INSTALLATION, OPERATING AND MAINTENANCE MANUAL VENEZIA C- ESPRESSO 1 - INSTANT UK English 7 C € | DOC. NO. H104U 00 {EDITION 9808NECTA ‘VENDING SOLUTIONS SpA ‘A company of, NaW GLOBAL VENDING GROUP Sede legale: Via Roma 24 24030 Valbrembo (8G) Iralla ‘Webs wean ugiobalvending com ‘Telefono +39 035 606117 Fax +29 035 606460 ‘Tib-Bergamo Reg. Imp.n.2534 REA, Bergamo n. 313295 Cod. Fise. 12806340358 Part VA 02747810162 Cod. 180 IT 02747810162 DICHIARAZIONE DI CONFORMITA’ DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE KONFORMITATSERKLARUNG DECLARACION DE CONFORMIDAD DECLARAGAO DE CONFORMIDADE VERKLARING VAN OVEREENSTEMMING INTYG OM OVERENSSTAMMELSE OVERENSSTEMMELSESERKL/ERING Valbrembo, 03/05/2001 Dichiara che la macchina descritta nella targhetta di identificazione, & contorme alle disposizioni legislative delle diretive: 89/392, 89/336, 73/23 CEE 0 successive moditiche ed integrazioni Declares that tne machine described in the identtication plate conforms to the legislative directions of the directives: 89/ 992, 89/836, 73/23 EEC and further amendments and integrations. Déclare que l'appareil décrit dans la plague signalétique satistait aux prescriptions des directives: 89/392, 69/336. 73/ 23 CEE et mosifications/intégrations suivantes. Erklart, daB das im Typenschild beschriebene Gerat den EWG Richilinien 89/392, 89/336, 73/23 sowie den folgenden AnderungewErgarizungen entsprictt, Declara que la maquina descripta en la placa de identiicacién, resulta confarme a las disposiciones legislativas de las irectivas: 89/392, 89/336, 73/23 CEE y modificaciones y integraciones sucesivas. Declara que o distibuidor descrita na chapa de identificagao é contorme as cisposigdes legislativas das directivas CEE. 89ISU2, BOSSE @ 7SIZS e sUCeSsIVAs Modticacoes € Integragoes. \Verklaart dat de op de idantifcatiaplaat becohraven machine overaenstomt mat de bepalingen van de EEG richtljnen £29102, 89/936 en 73/2 en de daaropvoigenda wijrigingan en aanuullingen Intygar att maskinen som beskrivs pa identifieringsskylten 6verensstammer med lagsttiningstéreskeifternai drektiven: '891392, 89/936, 73/23 CEE och patoljande och komoletteringar. Det erklzsres herved, at automaten angivet pA typeskiltet er i overensstemmelse med ovsdirektiverne 189/302, 89/336 o9 73/23 CEE og do senere aandringor 0g tang, y ‘ONIO CAVO. ceo(og) DamimewAdtore «ve eC eK if i owt ea SINZISAS ALFTONO ANYAMCD 30 NOILYOLILUIO NUTTY! OSID VOREIZY VACTWTICIMELSIS 2 WATT! NOIZE GLEZL ~ 1} tomar woumasr oy te~20- oreo pares, 4006 OS! prepuers fi ymcycy eu jo sjumussan sists weueBevey ‘eeunubU pur pavoweau seu setRypew Oupvan wosue\ReunrieeqeauoRS Jo os pue Busmomrues us990 SIME J 0 SMO} 2G 1, (98) OBNSYA TWA DE0rZ-I — He ‘BUOY BIA, “"vd'S SNOILNTOS ONIGNSA VLO3N soquatatio ogi jou Arse Aq, ALV OHI LY) UOMLAN NOWWOISUEAD WNOLYNESINI SHITABLE OF CONTENTS INTRODUCTION IDENTIFICATION OF THE VENDING MACHINE IN CASE OF FAILURE ‘TRANSPORT AND STORAGE USING THE VENDING MACHINE POSITIONING THE VENDING MACHINE. WARNING FOR INSTALLATION WARNING FOR NEMO ITION DIMENSIONS. TECHNICAL SPECIFICATIONS OPERATING INSTRUCTIONS DOOR swiTcH MAINTENANCE AND DISINFECTION CONTROLS AND INFORMATION LOADING LOADING GUPS LOADING COFFEE LOADING STIARERS LOADING SUGAR AND INSTANT PRODUCTS. SSANITISING THE FOODSTUFF CIRCUITS AND THE MIXERS CLEANING THE SUGAR DISPENSER WEEKLY CLEANING OF ‘THE COFFEE UNIT. ‘SUSPENDING THE SERVICE INSTALLATION UNPACKING THE VENDING MACHINE. POSITIONING THE VENDING MACHINE CONNEGIING Ht: MACHINE TO THE WATER MAING ‘OVERFLOW DEVICE WATER SOFTENER CONNECTING THE POWER SUPPLY INSTALLING THE PAVMENT SYSTEM FILLING THE WATER SYSTEM OPERATION OF THE COFFEE UNIT COFFEE DISPENSING CYCLE CHECKING AND ADJUSTING THE MACHINE SETTINGS. ‘STANDARD SETTINGS Pace 2 PAGE 2 PAGE 2 PAGE 2 PAGE 2 PAGE 2 PAGE 3 PAGE a PAGE 3 PAGE3 PAGES PAGE 5 PAGE 5 PAGE 5 PAGE6 PAGE 6 PAGE 6 PAGE 6 PAGE 6 PAGE 6 PAGE 7 PAGE 7 PAGE 7 PAGE 6 PAGE 8 PAGE 8 PAGE @ PAGE 8 PAGE @ PAGE 9 Pace 9 PAGE 9 PAGE 10 PAGE 10 PAGE 10 PAGE 10 ADJUSTING THE SETTING OF THE COFFEE UNIT PISTON STROKE WATER TEMPERATURE CONTROL ADJUSTING THE GRADE OF GRINDING ADJUSTING THE COFFEE DOSE OPERATING STATUS NORMAL OPERATING MODE MAINTENANCE OPERATING MODE PROGRAMMING (CURRENT FAILURE DISPLAY PROGRAMMING THE WATER AND POWDER DOSES. PROGRAMMING THE PRICES PROGRAMMING THE PRICES AND THE SELECTION STATUS PROGRAMMING THE