP connection for PDP22-FBP 5 Bore for wall mounting


2 I/O Bus interface 6 I/O signals and UP/ZP power supply
3 Interface to DC 705F 7 Mechanical lock
4 Recess for screwdriver

The following terminals are connected with each other inside the terminal block.

• Terminals 1.8 to 2.8: supply voltage UP = +24 V DC


• Terminals 1.9 to 2.9: reference potential ZP = 0 V for UP
The FBP interface and the I/O Bus are supplied by the PDP22 fieldbus plug
(FieldBusPlug).

M&I – I/O modules for AC 700F / AC 900F 2-3


2 Terminal blocks

2.3 TU 709F/710F terminal block

The TU 709F/710F terminal block serves as a base for the PROFIBUS communica-
tion interface CI 741F. The terminal block is rated for 24 V I/O signals.

• TU 709F with screw terminals


• TU 710F with spring-cage terminals
2

5
7
1.0 1.0 2.0
1.1 1.1 2.1 6
1.2 1.2 2.2
1.3 1.3 2.3
1.4 1.4 2.4
1.5 1.5 2.5
1.6 1.6 2.6

1 1.7
1.8
1.7
1.8
2.7
2.8
1.9 1.9 2.9

Fig. 5 Connectors on the FBP terminal block TU 709F/710F

1 PROFIBUS connection, Sub-D (female 5 Bore for wall mounting


connector)
2 I/O Bus interface 6 I/O signals and UP/ZP power supply
3 Interface to CI 741F 7 Mechanical lock
4 Recess for screwdriver

The following terminals are connected with each other inside the terminal block.

• Terminals 2.8 and 3.8: supply voltage UP = +24 V DC


• Terminals 2.9 to 4.9: reference potential ZP = 0 V for UP and UP3
The digital outputs DO0 to DO7 are equipped with an own power supply connection
UP3 (4.8) and can thus be separately protected and supplied. The power supply of
the PROFIBUS interface, the I/O Bus and the other inputs/outputs is ensured by the
UP.

2-4 M&I – I/O modules for AC 700F / AC 900F


2 Terminal blocks

2.4 TU 715F/716F terminal block

The TU 715F/716F terminal block serves as a base for input/output modules that in-
clude exclusively inputs and outputs for 24 V DC digital or analog signals.

• TU 715F with screw terminals


• TU 716F with spring-cage terminals
1 2

10 20 30 40
11 21 31 41
12 22 32 42 6
13 23 33 43
14 24 34 44
7 15 25 35 45
16 26 36 46
17 27 37 47
18 28 38 48
19 29 39 49

Fig. 6 Connectors at the input/output terminal TU 715F/716F (24 V)

1 I/O Bus connection (male connector) 5 Bore for wall mounting


2 I/O Bus connection (female connect- 6 I/O signals and UP/ZP power supply
or)
3 Interface to I/O module 7 Mechanical lock
4 Recess for screwdriver

The following terminals are connected with each other inside the terminal block.

• Terminals 1.8 to 4.8: supply voltage UP = +24 V DC


• Terminals 1.9 to 4.9: reference potential ZP = 0 V for UP
The assignment of the other I/O terminals is determined by the connected I/O module.

M&I – I/O modules for AC 700F / AC 900F 2-5


2 Terminal blocks

2.5 TU 731F/732F terminal block

The TU 731F/732F I/O terminal block serves as a base for input/output modules pro-
vided with 115–230 V AC inputs/outputs.

• TU 731F with screw terminals


• TU 732F with spring-cage terminals
1 2

10 20 30 40
11 21 31 41
12 22 32 42 6
13 23 33 43
14 24 34 44
7 15 25 35 45
16 26 36 46
17 27 37 47
18 28 38 48
19 29 39 49

Fig. 7 Connectors at the input/output terminal TU 731F/732F (230 V)

1 I/O Bus connection (male connector) 5 Bore for wall mounting


2 I/O Bus connection (female connect- 6 I/O signals and UP/ZP power supply
or)
3 Interface to I/O module 7 Mechanical lock
4 Recess for screwdriver
The following terminals are connected with each other inside the terminal block and
have a fixed assignment regardless of the connected I/O module:

• Terminals 1.8 to 4.8: supply voltage UP = +24 V DC


• Terminals 1.9 to 4.9: reference potential ZP = 0 V for UP
The assignment of the other I/O terminals is determined by the connected I/O module.

2-6 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3 Module description
This section provides general information on the I/O modules and PROFIBUS com-
munication interfaces.

The parameter data of the I/O modules are collected in Freelance Engineering. The-
se parameters directly influence the module functions.

For additional information on module configuration and parameter set-


i ting, please refer to the Engineering Manual AC 700F / AC 900F con-
troller.

No configuration data are stored in I/O modules. The configurable channels are de-
fined as inputs or outputs by the type of wiring and can then be used accordingly in
Freelance Engineering. Each configurable I/O channel can thus be applied in Free-
lance Engineering as input or output (or re-readable output) depending on the type of
wiring or assignment.

The inputs and outputs are isolated from the remaining device electronics. Unless
explicitly stated otherwise, there is no potential separation between the channels and
the channel groups.

The power supply of the device electronics - except for the I/O electronics - is en-
sured by the I/O Bus of the CPU module or the PROFIBUS communication interface.
An external 24 V DC UP supply voltage is required for the operation of the I/O elec-
tronics.

All I/O channels are protected against voltage reversal, short circuit and
! continuous over-voltage of up to 30 V DC.

M&I – I/O modules for AC 700F / AC 900F 3-1


3 Module description

3.1 AC 722F analog input/output

The AC 722F can be used as a PROFIBUS I/O module. It is equipped with 8 chan-
nels with the following features:

• 8 configurable analog inputs/outputs in one group (2.0 … 2.7 and


3.0 … 3.7), each of which can be used as input or output.

• Inputs for power, voltage and RTD

• Outputs for power and voltage

• Resolution 12 bits plus sign

1 2

AC 722F

1.0 2.0 C0- 3.0 C0+ 4.0

1.1 2.1 C1- 3.1 C1+ 4.1

1.2 2.2 C2- 3.2 C2+ 4.2

1.3 2.3 C3- 3.3 C3+ 4.3


1.4 2.4 C4- 3.4 C4+ 4.4

1.5 2.5 C5- 3.5 C5+ 4.5

1.6 2.6 C6- 3.6 C6+ 4.6

1.7 2.7 C7- 3.7 C7+ 4.7

5 1.8 UP 2.8 UP 3.8 UP 4.8 UP

1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP

CH-ERR3

UP 24V DC 5W 8AC
4 AnalogInput
AnalogOutput

3
Fig. 8 AC 722F analog input/output

1 Allocation between terminal number 4 Label


and signal designation
2 8 yellow LEDs to indicate the signal 5 Green LED to indicate the UP voltage
status of the inputs/outputs supply
C0 to C7
3 1 red channel LED to indicate
channel errors

3-2 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.1.1 Features

8 channels, if config- unassigned (default setting)


ured individually as 0 ... 10 V
analog inputs -10 ... +10 V
0/4 ... 20 mA
Pt100, -50 ... +400 °C (2-wire)
Pt100, -50 ... +400 °C (3-wire), requires 2 channels
Pt100, -50 ... +70 °C (2-wire)
Pt100, -50 ... +70 °C (3-wire), requires 2 channels
Pt1000, -50 ... +400 °C (2-wire)
Pt1000, -50 ... +400 °C (3-wire), requires 2 channels
Ni1000, -50 ... +150 °C (2-wire)
Ni1000, -50 ... +150 °C (3-wire), requires 2 channels
0 ... 10 V via differential inputs, requires 2 channels
-10 ... +10 V via differential inputs, requires 2 channels
digital signals (digital input)
4 channels, if config- unassigned (default setting)
ured individually as -10 ... +10 V
analog outputs 0/4 … 20 mA
4 channels, if config- unassigned (default setting)
ured individually as -10 ... +10 V
analog outputs
Resolution of the analog Voltage -10 ... +10 V: 12 bits plus sign
channels Voltage 0 ... 10 V: 12 bits
Current 0/4 ... 20 mA: 12 bits
Temperature: 0.1 °C
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 10 LEDs for signals and error messages

M&I – I/O modules for AC 700F / AC 900F 3-3


3 Module description

3.1.2 Connection

The AC 722F requires the TU 715F/716F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 to 1.7 -- Unassigned
2.0 to 2.7 C0- to C7- Minus poles of the analog inputs/outputs
3.0 to 3.7 C0+ to C7+ Plus poles of the analog inputs/outputs
4.0 to 4.7 -- Unassigned

3.1.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs Analog in- Yellow Input/output Input/output activated --


00 ... 07 puts/outputs not activated (the brightness de-
pends on the analog
signal value)

UP 24 V DC pro- Green No process Process supply volt- --


cess voltage supply volta- age OK and initializa-
via terminal ge tion completed

CH-ERR3 Channel er- Red No error or no Internal error Error on


ror, error process volt- one channel
message per age of the group
group (analog
inputs and
outputs are
combined to
group 3)

3-4 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.2 AI 723F analog input

The AI 723F can be used as a direct I/O module or a PROFIBUS I/O module. It is
equipped with 16 channels with the following features:

• 16 analog inputs in two groups (1.0 ... 2.7 and 3.0 ... 4.7)
• Inputs for power, voltage and RTD
• Resolution 12 bits plus sign

1 AI 723F
1.0 I0- 2.0 I0+ 3.0 I8- 4.0 I8+
1.1 I1- 2.1 I1+ 3.1 I9- 4.1 I9+
1.2 I2- 2.2 I2+ 3.2 I10- 4.2 I10+
1.3 I3- 2.3 I3+ 3.3 I11- 4.3 I11+
2
1.4 I4- 2.4 I4+ 3.4 I12- 4.4 I12+
1.5 I5- 2.5 I5+ 3.5 I13- 4.5 I13+
1.6 I6- 2.6 I6+ 3.6 I14- 4.6 I14+
1.7 I7- 2.7 I7+ 3.7 I15- 4.7 I15+
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR2 CH-ERR4
5
UP 24VDC 5W 16AI
Analog Input

4
3

Fig. 9 AI 723F analog input

1 Allocation between terminal number 4 Label


and signal designation
2 16 yellow LEDs to indicate the signal 5 Green LED to indicate the UP voltage
status at the inputs I0 to I15 supply
3 2 red channel LEDs to indicate
channel errors

M&I – I/O modules for AC 700F / AC 900F 3-5


3 Module description

3.2.1 Features

Inputs 16 analog inputs that can be configured individually


for:
unassigned (default setting)
0 ... 10 V
-10 ... +10 V
0/4 ... 20 mA
Pt100, -50 ... +400 °C (2-wire)
Pt100, -50 ... +400 °C (3-wire), requires 2 channels
Pt100, -50 ... +70 °C (2-wire)
Pt100, -50 ... +70 °C (3-wire), requires 2 channels
Pt1000, -50 ... +400 °C (2-wire)
Pt1000, -50 ... +400 °C (3-wire), requires 2 channels
Ni1000, -50 ... +150 °C (2-wire)
Ni1000, -50 ... +150 °C (3-wire), requires 2 channels
0 ... 10 V via differential inputs, requires 2 channels
-10 ... +10 V via differential inputs, requires 2 chan-
nels
digital signals (digital input)
Resolution of the analog Voltage -10 ... +10 V: 12 bits plus sign
channels Voltage 0 ... 10 V: 12 bits
Current 0/4 ... 20 mA: 12 bits
Temperature: 0.1 °C
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 19 LEDs for signals and error messages

3.2.2 Connection

The AI 723F requires the TU 715F/716F terminal block. The input terminals are as-
signed as follows:

Terminals Signal Meaning


1.0 to 1.7 I0 to I7 Minus poles of the 8 analog inputs of the first
group
2.0 to 2.7 I0+ to I7+ Plus poles of the 8 analog inputs of the first group
3.0 to 3.7 I8- to I15- Minus poles of the 8 analog inputs of the second
group
4.0 to 4.7 I8+ to I15+ Plus poles of the 8 analog inputs of the second
group

3-6 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.2.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs Analog input Yellow Input not acti- Input activated (the --
00 ... 07 vated brightness depends
and on the analog sig-
08 ... 15 nal value)

UP 24 V DC pro- Green No process Process supply Module not


cess voltage supply volta- voltage OK and ini- correctly ini-
via terminal ge tialization complet- tialized
ed

CH-ERR2 Channel er- Red No error or no Serious error in the Error on one
ror, error process volt- relevant group channel of the
CH-ERR4 message per Red age relevant
group (analog group
inputs or out-
puts are
combined to
groups 2 and
4)

CH-ERR *) Module error Red -- Internal error --

*) Both CH-ERR2 and CH-ERR4 LEDs light up simultaneously.

M&I – I/O modules for AC 700F / AC 900F 3-7


3 Module description

3.3 AI 731F analog input

The AI 731F can be used as a direct I/O module or a PROFIBUS I/O module. It is
equipped with 16 channels with the following features:

• 8 analog inputs in two groups (1.0 ... 1.7 and 2.0 … 2.7 and 3.0 ... 3.7
and 4.0 … 4.7)
• Inputs for power, voltage, RTD and TC
• Resolution 15 bits plus sign
2

1 AI 731F
1.0 I0- 2.0 I0+ 3.0 I4- 4.0 I4+
1.1 I0B 2.1 I0A 3.1 I4B 4.1 I4A
1.2 I1- 2.2 I1+ 3.2 I5- 4.2 I5+
1.3 I1B 2.3 I1A 3.3 I5B 4.3 I5A
1.4 I2- 2.4 I2+ 3.4 I6- 4.4 I6+

1.5 I2B 2.5 I2A 3.5 I6B 4.5 I6A


1.6 I3- 2.6 I3+ 3.6 I7- 4.6 I7+
1.7 I3B- 2.7 I3A 3.7 I7B 4.7 I7A

1.8 UP 2.8 UP 3.8 UP 4.8 UP


1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR2 CH-ERR4
5
UP 24VDC 5W 8AI
Analog Input

4
3
Fig. 10 AI 731F analog input

1 Allocation between terminal num- 4 Label


ber and signal designation
2 8 yellow LEDs to indicate the 5 Green LED to indicate the UP voltage
signal status at the inputs supply
I0 to I7
3 2 red channel LEDs to indicate
channel errors

3-8 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.3.1 Features

Inputs 8 analog inputs that can be configured individually for:


unassigned (default setting)
0 … 5 V, 0 ... 10 V
-50 … +50 mV, -500 … +500 mV
-1 … +1 V, -5 … +5 V, -10 ... +10 V
0/4 ... 20 mA
-20 … +20 mA
Pt100, -50 ... +70 °C (2-wire)
Pt100, -50 ... +70 °C (3-wire)
Pt100, -50 ... +70 °C (4-wire)
Pt100, -50 ... +70 °C (2-wire)
Pt100, -50 ... +70 °C (3-wire)
Pt100, -50 ... +70 °C (4-wire)
Pt100, -50 ... +400 °C (2-wire)
Pt100, -50 ... +400 °C (3-wire)
Pt100, -50 ... +400 °C (4-wire)
Pt100, -200 ... +850 °C (2-wire)
Pt100, -200 ... +850 °C (3-wire)
Pt100, -200 ... +850 °C (4-wire)
Pt1000, -50 ... +400 °C (2-wire)
Pt1000, -50 ... +400 °C (3-wire)
Pt1000, -50 ... +400 °C (4-wire)
Ni1000, -50 ... +150 °C (2-wire)
Ni1000, -50 ... +150 °C (3-wire)
Ni1000, -50 ... +150 °C (4-wire)
Cu50 1.426, -50 ... +200 °C (2-wire)
Cu50 1.426, -50 ... +200 °C (3-wire)
Cu50 1.426, -50 ... +200 °C (4-wire)
Cu50 1.428, -200 ... +200 °C (2-wire)
Cu50 1.428, -200 ... +200 °C (3-wire)
Cu50 1.428, -200 ... +200 °C (4-wire)
0 … 50 kOhm
thermocouples of type J, K, T, N, S
digital signals (digital input)
Resolution of the analog Voltage -1 … +1V, -5 … +5 V, -10 ... +10 V: 15 bits
channels plus sign
Voltage 0 … 5 V, 0 ... 10 V: 15 bits
Power 0/4 ... 20 mA, -20 … +20 mA: 15 bits
Temperature: 0.1°C, 0.01°C at Pt100 -50 … +70°C
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 11 LEDs for signals and error messages

M&I – I/O modules for AC 700F / AC 900F 3-9


3 Module description

3.3.2 Connection

The AI 731F requires the TU 715F/716F terminal block. The input terminals are as-
signed as follows:

Terminals Signal Meaning


2.0, 2.2, I0+ to I3+ Plus poles of the first 4 analog inputs
2.4, 2.6
1.0, 1.2, I0- to I3- Minus poles of the first 4 analog inputs
1.4, 1.6
2.1, 2.3, I0A to I3A A connections (power supply) of the first 4 ana-
2.5, 2.7 log inputs
1.1, 1.3, I0B to I3B B connections (analog ground) of the first 4
1.5, 1.7 analog inputs
4.0, 4.2, I4+ to I7+ Plus poles of the following 4 analog inputs
4.4, 4.6
3.0, 3.2, I4- to I7- Minus poles of the following 4 analog inputs
3.4, 3.6
4.1, 4.3, I4A to I7A A connections (power supply) of the following 4
4.5, 4.7 analog inputs
3.1, 3.3, I4B to I7B B connections (analog ground) of the following
3.5, 3.7 4 analog inputs

3-10 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.3.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs Analog input Yellow Input not acti- Input activated (the --
00 ... 03 vated brightness depends
and on the analog sig-
04 ... 07 nal value)

UP 24 V DC pro- Green No process Process supply vol- --


cess voltage supply volta- tage OK
via terminal ge

CH-ERR2 Channel er- Red No error or no Serious error in the Error on one
ror, error process volt- relevant group channel of the
CH-ERR4 message per Red age relevant
group (analog group
inputs are
combined to
groups 2 and
4)

CH-ERR *) Module error Red -- Internal error --

*) Both CH-ERR2 and CH-ERR4 LEDs light up simultaneously.

M&I – I/O modules for AC 700F / AC 900F 3-11


3 Module description

3.4 AO 723F analog output

The AO 723F can be used as a direct I/O module or a PROFIBUS I/O module. It is
equipped with 16 channels with the following features:

• 16 analog outputs in two groups (1.0 ... 2.7 and 3.0 ... 4.7)
• Outputs for power and voltage
• Resolution 12 bits plus sign
2

1 AO 723F

1.0 O0- 2.0 O0+ 3.0 O8- 4.0 O8+


1.1 O1- 2.1 O1+ 3.1 O9- 4.1 O9+
1.2 O2- 2.2 O2+ 3.2 O10- 4.2 O10+
1.3 O3- 2.3 O3+ 3.3 O11- 4.3 O11+
1.4 O4- 2.4 O4+ 3.4 O12- 4.4 O12+

1.5 O5- 2.5 O5+ 3.5 O13- 4.5 O13+


1.6 O6- 2.6 O6+ 3.6 O14- 4.6 O14+
1.7 O7- 2.7 O7+ 3.7 O15- 4.7 O15+

1.8 UP 2.8 UP 3.8 UP 4.8 UP


1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR2 CH-ERR4
5
UP 24VDC 8W 16AO
Analog Output

4
3
Fig. 11 AO 723F analog output

1 Allocation between terminal number 4 Label


and signal designation
2 16 yellow LEDs to indicate the signal 5 Green LED to indicate the UP voltage
status at the outputs O0 to O15 supply
3 2 red channel LEDs to indicate
channel errors

3-12 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.4.1 Features

Outputs 16 analog outputs that can be configured individually


for:
unassigned (default setting)
-10 ... +10 V
0/4 ... 20 mA
Resolution of the analog Voltage 10 ... +10 V: 12 bits plus sign
channels Current 0/4 ... 20 mA: 12 bits
Temperature: 0.1 °C
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 19 LEDs for signals and error messages

3.4.2 Connection

The AO 723F requires the TU 715F/716F terminal block. The output terminals are
assigned as follows:

Terminals Signal Meaning


1.0 to 1.7 O0- to O7- Minus poles of the first 8 analog outputs
2.0 to 2.7 O0+ to O7+ Plus poles of the first 8 analog outputs
3.0 to 3.7 O8- to O15- Minus poles of the following 8 analog outputs
4.0 to 4.7 O8+ to O15+ Plus poles of the following 8 analog outputs

M&I – I/O modules for AC 700F / AC 900F 3-13


3 Module description

3.4.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Outputs Analog output Yellow Output not Output activated --


00 ... 07 activated (the brightness de-
pends on the ana-
log signal value)

UP 24 V DC pro- Green No process Process supply vol- --


cess voltage supply volta- tage OK
via terminal ge

CH-ERR2 Channel er- Red No error or no Serious error in the Error on one
ror, error process volt- relevant group channel of the
CH-ERR4 message per Red age relevant
group (analog group
outputs are
combined to
groups 2 and
4)

CH-ERR *) Module error Red -- Internal error --

*) Both CH-ERR2 and CH-ERR4 LEDs light up simultaneously.

3-14 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.5 AX 721F analog input/output

The AX 721F can be used as a direct I/O module or a PROFIBUS I/O module. It is
equipped with 8 channels with the following features:

• 4 analog inputs for power, voltage and RTD in one group (1.0 ... 2.3)
• 4 analog outputs for power and voltage in one group (3.0 ... 4.3)
• Resolution 12 bits plus sign
1 2 3

AX 721F

1.0 I0- 2.0 I0+ 3.0 O0- 4.0 O0+

1.1 I1- 2.1 I1+ 3.1 O1- 4.1 O1+

1.2 I2- 2.2 I2+ 3.2 O2- 4.2 O2+

1.3 I3- 2.3 I3+ 3.3 O3- 4.3 O3+


1.4 2.4 3.4 4.4

1.5 2.5 3.5 4.5

1.6 2.6 3.6 4.6

1.7 2.7 3.7 4.7

6 1.8 UP 2.8 UP 3.8 UP 4.8 UP

1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP

CH-ERR2 CH-ERR4

UP 24V DC 5W 4 AI 4AO
5 AnalogInput
AnalogOutput

4
Fig. 12 AX 721F analog input/output

1 Allocation between terminal number 4 2 red channel LEDs to indicate chan-


and signal designation nel errors
2 4 yellow LEDs to indicate the signal 5 Label
status at the inputs I0 to I3
3 4 yellow LEDs to indicate the signal 6 Green LED to indicate the UP voltage
status at the outputs O0 to O3 supply

M&I – I/O modules for AC 700F / AC 900F 3-15


3 Module description

3.5.1 Features

Inputs 4 analog inputs that can be configured individually for:


unassigned (default setting)
0 ... 10 V, -10 ... +10 V
0/4 ... 20 mA
Pt100, -50 ... +400 °C (2-wire)
Pt100, -50 ... +400 °C (3-wire), requires 2 channels
Pt100, -50 ... +70 °C (2-wire)
Pt100, -50 ... +70 °C (3-wire), requires 2 channels
Pt1000, -50 ... +400 °C (2-wire)
Pt1000, -50 ... +400 °C (3-wire), requires 2 channels
Ni1000, -50 ... +150 °C (2-wire)
Ni1000, -50 ... +150 °C (3-wire), requires 2 channels
0 ... 10 V via differential inputs, requires 2 channels
-10 ... +10 V via differential inputs, requires 2 channels
digital signals (digital input)
Outputs 4 analog outputs that can be configured individually
for:
unassigned (default setting)
0 ... 10 V, -10 ... +10 V
0/4 ... 20 mA
Resolution of the analog Voltage -10 ... +10 V: 12 bits plus sign
channels Voltage 0 ... 10 V: 12 bits
Current 0/4 ... 20 mA: 12 bits
Temperature: 0.1 °C
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 11 LEDs for signals and error messages

3.5.2 Connection

The AX 721F requires the TU 715F/716F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 to 1.3 I0- to I3- Minus poles of the first 4 analog inputs
2.0 to 2.3 I0+ to I3+ Plus poles of the first 4 analog inputs
3.0 to 3.3 O0- to O3- Minus poles of the 4 analog outputs
4.0 to 4.3 O0+ to O3+ Plus poles of the 4 analog outputs

3-16 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.5.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs Analog input Yellow Input not acti- Input activated (the --
00 ... 03 vated brightness depends
on the analog sig-
nal value)

Outputs Analog output Yellow Output not Output activated --


00 ... 03 activated (the brightness de-
pends on the ana-
log signal value)

UP 24 V DC pro- Green No process Process supply --


cess voltage supply volta- voltage OK and ini-
via terminal ge tialization complet-
ed

CH-ERR2 Channel er- Red No error or no Serious error in the Error on one
ror, error process volt- relevant group channel of the
CH-ERR4 message per Red age relevant
group (analog group
inputs and
outputs are
combined to
groups 2 and
4)

CH-ERR *) Module error Red -- Internal error --

*) Both CH-ERR2 and CH-ERR4 LEDs light up simultaneously.

M&I – I/O modules for AC 700F / AC 900F 3-17


3 Module description

3.6 AX 722F analog input/output

The AX 722F can be used as a direct I/O module or a PROFIBUS I/O module. It is
equipped with 16 channels with the following features:

• 8 analog inputs for power, voltage and RTD in one group (1.0 ... 2.7)
• 8 analog outputs for power and voltage in one group (3.0 ... 4.7)
• Resolution 12 bits plus sign
2

3
1 AX 722F
1.0 I0- 2.0 I0+ 3.0 O0- 4.0 O0+
1.1 I1- 2.1 I1+ 3.1 O1- 4.1 O1+
1.2 I2- 2.2 I2+ 3.2 O2- 4.2 O2+
1.3 I3- 2.3 I3+ 3.3 O3- 4.3 O3+
1.4 I4- 2.4 I4+ 3.4 O4- 4.4 O4+
1.5 I5- 2.5 I5+ 3.5 O5- 4.5 O5+
1.6 I6- 2.6 I6+ 3.6 O6- 4.6 O6+
1.7 I7- 2.7 I7+ 3.7 O7- 4.7 O7+
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR2 CH-ERR4
6
UP 24VDC 5W 8AI 8 AO
Analog Input
Analog Output

5
4
Fig. 13 AX 722F analog input/output

1 Allocation between terminal number 4 2 red channel LEDs to indicate chan-


and signal designation nel errors
2 8 yellow LEDs to indicate the signal 5 Label
status at the inputs I0 to I7
3 8 yellow LEDs to indicate the signal 6 Green LED to indicate the UP voltage
status at the outputs O0 to O7 supply

3-18 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.6.1 Features

Inputs 8 analog inputs that can be configured individually


for:
unassigned (default setting)
0 ... 10 V, -10 ... +10 V
0/4 ... 20 mA
Pt100, -50 ... +400 °C (2-wire)
Pt100, -50 ... +400 °C (3-wire), requires 2 channels
Pt100, -50 ... +70 °C (2-wire)
Pt100, -50 ... +70 °C (3-wire), requires 2 channels
Pt1000, -50 ... +400 °C (2-wire)
Pt1000, -50 ... +400 °C (3-wire), requires 2 channels
Ni1000, -50 ... +150 °C (2-wire)
Ni1000, -50 ... +150 °C (3-wire), requires 2 channels
0 ... 10 V via differential inputs, requires 2 channels
-10 ... +10 V via differential inputs, req. 2 channels
digital signals (digital input)
Outputs 4 analog outputs that can be configured individually
for:
unassigned (default setting)
0 ... 10 V, -10 ... +10 V
0/4 ... 20 mA
4 analog outputs that can be configured individually
for:
unassigned (default setting)
-10 ... +10 V
Resolution of the analog Voltage -10 ... +10 V: 12 bits plus sign
channels Voltage 0 ... 10 V: 12 bits
Current 0/4 ... 20 mA: 12 bits
Temperature: 0.1 °C
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 19 LEDs for signals and error messages

3.6.2 Connection

The AX 722F requires the TU 715F/716F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 to 1.7 I0 to I7 Minus poles of the first 8 analog inputs
2.0 to 2.7 I0+ to I7+ Plus poles of the first 8 analog inputs
3.0 to 3.7 O0- to O7- Minus poles of the 8 analog outputs
4.0 to 4.7 O0+ to O7+ Plus poles of the 8 analog outputs

M&I – I/O modules for AC 700F / AC 900F 3-19


3 Module description

3.6.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs Analog input Yellow Input not acti- Input activated (the --
00 ... 03 vated brightness depends
and/or on the analog sig-
00 ... 07 nal value)

Outputs Analog output Yellow Output not Output activated --


00 ... 03 activated (the brightness de-
and/or pends on the ana-
00 ... 07 log signal value)

UP 24 V DC pro- Green No process Process supply Module not


cess voltage supply volta- voltage OK and ini- correctly initi-
via terminal ge tialization complet- alized
ed

CH-ERR2 Channel er- Red No error or no Serious error in the Error on one
ror, error process volt- relevant group channel of the
CH-ERR4 message per Red age relevant
group (analog group
inputs and
outputs are
combined to
groups 2 and
4)

CH-ERR *) Module error Red -- Internal error --

*) Both CH-ERR2 and CH-ERR4 LEDs light up simultaneously.

3-20 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.7 CD 722F frequency input

The CD 722F can be used as a PROFIBUS I/O module. The module exhibits the fol-
lowing features:

• 2 independent counter functions


• 2 independent PWMs (pulse-width modulators) or pulse outputs
1 2 3 4

CD 722F
5
1.0 A0 2.0 A0 3.0 A1 4.0 A1

1.1 B0 2.1 B0 3.1 B1 4.1 B1

1.2 Z0 2.2 Z0 3.2 Z1 4.2 Z1

1.3 5V0 2.3 I3 3.3 5V1 4.3 I11


10 1.4 0V 2.4 C4 3.4 0V 4.4 C12

1.5 O0 2.5 C5 3.5 0V 4.5 C13

1.6 0V 2.6 C6 3.6 0V 4.6 C14

1.7 O1 2.7 C7 3.7 0V 4.7 C15

9 1.8 UP 2.8 UP 3.8 UP 4.8 UP


6
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP

CH-ERR1 CH-ERR2 CH-ERR4

UP 24V DC 120W 2 EncoderInputs


8 2 PWMOutput 24V DC 0.1A
Input /Output 24V DC 0.5A

Fig. 14 CD 722F frequency input

1 Allocation between terminal number 6 8 yellow LEDs to indicate the signal


and signal designation status
2 3 yellow LEDs to indicate the signal 7 3 red channel LEDs to indicate chan-
status of the encoder 0 input nel errors
3 2 green LEDs to indicate the status 8 Label
of the 5 V power supply
4 3 yellow LEDs to indicate the signal 9 Green LED to indicate the UP voltage
status of the encoder -1 input supply
5 2 yellow LEDs to indicate the signal 10 2 yellow LEDs to indicate the signal
status at the digital inputs I3 and I11 status of the PWM pulse outputs

M&I – I/O modules for AC 700F / AC 900F 3-21


3 Module description

3.7.1 Features

Digital inputs/outputs 24 V DC, dedicated inputs/output for specific counter


functions
Catch/touch operation, counter value
stored in separate variable upon external event
(rising or falling edge)
Set input to pre-set counter register at pre-defined
value
Set input to reset counter register
Final output value; the output is set as soon as the pre-
defined value has been reached
Input for reference point initialization (RPI) to initialize
the incremental encoder
All unused inputs/outputs can be used for the default
input/output range depending on the specifications.
High-speed counter/ Integrated, 2 counters (hardware interface of +24 V
encoder DC, +5 V DC, differential and 1 Vpp sinus input) with
up to 12 configurable modes:
- 32 bits, one counter
- 16 bits, two counters
- Incremental encoder
- Absolute SSI encoder
- Time-frequency meter
- Frequency input up to 300 kHz
PWM/pulse outputs 2 pulse width modulators or pulse outputs
Output specification
- Differential mode driver output: 24 V DC, max. 0.1 A
- Current limitation (overheating and overcurrent)
PWM specification
- Frequency between 1 Hz and 100 kHz
- Value between 0 and 100 %
Pulse specification
- Frequency between 1 Hz and 15 kHz
- Pulse output of 1 to 65535 pulses
- Display of the pulse output 0 … 100 %
Frequency specification
- Output = 100 kHz at a power-on time of 50 %
Encoder power supply 2 x 5 V power supply, max. 0.1 A
LEDs 24 for signal status, error and power supply
Power supply UP = 24 V DC

3-22 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.7.2 Connection

The CD 722F requires the TU 715F/716F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 AO/ Inverted input signal A of encoder 0
1.1 BO/ Inverted input signal B of encoder 0
1.2 ZO/ Inverted input signal Z of encoder 0
1.3 5V0 +5 V DC power supply output 0 for sensors
1.4 0V 0 V reference input
1.5 O0 Output signal for fast output O0
1.6 0V 0 V reference input
1.7 O1 Output signal for fast output O1
2.0 A0 Input signal A of encoder 0
2.1 B0 Input signal B of encoder 0
2.2 Z0 Input signal Z of encoder 0
2.3 I3 Input signal I3 (default input)
2.4 C4 Signal of configurable input/output C4
2.5 C5 Signal of configurable input/output C5
2.6 C6 Signal of configurable input/output C6
2.7 C7 Signal of configurable input/output C7
3.0 A1/ Inverted input signal A of encoder 0
3.1 B1/ Inverted input signal B of encoder 0
3.2 Z1/ Inverted input signal Z of encoder 0
3.3 5V1 +5 V DC power supply output 1 for sensors
3.4, 0V 0 V reference input
3.5 0V 0 V reference input
3.6 0V 0 V reference input
3.7 0V 0 V reference input
4.0 A1 Input signal A of encoder 1
4.1 B1 Input signal B of encoder 1
4.2 Z1 Input signal Z of encoder 1
4.3 I11 Input signal I11 (default input)
4.4 to 4.7 C12 to C15 Signal of the configurable digital inputs/outputs
C12 to C15

M&I – I/O modules for AC 700F / AC 900F 3-23


3 Module description

3.7.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

Static ON OFF Flashing

A0, B0, Z0 Inputs encoder Yellow Input ON Input OFF LED follows the
0 input status,
depending on
frequency

A1, B1, Z1 Inputs encoder Yellow Input ON Input OFF LED follows the
1 input status,
depending on
frequency

I3 and I11 Digital inputs Yellow Input ON #) Input OFF –

C4 to C7 Configurable di- Yellow Input/output Input/output –


and gital in- ON OFF
C12 to C15 puts/outputs #)

O0 and O1 Digital PWM Yellow Output ON Output OFF LED follows the
outputs input status,
depending on
frequency

5V0 and 5V1 Encoder power Green Configuration Configuration –


supply ON und 5 V OFF or power
power supply failure
ready

UP 24 V DC pro- Green Process No process –


cess voltage via supply volta- supply voltage
terminal ge OK

CH-ERR1, Red Serious error No error or no Error on one


CH-ERR2, in the relevant process voltage channel of the
CH-ERR3 group relevant group
(e.g. short cir-
cuit on an out-
put)

CH-ERR *) Module error Red Internal error -- --


or configura-
tion not loaded

*) All LEDs CH-ERR1 to CH-ERR4 light up simultaneously.


#) The input voltage is displayed even with the power supply being switched off.

3-24 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.8 Digital/analog input/output DA 701F

The DA 701F can be used as a direct I/O module or a PROFIBUS I/O module. The
module exhibits the following features:

• 16 digital inputs in two groups (1.0 ... 1.7 and 2.0 ... 2.7)
• 8 configurable digital inputs/outputs (4.0 … 4.7)
• 4 analog inputs (3.0 … 3.4) for power, voltage and RTD
• 2 analog outputs (3.5 ... 3.7) for power and voltage
• Resolution 12 bits plus sign
1 2 3 4

DA 701F

1.0 DI0 2.0 DI8 3.0 AI0+ 4.0 DC16

1.1 DI1 2.1 DI9 3.1 AI1+ 4.1 DC17

1.2 DI2 2.2 DI10 3.2 AI2+ 4.2 DC18

1.3 DI3 2.3 DI11 3.3 AI3+ 4.3 DC19


5
1.4 DI4 2.4 DI12 3.4 AI- 4.4 DC20

1.5 DI5 2.5 DI13 3.5 AO0+ 4.5 DC21

1.6 DI6 2.6 DI14 3.6 AO1+ 4.6 DC22

1.7 DI7 2.7 DI15 3.7 AO- 4.7 DC23

8 1.8 UP 2.8 UP 3.8 UP 4.8 UP

1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP

CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

UP 24V DC 100W
16DI 8DC
7 4AI 2AO
Input 24V DC/Output 24V DC 0.5A

Fig. 15 Digital/analog input/output DA 701F

1 Allocation between terminal number 5 8 yellow LEDs to indicate the signal sta-
and signal designation tus of the digital inputs/outputs
DC16 to DC23
2 16 yellow LEDs to indicate the signal 6 4 red channel LEDs to indicate channel
status at the digital inputs DI0 to DI15 errors
3 4 yellow LEDs to indicate the signal 7 Label
status at the analog inputs AI0 to AI3
4 2 yellow LEDs to indicate the signal 8 Green LED to indicate the UP voltage
status at the analog outputs supply
AO0 to AO1

M&I – I/O modules for AC 700F / AC 900F 3-25


3 Module description

3.8.1 Features

Digital inputs 16 digital inputs 24 V DC (time delay can be set in


the software)
Configurable digital in- 8 digital outputs 24 V DC, 0.5 A max. or digital inputs
puts/outputs
Inputs 4 analog inputs that can be configured individually
for:
unassigned (default setting)
0 ... 10 V, -10 ... +10 V
0/4 ... 20 mA
Pt100, -50 ... +400 °C (2-wire)
Pt100, -50 ... +400 °C (3-wire), requires 2 channels
Pt100, -50 ... +70 °C (2-wire)
Pt100, -50 ... +70 °C (3-wire), requires 2 channels
Pt1000, -50 ... +400 °C (2-wire)
Pt1000, -50 ... +400 °C (3-wire), requires 2 channels
Ni1000, -50 ... +150 °C (2-wire)
Ni1000, -50 ... +150 °C (3-wire), requires 2 channels
0 ... 10 V via differential inputs, requires 2 channels
-10 ... +10 V via differential inputs, requires 2 chan-
nels
digital signals (digital input)
Outputs 2 analog outputs that can be configured individually
for:
unassigned (default setting)
0 ... 10 V, -10 ... +10 V
0/4 ... 20 mA
4 analog outputs that can be configured individually
for:
unassigned (default setting)
-10 ... +10 V
Resolution of the analog Voltage -10 ... +10 V: 12 bits plus sign
channels Voltage 0 ... 10 V: 12 bits
Current 0/4 ... 20 mA: 12 bits
Temperature: 0.1 °C
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 34 LEDs for signals and error messages

3-26 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.8.2 Connection

The DA 701F requires the TU 715F/716F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 to 1.7 DI0 to DI7 Signal of the digital inputs DI0 to DI17
2.0 to 2.7 DI8 to DI15 Signal of the digital inputs DI8 to DI15
3.0 to 3.3 AI0+ to AI3+ Plus poles of the analog input signals 0 to 3
3.4 AI- Minus poles of the analog input signals 0 to 3
3.5 to 3.6 AO0+ to Plus poles of the analog output signals 0 and 1
AO1+
3.7 AO- Minus poles of the analog output signals 0 and 1
4.0 to 4.7 C16 to C23 Signals of the configurable digital inputs/outputs
C16 to C23

M&I – I/O modules for AC 700F / AC 900F 3-27


3 Module description

3.8.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status


OFF Flashing Static ON
DI0 to DI15 Digital input Yellow Input not Input activated #) –
activated

DC16 to DC Digital input/ Yellow Input or Input or output ac- –


23 output output not tivated #)
activated

AI0 to AI3 Analog input Yellow Input not Input activated (the –
activated brightness de-
pends on the ana-
log signal value)

AO0 to AO1 Analog output Yellow Output not Output activated –


activated (the brightness de-
pends on the ana-
log signal value)
UP 24 V DC pro- Green No pro- Process supply –
cess voltage via cess supp- voltage OK and ini-
terminal ly voltage tialization complet-
ed
CH-ERR1 Channel error, Red No error or Serious error in the Error on one
CH-ERR2 error message Red no pro- relevant group channel of
per group (digi- cess volt- the relevant
CH-ERR3 tal inputs and Red age group (e.g.
CH-ERR4 outputs are Red short circuit
combined to on an output)
group 1, 2, 3
and 4)
CH-ERR *) Module error Red -- Internal error --
*) All LEDs CH-ERR1 to CH-ERR4 light up simultaneously.
#) The input voltage is displayed even with the I/O power supply being switched off.

3-28 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.9 Digital input/output DC 722F

The DC 722F can be used as a PROFIBUS I/O module. The module exhibits the
following features:

• 16 configurable digital inputs/outputs in one group (2.0 ... 2.7 and


4.0 … 4.7)
• Re-readable outputs (combined input/output)
• 8 supply outputs in two groups (1.0 ... 1.3 and 3.0 ... 3.3)
2

DC 722F
1
1.0 24V 2.0 C0 3.0 24V 4.0 C8

1.1 24V 2.1 C1 3.1 24V 4.1 C9

1.2 24V 2.2 C2 3.2 24V 4.2 C10

1.3 24V 2.3 C3 3.3 24V 4.3 C11


1.4 0V 2.4 C4 3.4 0V 4.4 C12

1.5 0V 2.5 C5 3.5 0V 4.5 C13

1.6 0V 2.6 C6 3.6 0V 4.6 C14

1.7 0V 2.7 C7 3.7 0V 4.7 C15

5 1.8 UP 2.8 UP 3.8 UP 4.8 UP

1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP

CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

UP 24V DC 200W 16DC


Input 24V DC
Output 24 V DC 0.5A

Fig. 16 Digital input/output DC 722F

1 Allocation between terminal number 4 Label


and signal designation
2 16 yellow LEDs to indicate the signal 5 Green LED to indicate the UP voltage
status of the inputs/outputs C0 to C15 supply
3 4 red channel LEDs to indicate
channel errors

M&I – I/O modules for AC 700F / AC 900F 3-29


3 Module description

3.9.1 Features

Inputs/outputs 16 digital inputs/outputs that can be configured indi-


vidually as:
digital input, 24 V DC
digital output, 24 V DC 0.5 A
re-readable output
Sensor power supply 2 x 4 supply outputs 24 V DC
max. 0.5 A total current per group
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 21 for signal status, error and supply voltage

3.9.2 Connection

The DC 722F requires the TU 715F/716F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 to 1.3 +24 V 4 x sensor power supply sources (for a total
load of 0.5 A )
1.4 to 1.7 0V 0 V (reference potential)
2.0 to 2.7 C0 to C7 8 digital inputs/outputs
3.0 to 3.3 +24 V 4 x sensor power supply sources (for a total
load of 0.5 A )
3.4 to 3.7 0V 0 V (reference potential)
4.0 to 4.7 C8 to C15 8 digital inputs/outputs

3-30 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.9.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs/ Digital input or Yellow Input or out- Input or output ac- –


outputs digital output put not acti- tivated #)
00 ... 15 vated

UP 24 V DC pro- Green No process Process supply Module not


cess voltage via supply vol- voltage OK and ini- correctly initi-
terminal tage tialization complet- alized
ed

CH-ERR1 Channel error, Red No error or Serious error in the Error on one
error message no process relevant group channel of
CH-ERR2 per group (digi- Red voltage the relevant
tal inputs and group (e.g.
CH-ERR3 outputs are Red short circuit
CH-ERR4 combined to Red on an output)
group 1, 2, 3
and 4)

CH-ERR *) Module error Red -- Internal error --

*) All LEDs CH-ERR1 to CH-ERR4 light up simultaneously.


#) The input voltage is displayed even with the I/O power supply being switched off.