BASIC COIN AND THE DECIMAL POINT PROGRAMMING THE VALIDATOR LINES. INITIALISING. PROGRAMMING THE MACHINE CODE INSTALLATION RESETTING THE FAILURES DISPLAYING THE STATISTICS PRINTING THE STATISTICS MAINTENANCE INTRODUCTION CLEANING THE COFFEE UNIT REMOVING THE UPPEA FILTER REMOVING THE LOWEA FILTER CONTROL BOARD FUNCTIONS AND INDICATOR LIGHTS CONTROL BOARD PUSH BUTTON BOARD CONFIGURING THE BOARDS CONFIGURING THE COUNTRY (CONFIGURING THE MODEL CONFIGURING THE STIRRER DISPENSER CONFIGURING THE PAYMENT SYSTEM HYDRAULIC SYSTEMS PAGE 11 PAGE 11 PAGE 11 PAGE 11 PAGE 12 PAGE 12 PAGE 12 PAGE 13 PAGE 14 PAGE 14 PAGE 15 PAGE 15 PAGE 15 PAGE 15 PAGE 15 PAGE 16 PAGE 16 PAGE 16 PAGE 16 PAGE 16 PAGE 17 PAGE 17 PAGE 17 PAGE 17 PAGE 17 PAGE 18 PAGE 18 PAGE 18 PAGE 18 PAGE 19 PAGE 19 PAGE 19 PAGE 20INTRODUCTION This documentation is part and parcel of the vending machine and must always follow the machine in case moved or transfer of ownership, s0 as to allow consultation by different operators. Before star allalion andusedf the machin, iis first necessary to carefully read the instructions contained in this manual, as they offer important hints on installation, operating and maintenance safety. IDENTIFICATION OF THE VENDING MACHINE AND ITS CHARACTERISTICS Every machine is identified by its own serial number, indicated on the rating plate placed internally on the right side, ‘This plate (see figure below) isthe only one acknowledged by the manutacturer as the identiication ot the apparatus, and carries all the data which readily and safely give technical information supplledby the manufacturer. Italso assists in the spare parts management. It is therefore recommended that this plate be neither ‘damaged nor removed. Do not: ~ overturn the vending machine; - érag the vending machine with ropes or similar; = lit the vending machine its sides; - lift the vending machine with slings or ropes: - shake or jolt the vending machine and its packing The machine should be stored in a dry room where the temperature Is always Included between 0 and 40°C. Avvid slacking nore rirachines and always rvaintain the vertical position as indicated by the arrows on the packing, USING THE VENDING MACHINE FOR HOT DRINKS IN OPEN CONTAINERS (e.g. plastic cups, ceramic cups, jugs) The vending machines of drinks in open containers should, only be used to sell and dispense drinks obtained by: - brewing products such as coffee and tea; + reconstituting instant and lyophilized products; These products should be declared by the manufacturer as "suitable for auto- matic vending" in food-safe open con- Mactine code — __- Sei talners. ne ber Model —— ~~ ‘The products should be consumed eK. immediately. They should never be Operating voltage “ ~rrequency preservedand/or packed forlater con- SN mS 3 sumption. st oe Oss F Any other use is unsuitable and thus Characteises of the Boler deta potentially dangerous. water mains IN CASE OF FAILURE In most cases, any technical problems are corrected by ‘small repair operations; however, before contacting the manufacturer we rocommong that this manual be read carefully Should there be serious failures or malfunctions, then contact the following: NECTA VENDING SOLUTIONS SpA Via Roma 24 24030 Valbrembo ltaly - Tel. +39 035606111 TRANSPORT AND STORAGE To prevent any damage, special care should be taken when loading or unloading the vending machine, The machine canbe lifted by a motorised or manual fark lift truck, and the forks are to be placed undemeath the machine from the side clearly indicated by the symbol on the cardboard package. POSITIONING THE VENDING MACHINE The vending machine is not suitable for outdoor installa- tion, itshould be installedin ary room where the tempera- ture never drops below 0°C. and cannot be installed in environments where water jets are used for cleaning (e.a. in large kitchens, etc. Because ofits lightweight, the machine mustbe securedto ‘a wall using the special mounting bracket. This way the back of the machine will be at adistance of 4 com. from the wall to ensure proper ventilation. ‘The machine must never be covered with cloth or the lke. ‘The machine must be positioned with a maximum slope of a Provide proper leveling by way of the adjustable feet, included ‘wi VENEZACIWARNING FOR INSTALLATION Installation and the following maintenance operations. should be carried out by