M&I – I/O modules for AC 700F / AC 900F 3-31


3 Module description

3.10 Digital input/output DC 723F

The DC 723F can be used as a PROFIBUS I/O module. It is equipped with 24 chan-
nels with the following features:

• 24 configurable digital inputs/outputs in one group (2.0 ... 4.7)


• Re-readable outputs (combined input/output)
• 4 supply outputs in one group (1.0 … 1.3)
2

1 DC 723F

1.0 24V 2.0 C0 3.0 C8 4.0 C16

1.1 24V 2.1 C1 3.1 C9 4.1 C17

1.2 24V 2.2 C2 3.2 C10 4.2 C18

1.3 24V 2.3 C3 3.3 C11 4.3 C19


1.4 0V 2.4 C4 3.4 C12 4.4 C20

1.5 0V 2.5 C5 3.5 C13 4.5 C21

1.6 0V 2.6 C6 3.6 C14 4.6 C22

1.7 0V 2.7 C7 3.7 C15 4.7 C23

5 1.8 UP

1.9 ZP
2.8 UP 3.8 UP 4.8 UP

2.9 ZP 3.9 ZP 4.9 ZP

CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

UP 24V DC 300W 24DC


Input 24V DC
Output 24V DC 0.5A

Fig. 17 Digital input/output DC 723F

1 Allocation between terminal number 4 Label


and signal designation
2 Yellow LEDs to indicate the signal 5 Green LED to indicate the UP voltage
status at the inputs C0 to C15 supply
3 4 red channel LEDs to indicate
channel errors

3-32 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.10.1 Features

Inputs/outputs 24 digital inputs/outputs that can be config-


ured individually as:
digital input, 24 V DC
digital output, 24 V DC 0.5 A
re-readable output
Sensor power supply 4 power supply outputs 24 V DC
max. 0.5 A total current
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 29 for signal status, error and supply voltage

3.10.2 Connection

The DC 723F requires the TU 715F/716F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 to 1.3 +24 V 4 x sensor power supply sources (for a total
load of 0.5 A)
1.4 to 1.7 0V 0 V (reference potential)
2.0 to 2.7 C0 to C7 8 digital inputs/outputs
3.0 to 3.7 C8 to C15 8 digital inputs/outputs
4.0 to 4.7 C16 to C23 8 digital inputs/outputs

M&I – I/O modules for AC 700F / AC 900F 3-33


3 Module description

3.10.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs/ Digital input or Yellow Input or out- Input or output ac- –


outputs digital output put not acti- tivated #)
00 ... 23 vated

UP 24 V DC pro- Green No process Process supply Module not


cess voltage via supply vol- voltage OK and ini- correctly initi-
terminal tage tialization complet- alized
ed

CH-ERR1 Channel error, Red No error or Serious error in the Error on one
error message no process relevant group channel of
CH-ERR2 per group (digi- Red voltage the relevant
tal inputs and group (e.g.
CH-ERR3 outputs are Red short circuit
CH-ERR4 combined to Red on an output)
group 1, 2, 3
and 4)

CH-ERR *) Module error Red -- Internal error --

*) All LEDs CH-ERR1 to CH-ERR4 light up simultaneously.


#) The input voltage is displayed even with the I/O power supply being switched off.

3-34 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.11 Digital input/output DC 732F

The DC 732F can be used as a direct I/O module or a PROFIBUS I/O module. It is
equipped with 32 channels with the following features:

• 16 digital inputs in two groups (1.0 ... 2.7)


• 16 configurable digital inputs/outputs in two groups (3.0 ... 4.7)
• Re-readable outputs (combined input/output)
2 3

1 DC 732F

1.0 I0 2.0 I8 3.0 C16 4.0 C24


1.1 I1 2.1 I9 3.1 C17 4.1 C25
1.2 I2 2.2 I10 3.2 C18 4.2 C26
1.3 I3 2.3 I11 3.3 C19 4.3 C27
1.4 I4 2.4 I12 3.4 C20 4.4 C28
1.5 I5 2.5 I12 3.5 C21 4.5 C29
1.6 I6 2.6 I14 3.6 C22 4.6 C30
1.7 I7 2.7 I15 3.7 C23 4.7 C31
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4
6
UP 24VDC 200W 16DI 16DC
Input 24 VDC
Output 24 VDC 0.5A

5
4

Fig. 18 Digital input/output DC 732F

1 Allocation between terminal number 4 4 red channel LEDs to indicate chan-


and signal designation nel errors
2 16 yellow LEDs to indicate the signal 5 Label
status at the inputs I0 to I15
3 16 yellow LEDs to indicate the signal 6 Green LED to indicate the UP voltage
status of the inputs/outputs supply
C16 to C31

M&I – I/O modules for AC 700F / AC 900F 3-35


3 Module description

3.11.1 Features

Inputs/outputs 16 digital inputs 24 V DC


16 digital inputs/outputs that can be configured
individually as:
digital input, 24 V DC
digital output, 24 V DC 0.5 A
re-readable output
UP supply voltage 24 V DC
Potential separation Module-wise
LEDs 37 for signal status, error and supply voltage

3.11.2 Connection

The DC 732F requires the TU 715F/716F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 to 1.7 I0 to I7 8 digital inputs
2.0 to 2.7 I8 to I15 8 digital inputs
3.0 to 3.7 C16 to C23 8 digital inputs/outputs
4.0 to 4.7 C24 to C31 8 digital inputs/outputs

3-36 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.11.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs Digital input Yellow Input not ac- Input activated #) –


00 ... 15 tivated

Inputs/ Digital input or Yellow Input or out- Input or output ac- –


outputs digital output put not acti- tivated #)
16 ... 31 vated

UP 24 V DC pro- Green No process Process supply Module not


cess voltage via supply vol- voltage OK and ini- correctly initi-
terminal tage tialization complet- alized
ed

CH-ERR1 Channel error, Red No error or Serious error in the Error on one
error message no process relevant group channel of
CH-ERR2 per group (digi- Red voltage the relevant
tal inputs and group (e.g.
CH-ERR3 outputs are Red short circuit
CH-ERR4 combined to Red on an output)
group 1, 2, 3
and 4)

CH-ERR *) Module error Red -- Internal error --

*) All LEDs CH-ERR1 to CH-ERR4 light up simultaneously.


#) The input voltage is displayed even with the I/O power supply being switched off.

M&I – I/O modules for AC 700F / AC 900F 3-37


3 Module description

3.12 Digital input DI 724F

The DI 724F can be used as a direct I/O module or a PROFIBUS I/O module. The
module exhibits the following features:

• 32 digital inputs in four groups (1.0 ... 4.7)


2

1 DI 724F

1.0 I0 2.0 I8 3.0 I16 4.0 I24

1.1 I1 2.1 I9 3.1 I17 4.1 I25

1.2 I2 2.2 I10 3.2 I18 4.2 I26

1.3 I3 2.3 I11 3.3 I19 4.3 I27


1.4 I4 2.4 I12 3.4 I20 4.4 I28

1.5 I5 2.5 I13 3.5 I21 4.5 I29

1.6 I6 2.6 I14 3.6 I22 4.6 I30

1.7 I7 2.7 I15 3.7 I23 4.7 I31

1.8 UP 2.8 UP 3.8 UP 4.8 UP

1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP

CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

5
UP 24V DC 1W 32DI
Input 24V DC

3
Fig. 19 Digital input DI 724F

1 Allocation between terminal number 4 Label


and signal designation
2 32 yellow LEDs to indicate the signal 5 Green LED to indicate the UP voltage
status at the inputs I0 to I31 supply
3 4 red channel LEDs to indicate
channel errors

3-38 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.12.1 Features

Inputs 32 digital inputs


Power supply UP = 24 V DC
Potential separation Module-wise
LEDs 39 for signal status, error and supply voltage

3.12.2 Connection

The DI 724F requires the TU 715F/716F terminal block. The input terminals are as-
signed as follows:

Terminals Signal Meaning


1.0 to 1.7 I0 to I7 8 digital inputs
2.0 to 2.7 I8 to I15 8 digital inputs
3.0 to 3.7 I16 to I23 8 digital inputs
4.0 to 4.7 I24 to I31 8 digital inputs

M&I – I/O modules for AC 700F / AC 900F 3-39


3 Module description

3.12.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

Static ON Flashing Static ON

Inputs Digital input Yellow Input not ac- Input activated #) –


00 ... 31 tivated

UP 24 V DC pro- Green No process Process supply –


cess voltage via supply vol- voltage OK and ini-
terminal tage tialization complet-
ed

CH-ERR1 Channel error, Red No error or Serious error in the Error on one
error message no process relevant group channel of
CH-ERR2 per group (digi- Red voltage the relevant
tal inputs are group (e.g.
CH-ERR3 combined to Red short circuit
CH-ERR4 group 1, 2, 3 Red on an output)
and 4)

CH-ERR *) Module error Red -- Internal error --

*) All LEDs CH-ERR1 to CH-ERR4 light up simultaneously.


#) The input voltage is displayed even with the I/O power supply being switched off.

3-40 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.13 Digital input/output DX 722F

The DX 722F can be used as a direct I/O module or a PROFIBUS I/O module. It is
equipped with 16 channels with the following features:

• 8 digital inputs 24 V DC
• 8 relays with one change-over contact each

Fig. 20 Digital input/output DX 722F

1 Allocation between terminal number 4 4 red channel LEDs to indicate chan-


and signal designation nel errors
2 8 yellow LEDs to indicate the signal 5 Label
status at the inputs I0 to I7
3 8 yellow LEDs to indicate the signal 6 Green LED to indicate the UP voltage
status at the relay outputs R0 to R7 supply

M&I – I/O modules for AC 700F / AC 900F 3-41


3 Module description

3.13.1 Features

Inputs/outputs 8 digital inputs 24 V DC


8 relays with one change-over contact each
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs For signal status, error and supply voltage

3.13.2 Connection

The DX 722F requires the TU 731F/732F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 to 1.7 I0 to I7 8 digital inputs
2.0 to 2.7 R0 to R7
3.0 to 3.7 NO0 to NO7 8 relay outputs, change-over contacts (R, NO,
2.0 to 2.7 NC0 to NC7 NC)

This module can also be operated with 230 V AC (dangerous voltage)!


! Make sure that the module is de-energized prior to performing any work
on the module or on the wiring!
Warning!
The circuits of the relay contacts must be protected by fuses of 6 A (uti-
i lization category gG/gL). Fuses can be used for each channel or mod-
ule, depending on the application.

The relay contacts (change-over contacts) are electrically isolated from


channel to channel. It is thus possible to connect loads of 24 V DC and
230 V AC to the outputs of the same module. In this case, however, the
following prerequisites must be ensured:

- Both power supply units/supply voltages are sufficiently grounded to


ensure floating connection.
- A single-phase 230 V AC supply voltage from a common supply
network must be used.
Two or more relay contacts can be connected in series. Voltages of
above 230 V AC and threephase loads are inadmissible.

3-42 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.13.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs Digital input Yellow Input not ac- Input activated #) –


00 ... 07 tivated

Outputs Digital output Yellow Relay output Relay output acti- –


08 ... 15 not activated vated

UP 24 V DC pro- Green No process Process supply –


cess voltage via supply vol- voltage OK
terminal tage

CH-ERR1 Channel error, Red No error or Serious error in Error on one


error message no process the relevant group channel of the
CH-ERR2 per group (digi- Red voltage relevant group
tal inputs and (e.g. short
outputs are circuit on an
combined to output)
group , 1, and 2)

CH-ERR *) Module error Red -- Internal error --

*) All LEDs CH-ERR1 to CH-ERR4 light up simultaneously.


#) The input voltage is displayed even with the I/O power supply being switched off.

M&I – I/O modules for AC 700F / AC 900F 3-43


3 Module description

3.14 Digital input/output DX 731F

The DX 731F can be used as a direct I/O module or a PROFIBUS I/O module. It is
equipped with 12 channels with the following features:

• 8 digital inputs 230 V AC


• 4 relays with one change-over contact each
2

1 DX 731F

1.0 2.0 I0 3.0 I1 4.0 N01


1.1 2.1 I2 3.1 I3 4.1 N23
1.2 2.2 I4 3.2 I5 4.2 N45
1.3 2.3 I6 3.3 I7 4.3 N67 3
1.4 2.4 R0 3.4 NO0 4.4 NC0

1.5 2.5 R1 3.5 NO1 4.5 NC1


1.6 2.6 R2 3.6 NO2 4.6 NC2
1.7 2.7 R3 3.7 NO3 4.7 NC3
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR2 CH-ERR3
6
UP 24VDC 2W 8DI 4DO - R
Input 15-230 V AC
Relay 230 V 3A

5
4
Fig. 21 Digital input/output DX 731F

1 Allocation between terminal number 4 4 red channel LEDs to indicate chan-


and signal designation nel errors
2 8 yellow LEDs to indicate the signal 5 Label
status at the inputs I0 to I7
3 4 yellow LEDs to indicate the signal 6 Green LED to indicate the UP voltage
status at the relay outputs R0 to R3 supply

3-44 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.14.1 Features

Inputs/outputs 8 digital inputs 230 V AC


4 relays with one change-over contact each
Power supply UP = 24 V DC
Potential separation Module-wise
LEDs For signal status, error and supply voltage

3.14.2 Connection

The DX 731F requires the TU 731F/732F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


2.0, 3.0, N01 I0, I1, N01
2.1, 3.1, N23 I2, I3, N23 4 x 2 digital inputs with associated zero reference
potential N
2.2, 3.2, N45 I4, I5, N45
2.3, 3.3, N67 I6, I7, N67
2.4 to 2.7 R0 to R3
3.4 to 3.7 NO0 to NO3 4 relay outputs, change-over contacts (R, NO,
4.4 to 4.7 NC0 to NC3 NC)

This module can also be operated with 230 V AC (dangerous voltage)!


! Make sure that the module is de-energized prior to performing any work
on the module or on the wiring!
Warning!

The circuits of the relay contacts must be protected by fuses of 6 A (uti-


i lization category gG/gL). Fuses can be used for each channel or mod-
ule, depending on the application.

M&I – I/O modules for AC 700F / AC 900F 3-45


3 Module description

The relay contacts (change-over contacts) are electrically isolated from


channel to channel. It is thus possible to connect loads of 24 V DC and
230 V AC to the outputs of the same module. In this case, however, the
following prerequisites must be ensured:

- Both power supply units/supply voltages are sufficiently grounded to


ensure floating connection.

- A single-phase 230 V AC supply voltage from a common supply


network must be used.
Two or more relay contacts can be connected in series. Voltages of
above 230 V AC and threephase loads are inadmissible.
3.14.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

Inputs Digital input Yellow Input is not Input activated #) –


00 ... 07 monitored

Outputs Digital output Yellow Relay output Relay output acti- –


08 ... 11 is not moni- vated
(relay) tored

UP 24 V DC pro- Green No process Process supply vol- –


cess voltage via supply vol- tage OK
terminal tage

CH-ERR2 Channel error, Red No error or Serious error in the Error on one
error message no process relevant group channel of
CH-ERR3 per group (digi- Red voltage the relevant
tal inputs and group (e.g.
outputs are short circuit
combined to on an output)
groups 2 and 3)

CH-ERR *) Module error Red -- Internal error --

*) All LEDs CH-ERR1 to CH-ERR3 light up simultaneously.


#) The input voltage is displayed even with the I/O power supply being switched off.

3-46 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.15 PROFIBUS communication interface CI 741F

The CI 741F is used as communication interface for PROFIBUS communication. The


bus is connected by the Sub-D connector on the TU 709F/710F terminal block. The
module is characterized by the following features:

• PROFIBUS DP interface
• 2 analog inputs in one group (2.0 … 2.4)
• 2 analog outputs in one group (2.5 … 2.7)
• 8 digital 24 V DC inputs in one group (3.0 ... 3.7)
• 8 digital outputs in one group (4.0 ... 4.7)

CI741F 1
7
PWR/RUN 2.0 AI0+ 3.1 DI0 4.0 DO0

STA1 DP 2.1 AI1+ 3.1 DI1 4.1 DO1


2.2 AI2+ 3.2 DI2
2
STA2 DP 4.2 DO2
S-ERR 2.3 AI3+ 3.3 DI3 4.3 DO3
3
I/O-Bus 2.4 AI- 3.4 DI4 4.4 DO4

8 2.5AO0+ 3.5 DI5 4.5 DO5 4


ADDR 2.6AO1+ 3.6 DI6 4.6 DO6
x10H
2.7AO- 3.7 DI7 4.7 DO7

ADDR 2.8 UP 3.8 UP 4.8 UP3 5


x01H 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR1 CH-ERR2 CH-ERR3

UP 24VDC 100W PROFIBUS DP Slave


4AI 2AO 8DI 8DO
Input 24V DC/O u tp ut 24V DC 0.5A

Fig. 22 PROFIBUS communication interface CI 741F

1 Allocation between terminal number and 5 2 green LEDs to indicate the UP volt-
signal designation age supply
2 6 yellow LEDs to indicate the signal sta- 6 3 red channel LEDs to indicate chan-
tus at the analog inputs/outputs nel errors
A0+ to A3+ and AO0+, AO1+
3 8 yellow LEDs to indicate the signal sta- 7 4 system LEDs: PWR, STA1/DP,
tus at the inputs DI0 to DI7 STA2/DP, S-ERR and I/O-Bus
4 8 yellow LEDs to indicate the signal sta- 8 2 rotary switches to set the module
tus at the outputs DO0 to DO7 address (00 to 99)

M&I – I/O modules for AC 700F / AC 900F 3-47


3 Module description

3.15.1 Features

Fieldbus PROFIBUS DP, Sub-D female connector


Digital inputs 8 24 V DC inputs
Digital outputs 8 outputs 24 V DC, 0.5 A
Power supply of the I/O UP = 24 V DC (except for DO0 to DO7)
electronics
Power supply of the out- UP3 = 24 V DC
puts DO0 to DO7
Address switch Setting of the fieldbus address (hexadecimal)
Analog inputs 4 analog inputs that can be configured individually
for:
unassigned (default setting)
0 ... 10 V, -10 ... +10 V
0/4 ... 20 mA
Pt100, -50 ... +400 °C (2-wire)
Pt100, -50 ... +400 °C (3-wire), requires 2 channels
Pt100, -50 ... +70 °C (2-wire)
Pt100, -50 ... +70 °C (3-wire), requires 2 channels
Pt1000, -50 ... +400 °C (2-wire)
Pt1000, -50 ... +400 °C (3-wire), requires 2 channels
Ni1000, -50 ... +150 °C (2-wire)
Ni1000, -50 ... +150 °C (3-wire), requires 2 channels
0 ... 10 V via differential inputs, requires 2 channels
-10 ... +10 V via differential inputs, requires 2 chan-
nels
digital signals (digital input)
Analog outputs 2 analog outputs that can be configured individually
for:
unassigned (default setting)
0 ... 10 V, -10 ... +10 V
0/4 ... 20 mA
Resolution of the analog Current/voltage: 12 bits plus sign
channels Temperature: 0.1 °C
Power supply UP, UP3 = 24 V DC
Potential separation Module-wise
LEDs 32 for system status, signal status, error messages
and power supply

3-48 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.15.2 Connection

The CI 741F requires the TU 709F/710F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


2.0 to 2.3 AI0+ to AI3+ Plus poles of the 4 analog inputs
2.4 AI- Common minus pole of the analog inputs
2.5, 2.6 AO0+, AO1+ Plus poles of the 2 analog outputs
2.7 AO- Common minus pole of the analog outputs
3.0 to 3.7 DI0 to DI7 8 digital inputs
4.0 to 4.7 DO0 to DO7 8 digital outputs

3.15.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

PWR/RUN No UP Green No UP Internal voltage Power-


OK and module up/communic
ready for I/O ation estab-
Bus communi- lishment
cation

STA1-DP PROFIBUS Green PROFIBUS in Invalid device


communication operation parameters

STA2-DP PROFIBUS Red No error Bus timeout No communi-


communication cation with
the DP mas-
ter

S-ERR General fault Red No error Internal error –

I/O Bus I/O Bus commu- Green No I/O I/O modules –


nication module con- connected and
nected or in operation
communication
error

Inputs/ Digital/analog Yellow Input/output not Input/output ac- –


outputs input or output activated tivated #)

UP Process supply Green No UP UP applied and –


voltage via initialization
terminal completed

M&I – I/O modules for AC 700F / AC 900F 3-49


3 Module description

LED Display Color Status

OFF Static ON Flashing

UP3 Process supply Green No UP3 (only UP3 applied –


voltage via termi- DO0 ... DO7)
nal

CH-ERR1 Channel error, er- Red No error or no Serious error in Error on one
ror message per process voltage the relevant channel of
group (digital in- Red group the relevant
puts and outputs group (e.g.
CH-ERR2 are combined to Red short circuit
group 1, 2 and 3) on an output)
CH-ERR3

CH-ERR *) Module error Red -- Internal error --

*) All LEDs CH-ERR1 to CH-ERR3 light up simultaneously.


#) The input voltage is displayed even with the I/O power supply being switched off.

3-50 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.15.4 PROFIBUS connector and cables

PROFIBUS interface

Use the standard PROFIBUS plug to connect the PROFIBUS DB fieldbus to the CI
741F and/or the corresponding TU 709F/710F terminal block. The following pin as-
signment applies to the PROFIBUS DP connector (Sub-D female connector):

Fig. 23 PROFIBUS connector

PIN Short designation Meaning


1 Shield Shield, functional earth
2 NC Unassigned
3 RxD/TxD-P Receive/transmit line, positive
4 NC Unassigned
5 DGND Reference potential for data transmission and +5 V
6 VP +5 V supply voltage for bus termination resistors
7 NC Unassigned
8 RxD/TxD-N Receive/transmit line, negative
9 NC Unassigned

Bus cable

Type Twisted pair wire (shielded)


Impedance level 135…165 Ω
Cable capacity < 30 pF/m
Cable core diameter ≥ 0.64 mm
≥ 0.34 mm
2
Cable core cross-section
Resistance per cable core < 55 Ω/km
Loop resistance (resistance of two < 110 Ω/km
cable cores)

M&I – I/O modules for AC 700F / AC 900F 3-51


3 Module description

Cable length

Transmission rate in kBit/s Maximum cable length

9.6 / 19.2 / 45.45 / 93.75 1200 m


187.5 1000 m
500 400 m
3000, 6000, 12000 100 m

Bus termination

Both bus segment ends must be provided with a termination resistor. The resistor is
usually integrated into the PROFIBUS plug. As the bus termination is active, it must
be ensured that both terminations are supplied with +5 V by a module or an external
power supply.

VP (+5 V) 6
390 Ohms
Data Line B RxD/TxD-P 3
220 Ohms
Data Line A RxD/TxD-N 8
390 Ohms
GND (0 V) 5

Fig. 24 Active bus termination

3-52 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.16 PROFIBUS communication interface DC 705F

The DC 705F is used as communication interface for PROFIBUS communication.


The bus is connected by means of a neutral FBP fieldbus communication interface
on the TU 705F/706F terminal block to which the PDP22 fieldbus plug is plugged.
The module is characterized by the following features:

• 8 digital inputs in one group (1.0 ... 1.7)


• 8 digital inputs/outputs in one group (2.0 ... 2.7)

DC 705F 1
6
PWR 1.0 I0 2.0 C8

FBP 1.1 I1 2.1 C9


1.2 I2
2
S-ERR 2.2 C10
I/O-Bus 1.3 I3 2.3 C11
1.4 I4 2.4 C12

7 1.5 I5 2.5 C13 3


ADDR 1.6 I6 2.6 C14
x10
1.7 I7 2.7 C15

ADDR 1.8 UP 2.8 UP 4


x1
1.9 ZP 2.9 ZP
CH-ERR1 CH-ERR2

FBP 8DI 8DC


In put 24V DC
Ou tp ut 24V DC 0.5A

Fig. 25 PROFIBUS communication interface DC 705F

1 Allocation between terminal number 5 2 red channel LEDs to indicate chan-


and signal designation nel errors
2 8 yellow LEDs to indicate the signal 6 4 system LEDs: PWR, FBP, S-ERR,
status at the inputs I0 to I7 I/O-Bus
3 8 yellow LEDs to indicate the signal 7 2 rotary switches to set the module
status of the inputs/outputs address (00 to 99)
C8 to C15
4 Green LEDs to indicate the
UP voltage supply

M&I – I/O modules for AC 700F / AC 900F 3-53


3 Module description

3.16.1 Features

Fieldbus PROFIBUS DP via a neutral fieldbus plug in-


terface
Digital inputs/outputs 8 digital inputs 24 V DC
8 digital inputs/outputs that can be configured
individually as:
digital input, 24 V DC
digital output, 24 V DC 0.5 A
re-readable output
Power supply of the module elec- Via the fieldbus plug
tronics
Address switch Setting of the fieldbus address
(0 to 99)
Power supply of the I/O circuit UP = 24 V DC
Potential separation Module-wise
LEDs 22 for system status, signal status, error mes-
sages and power supply

3.16.2 Connection

The DC 705F requires the TU 705F/706F terminal block. The input/output terminals
are assigned as follows:

Terminals Signal Meaning


1.0 to 1.7 I0 to I7 8 digital inputs
2.0 to 2.7 C8 to C15 8 digital inputs/outputs

3-54 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.16.3 Displays

Upon activation of the power supply, the module is automatically initialized. All LEDs
light up during initialization, except for the channel LEDs.

LED Display Color Status

OFF Static ON Flashing

PWR System voltage Green Input not ac- Input activated #) –


(24 V DC via tivated
FBP)

FBP FBP communi- Green Communica- Communication via Diagnostic


cation tion via FBP FBP OK mode
disturbed

S-ERR General fault Red No error Internal error –

I/O Bus I/O Bus com- Green No I/O mod- I/O modules con- Initialization
munication ule connect- nected and in op- or I/O Bus er-
ed or com- eration ror
munication
error

Inputs/ Digital input or Yellow Input or out- Input/output acti- –


outputs digital output put not acti- vated #)
vated

UP 24 V DC pro- Green No process Process supply Module not


cess voltage via supply vol- voltage OK and ini- correctly initi-
terminal tage tialization complet- alized
ed

CH-ERR1 Channel error, Red No error or Serious error in the Error on one
error message no process relevant group channel of
CH-ERR2 per group (digi- Red voltage the relevant
tal inputs and group (e.g.
outputs are short circuit
combined to on an output)
group 1 and 2)

CH-ERR *) Module error Red -- Internal error --

*) All LEDs CH-ERR1 to CH-ERR4 light up simultaneously.


#) The input voltage is displayed even with the I/O power supply being switched off.

M&I – I/O modules for AC 700F / AC 900F 3-55


3 Module description

3.17 PDP22-FBP fieldbus plug

Use the PDP22-FBP fieldbus plug to connect the PROFIBUS DB fieldbus to the TU
705F/706F terminal block of the DC 705F.

Fig. 26 PDP22-FBP fieldbus plug

1 4 LEDs for status display 4 PDR11: active PROFIBUS bus termi-


H1 and H2 for the PROFIBUS status nation
H3 and H4 for the device status
2 Fastening screw
3 Label to record the address setting

3.17.1 Features

• The PDP22 fieldbus plus is looped through, i.e. if one bus node fails, all other
fieldbus plugs are still connected with the bus master.
• The power supply of the fieldbus plug is ensured by a power supply unit located
as close as possible to the bus master.
• A maximum transmission rate of 12 Mbit/s can be achieved provided that both
line ends are properly equipped with a bus terminator and the maximum bus line
length is not exceeded.

3-56 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.17.2 Pin assignment

The fieldbus plug DP-V0/1 PDP22-FBP features the following pin assignment:

Fieldbus-neutral 1 2
interface, 5 female PROFIBUS DP-V0
to the terminal device 4 3 (PDP21) or
PROFIBUS DP-V1
Pin assignment for (PDP22)
parallel mode: slave circuitry
1 +24 V (standard
power supply unit)
2 Digital input (DI 1)
3 0 V (standard
power supply unit)
4 Digital input (DI 0)
5 Digital output (DO 0)

Pin assignment for


serial mode:
1 +24 V (standard PROFIBUS interface.
power supply unit) 1 2 Here, the M12 plug
5 of the next FieldBusPlug
2 Diagnosis pin) 4 3
3 0 V (standard is plugged in.
power supply unit)
4 Serial data female At the end of the bus
5 Serial data line, the termination
unit PDR 11 must be
installed for correct
bus termination.

Pin assignment:
1 +24 V (brown)
2 Bus-N = A (green)
M12 plug at the 3 0 V DC (blue)
cable end, 4 Bus-P= B (red)
to previous FieldBusPlug 5 Shield (bare)
or to bus master

2 1 M12 plug / cable


male 5 of the next
3 4 FieldBusPlug

Fig. 27 Pin assignment of the fieldbus plug, DP-V0/1 PDP22-FBP

M&I – I/O modules for AC 700F / AC 900F 3-57


3 Module description

3.17.3 Bus cable

The PROFIBUS line of the fieldbus plug includes:

a) Two cable cores for the bus N/A = Green = Pin 2 mechanical
signals P/B = Red= Pin 4 A coding
(Sub-D plug, 9 pin
N/A = Pin 8, P/B = Pin 3)
Impedance level 150 Ω ± 15 Ω (for 3…20 MHz)
Cross-section 0.22 mm² 2 1
Typical capacity < 30 pF/m 5
Isolation PE foam 3 4
Cable shield Metallized plastic film
view to pins
b) Two cable cores for the power +24 V DC = Brown = Pin 1
supply O V = Blue = Pin 3 (X13 of the
Cross-section 0.5 mm² PDP21/22)
Power resistance 38.9 Ω/km
Isolation PE
c) Shield and sheath Braided screen + metallized plas-
tic film + shield litz = Pin 5, for
signal and power supply line
Shield litz 0.5 mm²
Sheath PU, pink, color RAL 4001
Bending radius 10 times the jacket diameter
(fixed installation)
Temperature range -30°C … +80°C
(fixed installation)

outer sheath: PUR, pink (RAL 4001)


braided screen

0 VDC: PURor PE (b lue)


metalli zed plastic foil
bus N/A: PE-foam (green)
bus P/B: PE-foam (red)

shield lit z (bare,left or right of the brown core)


24 V DC:PURor PE(brown)

3-58 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.17.4 Bus length versus data rate

The maximum transmission rate is directly determined by the bus length:

Transmission rate in kBit/s Bus length Max. spur length [m]


[m]
9.6 / 19.2 / 45.45 / 93.75 800 *)
187.5 650 *)
500 300 6.6
1500 160 0
3000, 6000,1200 80 0

*) The maximum spur length specified in the standard only refers to 500 kBit/s. Long-
er spur lengths are admissible for lower transmission rates. Spurs must not be used
for higher data transmission rates.

Internal potential separation EXT= external supply

PDP21,PDP22 Device
Example:
24 VDC 1
UMC22
0V 3

Signal N/A 2

Signal P/B 4

M&I – I/O modules for AC 700F / AC 900F 3-59


3 Module description

3.17.5 Displays

PROFIBUS status Device status Explanation/cause


Green Green H1 Green H1 Green H1
H1 LED LED LED LED
OFF OFF OFF OFF No supply voltage
ON Flashes Possible error cause:
- No connection to the bus master, i.e. the
PROFIBUS does not work.

- The PDP22 slave address was not config-


ured in the bus master.

- The parameter length and the slave ad-


dress are correct, but the I/O configuration
of the slave does not correspond to the
configuration transmitted by the master.

Flashes ON The parameters received by the bus master fea-


ture an incorrect format, e.g. a different length.
OFF ON The connection to the bus master was interrupt-
ed; the interruption exceeds the previously set
timeout.
ON OFF Normal data exchange with the PROFIBUS DP
master
ON OFF Normal data exchange with the connected de-
vice
Flashes Flashes Flashes Flashes Connector performs a self-test during power-up.
Flashes OFF Connector waits for the device configuration da-
ta (number of I/O bytes, number of parameter
bytes, internal baud rate, etc.).
Note: If no data are transmitted by the device for
more than three seconds, the connector chang-
es to parallel mode.
OFF Flashes Recoverable error, e.g. interrupted connection to
the device.
OFF ON Unrecoverable error, e.g. incorrect check sum in
the flash. Plug must be replaced.

3-60 M&I – I/O modules for AC 700F / AC 900F


3 Module description

3.18 Power supply

Refer to the Mounting and Installation Manual, AC 700F Controller or AC 900F


Controller for details on the power supply.

3.18.1 ABB power supply units

The following power supplies are compatible with S700. They can be used to provide
24 V DC to CPU moduls, I/O modules and field devices. Accessories, such as voter-,
redundancy- and messaging modules enable for the setup of a redundant power
supply and its monitoring.

Further information on power supplies can be found in the related product documen-
tation.

Power Supply Output current


CP-C 24/5.0 5A
CP-C 24/10.0 10 A
CP-C.1 24/5.0 5A
CP-C.1 24/10.0 10 A
SD831 3A
SD832 5A
SD833 10 A
SD834 20 A

M&I – I/O modules for AC 700F / AC 900F 3-61


4 Accessories

4 Accessories
The present section provides a description of the accessories for I/O modules and
their use.

4.1 TA523 marker holder

The holder is designed for four labels used to indicate the function of the I/O chan-
nels of I/O modules, for instance. The holder is made of transparent material, so that
the LEDs are still visible when the holder has been snapped onto the module. The
text on the labels can be printed from a Word file.

DC 732F
3
1 1.0 I0 2.0 I8 3.0 C16 4.0 C24
1.0 I0 2.0 I8 3.0 C1 6 4.0 C2 4
1.1
1.1 I1I1 2.1
2.1 I9 I9 3.1 C1
3.1 C177 4.1 C2
4.1 C255
1.2
1.2 I2I2 2.2
2.2 I10
I10 3.2 C1
3.2 C188 4.2 C2
4.2 C266
1.3
1.3 I3I3 2.3
2.3 I11
I11 3.3 C1
3.3 C199 4.3 C2
4.3 C277
1.4
1.4 I4I4 2.4
2.4 I12
I12 3.4 C2
3.4 C200 4.4 C2
4.4 C288
1.5
1.5 I5I5 2.5
2.5 I12
I13 C21
3.5 C2 1 4.5 C2
4.5 C299
1.6
1.6 I6I6 2.6
2.6 I14
I14 C22
3.6 C2 2 4.6 C3
4.6 C300
1.7
1.7 I7I7 2.7
2.7 I15
I15 C23
3.7 C2 3 4.7 C3
4.7 C311

1.8 UP
1.8 UP 2.8 UP
2.8 3.8 UP 4.8
4.8 UP
UP
1.9 ZP
1.9 ZP 2.9 ZP
2.9 ZP 3.9 ZP 4.9
4.9 ZP
CH-ERR1
CH-ERR1 CH-ERR2
CH-ERR2 CH-ERR3
CH-ERR3 CH-ERR4
CH-ERR4

UP 24VDC 200W 16DI 16DC


Input 24 VDC
Output 24 VDC 0.5A

Fig. 28 TA523 marker holder

1 TA523 marker holder 3 Marker holder, snapped onto an I/O


module
2 Labels to be inserted into the holder

M&I – I/O modules for AC 700F / AC 900F 4-1


4 Accessories

4.2 TA525 plastic markers

The TA525 set comprises 10 markers used for labeling the modules as per AKS
(general labeling system), for instance. They are suitable for all S700 modules. Wa-
terproof felt pins can be used for labeling.

DC 732F DC 732F
1.0 I0 2.0 I8 3.0 C16 4.0 C24 1.0 I0 2.0 I8 3.0 C16 4.0 C24
1.1 I1 2.1 I9 3.1 C17 4.1 C25 1.1 I1 2.1 I9 3.1 C17 4.1 C25

1.2 I2 2.2 I10 3.2 C18 4.2 C26 1.2 I2 2.2 I10 3.2 C18 4.2 C26

1.3 I3 2.3 I11 3.3 C19 4.3 C27 1.3 I3 2.3 I11 3.3 C19 4.3 C27
1.4 I4 2.4 I12 3.4 C20 4.4 C28 1.4 I4 2.4 I12 3.4 C20 4.4 C28

1.5 I5 2.5 I12 3.5 C21 4.5 C29 1.5 I5 2.5 I12 3.5 C21 4.5 C29
1.6 I6 2.6 I14 3.6 C22 4.6 C30 1.6 I6 2.6 I14 3.6 C22 4.6 C30

1.7 I7 2.7 I15 3.7 C23 4.7 C31 1.7 I7 2.7 I15 3.7 C23 4.7 C31

1.8 UP 2.8 UP 3.8 UP 4.8 UP 1.8 UP 2.8 UP 3.8 UP 4.8 UP

1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP 1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP


CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4 CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

UP 24VDC 200W 16DI 16DC UP 24VDC 200W 16DI 16DC


Input 24 VDC Input 24 VDC
Output 24 VDC 0.5A Output 24 VDC 0.5A

TA525

Fig. 29 Module without (left) and with (right) TA525 plastic marker

Insert the plastic marker with slight pressure. To remove the plastic marker, a small
screwdriver is inserted at the lower edge of the label.

4.3 TA526 accessory for wall mounting

To mount the TU terminal blocks by means of screws, a TA526 accessory for wall
mounting must be installed on the back of each terminal block. These plastic acces-
sory parts prevent any deformation of the terminal block during fixing to the wall.

Fig. 30 TA526 accessory for wall mounting

4-2 M&I – I/O modules for AC 700F / AC 900F


5 Mounting and removal

5 Mounting and removal

Do not connect or disconnect the modules in energized state. Switch off


! all power supply sources before performing any work on the AC
700F/900F controller or an S700 remote I/O.

Make sure that no conductive metallic parts get into the modules during
installation, as these parts could damage the system when power is
switched on.

5.1 Switch cabinet mounting

Horizontal installation of the I/O modules is highly recommended. Verti-


i cal mounting is also possible, but involves restrictions in terms of per-
formance due to insufficient air circulation, which causes heating of the
equipment.

When mounting the module in vertical position, mechanical stops must be provided at
the top and the bottom to protect the modules against displacement.

For applications with high levels of vibration, the installation of one mechanical stop
each on the left and right sides is also recommended for horizontal mounting in order
to efficiently protect the modules against vibrations.

Regardless of the place of installation, mounting of the modules to an earthed mount-


ing plate is generally recommended.

M&I – I/O modules for AC 700F / AC 900F 5-1


5 Mounting and removal

5.2 I/O terminal block TU

5.2.1 Installation on the DIN rail

Snap the terminal block onto the DIN rail. For this purpose, the component must be
placed onto the DIN rail and pressed down until it locks in place.

Fig. 31 Installation of a TU terminal block

5.2.2 Removal from the DIN rail

To remove the terminal block from the DIN rail, press it down and pull it off the rail.

Fig. 32 Removal of a TU terminal block

5-2 M&I – I/O modules for AC 700F / AC 900F


5 Mounting and removal

5.2.3 Wall mounting

For wall mounting of the terminal block by means of screws, the TA526 accessory
part is required.

1
Rear view

10 20 30 40

Drill holes for 11


12
21
22
31
32
41
42

wall mounting 13
14
23
24
33
34
43
44
15 25 35 45
16 26 36 46
17 27 37 47
18 28 38 48
19 29 39 49

Rear view 2 Front view 3


Fig. 33 Wall mounting

Proceed as follows:
1. Snap the TA526 accessory part for wall mounting to the back of the terminal
block (items 1 and 2).
2. Fix the terminal block using the screws (item 3). M4 screws must be employed
for this purpose. These screws are required for each module.

M&I – I/O modules for AC 700F / AC 900F 5-3


5 Mounting and removal

The assembled terminal blocks can be used as a boring template. To allow for bore-
hole tolerances, the following instructions must be observed:
• Make sure to work on clean surfaces.
• Do not assemble more than three terminal blocks at a time.
• Thoroughly mark the center in all bores of the terminal blocks on the plate.
• Drill the corresponding boreholes for M4 screws.
• Place the terminal blocks on the plate and align them.
• Fix the terminal blocks on the plate using the screws.
• Repeat these steps for all additional terminal blocks.

5.3 I/O modules

The I/O Bus is not designed for the connection and disconnection of I/O
! modules during operation. If a module is disconnected or replaced while
the system is operating, an unintentional reset of the controller or the
PROFIBUS communication interface may be caused. Connect or dis-
connect the modules only when the controller or the remote I/O is de-
energized.

5.3.1 Module mounting

Mount the modules and carefully press them down until they lock in place.

Fig. 34 Module mounting

5-4 M&I – I/O modules for AC 700F / AC 900F


5 Mounting and removal

5.3.2 Module removal

Press on the top and the bottom sides of the module (item 1) and carefully remove
the module as shown in the following drawing.

Fig. 35 Module removal

M&I – I/O modules for AC 700F / AC 900F 5-5


5 Mounting and removal

5.4 Dimensional drawings

All dimensions are indicated in [mm]

Borehole tolerances: ±0.4 mm

57.7
(2.27)

59 (2.32)
70.5 (2.78)
135 (5.31)

10 20 30 40
11 21 31 41
12 22 32 42
13 23 33 43
14 24 34 44
15 25 35 45
16 26 36 46
17 27 37 47
18 28 38 48
19 29 39 49

67.5 (2.66) Dimensions:


135 mm
(5.31) inches

Fig. 36 Dimensional drawing of a TU terminal block, front view

5-6 M&I – I/O modules for AC 700F / AC 900F


5 Mounting and removal

84.5 (3.33)
77 (3.03)
75 (2.95)
21 (0.83)
54 (2.13)

70.5 (2.78)
59 (2.32)

76 (2.99)
135 (5.31)
DIN rail 15 mm
DIN rail 7.5 mm

Dimensions:
135 mm
28 (1.10) (5.31) inches

View on the left side View on the right side

Fig. 37 Dimensional drawings of a terminal block with connected module,


side view

M&I – I/O modules for AC 700F / AC 900F 5-7


5 Mounting and removal

5-2 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6 Wiring
This section provides information on wiring of I/O modules (terminal blocks) as well
as safety instructions, general guidelines and information on cable routing.

Make sure to strictly observe the following safety instructions when wir-
! ing the controller. This requirement is essential to exclude personal inju-
ry and equipment damage.

Please refer to the safety instructions for the AC 700F/AC 900F for gen-
i eral information on safety and precautionary measures.

6.1 Earthing and reference potential

Well-grounded surfaces must be used for earthing the system, e.g. metallic plates.
Additional earthing measures are only required if the mounting plates applied cannot
be earthed.

For DIN rail mounting, preferably use galvanized, yellow chromated


i steel DIN rails.

Analog signals are always laid in shielded cables. The cable shields are earthed at
both cable ends. In order to avoid inadmissible potential differences between different
parts of the installation, low resistance equipotential bonding conductors (earthing
conductors) must be laid. For simple applications (low disturbances, minor precision
requirements), the shielding can also be omitted.

M&I – I/O modules for AC 700F / AC 900F 6-1


6 Wiring

Fig. 38 Earthing and reference potential

1 Power supply unit for the CPU mod- 7 Earthing of the 0V rail
ule or the PROFIBUS communication
interface
2 Fuse for the CPU module or the 8 Switch cabinet earthing
PROFIBUS communication interface
3 One or several power supply units for 9 Equipotential bonding line between
the I/O modules *) the switch cabinets, if applicable, at
2
least 16 mm
4 One or several fuses for the I/O mod- 10 Cable shield earthing
ules *
5 For relay output fuses, refer to the 11 CPU module or PROFIBUS commu-
description of the corresponding nication interface
modules
6 0V rail (signal reference potential)
*) A common power supply unit for I/O modules and CPU/communication interface can also be
used.

6-2 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.1.1 Power consumption and fuse protection

The power consumption of a remote I/0 or a controller with direct I/0 corresponds to
the sum of all individual consumption values. The following values must be taken into
consideration:

• The power consumption of the CPU module through the L+ and M ter-
minals; after voltage conversion, the I/O Bus and the coupler bus mod-
ules are supplied from here as well.
• The power consumption of the PROFIBUS communication interface
through UP or through the FBP fieldbus plug.
• The power consumption for the supply voltage at the ZP and UP termi-
nals of the terminal blocks. The digital and analog outputs are also
supplied from here.
To select the appropriate fuses, the power consumption of the modules and the in-
rush currents (melting integral of the upstream fuse) must be taken into account.

Module Rated current [A] via UP Max. power Inrush cur- Recommended
dissipation rent [A²s] fuse [A]
[W]
Type Value
in the module
AC 722F 0.15 + load - 0.02 Fast 10
AI 723F 0.15 + load - 0.05 Fast 10
AI 731F 0.13 + load - - Fast 10
AO 723F 0.15 + load - 0.04 Fast 10
AX 721F 0.15 + load - 0.02 Fast 10
AX 722F 0.15 + load - 0.02 Fast 10
CD 722F 0.07 + max. 0.5 per output 6, without load 0.04 Fast 10
DA 701F 0.07 + max. 0.5 per output 6, without load 0.04 Fast 10
DC 722F 0.15 + max. 0.5 per output 6, without load 0.005 Fast 10
DC 723F 0.1 + max. 0.5 per output 6, without load 0.008 Fast 10
DC 732F 0.15 + max. 0.5 per output 6, without load 0.007 Fast 10
DI 724F 0.15 - 0.008 Fast 10
DX 722F 0.05 + load 6, without load 0.01 Fast 10
DX 731F 0.15 + load 6, without load 0.004 Fast 10
CI 741F 0.26 + max. 0.5 per output 6, without load - Fast 10
DC 705F 0.005 + max. 0.5 per output 6, without load 0.008 Fast 10

Make sure that the power supply unit used is rated for the required in-
i rush current.