qualified personnel only, who are trained in the correct use of the apparatus accord- ing to the standards in force. ‘The apparatus is sold without the payment system, and for this reason the person who performs such installation wil be liable for any damage to the machine, to persons or things due to the wrong installation ofthe payment eyetem. The integrity of the vending machine andits conform- ity with the rules and regulations in force for its relevant systems must be checked by qualified per- sonnel at least once a year. Packing materials must be disposed of with respectforthe environment. WARNING FOR DEMOLITION Whenever the machine is to be demolished, the laws in force regarding the environment protection should be strictly observed. In particular: + ferrous and plastic materials and the like are to be disposed of in authorized areas only; - insulating material should be recovered by qualified companies. DIMENSIONS 1830 TECHNICAL SPECIFICATIONS Height 4830 mm. Width 600 mm, Depth 520. mm, Power supply voltage 230 Vv" Frequency 50 Hz Installed power Espresso 1.5 kW + Instant 24 kW CUP DISPENSER, Suitable for cups with a rim diameter of 70-71 mm. with a capacity of about 500 cups. COIN MECHANISM The machine is factory-ftted for the installation of an "EXECUTIVE" type coin mechanism. SALES PRICES ‘Adifforent programmable price can be act for cach single solaction; the standard sotting has the samo calas pricofor all selections. COIN BOX Made of aluminized plate. Cover and lock are available as accessories. WATER SUPPLY From the water mains with a supply pressure of 0,510 8,5 bar. AVAILABLE ADJUSTMENTS Espresso models: volumetric adjustment for coffee, in- stant products and water doses. Instant models: timeadjustment orcoftee, instant prod- ucts and water doses. TEMPERATURE CONTROL Factory setting on the correct operating temperature. A trimmeron the control board allows small corrections to be made (if necessary). CLEANING THE MIXER The machine will perform a washing oycle of the mixer and will rotate the coffee unit when pressing the special button on the coin mech. housing. CONTROLS - presence of cups - prosonco of wator - presence of cottee + presence of the coffee unit + liquid waste container empty - operating temperature attained.SAFETY DEVICES - Door switch - Manual-reset boiler safety thermostat - Alr-break float jamming - Overflow electrovalve - Float for fll iquid waste container - Timer protection for: coffee dispenser Pump Coffee unit gearmotor Coffee grinder = Thermal protection for: motor dosers Coffee unl geannotor Coffee release magnets Pump Mixer motors Coffee grinder motor CAPACITY OF CONTAINERS: Coffee grains 25 ‘Sugar 42 Granulatedwnitener 1.4 Instant coffee 12 Tea 43 Chocolate 3.0 Stirrers 500 ko ko kg ka Ka Kg.OPERATING INSTRUCTIONS DOOR SWITCH When opening the door a special micro-switch discon- nects the electricity from the machine electrical system. with the exception of the terminal block for power grid cable connection and the door switch area. Before removing the covers from these parts (indicated by a special label) it is necessary to disconnect the exter- nal switch and remove the plug. To energize the system with the open door, just insert the special key into the slat (see Figure 2), All operations requiring the machine to be energized with the door open should be carried out with the door switch key inserted, and by qualified personnel in- formed about the specific risks of such situation. The door can be closed only after removing the key. MAINTENANCE AND DISINFECTION ‘According to current sately and health rules and regula- tions, the operator of an automatic vending machine is responsible for the hygiene and the maintenance of the foodstuff circuits, to prevent formation of bacteria. At installation the hydraulic circuits and the parts in contact with foodstuff should be fully sanitised to remove any bacteria which might have formed during storage. It is advisable that specific sanitising agents (such as chiorine-based detergents or similar) are used for cleaning also the surfaces which are not directly in contact with foodstuff ‘Some parts of the machine can be damaged by unsuitable dotergents. ‘Tho manufacturer declinos all responsibility for any dam- age caused by the use of unsuitable chemicals. Before starting any maintenance operations requiring parts of the unit to be removed, the machine must always be turned off. CONTROLS AND INFORMATION Alluser controls and information are conveniently located on the external side of the door (see Figure 1) The labels with the selection menu and the operating instructions supplied with the machine shall be inserted at the time of installation according to the order indicated in the selection dose table provided. 