M&I – I/O modules for AC 700F / AC 900F 6-3


6 Wiring

6.2 General instructions on the modules

The minus poles of the analog inputs and outputs are electrically connected to
each other. They form an analog ground signal for the module.

There is no potential separation between the I/O electronics and the


i UP/ZP. For this reason, the analog sensors must be electrically isolated
in order to avoid loops via the earth potential or the supply voltage.

Because of the common reference potential, analog current in-


puts/outputs cannot be connected in series, neither within the module
nor with inputs/outputs of other modules.

6.2.1 Unused inputs/outputs

Unused input/output channels can be left open-circuited. In order to avoid er-


ror messages from unused analog input channels, e.g. due to high-frequency
faults, it is recommended to configure these channels as "unused".

6.2.2 Open circuit detection

For open-circuit detection (wire break), each input channel is internally pulled
up to "plus" by a high-impedance resistor. If no equipment is connected, the
maximum voltage will be read into it.

6.2.3 Temperature measurement

Channels for temperature measurement perform a linearization of the charac-


teristics of the configured sensor type (RTD/TC).

When RTD resistance thermometers are used, a constant current must flow
through the resistance to achieve the necessary voltage drop for evaluation.
For this purpose, the module provides a constant current source that is multi-
plexed alternately to the analog channels (depending on the configuration).

With a temperature measurement in 3-wire or 4-wire configuration, the con-


stant current of one channel flows through the resistance thermometer, while
the constant current of the other channel passes through one of the cores. The
module calculates the measured value from the two voltage drops and stores
it under the input with the higher channel number (e.g. I1). In order to minimize
measuring errors, it is indispensable to guide all conductors in one multi-
conductor cable. All conductors must feature the same cross-section.

6-4 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.2.4 Differential inputs

With differential input configurations, two adjacent analog channels belong together
(e.g. the channels 0 and 1). In this case, both channels are configured according to
the desired operating mode.

The lower address must be the even address (channel 0) while the next
i higher address must be the odd address (channel 1). The converted an-
alog value is available at the higher address (channel 1).

The analog value is calculated by subtracting the input value with the higher address
from the input value of the lower address.

The converted analog value is available at the odd channel (higher address).

The earthing potential at the sensors must not exhibit an excessively


i high potential difference relative to ZP (max. ± 1 V within the full signal
range). Otherwise problems can occur with the common-mode input
voltages of the involved analog inputs.

6.2.5 Protective circuit

Internal protective circuit for the digital inputs/outputs and for UP with varistors:

UPx (+24 V)

Digital input/output

ZPx (0 V)

for demagnitization when inductive


loads are switched off

Fig. 39 Protective circuit

M&I – I/O modules for AC 700F / AC 900F 6-5


6 Wiring

6.3 AC 722F analog input/output

The following figure shows the electrical connection of the analog input/output mod-
ule AC 722F. This module type requires the TU 715F/716F terminal block.

C0+ 3.0 C4+ 3.4


4 analog C0– 2.0 4 analog C4– 2.4
I/O channels: I/O channels:

as inputs for as inputs for


C1+ 3.1 C5+ 3.5
0 ...10 V C1– 2.1 0 ...10 V C5– 2.5
–10 V... +10 V –10 V... +10 V
0/4 ... 20 mA 0/4 ... 20 mA
Pt100 / Pt1000 Pt100 / Pt1000
Ni1000 C2+ 3.2 Ni1000 C6+ 3.6
digital signals C2– 2.2 digital signals C6– 2.6

as outputs for as outputs for


–10 V... +10 V –10 V... +10 V
0/4 ... 20 mA C3+ 3.3 C7+ 3.7
C3– 2.3 C7– 2.7

AGND

PTC
Attention: Attention:
By installing equipotential The process voltage must be
bonding conductors between included in the earthing concept
1.82 .8 3.84 .8
the different parts of the of the control system
UP +24 V
system, it must be made sure (e.g. earthing the minus pole).
that the potential difference ZP 0 V
between ZPand AGND never 1.92 .9 3.94 .9
can exceed 1 V.

Fig. 40 Pin assignment of the AC 722F module

6-6 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.3.1 Connection of resistance thermometers in 2-wire configuration

The following figure shows the connection of resistance thermometers in 2-wire con-
figuration.

2.0 3.0
C0– C0+
Pt100 (2-wire)
2.1 3.1
Pt1000 (2-wire) C1– C1+
Ni1000 (2-wire)

1 analog sensor PTC


requires 1 channel

2.8 3.8
UP UP UP

2.9 3.9
ZP ZP ZP

Fig. 41 Connection of resistance thermometers in 2-wire configuration


to the AC 722F

The following measuring ranges can be configured:

Input Range Connection


Pt100 -50 ...+70 +400 C 2-wire configuration, 1 channel used
Pt1000 -50 ... +400 °C 2-wire configuration, 1 channel used
Ni1000 -50 ... +150 °C 2-wire configuration, 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-7


6 Wiring

6.3.2 Connection of resistance thermometers in 3-wire configuration

The following figure shows the connection of resistance thermometers in 3-wire con-
figuration.

twisted pair within the cable

1 analog sensor 2.0 3.0


requires 2 channels C0– C0+

2.1 3.1
Pt100 (3-wire)
C1– C1+
Pt1000 (3-wire)
Ni1000 (3-wire)
PTC
Return line

If several measuring points are adjacent to


2.8 3.8
each other, the return line is only necessary UP UP UP
once. This saves wiring costs!
2.9 3.9
ZP ZP ZP

Fig. 42 Connection of resistance thermometers in 3-wire configuration


to the AC 722F

With 3-wire configuration, two adjacent analog channels belong together (e.g. the
channels 0 and 1). In this case, both channels are configured according to the de-
sired operating mode.

The lower address must be the even address (channel 0) and the next
i higher address must be the odd address (channel 1).

The following measuring ranges can be configured:

Input Range Connection


Pt100 -50 ...+70 +400 C 3-wire configuration, 2 channels used
Pt1000 -50 ... +400 °C 3-wire configuration, 2 channels used
Ni1000 -50 ... +150 °C 3-wire configuration, 2 channels used

6-8 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.3.3 Connection of active-type analog sensors (voltage) with electrically isolated


power supply

The following figure shows the connection of active-type analog sensors (voltage)
with electrically isolated power supply.

+ 2.0 3.0
electrically isolated AGND C0– C0+
power supply for 2.1 3.1
the analog sensor C1– C1+

PTC
1 analog sensor 0 ... 10 V
requires 1 channel –10 V... +10 V
2.8 3.8
By connecting to AGND, the electrically UP UP UP
isolated voltage source of the sensor is
referred to ZP. 2.9 3.9
ZP ZP ZP

Fig. 43 Connection of active-type analog sensors (voltage) with elec-


trically isolated power supply to the AC 722F

The following measuring ranges can be configured:

Input Range Connection


Voltage 0 ... 10 V 1 channel used
Voltage -10 ... +10 V 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-9


6 Wiring

6.3.4 Connection of active-type analog sensors (current) with electrically isolated


power supply

The following figure shows the connection of active-type analog sensors (current)
with electrically isolated power supply.

+ 2.0 3.0
electrically isolated C0– C0+
power supply for
2.1 3.1
the analog sensor C1– C1+

PTC
1 analog sensor 0 ... 20 mA
requires 1 channel 4 ... 20 mA
2.8 3.8
UP UP UP

2.9 3.9
ZP ZP ZP

Fig. 44 Connection of active-type analog sensors (current) with


electrically isolated power supply to the AC 722F

The following measuring ranges can be configured:

Input Range Connection


Current 0/4 ... 20 mA 1 channel used

6-10 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.3.5 Connection of active-type analog sensors (voltage) with electrically non-isolated


power supply

The following figure shows the connection of active-type analog sensors (voltage)
with electrically non-isolated power supply.

0 ... 10 V

2.0 3.0
C0– C0+
1 analog sensor
2.1 3.1
requires 1 channel C1– C1+

PTC
Power supply
not electrically isolated AGND

UP 2.8 3.8
UP(remote) UP UP
long cable
2.9 3.9
ZP(remote) ZP ZP
ZP

Fig. 45 Connection of active-type analog sensors (voltage) with


electrically non-isolated power supply to the AC 722F

If AGND is not connected to ZP, the sensor current flows to ZP via the
i AGND line. This produces a distortion of the measuring signal as almost
no power flows through the voltage line. The total current through the
PTC should not exceed 50 mA. This measuring method is therefore only
suitable for short lines and low sensor currents. For larger distances, the
differential measuring method should preferably be used.

The following measuring ranges can be configured:

Input Range Connection


Voltage 0 ... 10 V 1 channel used
Voltage -10 ... +10 V *) 1 channel used
*) if the sensor can provide this signal range

M&I – I/O modules for AC 700F / AC 900F 6-11


6 Wiring

6.3.6 Connection of passive-type analog sensors (current)

The following figure shows the connection of passive-type analog sensors (current).

2.0 3.0
C0– C0+
1 analog sensor –
2.1 3.1
requires 1 channel C1– C1+

4 ... 20 mA +
PTC

2.8 3.8
UP UP UP

2.9 3.9
ZP ZP ZP

Fig. 46 Connection of passive-type analog sensors (current) to the


AC 722F

The following measuring ranges can be configured:

Input Range Connection


Current 4 ... 20 mA 1 channel used

If, during initialization, an analog current sensor supplies an analog input


i with more than 25 mA for more than 1 second, this input is switched off
by the module (input protection). In this case, it is recommended to pro-
tect the analog input by a 10-volt Zener diode (in parallel to I+ and I-).
Sensors that initialize fast and do not have high current peaks during ini-
tialization should generally be preferred.

6-12 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.3.7 Connection of active-type analog sensors (voltage) to differential inputs

Differential inputs are recommended, if analog sensors are used which are remotely
non-isolated (e.g. the minus terminal is remotely earthed). The evaluation using dif-
ferential inputs helps to substantially increase the measuring accuracy and to avoid
earthing loops.

The following figure shows the connection of active-type analog sensors (voltage) to
differential inputs.

+ 2.0 3.0
electrically isolated C0– C0+
power supply for 2.1 3.1
the analog sensor C1– C1+

PTC
Earthing at
1 analog sensor
the sensor
requires 2 channels
0 ... 10 V 2.8 3.8
UP UP UP
–10 V... +10 V
connected to differential inputs 2.9 3.9
ZP ZP ZP

Fig. 47 Connection of active-type analog sensors (voltage) to differential


inputs of the AC 722F

The following measuring ranges can be configured:

Input Range Connection


Voltage 0 ... 10 V To differential inputs, 2 channels used
Voltage -10 ... +10 V To differential inputs, 2 channels used

M&I – I/O modules for AC 700F / AC 900F 6-13


6 Wiring

6.3.8 Use of analog inputs as digital inputs

Some (or all) analog inputs can be configured as digital inputs (see also “Technical
data of the analog inputs when used as digital inputs”). The inputs are not electrically
isolated against the other analog channels.

The following figure shows the connection of digital signal outputs to analog inputs.

2.0 3.0
C0– C0+

2.1 3.1
C1– C1+

1 digital signal
requires 1 channel
PTC

2.8 3.8
UP UP UP

2.9 3.9
ZP ZP ZP

Fig. 48 Use of analog inputs as digital inputs at the AC 722F

The following operating mode can be configured:

Input Value Connection


Digital input 24 V 1 channel used

6-14 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.3.9 Connection of analog output loads (voltage, current)

The following figure shows the connection of analog output loads (voltage, current).

2.0 3.0
C0– C0+
–10 V... +10 V

2.1 3.1
C1– C1+ 0 ... 20 mA
4 ... 20 mA
1 analog load
PTC requires 1 channel

2.8 3.8
UP UP
UP

2.9 3.9
ZP ZP
ZP

Fig. 49 Connection of analog output loads (voltage, current) to the


AC 722F

The following modes can be configured:

Output Range Output load Connection


Voltage -10 ... +10 V Max. load ±10 mA 1 channel used
Current 0/4 ... 20 mA Load 0...500 Ω 1 channel used

Only the C0 ... C3 channels can be configured as 0/4 ... 20 mA current


i outputs.

M&I – I/O modules for AC 700F / AC 900F 6-15


6 Wiring

6.4 AI 723F analog input

The following figure shows the electrical connection of an AI 723F analog input mod-
ule. This module type requires the TU 715F/716F terminal block.

I0+ 2.0 I8+ 4.0


I0– 1.0 I8– 3.0
I1+ 2.1 I9+ 4.1
I1– 1.1 I9– 3.1
I2+ 2.2 I10+ 4.2
I2– 1.2 8 analog inputs I10– 3.2 8 analog inputs
I3+ 2.3 for 0...10 V I11+ 4.3 for 0...10 V
I3– 1.3 –10 V...+10 V I11– 3.3 –10 V...+10 V
I4+ 2.4 0/4... 20 mA I12+ 4.4 0/4... 20 mA
I4– 1.4 Pt100 / Pt1000 I12– 3.4 Pt100 / Pt1000
Ni1000 Ni1000
I5+ 2.5 I13+ 4.5
digital signals digital signals
I5– 1.5 I13– 3.5
I6+ 2.6 I14+ 4.6
I6– 1.6 I14– 3.6
I7+ 2.7 I15+ 4.7
I7– 1.7 I15– 3.7

AGND AGND
Attention: Attention:
By installing equipotential PTC PTC The process voltage must be
bonding conductors between included in the earthing concept
the different parts of the of the control system
system, it must be made sure 1.82 .8 3.84 .8 (e.g. earthing the minus pole) .
that the potential difference UP +24 V
between ZP and AGND never ZP 0 V
can exceed 1 V. 1.92 .9 3.94 .9

Fig. 50 Pin assignment of an AI 723F analog input

6-16 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.4.1 Connection of resistance thermometers in 2-wire configuration

The following figure shows the connection of resistance thermometers in 2-wire con-
figuration.

1.0 2.0
I0– I0+
Pt100 (2-wire)
1.1 2.1
Pt1000 (2-wire) I1– I1+
Ni1000 (2-wire)

1 analog sensor PTC


requires 1 channel

1.8 2.8
UP UP UP

1.9 2.9
ZP ZP ZP

Fig. 51 Connection of resistance thermometers in 2-wire configuration to


the AI 723F

Input Range Connection


Pt100 -50 ...+70 +400 C 2-wire configuration, 1 channel used
Pt1000 -50 ... +400 °C 2-wire configuration, 1 channel used
Ni1000 -50 ... +150 °C 2-wire configuration, 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-17


6 Wiring

6.4.2 Connection of resistance thermometers in 3-wire configuration

The following figure shows the connection of resistance thermometers in 3-wire con-
figuration.

twisted pair within the cable

1 analog sensor 1.0 2.0


requires 2 channels I0– I0+

1.1 2.1
Pt100 (3-wire) I1– I1+
Pt1000 (3-wire)
Ni1000 (3-wire)
PTC
Return line

If several measuring points are adjacent to


1.8 2.8
each other, the return line is only necessary UP UP UP
once. This saves wiring costs!
1.9 2.9
ZP ZP ZP

Fig. 52 Connection of resistance thermometers in 3-wire configuration


to the AI 723F

With 3-wire configuration, two adjacent analog channels belong together (e.g. the
channels 0 and 1). In this case, both channels are configured according to the de-
sired operating mode.

The lower address must be the even address (channel 0) and the next
i higher address must be the odd address (channel 1).

The following measuring ranges can be configured:


Input Range Connection
Pt100 -50 ...+70 +400 C 3-wire configuration, 2 channels used
Pt1000 -50 ... +400 °C 3-wire configuration, 2 channels used
Ni1000 -50 ... +150 °C 3-wire configuration, 2 channels used

6-18 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.4.3 Connection of active-type analog sensors (voltage) with electrically isolated


power supply

The following figure shows the connection of active-type analog sensors (voltage)
with electrically isolated power supply.

+ 1.0 2.0
electrically isolated AGND I0– I0+
power supply for 1.1 2.1
the analog sensor I1– I1+

PTC
1 analog sensor 0...10 V
requires 1 channel –10 V...+10 V
1.8 2.8
By connecting toAGND, the electrically UP UP UP
isolated voltage source of the sensor is
referred to ZP. 1.9 2.9
ZP ZP ZP

Fig. 53 Connection of active-type analog sensors (voltage) with


electrically isolated power supply to the AI 723F

The following measuring ranges can be configured:

Input Range Connection


Voltage 0 ... 10 V 1 channel used
Voltage -10 ... +10 V 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-19


6 Wiring

6.4.4 Connection of active-type analog sensors (current) with electrically isolated


power supply

The following figure shows the connection of active-type analog sensors (current)
with electrically isolated power supply.

+ 1.0 2.0
electrically Isolated I0– I0+
power supply for 1.1 2.1
the analog sensor I1– I1+

PTC
1 analog sensor 0...20 mA
requires 1 channel 4...20 mA
1.8 2.8
UP UP UP

1.9 2.9
ZP ZP ZP

Fig. 54 Connection of active-type analog sensors (current) with


electrically isolated power supply to the AI 723F

The following measuring ranges can be configured:

Input Range Connection


Current 0/4 ... 20 mA 1 channel used

6-20 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.4.5 Connection of active-type analog sensors (voltage) with electrically non-isolated


power supply

The following figure shows the connection of active-type analog sensors (voltage)
with electrically non-isolated power supply.

0...10 V

1.0 2.0
I0– I0+
1 analog sensor
1.1 2.1
requires 1 channel I1– I1+

PTC
Power supply
not electrically isolated AGND

UP 1.8 2.8
UP (remote) UP UP
long cable
1.9 2.9
ZP (remote) ZP ZP
ZP

Attention:
The potential difference between AGND and ZP must not be greater than 1 V,
not even in case of long lines.

Fig. 55 Connection of active-type analog sensors (voltage) with elec-


trically non-isolated power supply to the AI 723F

If AGND is not connected to ZP, the sensor current flows to ZP via the
i AGND line. This produces a distortion of the measuring signal as almost
no power flows through the voltage line. The total current through the
PTC should not exceed 50 mA. This measuring method is therefore only
suitable for short lines and small sensor currents. For larger distances,
the differential measuring method should preferably be used.

The following measuring ranges can be configured:

Input Range Connection


Voltage 0 ... 10 V 1 channel used
Voltage -10 ... +10 V *) 1 channel used
*) If the sensor can provide this signal range.

M&I – I/O modules for AC 700F / AC 900F 6-21


6 Wiring

6.4.6 Connection of passive-type analog sensors (current)

The following figure shows the connection of passive-type analog sensors (current).

1.0 2.0
I0– I0+
1 analog sensor –
1.1 2.1
requires 1 channel I1– I1+

4...20 mA +
PTC

1.8 2.8
UP UP UP

1.9 2.9
ZP ZP ZP

Fig. 56 Connection of passive-type analog sensors (current) to the


AI 723F

The following measuring ranges can be configured:

Input Range Connection


Current 4 ... 20 mA 1 channel used

If, during initialization, an analog current sensor supplies an analog input


i with more than 25 mA for more than 1 second, this input is switched off
by the module (input protection). In this case, it is recommended to pro-
tect the analog input by a 10-volt Zener diode (in parallel to I+ and I-).
Sensors that initialize fast and do not have high current peaks during ini-
tialization should generally be preferred.

6-22 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.4.7 Connection of active-type analog sensors (voltage) to differential inputs

Differential inputs are recommended, if analog sensors are used which are remotely
non-isolated (e.g. the minus terminal is remotely earthed). The evaluation using dif-
ferential inputs helps to substantially increase the measuring accuracy and to avoid
earthing loops.

The following figure shows the connection of active-type analog sensors (voltage) to
differential inputs.

+ 1.0 2.0
electrically isolated I0– I0+
power supply for 1.1 2.1
the analog sensor I1– I1+

PTC
Earthing at
1 analog sensor
the sensor
requires 2 channels
0...10 V 1.8 2.8
UP UP UP
–10 V...+10 V
connected to differential inputs
1.9 2.9
ZP ZP ZP

Fig. 57 Connection of active-type analog sensors (voltage) to differential


inputs of the AI 723F

The following measuring ranges can be configured:

Input Range Connection


Voltage 0 ... 10 V To differential inputs, 2 channels used
Voltage -10 ... +10 V To differential inputs, 2 channels used

M&I – I/O modules for AC 700F / AC 900F 6-23


6 Wiring

6.4.8 Connection of digital signal outputs to analog inputs

Some (or all) analog inputs can be configured as digital inputs. The inputs are not
electrically isolated against the other analog channels.

The following figure shows the connection of digital signal outputs to analog inputs.

1.0 2.0
I0– I0+

1.1 2.1
I1– I1+

1 digital signal
requires 1 channel
PTC

1.8 2.8
UP UP UP

1.9 2.9
ZP ZP ZP

Fig. 58 Connection of digital signal outputs to analog inputs of the


AI 723F

The following operating mode can be configured:

Input Value Connection


Digital input 24 V 1 channel used

6-24 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.5 AI 731F analog input

The following figure shows the electrical connection of an AI 731F analog input mod-
ule. This module type requires the TU 715F/716F terminal block.

Fig. 59 Pin assignment of the analog input module AI 731F

M&I – I/O modules for AC 700F / AC 900F 6-25


6 Wiring

6.5.1 Connection of resistance thermometers in 2-wire configuration

The following figure shows the connection of resistance thermometers in


2-wire configuration.

Pt100
Pt1000 1.0 2.0
I0- I0+
Ni1000
Cu50 1.1 2.1
I0B I0A

PTC

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 60 Connection of resistance thermometers in


2-wire configuration to the AI 731F

The following measuring ranges can be configured:

Input Range Connection


Pt100 -50 ...+70 +400 C 2-wire configuration, 1 channel used
-200... +850 °C
Pt1000 -50 ... +400 °C 2-wire configuration, 1 channel used
Ni1000 -50 ... +150 °C 2-wire configuration, 1 channel used
Cu50 (1.426) -50 ... +200 °C 2-wire configuration, 1 channel used
Cu50 (1.428) -200 ... +200 °C 2-wire configuration, 1 channel used

6-26 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.5.2 Connection of resistance thermometers in 3-wire configuration

The following figure shows the connection of resistance thermometers in


3-wire configuration.

Pt100
Pt1000 1.0 2.0
I0- I0+
Ni1000
Cu50 1.1 2.1
I0B I0A

PTC

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 61 Connection of resistance thermometers


in 3-wire configuration to the AI 731F

With 3-wire configuration, two adjacent analog channels belong together (e.g. the
channels 0 and 1). In this case, both channels are configured according to the de-
sired operating mode.

The lower address must be the even address (channel 0) and the next
i higher address must be the odd address (channel 1).

The following measuring ranges can be configured:

Input Range Connection


Pt100 -50 ...+70 +400 C 3-wire configuration, 1 channel used
-200 ... +850 °C
Pt1000 -50 ... +400 °C 3-wire configuration, 1 channel used
Ni1000 -50 ... +150 °C 3-wire configuration, 1 channel used
Cu50 (1.426) -50 ... +200 °C 3-wire configuration, 1 channel used
Cu50 (1.428) -200 ... +200 °C 3-wire configuration, 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-27


6 Wiring

6.5.3 Connection of resistance thermometers in 4-wire configuration

The following figure shows the connection of resistance thermometers in


4-wire configuration.

Pt100
Pt1000 1.0 2.0
I0- I0+
Ni1000
Cu50 1.1 2.1
I0B I0A

PTC

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 62 Connection of resistance thermometers in


4-wire configuration to the AI 731F

With 4-wire configuration, two adjacent analog channels belong together (e.g. the
channels 0 and 1). In this case, both channels are configured according to the de-
sired operating mode.

The lower address must be the even address (channel 0) and the next
i higher address must be the odd address (channel 1).

Input Range Connection


Pt100 -50 ...+70 +400 C 4-wire configuration, 1 channel used
-200 ... +850 °C
Pt1000 -50 ... +400 °C 4-wire configuration, 1 channel used
Ni1000 -50 ... +150 °C 4-wire configuration, 1 channel used
Cu50 (1.426) -50 ... +200 °C 4-wire configuration, 1 channel used
Cu50 (1.428) -200 ... +200 °C 4-wire configuration, 1 channel used

6-28 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.5.4 Connection of resistors in 2-wire configuration

When resistors are used, a constant current must flow through them to produce the
necessary voltage drop for the evaluation. For this purpose, the AI 731F module pro-
vides a constant current source, which is multiplexed over a maximum of 4 (depend-
ing on the configuration) analog channels.

The following figure shows the connection of resistors in 2-wire configuration.

1.0 2.0
0 ... 50 kOhm I0+
1.1 2.1
I0B I0A

PTC

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 63 Connection of resistors in 2-wire configuration


to the AI 731F

The following measuring ranges can be configured:

Input Range Connection


Resistor 50 kOhm 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-29


6 Wiring

6.5.5 Connection of active-type analog sensors (voltage) with electrically isolated


power supply

The following figure shows the connection of active-type analog sensors (voltage)
with electrically isolated power supply.

1.0 2.0
+ I0 I0+
UIN
1.1 2.1
I0B I0A

PTC
0 ... +5 V
0 ... +10 V

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 64 Connection of active-type analog sensors (voltage)


with electrically isolated power supply to the AI 731F

The following measuring ranges can be configured:

Input Range Connection


Voltage -50 ... +50 V 1 channel used
Voltage -500 ... +500 V 1 channel used
Voltage -1 ... +1 V 1 channel used
Voltage -5 ... +5 V 1 channel used
Voltage -10 ... +10 V 1 channel used
Voltage 0 ... +5 V 1 channel used
Voltage 0 ... 10 V 1 channel used

6-30 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.5.6 Connection of active-type analog sensors (current) with electrically isolated


power supply

The following figure shows the connection of active-type analog sensors (current)
with electrically isolated power supply.

+ 1.0 2.0
I0- I0+
UIN
1.1 2.1
I0B I0A

PTC
0 ... +20 mA
+4 ... +20 mA

UP 1.8 2.8
UP UP
1.9 2.9
ZP ZP ZP

Fig. 65 Connection of active-type analog sensors (current)


with electrically isolated power supply to the
AI 731F

The following measuring ranges can be configured:

Input Range Connection


Current -20…20 mA 1 channel used
Current 0/4 ... 20 mA 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-31


6 Wiring

6.5.7 Connection of active-type analog sensors (voltage) with electrically non-isolated


power supply

The following figure shows the connection of active-type analog sensors (voltage)
with electrically non-isolated power supply.

+ 1.0 2.0
I0+
1.1 2.1
I0B I0A
+

Analog input of PTC


0 ... +20 mA the second
+4 ... +20 mA device

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 66 Connection of active-type analog sensors (voltage) with


electrically non-isolated power supply to the AI 731F

When an additional input is connected in series, please bear in mind


i that the input resistance of the AI 731F (approx. 330 Ω) must be added
to the input resistance of the second device. Make sure that the maxi-
mum permitted load resistance of the analog sensor is not exceeded.

The following measuring ranges can be configured:

Input Range Connection


Current -20 … 20 mA 1 channel used
Current 0/4 ... 20 mA 1 channel used

6-32 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.5.8 Connection of active-type analog sensors (voltage) with electrically non-isolated


power supply

The following figure shows the connection of active-type analog sensors (voltage)
with electrically non-isolated power supply.

1.0 2.0
I0- I0+
1.1 2.1
I0B I0A

AGND PTC
0 ... +5 V
0 ... +10 V

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 67 Connection of active-type analog sensors (voltage)


with electrically non-isolated power supply to the
AI 731F

If AGND is not connected to ZP, the sensor current flows to ZP via the
i AGND line. This produces a distortion of the measuring signal, as al-
most no power flows through the voltage line. The total current through
the PTC should not exceed 50 mA. This measuring method is therefore
only suitable for short lines and low sensor currents. For larger distanc-
es, the differential measuring method should preferably be used.

The following measuring ranges can be configured:

Input Range Connection


Voltage -50 … +50 mV 1 channel used
Voltage -500 … +500 mV 1 channel used
Voltage -1 … +1 V 1 channel used
Voltage -5 … +5 V 1 channel used
Voltage -10 ... +10 V 1 channel used
Voltage 0 ... +5 V 1 channel used
Voltage 0 ... +10 V 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-33


6 Wiring

6.5.9 Connection of passive-type analog sensors (current)

The following figure shows the connection of passive-type analog sensors (current).

1.0 2.0
I0- I0+
1.1 2.1
+ I0B I0A

+4 ... +20 mA
PTC

1.8 2.8
UP UP UP
1.9 2.9
ZP ZP

Fig. 68 Connection of passive-type analog


sensors (current) to the AI 731F

The following measuring ranges can be configured:

Input Range Connection


Current -20 ... +20 mA* 1 channel used
Current 0...20 mA* 1 channel used
Current 4 ... 20 mA 1 channel used
* This setting is not applicable to passive-type analog sensors (current)

If, during initialization, an analog current sensor supplies an analog input


i with more than 25 mA for more than 1 second, this input is switched off
by the module (input protection). In this case, it is recommended to pro-
tect the analog input by a 10-volt Zener diode (in parallel to I+ and I-).
Sensors that initialize fast and do not have high current peaks during ini-
tialization should generally be preferred.

6-34 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.5.10 Connection of passive-type analog sensors (current) and series connection of


an additional analog sensor

The following figure shows the connection of passive-type analog sensors (current)
and an additional analog sensor in series connection.

1.0 2.0
I0+
1.1 2.1
+ I0B I0A
+
+4 ... +20 mA Analog input of PTC
the second
device

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 69 Connection of passive-type analog sensors (current) and


series connection of an additional analog sensor to the
AI 731F

If an additional input is connected in series, please bear in mind that the


i input resistance of the AI 731F (approx. 330 Ω) must be added to the in-
put resistance of the second device. Make sure that the maximum per-
mitted load resistance of the analog sensor is not exceeded.

The following measuring ranges can be configured:

Input Range Connection


Current -20 ... +20 mA* 1 channel used
Current 0...20 mA* 1 channel used
Current 4 ... 20 mA 1 channel used
* This setting is not applicable to passive-type analog sensors (current)

If, during initialization, an analog current sensor supplies an analog input


i with more than 25 mA for more than 1 second, this input is switched off
by the module (input protection). In this case, it is recommended to pro-
tect the analog input by a 10-volt Zener diode (in parallel to I+ and I-).
Sensors that initialize fast and do not have high current peaks during ini-
tialization should generally be preferred.

M&I – I/O modules for AC 700F / AC 900F 6-35


6 Wiring

6.5.11 Connection of digital signal outputs to analog inputs

All analog inputs can be configured as digital inputs. The inputs are not electrically
isolated against the other analog channels.

The following figure shows the connection of digital signal outputs to analog inputs.

1.0 2.0
I0- I0+
1.1 2.1
I0B I0A

PTC

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 70 Connection of digital signal outputs to


analog inputs of the AI 731F

The following operating mode can be configured:

Input Value Connection


Digital input 24 V 1 channel used

6-36 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.5.12 Connection of a resistance measuring bridge with internal supply

The voltage output (internal supply) at the short-circuit proof pin I0A (or I2A, I4A, I6A)
should be used for connecting the resistance measuring bridges. The supply voltage
is activated as soon as “Voltage Measurement” is configured for the relevant channel.

The following figure shows the connection of a resistance measuring bridge with in-
ternal supply.

+10 V (20 mA)

1.0 2.0
I0+
0 ... +10 V
1.1 2.1
I0B I0A
1.2 2.2
I1+
1.3 2.3
I1B I1A

0 ... +5 V
0 ... +10 V PTC

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 71 Connection of a resistance measuring bridge


with internal supply to the AI 731F

All voltage measuring ranges can be configured. The calculation of the resistor devia-
tion must be performed via the bridge voltage by the DCS user program.

M&I – I/O modules for AC 700F / AC 900F 6-37


6 Wiring

6.5.13 Connection of a resistance measuring bridge with external supply

A separate supply voltage is provided by connecting a resistance measuring bridge


with external supply.

The following figure shows the connection of a resistance measuring bridge with ex-
ternal supply.

<= 10 V

1.0 2.0
I0- I0+
0 ... +5 V 1.1 2.1
0 ... +10 V I0B I0A
1.2 2.1
I1- I1+
1.3 2.3
I1B I1A

0V 0 ... +5 V
0 ... +10 V PTC

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 72 Connection of a resistance measuring bridge with external


supply to the AI 731F

All voltage measuring ranges can be configured. The calculation of the resistor devia-
tion must be performed via the bridge voltage by the DCS user program.

6-38 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.5.14 Connection of thermocouples

The following figure shows the connection of thermocouples.

1.0 2.0
I0+
1.1 2.1
I0B I0A

PTC

UP 1.8 2.8
UP UP

ZP 1.9 2.9
ZP ZP

Fig. 73 Connection of thermocouples to the AI 731F

The following measuring ranges can be configured:

Input Value Connection Input


J type -210 ... +1200 °C Fe-CuNi 1 channel used
K type -270 ... +1372 °C Ni-CrNi 1 channel used
N type -270 ... +1300 °C NiCrSi-NiSi 1 channel used
S type -50 ... +1768 °C Pt10Rh-Pt 1 channel used
T type -270 ... +400 °C Cu-CuNi 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-39


6 Wiring

6.6 AO 723F analog output

The following figure shows the electrical connection of an AO 723F analog output
module. This module type requires the TU 715F/716F terminal block.

2.0 O0+ 4.0 O8+


1.0 O0– 3.0 O8–
2.1 O1+ 4 analog 4.1 O9+ 4 analog
1.1 O1– 3.1 O9–
outputs for outputs for
2.2 O2+ –10 V...+10 V 4.2 O10+ –10 V...+10 V
1.2 O2– 0/4 ... 20 mA 3.2 O10– 0/4... 20 mA
2.3 O3+ 4.3 O11+
1.3 O3– 3.3 O11–

2.4 O4+ 4.4 O12+


1.4 O4– 3.4 O12–
2.5 O5+ 4.5 O13+
1.5 O5– 4 analog 3.5 O13– 4 analog
outputs for outputs for
2.6 O6+ 4.6 O14+
–10 V...+10 V –10 V...+10 V
1.6 O6– 3.6 O14–
2.7 O7+ 4.7 O15+
1.7 O7– 3.7 O15–
AGND AGND
PTC PTC
Attention: Attention:
By installing equipotential The process voltage must be
bonding conductors between included in the earthing concept
1.8 2.8 3.8 4.8 of the control system
the different parts of the (e.g. earthing the minus pole).
UP +24 V
system, it must be made sure
that the potential difference ZP 0 V
between ZP and AGND never 1.9 2.9 3.9 4.9
can exceed 1 V.

Fig. 74 Pin assignment of the analog output module AO 723F

6-40 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.6.1 Connection of analog output loads (voltage, current)

The following figure shows the connection of analog output loads (voltage, current).

1.0 2.0
Q0– O0+ –10 V...+10 V

1.1 2.1
Q1– O1+ 0...20 mA
4...20 mA
1 analog load
PTC requires 1 channel

1.8 2.8
UP UP
UP

1.9 2.9
ZP ZP
ZP

Fig. 75 Connection of analog output loads to the AO 723F

The following modes can be configured:

Output Range Output load Connection


Voltage -10 ... +10 V Max. load ±10 mA 1 channel used
Current 0/4 ... 20 mA Load 0...500 Ω 1 channel used

The O4 to O7 and O12 to O15 channels can only be configured as volt-


i age outputs.

M&I – I/O modules for AC 700F / AC 900F 6-41


6 Wiring

6.7 AX 721F analog input/output

The following figure shows the electrical connection of the analog input/output mod-
ule AX 721F. This module type requires the TU 715F/716F terminal block.

I0+ 2.0 I4+ 2.4


I0– 1.0 4 analog inputs I4– 1.4 4 analog inputs
for 0...10 V, for 0 ...10 V,
I1+ 2.1 I5+ 2.5
–10 V... +10 V, –10 V... +10 V,
I1– 1.1 I5– 1.5
0/4 ... 20 mA, 0/4 ... 20 mA,
I2+ 2.2 Pt100 / Pt1000, I6+ 2.6 Pt100 / Pt1000,
I2– 1.2 Ni1000 and I6– 1.6 Ni1000 and
I3+ 2.3 digital signals I7+ 2.7 digital signals
I3– 1.3 I7– 1.7

AGND
4.0 O0+ 4.4 O4+
3.0 O0– 3.4 O4–
4.1 O1+ 4 analog 4.5 O5+ 4 analog
3.1 O1– outputs for 3.5 O5– outputs for
–10 V... +10 V, –10 V... +10 V
4.2 O2+ 4.6 O6+
3.2 O2– 0/4 ... 20 mA 3.6 O6–
4.3 O3+ 4.7 O7+
3.3 O3– AGND 3.7 O7–
These I/Os only with AX 722F

Attention:
PTC PTC
By installing equipotential Attention:
bonding conductors between The process voltage must be
the different parts of the included in the earthing concept
1.8 2.8 3.8 4.8
system, it must be made sure of the control system
UP +24 V
that the potential difference (e.g. earthing the minus pole).
between ZP and AGND never ZP 0 V
can exceed 1 V. 1.9 2.9 3.9 4.9

6-42 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.7.1 Connection of analog sensors

The analog inputs of the AX 721F are connected and configured as described for the
AI 723F. Please refer to section 6.4 for drawings and more detailed information.

• Resistance thermometers in 2-wire configuration


• Resistance thermometers in 3-wire configuration
• Active-type analog sensors (voltage) with electrically isolated power supply
• Active-type analog sensors (current) with electrically isolated power supply
• Active-type analog sensors (voltage) with electrically non-isolated power supply
• Passive-type analog sensors (current)
• Active-type analog sensors (voltage) at differential inputs
• Digital signal sensors at analog inputs

6.7.2 Connection of analog output loads (voltage, current)

The following figure shows the connection of analog output loads (voltage, current).

3.0 4.0
Q0– O0+
–10 V...+10 V

3.1 4.1
Q1– O1+ 0...20 mA
4...20 mA
1 analog load
PTC requires 1 channel

3.8 4.8
UP UP
UP

3.9 4.9
ZP ZP ZP

Fig. 76 Connection of analog output loads to the AX 721F

The following modes can be configured:

Output Range Output load Connection


Voltage -10 ... +10 V Max. load ±10 mA 1 channel used
Current 0/4 ... 20 mA Load 0...500 Ω 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-43


6 Wiring

6.8 AX 722F analog input/output

The following figure shows the electrical connection of the analog input/output mod-
ule AX 722F. This module type requires the TU 715F/716F terminal block.

I0+ 2.0 4 analog inputs I4+ 2.4 4 analog inputs


I0– 1.0 for 0...10V, I4– 1.4 for 0...10V,
I1+ 2.1 –10V...+10V, I5+ 2.5 –10V...+10V,
I1– 1.1 0/4...20 mA I5– 1.5 0/4...20 mA
Pt100 / Pt1000 Pt100 / Pt1000
I2+ 2.2 Ni1000 and I6+ 2.6 Ni1000 and
I2– 1.2 digital signals I6– 1.6 digital signals
I3+ 2.3 I7+ 2.7
I3– 1.3 AGND I7– 1.7

4.0 O0+ 4.4 O4+


3.0 O0– 3.4 O4–
4.1 O1+ 4 analog 4.5 O5+ 4 analog
3.1 O1– outputs for 3.5 O5–
outputs for
–10 V...+10V, 4.6 O6+
4.2 O2+ –10 V...+10V
0/4...20 mA 3.6 O6–
3.2 O2–
4.3 O3+ 4.7 O7+
3.3 O3– AGND 3.7 O7–

Attention: PTC PTC


Attention:
By installing equipotential The process voltage must be
bonding conductors between included in the earthing concept
the different parts of the 1.8 2.8 3.8 4.8 of the control system
system, it must be made sure UP +24 V (e.g. earthing the minus pole)
that the potential difference ZP 0 V
between ZP and AGND never 1.9 2.9 3.9 4.9
can exceed 1 V

Fig. 77 Pin assignment of the analog input/output module AX 722F

6-44 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.8.1 Connection of analog sensors

The analog inputs of the AX 722F are connected and configured as described for the
AI 723F. Please refer to section 6.4 for drawings and more detailed information.
• Resistance thermometers in 2-wire configuration
• Resistance thermometers in 3-wire configuration
• Active-type analog sensors (voltage) with electrically isolated power supply
• Active-type analog sensors (current) with electrically isolated power supply
• Active-type analog sensors (voltage) with electrically non-isolated power supply
• Passive-type analog sensors (current)
• Active-type analog sensors (voltage) at differential inputs
• Digital signal sensors at analog inputs

6.8.2 Connection of analog output loads (voltage, current)

The following figure shows the connection of analog output loads (voltage, current).

3.0 4.0
Q0– O0+
–10 V...+10 V

3.1 4.1
Q1– O1+ 0...20 mA
4...20 mA
1 analog load
PTC requires 1 channel

3.8 4.8
UP UP
UP

3.9 4.9
ZP ZP
ZP

Fig. 78 Connection of analog output loads to the AX 722F

The following modes can be configured:

Output Range Output load Connection


Voltage -10 ... +10 V Max. load ±10 mA 1 channel used
Current 0/4 ... 20 mA Load 0...500 Ω 1 channel used

The O4 ... O7 channels can only be configured as voltage outputs.


i
M&I – I/O modules for AC 700F / AC 900F 6-45
6 Wiring

6.9 CD 722F frequency input

The following figure shows the connection of the CD 722F frequency input. This
module type requires the TU 715F/716F terminal block.

6.9.1 Connection of encoders with 5 V TTL signal

The encoder is powered through the internal 5 V power supply of the CD 722F
module.

A
A
1.0 2.0
B A0 A0
B
1.1 2.1
Z B0 B0
1.2 2.2
Z0 Z0
Z
1.3 2.3
5V0 I3
5 V DC + 1.4 2.4
0V C4
1.5 2.5
O0 C5
1.6 2.6
0V C6
1.7 2.7
O1 C7
+ 1.8 2.8
24 V DC UP UP
1.9 2.9
ZP ZP

Fig. 79 Connection of an encoder with 5 V TTL signal to the CD 722F

6-46 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.9.2 Connection of encoders with 24 V totem pole signal

The following figure shows the connection of an encoder with 24 V totem pole signal.

A
A
A 1.0 2.0
B A0 A0
B B 1.1 2.1
Z B0 B0
Z 1.2 2.2
Z0 Z0
Z 1.3 2.3
5V0 I3
1.4 2.4
24 V DC + 0V C4
1.5 2.5
O0 C5
1.6 2.6
0V C6
1.7 2.7
O1 C7
+ 1.8 2.8
24 V DC UP UP
1.9 2.9
ZP ZP

Fig. 80 Connection of an encoder with 24 V totem pole signal


to the CD 722F module

The inverted encoder outputs need not be connected to the CD 722F;


i the A/, B/ and Z/ inputs are therefore left open-circuited.

When using different power supplies for the encoder and the CD 722F
module, the reference potential of both power supplies must be inter-
connected.

M&I – I/O modules for AC 700F / AC 900F 6-47


6 Wiring

6.9.3 Connection of encoders with 1 Vpp sinus signal

The following figure shows the connection of an encoder with 1 Vpp sinus signal. The
encoder is powered through the internal 5 V power supply of the CD 722F module.

A
A
A 1.0 2.0
B A0 A0
B B 1.1 2.1
Z B0 B0
Z 1.2 2.2
Z0 Z0
Z 1.3 2.3
5V0 I3
1.4 2.4
5 V DC + 0V C4
1.5 2.5
O0 C5
1.6 2.6
0V C6
1.7 2.7
O1 C7
+ 1.8 2.8
24 V DC UP UP
1.9 2.9
ZP ZP

Fig. 81 Connection of encoder with 1 Vpp sinus signal to the


CD 722F

6-48 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.9.4 Connection of absolute encoders with SSI interface

The following figure shows the connection of an encoder with SSI interface. The en-
coder is powered through the internal 5 V power supply of the CD 722F module.