1 - Selection menu 2 Usarinfocmation spaces 3 - Operating instructions label 4 Goin sit 5 a-igt cisplay 5 - Dispensing compartment 7 Lock The Programming button, to access the machine func tione, ie located on the internal eide of the push-button card. Figuee 2 1 Door switch 2. 290V~ 8 W max, door lamp socket 2 Mechanical counter 4 Network fuses 5 - Permanently powered 230V ~ socket (= Washing butionLOADING PROCEDURES LOADING CUPS When loading cups for the first time (ie. with the cup dispenser completely empty) do as follows: - disconnect the electricity from the machine; = remove the cover of the cup container; -fillthe columns with cups, except the one alianed with the dispensing opening; tum on the machine and the full column will be positioned automatically over the dispeneing opening; = hill the empty column; ~ release one or more cups with the special button and replace the cover (see Figure 3). Figure 3 1 = Cup release button 2 - Cup stacker 2 Cover 4 Shot release lever 5 Stirors stacker LOADING COFFEE Lift the cover and fill the hoppor with coffeo, onsuring that the shutter ie fully open (see Figure 4); then close the cover. Figue 1 Cover 2 - Cotte hoppar 3 Shutier LOADING STIRRERS Romovethe woightfrom the stirrer dispenser (see figure 4) and insert the stirrers in the special stacker ensuring that the stirers are all placed horizontally. The stirers must be burr free and not curved. Place the weight on top of the stirers. LOADING SUGAR AND INSTANT PRODUCTS Open the cup dispenser shelt and, after iting its cover, fil the single containers (see selection dose table) with the appropriate products, taking care not to compress them to prevent packing. Make sure the products do not contain any clots, SANITISING THE FOODSTUFF CIRCUITS AND THE MIXERS When installing the unit, and then atleast once a week or even more frequently according to the use of the machine and the quality of the inlet water, the mixers and the dispensing conduits mustbe thoroughly sanitised (cleaned and disinfected), to guarantee proper hygiene of the dis- pensed products. The paris to be cleaned are the following: = powder deposit drawer, mixer and drink dispensing conduit; - brewed products dispensing spout; = dispensing compartment. - Remove the powder and the water funnels, the feeders, the powder deposit drawers and the mixer blades trom the mixers (see Figure 6); - clean alll parts with detergent baing sure that all residue and visible product layers are mechanically removed, using a brush if necessary. Disinfection should be carried out using chlorine-based detergents usually available in pharmacies -soakall components for approx. 20 minutesinacontainer filled with the previously prepared chlorine-based deter- gent = reinstall the feeders and the water funnels; - reinstall the powder deposit drawers and the powder funnels after thoroughly drying them.Figure & 1 - Drawer cover 2 Powder deposit drawer ‘3 Powoer tunnel 4 Water funnel 5 - Feoder 68 Mixer wneet After reinstalling all parts the following is however required: ~ press the mixer washing button and add some drops of the chiorine-based solution into the funnels; -carry outseveral washing cycles to ensure thatallresidue is removed through thorough rinsing of all components; - after the disinfecting cycle, thoroughly rinse all compo- nents to ramave all residue of the chlorine-based solu- tion. CLEANING THE SUGAR DISPENSER For models with sugar dispensed directly into the cup, the sugar dispensing system must be cleaned periodically using hot water (see figure 7) proceeding as follows: release the return spring; - lift the flexible lever to free the pin = remove the pin and the dispensing spout; - after cleaning, reinstall all parts in the reverse order. Figue 7 1 = Sugar dispensing spout 2-Pim 3 - Flexible lover 4 Rotum spring WEEKLY CLEANING OF THE COFFEE UNIT Every time coffee is refilled, or at least once a week, any powder residue shouldbe removed fromthe oxternal parts of the coffee unit, particularly from the coffee funnel. SUSPENDING THE SERVICE Ior any reason the machine is turned oft for a period of time exceeding the product expiry dates the following will be necessary: - completely empty the containers and thoroughly wash them with the chlorine-based detergents used to clean the mixer completely empty the doser-grinderby dispensing coffee until the empty condition is indicated. completely omplty the air break and the instant product, boiler, loosening the clamp on the hose. Before restarting the machine the cleaning and sani- tation operations described in the chapter "Yearly santtatlon" must be carried out.INSTALLATION Installation should be carried out by qualified techni- cal personnel only. UNPACKING THE VENDING MACHINE After removing the packing, check that the machine is not damaged. Ifin doubt, do not use the mack Packing elements (.e. plastic bags, polyslyrene foam, nails, etc.) must not be left within the reach of children, as they are potentially dangerous. POSITIONING THE VENDING MACHINE ble for outdoor in- stallation, it should be installed in a dry room where the temperature never drops below 0°C, and cannot be installed in environments where water jets are used for cleaning (e.g. in large kitchens, etc.). ‘The machine must be placed close to a wall and with the back panel at a distance of not less than 4 cm. from it, to ensure proper ventilation. The machine must never be covered with cloth or the like. ‘The machine must never be covered with cloth or the like. ‘The machine must be positioned with a maximum slope of 2°, Provide proper levelling by way of the adjustable feet included (see Figure 8) Figure 8 pee ‘Adjustable foot _ Because of its lightweight, the machine must be se- cured to a wall using the special mounting bracket included (see Figure 9). ‘The manufacturer declines all responsibilty for any mal- function caused by failing to comply with the above recor mendations. Figure 9 1 = Mounting wal bracket CONNECTING THE MACHINE TO THE WATER MAINS The machine must be connected to the drinking water mains. The water prassure must be & to 85 Nem’. Run some water from the mains untiltis clear and without impurities. Use a hose capable of withstanding the water mains pressure and suitable for use with foodstuff (minimum inside diameter of 6 mm) toconnectthe water supoly tothe 3/8" gastype union of the water inlet electrovalve (see Figure 10). Asan optional, a1.5m. long, foodgrade quality, "water supply hose” is available, including all necessary connections, Itis good practice to install a tap on the water supply outside the machine in an easily accessible position. Figure 10 \\ 14° gas-type water inlet union Supaly hose ‘Overtiow pipe Inlet hase union OVERFLOW DEVICE 1 2 3 The water inlet electrovalve (see Fig. 10) is fitted with an overtiow device which mechanically stops the water flow when there is amalfunction of the electrovalve orof the air- break water level control device To restore normal operations, proceed as follows: - drain the water contained in the overtiow pipe; - shutoffthe valve of the water supply outside the machine; - loosen the nut which secures the electrovalve supply hose to relieve the water mains residual pressure and then tighten it again (see Fig. 10); - Open the valve and switch on the machine. WATER SOFTENER The machine Is sold without water softener. If the water is very hard, itis possible to install a water softener (available as optional) or another ion-exchange resin softener of @ capacity adequate to the machine ‘consumption. Tho water softener must be regenerated regularly follow- ing the directions of the manufacturer.CONNECTING THE POWER SUPPLY ‘The machine is designed to operate under a single-phase voltage of 230 V~ and is protected by 10 A fuses. Before performing the connection make sure that the ratings correspondto those of the power grid, and namely: =the supply voltage rating must not differ more than 6% from the rated voltage; the main switch should be located within easy reach and be capable of withstanding the peak load required and, al the same time, ensuring proper disconnection from the power grid when the opening gap of the contacts is at least 3 mm. The electrical safety of the machine is ensured only when it is correctly earthed according to the safety standards in