Fig. 82 Connection of absolute encoders with SSI interface to


the CD 722F

M&I – I/O modules for AC 700F / AC 900F 6-49


6 Wiring

6.9.5 Connection of output loads to the PWM/pulse outputs

The following figure shows the electrical connection of output loads to the PWM/pulse
outputs.

1.0 2.0
A0 A0
1.1 2.1
B0 B0
1.2 2.2
Z0 Z0
1.3 2.3
5V0 I3
1.4 2.4
0V C4
1.5 2.5
O0 C5
1.6 2.6
0V C6
1.7 2.7
O1 C7
+ 1.8 2.8
24 V DC UP UP
1.9 2.9
ZP ZP

Fig. 83 Connection of output loads to the PWM/pulse


outputs of the CD 722F

The PWM outputs have no protection against reverse polarity.


!
Caution

6-50 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.9.6 Connection of standard inputs/outputs

The following figure shows the electrical connection of standard inputs/outputs. The
same applies to the inputs/outputs I11 and C12-C15.

Fig. 84 Connection of standard inputs/


outputs to the CD 722F

M&I – I/O modules for AC 700F / AC 900F 6-51


6 Wiring

6.9.7 Connection of signal sensors with frequency outputs

The following figure shows the electrical connection of signal sensors with frequency
outputs to the Z0 input. The same applies to A0, B0, A1, B1 and Z1.

1.0 2.0
A0 A0
1.1 2.1
B0 B0
t
1.2 2.2
Z0 Z0
1.3 2.3
5V0 I3
UIN 1.4 2.4
0V C4
1.5 2.5
O0 C5
1.6 2.6
0V C6
1.7 2.7
O1 C7
+ 1.8 2.8
24 V DC UP UP
1.9 2.9
ZP ZP

Fig. 85 Connection of signal sensors with frequency


outputs to the CD 722F

In order to ensure that the CD 722F correctly identifies the signals, the
! signal edge must be 0.4 V/µs at least.

Caution Connect a 1 kΩ resistor between the 0 V and the Z terminals when us-
ing a standard output as time generator.

6-52 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.9.8 Connection of signal sensors to the 5 V power supply

The following figure shows the electrical connection of signal sensors to the 5 V pow-
er supply with the terminal designation 5V0. The same applies to the 5 V power sup-
ply at 5V1.

Each 5 V power supply supplies a maximum current of 100 mA. Both in-
i tegrated power supplies can be connected in series. In this case, the
maximum current is 200 mA.

1.0 2.0 3.0 4.0


A0 A0 A1 A1
1.1 2.1 3.1 4.1
B0 B0 B1 B1
1.2 2.2 3.2 4.2
Z0 Z0 Z1 Z1
1.3 2.3 3.3 4.3
5 V DC 5V0 I3 5V1 I11
1.4 2.4 3.4 4.4
0V C4 0V C12
1.5 2.5 3.5 4.5
O0 C5 0V C13
1.6 2 A 2.6 3.6 2 A 4.6
0V C6 0V C14
1.7 2.7 3.7 4.7
O1 C7 0V C15
+ 1.8 2.8 3.8 4.8
24 V DC UP UP UP UP
1.9 2.9 3.9 4.9
ZP ZP ZP ZP

Fig. 86 Connection of signal sensors to the 5 V power supply of the


CD 722F module

The integrated 2 A fuse cannot be replaced. If it blows, the module must


! be replaced.

Caution Ensure that the current at the 0 V connection does not exceed 0.5 A.

The two 5 V outputs have no protection against reverse polarity.

M&I – I/O modules for AC 700F / AC 900F 6-53


6 Wiring

6.10 Digital/analog input/output DA 701F

The following figure shows the electrical connection of the digital /analog input/output
module DA 701F. This module type requires the TU 715F/716F terminal block.

DI0 1.0 DI8 2.0 AI0 3.0 + 4.0 DC16

DI1 1.1 DI9 2.1 AI1 3.1 + 4.1 DC17

DI2 1.2 DI10 2.2 AI2 3.2 + 4.2 DC18

DI3 1.3 DI11 2.3 AI3 3.3 + 4.3 DC19

DI4 1.4 DI12 2.4 AI- 3.4 4.4 DC20

DI5 1.5 DI13 2.5 + 3.5 AO0 4.5 DC21

DI6 1.6 DI14 2.6 + 3.6 AO1 4.6 DC22

DI7 1.7 DI15 2.7 3.7 4.7 DC23


PTC PTC

2.8 3.8
UP +24 V DC 1.8 4.8
2.9 3.9
ZP 0 V 1.9 4.9

Fig. 87 Pin assignment of the DA 701F module

6-54 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.10.1 Connection of the digital inputs

The following figure shows the electrical connection of the digital input DI0. The same
applies to the digital inputs DI1 to DI15

1.0
DI0
1.1
DI1
1.2
DI2
1.3
DI3
1.4
DI4
1.5
DI5
1.6
DI6
1.7
DI7
+ 1.8
24 V DC UP
1.9
ZP

Fig. 88 Connection of the digital inputs to the


DA 701F module

M&I – I/O modules for AC 700F / AC 900F 6-55


6 Wiring

6.10.2 Connection of the configurable digital input/outputs

The following figure shows the electrical connection of the configurable digital in-
put/output DC16 and DC17. DC16 is connected as an input and DC17 is connected
as an output. The digital inputs/outputs DC18 to DC23 are configured in a similar
way.

4.0
DC16
4.1
DC17
4.2
DC18
4.3
DC19
4.4
DC20
4.5
DC21
4.6
DC22
4.7
DC23
+ 4.8
24 V DC UP
4.9
ZP

Fig. 89 Connection of the digital inputs to the


DA 701F module

6-56 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.10.3 Connection of resistance thermometers in 2-wire configuration to the analog in-


puts

The following figure shows the connection of resistance thermometers in 2-wire con-
figuration to the AI0 input. The same applies to the analog AI1 to AI3 inputs.

3.0
AI0+

Pt100 3.1
AI1+
Pt1000
Ni1000 3.2
AI2+
3.3
AI3+
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 90 Connection of resistance thermometers in


2-wire configuration to the analog inputs of
the DA 701F

The following measuring ranges can be configured:

Input Range Connection


Pt100 -50 ...+70 +400 C 2-wire configuration, 1 channel used
Pt1000 -50 ... +400 °C 2-wire configuration, 1 channel used
Ni1000 -50 ... +150 °C 2-wire configuration, 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-57


6 Wiring

6.10.4 Connection of resistance thermometers in 3-wire configuration to the analog in-


puts

The following figure shows the connection of resistance thermometers in 3-wire con-
figuration to the AI0 and AI1 analog inputs. The same applies to AI2 and AI3.

3.0
AI0+

Pt100 3.1
AI1+
Pt1000
Ni1000 3.2
AI2+
3.3
AI3+
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 91 Connection of resistance thermometers in


3-wire configuration to the analog inputs of
the DA 701F

With 3-wire configuration, two adjacent analog channels belong together (e.g. the
channels 0 and 1). In this case, both channels are configured according to the de-
sired operating mode.

The lower address must be the even address (channel 0) and the next
i higher address must be the odd address (channel 1).

The following measuring ranges can be configured:

Input Range Connection


Pt100 -50 ...+70 +400 C 3-wire configuration, 2 channels used
Pt1000 -50 ... +400 °C 3-wire configuration, 2 channels used
Ni1000 -50 ... +150 °C 3-wire configuration, 2 channels used

6-58 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.10.5 Connection of active-type analog sensors (voltage) with electrically isolated


power supply to the analog inputs

The following figure shows the connection of active-type analog sensors (voltage)
with electrically isolated power supply to the AI0 analog input. The same applies to
the analog AI1 to AI3 inputs.

3.0
AI0+
3.1
+ AI1+
UIN
0 ... +10 V 3.2
AI2+
3.3
AI3+
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 92 Connection of active-type analog sen-


sors (voltage) with electrically isolated
power supply to the analog inputs of
the DA 701F

The following measuring ranges can be configured:

Input Range Connection


Voltage 0 ... 10 V 1 channel used
Voltage -10 ... +10 V 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-59


6 Wiring

6.10.6 Connection of active-type analog sensors (current) with electrically isolated


power supply to the analog inputs

The following figure shows the connection of active-type analog sensors (current)
with electrically isolated power supply.

3.0
AI0+
+ 3.1
AI1+
UIN
3.2
AI2+
3.3
AI3+
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 93 Connection of active-type analog sensors


(current) with electrically isolated power
supply to the analog inputs of the
DA 701F

The following measuring ranges can be configured:

Input Range Connection


Current 0/4 ... 20 mA 1 channel used

6-60 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.10.7 Connection of active-type analog sensors (voltage) with electrically non-isolated


power supply to the analog inputs

The following figure shows the connection of active-type analog sensors (voltage)
with electrically isolated power supply to the AI0 analog input. The same applies to
the analog AI1 to AI3 inputs.

3.0
AI0+
3.1
AI1+
0 ... +10 V
3.2
AI2+
3.3
AI3+
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 94 Connection of active-type analog sensors


(voltage) with electrically non-isolated
power supply to the DA 701F

If AGND is not connected to ZP, the sensor current flows to ZP via the
i AGND line. This produces a distortion of the measuring signal as almost
no power flows through the voltage line. The total current through the
PTC should not exceed 50 mA. This measuring method is therefore only
suitable for short lines and low sensor currents.
For larger distances, the differential measuring method should prefera-
bly be used.
The following measuring ranges can be configured:

Input Range Connection


Voltage 0 ... 10 V 1 channel used
Voltage -10 ... +10 V 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-61


6 Wiring

6.10.8 Connection of passive-type analog sensors (current) to the analog inputs

The following figure shows the connection of passive-type analog sensors (current) to
the analog input AI0. The same applies to the analog AI1 to AI3 inputs.

3.0
AI0+
3.1
AI1+
3.2
+ AI2+
3.3
AI3+
+4 ... +20 mA
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 95 Connection of passive-type analog


sensors (current) to the analog in-
puts of the DA 701F

The following measuring ranges can be configured:

Input Range Connection


Current 4 ... 20 mA 1 channel used

If, during initialization, an analog current sensor supplies an analog input


i with more than 25 mA for more than 1 second, this input is switched off
by the module (input protection). In this case, it is recommended to pro-
tect the analog input by a 10-volt Zener diode (in parallel to I+ and I-).
Sensors that initialize fast and do not have high current peaks during ini-
tialization should generally be preferred.

6-62 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.10.9 Connection of active-type analog sensors (voltage) to differential analog inputs

Differential inputs are recommended, if analog sensors are used which are remotely
non-isolated (e.g. the minus terminal is remotely earthed). The evaluation using dif-
ferential inputs helps to substantially increase the measuring accuracy and to avoid
earthing loops.

The following figure shows the connection of active-type analog sensors (voltage) to
differential analog inputs AI0 and AI1. The same applies to AI2 and AI3.

3.0
+ AI0+
UIN 3.1
AI1+
3.2
AI2+
3.3
AI3+
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 96 Connection of active-type analog


sensors (voltage) to differential an-
alog inputs for the DA 701F

The following measuring ranges can be configured:

Input Range Connection


Voltage 0 ... 10 V To differential inputs, 2 channels used
Voltage -10 ... +10 V To differential inputs, 2 channels used

M&I – I/O modules for AC 700F / AC 900F 6-63


6 Wiring

6.10.10 Use of analog inputs as digital inputs

Some (or all) analog inputs can be configured as digital inputs (see also “Technical
data of the analog inputs when used as digital inputs”). The inputs are not electrically
isolated against the other analog channels.

The following figure shows the connection of digital signal sensors to the analog input
AI0. The same applies to the analog AI1 to AI3 inputs.

3.0
AI0+
3.1
AI1+
3.2
AI2+
3.3
AI3+
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 97 Use of analog inputs as digital inputs


at the DA 701F

The following operating mode can be configured:

Input Value Connection


Digital input 24 V 1 channel used

6-64 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.10.11 Connection of analog output loads (voltage)

The following figure shows the connection of analog output loads to the analog output
AO0. The same applies to the analog output AO1.

3.0
AI0+
3.1
AI1+
3.2
AI2+
3.3
AI3+
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 98 Connection of analog output loads


(voltage, current) to the DA 701F

The following modes can be configured:

Output Range Output load Connection


Voltage -10 ... +10 V Max. load ±10 mA 1 channel used

M&I – I/O modules for AC 700F / AC 900F 6-65


6 Wiring

6.10.12 Connection of analog output loads (current)

The following figure shows the connection of analog output loads to the analog output
AO0. The same applies to the analog output AO1.

3.0
AI0+
3.1
AI1+
3.2
AI2+
3.3
AI3+
3.4

3.5
AO0+
3.6
AO1+
3.7

+ 3.8
24 V DC UP
3.9
ZP

Fig. 99 Connection of analog output loads


(voltage, current) to the DA 701F

The following modes can be configured:

Output Range Output load Connection


Current 0 ... 20 mA Load 0 ... 500 Ω 1 channel used
Current 4 ... 20 mA Load 0 ... 500 Ω 1 channel used

6-66 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.11 Digital input/output DC 722F

The following diagram shows the wiring and the connectors of a DC 722F module.
This module type requires the TU 715F/716F terminal block.

DC522
DC 722F
I/O-Bus in I/O-Bus out
1.0 24V 2.0 C0 3.0 24V 4.0 C8
1.024V 2.0 C0 3.0 24V 4.0 C8
1.1 24V 2.1 C1 3.1 24V 4.1 C9
1.124V 2.1 C1 3.1 24V 4.1 C9
1.2 24V 2.2 C2 3.2 24V 4.2 C10
1.224V 2.2 C2 3.2 24V 4.2 C10
1.3 24V 2.3 C3 3.3 24V 4.3 C11
1.324V 2.3 C3 3.3 24V 4.3 C11 Inputs or
1.4 0V 2.4 C4 3.4 0V 4.4 C12
1.4 0V
1.5 0V
2.4 C4
2.5 C5
3.4 0V
3.5 0V
4.4 C12
4.5 C13
loads for 24 V DC
1.5 0V 2.5 C5 3.5 0V 4.5 C13
1.6 0V 2.6 C6 3.6 0V 4.6 C14
1.6 0V 2.6 C6 3.6 0V 4.6 C14
1.7 0V 2.7 C7 3.7 0V 4.7 C15
1.7 0V 2.7 C7 3.7 0V 4.7 C15
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4
CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

UP24V
UP 24VDC
DC 200W 16DC
16DC
Input 2424V
Input V DCDC
OutputOutput
24 V24V
DC 0.5 A
DC 0.5A
C8 4.0
1.0 2.0 3.0 4.0

1.1 2.1 3.1 4.1


C0 2.0
1.2 2.2 3.2 4.2 C11 4.3
+24 V Output 1.3 2.3 3.3 4.3

3-wire 1.4 2.4 3.4 4.4

Switch-gear cabinet earth


sensor 1.5 2.5 3.5 4.5

1.6 2.6 3.6 4.6 C15 4.7


0V
1.7 2.7 3.7 4.7

1.8 2.8 3.8 4.8


C4 2.4
1.9 2.9 3.9 4.9

C12 4.4
C7 2.7
+24 V Output +24 V 0 V
3-wire Power supply
sensor 24 V DC

Note: The terminals 1.8 to 4.8 (UP) 0V


and 1.9 to 4.9 (ZP) are connected to
Attention:
each other within the I/O Terminal Unit
The process voltage must be
Two power supplies for sensors: included in the earthing concept
1.0...1.3 = +24V, 1.4...1.7 = 0V, of the control system
3.0...3.3 = +24V, 3.4...3.7 = 0V, (e.g. earthing the minus pole).
loadability max. 0.5 A each

Fig. 100 Electrical connection of the digital input/output DC 722F

M&I – I/O modules for AC 700F / AC 900F 6-67


6 Wiring

6.12 Digital input/output DC 723F

The following diagram shows the wiring and the connectors of a DC 723F module.
This module type requires the TU 715F/716F terminal block.

DC523
DC 723F
I/O-Bus in 1.0 24V 2.0 C0 3.0 C8 4.0 C16
I/O-Bus out
1.024V 2.0 C0 3.0 C8 4.0 C16
1.1 24V 2.1 C1 3.1 C9 4.1 C17
1.124V 2.1 C1 3.1 C9 4.1 C17
1.2 24V 2.2 C2 3.2 C10 4.2 C18
1.224V 2.2 C2 3.2 C10 4.2 C18
1.3 24V 2.3 C3 3.3 C11 4.3 C19
1.324V 2.3 C3 3.3 C11 4.3 C19
1.4 0V 2.4 C4 3.4 C12 4.4 C20 Inputs or
1.4 0V
1.5 0V
2.4 C4
2.5 C5
3.4 C12
3.5 C13
4.4 C20
4.5 C21
loads for 24 V DC
1.5 0V 2.5 C5 3.5 C13 4.5 C21
1.6 0V 2.6 C6 3.6 C14 4.6 C22
1.6 0V 2.6 C6 3.6 C14 4.6 C22
1.7 0V 2.7 C7 3.7 C15 4.7 C23
1.7 0V 2.7 C7 3.7 C15 4.7 C23
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4
CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

UP24V
UP 24VDC 300W
DC 300W 24DC
24DC
Input 2424V
Input V DCDC
OutputOutput
24 V24V
DC 0.5 A
DC 0.5A
C16 4.0
1.0 2.0 3.0 4.0

1.1 2.1 3.1 4.1


C0 2.0
1.2 2.2 3.2 4.2 C19 4.3
+24 V Output 1.3 2.3 3.3 4.3

3-wire 1.4 2.4 3.4 4.4

Switch-gear cabinet earth


sensor 1.5 2.5 3.5 4.5

1.6 2.6 3.6 4.6 C23 4.7


0V
1.7 2.7 3.7 4.7

1.8 2.8 3.8 4.8


C4 2.4
1.9 2.9 3.9 4.9

C8 3.0
C7 2.7
+24 V 0V
Power supply
C11 3.3 24 V DC

Note: The terminals 1.8 to 4.8 (UP)


and 1.9 to 4.9 (ZP) are connected to
each other within the I/O Terminal Unit
C15 3.7 Attention:
The process voltage must be
Power supply for sensors: included in the earthing concept
1.0 ... 1.3 = +24V,
1.4 ... 1.7 = 0V, of the control system
loadability max. 0.5 A (e.g. earthing the minus pole).

Fig. 101 Electrical connection of the digital input/output DC 723F

6-68 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.13 Digital input/output DC 732F

The following diagram shows the wiring and the connectors of a DC 732F module.
This module type requires the TU 715F/716F terminal block.

DC 732F
I/O-Bus in I/O-Bus out
1.0 I0 2.0 I8 3.0 C16 4.0 C24
1.1 I1 2.1 I9 3.1 C17 4.1 C25
1.2 I2 2.2 I10 3.2 C18 4.2 C26
1.3 I3 2.3 I11 3.3 C19 4.3 C27 Inputs or
1.4 I4 2.4 I12 3.4 C20 4.4 C28 loads for 24 V DC
1.5 I5 2.5 I12 3.5 C21 4.5 C29
1.6 I6 2.6 I14 3.6 C22 4.6 C30
1.7 I7 2.7 I15 3.7 C23 4.7 C31
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

UP 24VDC 200W 16DI 16DC


Input 24 VDC
Output 24 VDC 0.5A
I0 1.0 C24 4.0
1.0 2.0 3.0 4.0
1.1 2.1 3.1 4.1
1.2 2.2 3.2 4.2 C27 4.3
1.3 2.3 3.3 4.3
1.4 2.4 3.4 4.4

Switch gear cabint earth


1.5 2.5 3.5 4.5
I7 1.7 1.6 2.6 3.6 4.6 C31 4.7
1.7 2.7 3.7 4.7
1.8 2.8 3.8 4.8

I8 2.0 1.9 2.9 3.9 4.9

C16 3.0
+24 V 0V
I15 2.7
Power supply
C19 3.3 24 V DC

Note: The terminals 1.8 to 4.8 (UP) Attention:


and 1.9 to 4.9 (ZP) are connected to The process voltage must be
C23 3.7
each other within the I/O Terminal Unit. included in the earthing concept
of the control system
.
(e.g. earthing the minus pole)

Fig. 102 Electrical connection of the digital input/output module DC 732F

M&I – I/O modules for AC 700F / AC 900F 6-69


6 Wiring

6.14 Digital input DI 724F

The following diagram shows the wiring and the connectors of a DI 724F module.
This module type requires the TU 715F/716F terminal block.

DI524
DI 724F
I/O-Bus in I/O-Bus out
1.0 I0 2.0 I8 3.0 I16 4.0 I24
1.0 I0 2.0 I8 3.0 I16 4.0 I24
1.1 I1 2.1 I9 3.1 I17 4.1 I25
1.1 I1 2.1 I9 3.1 I17 4.1 I25
1.2 I2 2.2 I10 3.2 I18 4.2 I26
1.2 I2 2.2 I10 3.2 I18 4.2 I26
1.3 I3 2.3 I11 3.3 I19 4.3 I27
1.3 I3 2.3 I11 3.3 I19 4.3 I27
1.4 I4 2.4 I12 3.4 I20 4.4 I28
1.4 I4 2.4 I12 3.4 I20 4.4 I28
1.5 I5 2.5 I13 3.5 I21 4.5 I29
1.5 I5 2.5 I13 3.5 I21 4.5 I29
1.6 I6 2.6 I14 3.6 I22 4.6 I30
1.6 I6 2.6 I14 3.6 I22 4.6 I30
1.7 I7 2.7 I15 3.7 I23 4.7 I31
1.7 I7 2.7 I15 3.7 I23 4.7 I31
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4
CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

UP 24V
UP 24VDC
DC 1W
1W 3232DI
DI
InputInput
24 24V
V DCDC

I0 1.0 I24 4.0


1.0 2.0 3.0 4.0

1.1 2.1 3.1 4.1

Switch-gear cabinet earth


1.2 2.2 3.2 4.2

1.3 2.3 3.3 4.3

1.4 2.4 3.4 4.4

1.5 2.5 3.5 4.5


I7 1.7 1.6 2.6 3.6 4.6 I31 4.7
1.7 2.7 3.7 4.7

1.8 2.8 3.8 4.8

I8 2.0 1.9 2.9 3.9 4.9

I16 3.0 +24 V0 V


Power supply
I15 2.7
24 V DC

Attention:
I23 3.7 The process voltage must be
Note: The terminals 1.8 to 4.8 (UP) included in the earthing concept
and 1.9 to 4.9 (ZP) are connected to of the control system
each other within the I/O Terminal Unit (e.g. earthing the minus pole).