force. This fundamental safety requirement mustbe duly verified, and if in the doubt the system must be tested by qualified technicians. Use cables of type HOS RN F or HOS WV-F with3x1.5mm* section only for connection to the power grid. Replacement of the supply cable should only be carried our by qualified and suitably trained personnel. Do not use adapters, multiple sockets and/or exten sions. Before switching on the machine, be sure it is correctly connectedto the water mains and the cutott valve is open ‘THE MANUFACTURER DECLINES ALL RESPONSI- BILITY FOR ANY DAMAGE CAUSED BY NON-COM- PLIANCE WITH THE ABOVE MENTIONED SAFETY RULES. INSTALLING THE PAYMENT SYSTEM ‘The machine is sold without payment system, there fore the technician or person who will install the unit will be responsible for any damage to the machine or persons and things resulting fromwrong installation. ~ Install the coin mechanism and make sure that the programming of the relevant parameters Is correct; ~agjust the selector opening lever square piece in order to enable a complete selector opening; ~ adjust the coin chute according to the type of coin ‘mechanism installed. FILLING THE WATER SYSTEM Ifthe air-break device indicates the no-water condition for more than 10 seconds after the machine has been switched on, an installation cycle will automatically be started, and namely: -the display wil show! SE forthe whole duration of the cycle: te alr-break Is led; - (for espresso models only) one of the instant products’ electrovalves is opened to bleed the air from the boiler and fil it with 400 cc. of water. N.B.: If thorois ne water flow from tho mains during the installation cycle, the machine will stop untilthe water is resumed or the machine is switched off. This operation must be carried out by hand after any maintenance requiring the boiler to be emptied but not the air-break.OPERATION OF THE COFFEE UNIT COFFEE DISPENSING CYCLE When selacting coffee, the grinder is started and will continue unti the coffee doser chamber is full (see Figure 14), When the dosing unit is full, the ground coffee dose is released into the coffee unit. ‘The coffee falls into the vertical brew chamber (1) (see Figure 11). Figure 11 1 Brew chamber 2- External disk 3 Upver piston 4 Lower piston 5 Pre-browing spring The gearmotor handle engaged with the disk (2) located outside of he assembly rotates by 180°, making tne brew Chamber swing and lowering the upper piston (3) (see Figure 12) Figure 12 1 = Brew chamber 2 External disk 3 - Upper pision 4 Lowar piston 5 Pre-brewing spring 6 - Swinging lever Due tothe water pressure, the pre-brewing spring (5) sinks and the lower piston (4) goes down 4 mm, thus forming a ‘water cushion which allows an oven usc of the coffee dose. At the end of the dispensing cycle and during a pause of 3 seconds, the pre-brewing spring (6) will discharge the water through the third way of the dispensing elactravalve, lightly pressing the used coffee dose. By completing ts rotation, the gearmotor makes the swing- inglever (6)lftthe pistons and the coffee dose. Atthe same time, when the brew chamber returns to its vertical posi- tion, the scraper on the coffee hopper stops the used coffee dose and drops it. The lower piston now returns to the bottom dead centre. CHECKING AND ADJUSTING THE MACHINE SETTINGS Togot the bost results from the product used, the following should be checked: for coffee That the used coffee doseis lightly compressed and damp. The granulometty of the ground coffee The weight of he ground coffee. The dispensing temperature The water dose. for instant products The weight of the instant products, The drink temperature. The water dose. ‘Should the standard settings be varied, proceed as indi- cated in the next sections ofthis manual The weight of the instant products, the water dose and temperature are directly controlled by the microprocessor. To adjust them it is therefore necessary to follow the programming procedures. STANDARD SETTINGS ‘The vending machine is supplied with the following stand- ard settings: - coffee temperature (at the spout) approx. 85-89°C; - instant product temperature (at the spout) approx. 85°; - safety valve operating pressure 12 bar: - coffee pump by-pass operating pressure 11-12 bar. ‘The standard setting of the machine assigns the same price, expressed in numberof basiccoins, toall selections. 10ADJUSTING THE SETTING OF THE COFFEE UNIT PISTON STROKE When the upper piston is correctly positioned, the coffee unit can operate with coffee doses of 5.5 to 7.5 g. To change the piston position (see Figure 13): = remove the snap ring from its seat; place the piston in the proper adjusting notches: less deep notches for 5.5 to 6.5 g. doses: {deeper notches for 6.5 10 7.5 9. doses. Figure 13 1 = Snap ring 2 Upper piston 2 Reterenne fins WATER TEMPERATURE CONTROL If the boiler temperature must be changed, adjust the special trimmer (see figure 17) keeping in mind that: - tightening increases the temperature; loosening reduces the temperature: - every 2 turns the temperature varies by approx. 1°C. ADJUSTING THE GRADE OF GRINDING Whenavariationin the grade of grindingis desired, turnthe relevant adjusting knob on the grinder (see Figure 14) as follows: tum the knob anticlockwise for coarser grinding; tum the knob clockwise for finer grinding. For optimum results, itis good practice to vary the grade of, ringing with coffee the grinder motor running, N.B.: After adjusting the grade of grinding, at least 2 test selections must be performed in order to check the new granulometry of the ground coffee: the finer the grade of grinding the longer the time neces- sary for dispensing the coffee and vice versa. ADJUSTING THE COFFEE DOSE The dose adjusting lever can be positioned in one of the 6 reference notches bearing in mind that: - the dose is increased by lifting the lever: - the dose is reduced by lowering the lever: ~ every notch changes the dose by approx. 0.25 9. In addition, when the lever is fully rotated upwards, the ratchet can be released from the groove in the dose regulator (see Figure 14) and replaced into a different ‘groove to change the average dose setting to: = low 69.405 -medum 79.405 high 80.405 Totake the dose just remove the coffee unit and press key "2" from the "maintenance" menu (see relevant section) Wa To refit the coffee unit, pay special attention to the (on position. Reference notches on the external diskand on the unit case should match (see Figure 15). Figuro 14 1 = Coflee arinder 2 - Grinding adjusting knob 3 Dose regulator 4 Doae adjuating lever 5 Reference notchesOPERATING STATUS MAINTENANCE OPERATING MODE Three different status of operation are provided for the Whenthe programming key placedin the coin mechanism apparatus, accordingly the buttons may have different compartments pressed once, the apparatus is placed in functions based on the preset status of the keys. the status of "Maintenance" mode. The available status of operations are those indicated in The message {7m - is displayed for approx. 2 seconds the following table: and then the first option of the "maintenance" menu is displayed to activate the following functions: MACHINE STATUS DISPLAY FUNCTIONS: f£oAP — Complete dispensing test Normal mode . coine accepted including cup, sugar and stirrer rocuts dispensed Maintenance NARa- test dispensing Pot- Dispensing powder only machine mahenarce Programming Pro- programming H2e- _ Dispensing water only NORMAL OPERATING MODE moll Dispensing test without Whon switching the machine on, the display segments are cup, sugar and stirrer checked which are then dieplayed for a few eaconde, after which the machine goes into normal operating mode. The LEDs next to the selection buttons and sugar preselection buttons indicate the follwing. Now the key-pad keys are assigned different functions according to the selected menu, i.e. either a complete or a Rinse LED on ~ Button available partial dispensing test (see the dose selection table). LED blinking ——_- Button busy LED off - Button disabled ‘The massages aisplayed according othe operation being carried out can be the following Previous next function function DISPLAY FUNCTION cispensing egpresso ‘cap. choc. === Machine ready. sepensin ‘opens For Executive coin mechanisms models, opens flspensing the dashes blink when the change-return & & ispensin spensin units empty whitonor cotteo chocolate” PIS Price display of selected product ispensing dispensing cappuceine whitener C 10Q Stored credit display. It the credit is larger than 4 digits, only ‘the first 4 digits are displayed. }. For espresso coffee selections, only the addi- tions are dispensed with the parti out - — Machine switched off powder and water; ifa