Fig. 103 Electrical connection of the digital input/output DI 724F

6-70 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.15 Digital input/output DX 722F

The following diagram shows the wiring and the connectors of a DX 722F module.
This module type requires the TU 731F/732F terminal block (230 V).

DX 722F
I/O-Bus in I/O-Bus out
1.0 I0
1.0 I0 I8
2.0 R0 3.0 C16
NO0 4.0 C24
NC0
1.1 I1
1.1 I1 I9
2.1 R1 3.1 C17
NO1 4.1 C25
NC1
1.2 I2
1.2 I2 2.2 R2
2.2 I10 3.2
3.2 C18
NO2 4.2
4.2 C26
NC2 If the relay outputs have to switch
1.3 I3
I3
inductive AC loads, spark
1.3 2.3 R3
2.3 I11 3.3
3.3 C19
NO3 4.3
4.3 C27
NC3
suppressors are required
1.4 I4
1.4 I4 2.4 R4
2.4 I12 3.4
3.4 C20
NO4 4.4
4.4 C28
NC4 (varistors, RC elements)
1.5 I5
1.5 I5 2.5 R5
2.5 I12 3.5
3.5 C21
NO5 4.5
4.5 C29
NC5
1.6 I6
1.6 I6 2.6 R6
2.6 I14 3.6
3.6 C22
NO6 4.6
4.6 C30
NC6
1.7 I7
1.7 I7 2.7 R7
2.7 I15 3.7
3.7 C23
NO7 4.7
4.7 C31
NC7
1.8 UP
1.8 UP 2.8 UP
2.8 UP 3.8
3.8 UP
UP 4.8
4.8 UP
UP
1.9 ZP
1.9 ZP 2.9 ZP
2.9 ZP 3.9
3.9 ZP
ZP 4.9
4.9 ZP
ZP
CH-ERR1
CH-ERR1 CH-ERR2
CH-ERR2 CH-ERR3 CH-ERR4

8DI 8DO-R
UP 24 VDC 2W
Input 24 VDC
Rel ay 230 V 3A
I0 1.0 NO0 3.0
1.0 2.0 3.0 4.0 N
1.1 2.1 3.1 4.1 L1
1.2 2.2 3.2 4.2 230 V AC
1.3 2.3 3.3 4.3
1.4 2.4 3.4 4.4

Switch gear cabint earth


1.5 2.5 3.5 4.5 NO5 3.5
I7 1.7 1.6 2.6 3.6 4.6
NC7 4.7
1.7 2.7 3.7 4.7
1.8 2.8 3.8 4.8
1.9 2.9 3.9 4.9

Note: The terminals 1.8 to 4.8 (UP)


and 1.9 to 4.9 (ZP) are connected to
each other within the I/O Terminal Unit.

Attention:
If the relay outputs have to switch The process voltage must be
inductive DC loads, free-wheeling included in the earthing concept
diodes must be circuited in parallel of the control system
to these loads. .
(e.g. earthing the minus pole)

Fig. 104 Electrical connection of the digital input/output DX 722F

M&I – I/O modules for AC 700F / AC 900F 6-71


6 Wiring

6.16 Digital input/output DX 731F

The following diagram shows the wiring and the connectors of a DX 731F module.
This module type requires the TU 731F/732F terminal block (230 V)..

DX531
DX 731F
I/O-Bus in I/O-Bus out
1.0 2.0 I0 3.0 I1 4.0 N01
1.0 2.0 I0 3.0 I1 4.0 N01
Digital input s 1.1 2.1 I2 3.1 I3 4.1 N23
1.1 2.1 I2 3.1 I3 4.1 N23 If the relay outputs have to
1.2 2.2 I4 3.2 I5 4.2 N45
2.0 I0 1.2 2.2 I4 3.2 I5 4.2 N45 switch inductive AC loads,
1.3 2.3 I6 3.3 I7 4.3 N67
1.3 2.3 I6 3.3 I7 4.3 N67 spark suppressors are
1.4 2.4 R0 3.4 NO0 4.4 NC0
3.0 I1 1.4 2.4 R0 3.4NO0 4.4NC0
required (varistors,
1.5 2.5 R1 3.5 NO1 4.5 NC1 RC elements)
4.0 N01 1.5 2.5 R1 3.5NO1 4.5NC1
1.6 2.6 R2 3.6 NO2 4.6 NC2
1.6 2.6 R2 3.6NO2 4.6NC2
1.7 2.7 R3 3.7 NO3 4.7 NC3
2.1 I2 1.7 2.7 R3 3.7NO3 4.7NC3
1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.8 UP 2.8 UP 3.8 UP 4.8 UP
3.1 I3 1.9 ZP
1.9 ZP
2.9 ZP
2.9 ZP
3.9 ZP
3.9 ZP
4.9 ZP
4.9 ZP
CH-ERR2 CH-ERR3
4.1 N23 CH-ERR2 CH-ERR3

UP 24VDC 2W 8 DI8DI4 DO-R


4DO- R
2.2 I4 InputInput
115-230 VVAC
115-230 AC
RelayRelay
230 V230V
3 3AA
3.2 I5 I1 3.0

Switch-gear cabinet earth


1.0 2.0 3.0 4.0 L1
4.2 N45

230 V AC
1.1 2.1 3.1 4.1

2.3 I6 1.2 2.2 3.2 4.2


I0 2.0
1.3 2.3 3.3 4.3
3.3 I7
1.4 2.4 3.4 4.4
N
4.3 N67 1.5 2.5 3.5 4.5
NO1 3.5
1.6 2.6 3.6 4.6
NC3 4.7
Digital output s 1.7 2.7 3.7 4.7

4.4 NC0 2.4 R0 1.8 2.8 3.8 4.8


24 V DC
3.4 NO0 1.9 2.9 3.9 4.9

4.5 NC1 2.5 R1 Note: The terminals 1.8 to 4.8 (UP)


3.5 NO1 and 1.9 to 4.9 (ZP) are connected to +24 V0 V
each other within the I/O Terminal Unit
Power supply 24 V DC
4.6 NC2 2.6 R2
3.6 NO2
If the relay outputs have to Attention:
switch inductive DC loads, The process voltage must be
4.7 NC3 2.7 R3 free-wheeling diodes must included in the earthing concept
3.7 NO3 be circuited in parallel to of the control system
these loads. (e.g. earthing the minus pole).

Fig. 105 Electrical connection of the digital input/output DX 731F

6-72 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.17 CI 741F PROFIBUS communication interface

The following diagram shows the wiring and the connectors of a CI 741F module.
This module type requires the TU 709F/710F terminal block.

Fig. 106 Electrical connection of the CI 741F PROFIBUS communication


interface

M&I – I/O modules for AC 700F / AC 900F 6-73


6 Wiring

Fig. 107 Pin assignment of the CI 741F module

6.17.1 Connection of analog sensors and loads

The analog inputs/outputs of the CI 741F are connected and configured as described
for the DA 701F. Please refer to section 6.10 for the DA 701K for drawings and more
detailed information. Please bear in mind that the DA 701F features different terminal
designations. With the CI 741F, the comparable analog inputs/outputs are assigned
to the terminals 2.0 to 2.9.

• Resistance thermometers in 2-wire configuration


• Resistance thermometers in 3-wire configuration
• Active-type analog sensors (voltage) with electrically isolated power supply
• Active-type analog sensors (current) with electrically isolated power supply
• Active-type analog sensors (voltage) with electrically non-isolated power
supply
• Passive-type analog sensors (current)
• Active-type analog sensors (voltage) at differential inputs
• Digital signal sensors at analog inputs
• Output loads (voltage)
• Output loads (current)

6-74 M&I – I/O modules for AC 700F / AC 900F


6 Wiring

6.18 DC 705F PROFIBUS communication interface

The following figure shows the wiring and the connectors of a DC 705F module. This
module type requires the TU 705F/706F terminal block.

Fig. 108 Electrical connection of the DC 705F PROFIBUS communication


interface

M&I – I/O modules for AC 700F / AC 900F 6-75


6 Wiring

6-76 M&I – I/O modules for AC 700F / AC 900F


7 Technical data

7 Technical data
The input/output modules and the PROFIBUS communication interfaces are de-
signed to EN/IEC 61131-2 requirements. Values that deviate from the standards are
due to the more stringent marine certification requirements.

7.1 TU terminal blocks

The technical data specified below apply to all terminal block types.

Dimensions (W x H x D ) 67.5 x 135 x 30 mm


Weight 200 g
Type of protection IP 20
Earthing By the earthed DIN rail or
the screws used for wall mounting
Mounting position Horizontal or vertical

Terminals Either screw or spring-cage terminals


Terminal function Depending on the connected module type
Terminal arrangement At the front side

Conductor cross-section
solid 0.08 to 2.5 mm²
flexible 0.08 to 2.5 mm²
with wire end ferrule 0.25 to 1.5 mm²

Conductor connection Vertical to the terminal block mounting level


Stripping length of the conductor 8 … 9 mm
Tightening torque 0.6 Nm
Tools required Flat-head screw driver with a blade width of 3.5
mm

M&I – I/O modules for AC 700F / AC 900F 7-1


7 Technical data

7.1.1 TU 705F/706F

Design Screw terminals / spring-cage terminals


Interface of the fieldbus plug M12, 5 pins
(FieldBusPlug)
Number of channels per mod- 16
ule
Subdivision into groups 2 groups of 8 channels each
1.0...1.7, 2.0...2.7
Rated voltage 24 V DC
Max. admissible total current 10 A, between the terminals 1.8...2.8 and
1.9...2.9
7.1.2 TU 709F/710F

Design Screw terminals / spring-cage terminals


PROFIBUS DP interface 9 pin Sub-D female connector (F)
Number of channels per mod- 24
ule
Subdivision into groups 3 groups of 8 channels each
2.0...2.7, 3.0…3.7, 4.0…4.7
Rated voltage 24 V DC
Max. admissible total current 10 A, via terminals 2.8, 3.8, 4.8 and between
2.9…4.9
7.1.3 TU 715F/716F

Design Screw terminals / spring-cage terminals


Number of I/O channels 32
Subdivision into groups 4 groups of 8 channels each
1.0...1.7, 2.0...2.7, 3.0...3.7, 4.0...4.7
Rated voltage 24 V DC
Max. admissible total current 10 A, between the terminals 1.8...4.8 and
1.9...4.9
7.1.4 TU 731F/732F

Design Screw terminals / spring-cage terminals


Number of I/O channels 32
Subdivision into groups 4 groups of 8 channels each
1.0...1.7, 2.0...2.7, 3.0...3.7, 4.0...4.7
Rated voltage 230 V AC
Max. admissible total current 10 A, between the terminals 1.8...4.8 and
1.9...4.9

7-2 M&I – I/O modules for AC 700F / AC 900F


7 Technical data

7.2 I/O modules and communication interfaces

Dimensions (W x H x D ) 67.5 x 76 x 54 mm
Weight
CI, DI Approx. 105 g
DA, DC Approx. 125 g
AC, AI, AO, AX, DX Approx. 300 g
Type of protection IP 20
Power dissipation within the Max. 6 W (unloaded outputs)
module
Mounting position Horizontal
or vertical with certain restrictions (50 % output
load per group at 40°C)
Cooling Convection cooling
Cable length for digital signals < 1000 m, shielded
< 600 m, unshielded
Cable length for analog signals < 100 m, cross-section > 0.14 mm²
Potential separation of the I/O Towards the IO Bus and the other modules
electronics
Inputs as per EN 61131-2 Type 1, except for DX 731F (type 2)
Signaling One yellow LED per channel

7.2.1 I/D digital inputs

Available for DA 701F, DI 724F, DC 732F, DX 722F, CD 722F,


CI 741F, DC 705F
Input delay Typ. 8 ms, configurable from 0.1 ...32 ms
Input signal voltage 24 V DC
0 signal -3 ... +5 V
undefined signal +5 ... +15 V
1 signal +15 ... +30 V
Ripple at 0 signal Within -3 ... +5 V
Ripple at 1 signal Within +15 ... +30 V
Input current per channel
Input voltage +24 V Typ. 5 mA
Input voltage +5 V > 1 mA
Input voltage +15 V > 5 mA
Input voltage +30 V < 8 mA

M&I – I/O modules for AC 700F / AC 900F 7-3


7 Technical data

7.2.2 Digital inputs (230 V AC)

Available for DX 731F


Potential separation Towards the outputs
Input delay Typ. 20 ms
Input signal voltage 230 or 120 V AC
0 signal 0...40 V AC
undefined signal 40...74 V AC
1 signal 74...265 V AC
Input current per channel
Input voltage 159 V AC > 7 mA
Input voltage 40 V AC < 5 mA

7.2.3 High-speed inputs A, B and Z

Available for CD 722F


Input type 24 V DC 5 V DC/differential/
sinus 1 Uss
Input current per channel
Input voltage +24 V Typ. 14 mA
Input voltage +5 V > 4.8 mA
Input voltage +15 V > 12 mA
Input voltage +30 V < 15 mA
Input frequency (max.) 300 kHz 300 kHz
Input signal voltage 24 V DC 5 V DC
0 signal -3 … + 5 V -3 … +0.5 V
undefined signal +5 … +15 V –
1 signal +15 … +30 V + 0.5 … +30 V
Ripple at 0 signal Within -3 … +5 V Within -3 … +0.5 V
Ripple at 1 signal Within +15 … +30 V Within +0.5 … +30 V

7-4 M&I – I/O modules for AC 700F / AC 900F


7 Technical data

7.2.4 O/DO digital outputs

Available for CI 741F


Output voltage at UP - 0.8 V
1 signal
Output current
Rated value per channel 0.5 A at UP = 24 V
Maximal value (all channels) Number of channels x 0.5 A
Leakage current with 0 signal < 0.5 mA
Protective circuit Via integrated varistors
Switching frequency
with inductive load Max. 0.5 Hz
during lamp test Max. 11 Hz at max. 5 W
Short circuit proof/overload proof Yes
Overload message (I > 0.7 A) Yes, after approx. 100 ms
Output current limitation Yes, automatic reactivation

7.2.5 Configurable digital DC/C channels

7.2.5.1 Use as I/DI inputs

The technical data specified in section 7.2.1 apply to the inputs.

Available for CD 722F, DA 701F, DC 705F, DC 722F, DC 723F, DC 732F

Due to the direct electrical connection to the output, the demagnetizing


i effect of the varistor on inductive loads is also effective at the
input. For this reason, the difference between UPx and the input signal
must not exceed the limit voltage of the varistor. The varistor limits the
voltage to approx. 36 V. This implies that the input voltage must range
between -12 V and +30 V with UPx = 24 V and between -6 V and +30
V with UPx = 30 V.

7.2.5.2 Use as O/DO outputs

The technical data specified in section 7.2.4 apply to the outputs.

Available for DA 701F, DC 705F, DC 722F, DC 723F, DC 732F

M&I – I/O modules for AC 700F / AC 900F 7-5


7 Technical data

7.2.6

7.2.7 Relay outputs NO/NC and R

Available for DX 722F, DX 731F


Potential separation Between the relays and towards the inputs
Output delay On request
Relay outputs
Short circuit protection External with fuse/automatic circuit breaker
Protection of the contacts 6A gL/gG per channel

Max. current/switching capacity


ohmic load 3A (230 V AC), 2A (24 V DC)
inductive load 1.5 A (230 V AC), 1.5 A (24 V DC)
max. lamp load 60 W (230 V AC), 10 W (24 V DC)
Service life (number of switching 300000 (24 V DC, at 2 A)
cycles) 200000 (120 V AC at 2 A)
under load 100000 (230 V AC at 3 A)
Spark suppression with To be externally provided according to the
inductive AC load load specification
Demagnetization with Recovery diode must be connected in par-
inductive DC load allel to the inductive load
Switching frequency
with ohmic load Max. 10 Hz
with inductive load Max. 2 Hz

7-6 M&I – I/O modules for AC 700F / AC 900F


7 Technical data

7.2.8 PWM/pulse outputs

Available for CD 722F


Output voltage at UP - 0.1 V
1 signal
Output voltage at ZP + 0.3 V
0 signal
Output delay Typ. 1 µs
Output current
Rated value per channel 0.1 A at UP = 24 V
Maximal value (all channels) 0.2 A
Leakage current with 0 signal < 0.5 mA
Protective circuit Via integrated varistors
Switching frequency PWM: < 100 kHz, smallest step = 2 µs
Pulse: < 15 kHz
Short circuit proof/overload proof Yes
Overload message (I > 0.1 A) Yes, after approx. 100 ms
Output current limitation Yes, automatic reactivation

7.2.9 I/AI analog inputs (12 bits + sign)

Available for AI 723F, AC 722F, AX 721F, AX 722F, CI


741F, DA 701F
Input type Bipolar (not with current or RTD)
Configurability 0 ... 10 V, -10 ... +10 V
0/4 ... 20 mA,
RTD: Pt100/1000, Ni1000
Digital input
Input resistance per channel Voltage: >100 kΩ, current: approx. 330 Ω
Time constant of the input filter Voltage/voltage: 100 µs

Conversion cycle 1 ms (via 4 inputs + 2 outputs)


2 ms (via 8 inputs + 8 outputs)
RTD: 1 s
Resolution 12 bits: unipolar
12 bits + sign: bipolar
RTD : 0.1 °C
Measuring error Typ. 0.5 %, max. 1 %
Overvoltage protection Yes

M&I – I/O modules for AC 700F / AC 900F 7-7


7 Technical data

7.2.10 I/AI Analog inputs (15 bits + sign)

Available for AI 731F


Input type Bipolar (not with current, RTD or resistance)
Configurability -50 ... +50 mV, -500 ... +500 mV,
-1 … +1 V, -5 … +5 V, -10 … +10 V,
0 … +5 V, 0 … +10 V
-20 … +20 mA, 0/4 ... 20 mA,
RTD: Pt100/1000, Ni1000, Cu50, resistance
TC: type J, K, N, S, T
Digital input
Input resistance per channel Voltage: >100 kΩ, current: approx. 330 Ω
Interference suppression 50 Hz, 60 Hz, none
Conversion cycle 1 ms (without), 100 ms (60 Hz), 120 ms (50
Hz) per channel
Resolution 15 bits: unipolar
15 bits + sign: bipolar
Overvoltage protection Yes

7.2.11 I/AI analog inputs used as digital inputs

Available for AI 723F, AI 731F, AC 722F, AX 721F, AX


722F, CI 741F, DA 701F
Input delay Typ. 2 ms
Input signal voltage 24 V DC
0 signal -30 V ... +5 V
1 signal +5 V … +13 V
Input signal voltage +13 V ... +30 V
Input current per channel
Input voltage +24 V Typ. 5 mA
Input voltage +5 V Typ. 1 mA
Input voltage +15 V Typ. 3.1 mA
Input voltage +30 V < 7 mA
Input resistance Approx. 4.8 kΩ

7-8 M&I – I/O modules for AC 700F / AC 900F


7 Technical data

7.2.12 O/AO analog inputs

Available for AO 723F, AC 722F, AX 721F, AX 721F, CI


741F, DA 701F
Configurability -10 ... +10 V, 0 ... 20 mA, 4 ... 20 mA
Output resistance (load) 0 ... 500 Ω as current output
Output current max. ±10 mA as voltage output
Resolution 12 bits + sign
Output error Typ. 0.5 %, max. 1 %

7.2.13 5 V sensor power supply

Available for CD 722F


Power supply 5 V DC +/- 5%, unloaded outputs
Resistance to feedback No
against reverse polarity
Output current 0.1 A max. (independent)
0.2 A max. (parallel)
Output diagnostics Yes, via diagnostic LED and error message

7.2.14 0 V reference inputs

Available for CD 722F


Max. power per connector 0.5 A
Internal fuse 2 A, terminals 1.4 and 1.6
2 A, terminals 3.4 to 3.7

M&I – I/O modules for AC 700F / AC 900F 7-9


7 Technical data

7-10 M&I – I/O modules for AC 700F / AC 900F


7 Technical data

Index
DI 724F · 1-3
Differential inputs · 6-5
2 Digital inputs (230 V AC) · 7-4
Digital modules · 1-3
2-wire configuration · 6-7 Digital/analog module · 1-4
Dimensional drawings · 5-6
Direct I/O · 1-1
3 DX 722F · 1-3
DX 731F · 1-3
3-wire configuration · 6-8

E
4
Earthing and reference potential · 6-1
4-wire configuration · 6-28

F
A
Fuse protection · 6-3
AC 722F · 1-2
Accessories · 4-1
AI 723F · 1-2 G
AI 731F · 1-2
Analog modules · 1-2 General instructions · 6-4
Analog sensor (current) · 6-10
Analog sensor (voltage) · 6-9
AO 723F · 1-2 H
AX 721F · 1-2
AX 722F · 1-2 High-speed inputs · 7-4

C I

CD 722F · 1-3 I/AI analog inputs · 7-7


CI 741F · 1-4 I/D digital inputs · 7-3
Configurable digital DC/C channels · 7-5 I/O terminal blocks · 2-1

D M

DA 701F · 1-4 Mounting and removal · 5-1


DC 705F · 1-4
DC 722F · 1-3
DC 723F · 1-3
DC 732F · 1-3

M&I – I/O modules for AC 700F / AC 900F 7-11


Index

O Screw terminals · 2-2


Spring-cage terminals · 2-2
O/AO analog outputs · 7-9
O/DO digital outputs · 7-5
T
Open circuit detection · 6-4
Output loads · 6-15
TA523 · 4-1
TA525 · 4-2
P TA526 · 4-2
Temperature measurement · 6-4
PDP22-FBP fieldbus plug · 3-56 Thermocouples · 6-39
Power consumption · 6-3 TU 705F · 2-3
Power supply · 3-61 TU 706F · 2-3
PROFIBUS communication interfaces · 1-4 TU 709F · 2-4
PROFIBUS connector and cables · 3-51 TU 710F · 2-4
Protective circuit · 6-5 TU 715F · 2-5
PWM/pulse outputs · 7-7 TU 716F · 2-5
TU 731F · 2-6
TU 732F · 2-6
R

Relay outputs · 7-6 U


Remote I/O · 1-1
Resistance measuring bridge · 6-37 Unused inputs/outputs · 6-4

S W

S700 I/O modules · 1-1 Wiring · 6-1


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