selection requires no add the message J {5 SEL~- Drink preparation will be displayed. EEAP — Waittime before reaching operating temperature GEEE Token inserted InS& __ Installation under way J 15- Selection disabled 12 ws venenaesWhen the display shows the function "Rinse" the keys are assigned the following functions: provious noxt Tuncton | [AR] [Wb] function rinsing unit rotation mixer 1 5 | coffee release dispensing | >] J @| | alspensing aucchore Joxtra sugar not 3 7 | [not used Used not 4 8] |not used Sea Key "5" operates the coffee unit, when this is connocted to the electrical system, and releases a dose of coffee if the unit is disconnected, PROGRAMMING Pressing the programming key located in the inner side of the push-button cardiwice (see Figure 16), the machine is set to “Programming” mode. The following message is displayed Pr o- _lorapprox. 2 seconds, and then the first ‘option ofthe "programming” menus Ese ESzZ Excouto pio holing kis see sce or | on | oF Ke > tA eA toaramet0 95 =2) 7 ome wre Ukey URW or | oF | ow 19 eon veneaaeHYDRAULIC SYSTEM (ESPRESSO MODELS) 1 - Water inlet electrovalve 2. 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HOw MA 2192) eS favsea ‘fa Bususdsig 08 VENEZAG-1N N oN eN smu oe ra ‘esvedp dno fica SN eepotue | [€ straw ous SN weee ‘eyepyuogoury eBueyo B je0uRD en eekmuos | (%] [4] | torpuny ine oN ByEp aseas09f +) BIep asea.oul m1 vemoumnes | ET) Ll | Gpameasnend tle XXXX 3 °’ 1 | ee rio ‘si8qUnN09 XXXX eo 5-35 > > In| p00 38 URI XXX 2793 7 a no 3 ws 909 40 UI IL XX XX XXXX 14793 h-95 reo, 1 > > sip + Leas 300 + 8 uy Bum puo2es b= a srev1 nous MA 8198) Son EIS 08 VENEZAG-1WIRING DIAGRAM LEGEND INTIALS | DESCRIPTION ppv | BDV COIN MECH CONNECTORS Mos INGREDIENT MOTOR cca | GeNeRAL counTeR MEI... | WHIPPER MOTOR ems (COFFEE UNIT MOTOR CAM Mee | CUP DELIVERY MOTOR, owe | COFFEE DELIVERY CAM MSCB | CUP TRANSPORT MOTOR cowse | CUP RELEASE MOTOR CAM MSP | STIRRER DISPENSER MOTOR ev VOLUMETRIC COUNTER wre BOILER TEMPERATURE SENSOR Eh ELECTHOVALVE - WATEH FOH INSTANT PB MAINS SOKET FEA | WATER INLET ELECTROVALVE PO. DIODE RECTIFIER ER THREE-WAY ELECTROVALVE Pa. CYCLE BUTTON Esc | COFFEE DISPENSER SOLENOID Pie PROGRAMMING SWITOH Ex EXECUTIVE COIN MECH CONNECTORS PL WASH BUTTON FA RANIO INTFRFFRFNCF SIIPPRFSSOR pu PUMP: Fst. | FUSE Pse (UP TEST BUTTON 0 EMPTY GROUND COFFEE MICROSWITCH FOC | COFFEE BOILER HEATER Isp | STIRRER DISPENSER MICRO SWITCH Ros INSTANT BOILER HEATING ELEMENT ie OOR SwiTCH Rr BALLAST PE WASTE BUCKET OVERFLOW SWITCH SAL VOLTAGE SUPPLY BOARD WA BOILER EMPTY WATER MICRO SWITCH sM MACHINE BOARD wo EMPTY cur Micno swircHt or PUSH DUTTON BOARD kot ‘COFFEE BOILER CUTOUT st STARTER kt... | SAFETY CUTOUT swt SELECTION BUTTONS Les Lae TR TRASFORMER, M ESPRESSO UNIT MOTOR van VARISTOR Mac | GRINDER MOTOR: VENT | FAN VENEZIAae J2 32 32 aa] ae TEA VENOWNS SOLMONESA 5] ISERVA ATERMINI DL LEGGE | CH RROPRIETA™ Oe. PRESENTE | | | hrs WS i Le LL & ea Le | eas 3 2 Rababieua gia ts SaPereta se sto3! agen 3 Ee Beene een eee eeeJ a & ' E Eg Fi Y 4 the 2 2 Kl ‘ 7 I é esi cinta oe ra 2300 Venez Ta ved it barren VENEZIA | sonenm exerrerco ruziowte PEM EE diy z 8 > 3 608525504va / 18 7 ‘ER EIONG SOLRERS SA gp y iserva aTerwint o1 vena | Lt || ol | ql | z L UipmoeerA Oe. PRESEN | GoEISL| §| oGvel Bel cL UL Bl aa! gl Digéeo cov OIvievo OL PiEOachs. Agoeies is fou Sy oak a5 4 RIODRLD 0 DINLGARD S808 WHE Slee SS a4 Slamevia Arnizaioe Seeeaphets SPS ab She 3 1 l 2 [Fs4 TR PACE VENEZIA INSTANT SCHEMA ELETTRICO FUNZIONALE 5 608525604 5‘The Manufacturer reserves the right to modify, without prior notice, the characteristics of the equipment described In this publication; and further declines to accept any responsibility for any inaccuracies contained in this publication which can be ascribed lo printing and/or transcription errors. Allinstructions, drawings, tables and information containedin this publication are confidential andcan neither be reproduced completely or in part, nor be transmitted to third parties without the written permit of the Manufacturer, who has the sole ownership. Com.Doc. EDITION0398 CODE: H104U 00 FOR APPROVAL ‘The Manager ’ yoreNECTA Sede legae: Via Roma 26 Teletono 939 035 606111 VENDING SOLUTIONS spa 34030 Vatbrembo (86) aia Fox 39 038 boade0 we Web: wwwimigiabaNendingcom ib Bergamo Reg, lmp.n 2534 any REA Bergamo n 319235 NaW GLOBAL VENDING GROUP