SERVICE MANUAL for the KitchenAid’ <=> eee Whirlpool BUILT-IN SINGLE & DOUBLE ELECTRIC WALL OVENS “D” Models July, 1996 Printed in U.S.A. UT 4317164THIS MANUAL CONTAINS INFORMATION NECES- SARY FOR INSTALLING AND SERVICING THE FOLLOWING BUILT-IN SINGLE AND DOUBLE ELEC- TRIC WALL OVENS: KITCHENAID SINGLE OVENS KEBI141D KEBII71D KEBIT01D KEBS147D KEBS177D KE8S107D DOUBLE OVENS KEBS247D KEBS277D KEB8S207D KEBI276D KEBS278D KEBS208D WHIRLPOOL SINGLE OVENS FRBS240PD RBS270PD RBS277PD FIBS245PD RBS275PD FRBS305PD RBS307PD DOUBLE OVENS RBD245PD RBD277PD RBD305PD RBD275PD RBD276PD RBD306PD RBD307PD THE MANUAL IS DESIGNED TO BE USED ONLY BY QUALIFIED SERVICE PERSONNEL. THE SER- VICE INFORMATION IS ORGANIZED TO HELP YOU EASILY FIND WHAT YOU NEED, CHECK YOUR LOCAL BUILDING CODE FOR THE PROPER MODE OF INSTALLATION. IN THE AB- SENCE OF LOCALCODES, THIS UNIT SHOULD BE INSTALLED IN ACCORDANCE WITH THE NA- TIONAL ELECTRICAL CODE, ANSI/NFPA NO. 70 - 1990, OR LATEST EDITION, OR C22.1 CANADIAN, ELECTRICAL CODE, PART 1. oieOriginal 07/96 Built-In Electric Wall Oven Service Manual — LIT 4317164 it Table of Contents Installation Highlights Before You Start Oven And Cutout Dimensions Tools And Material You Will Need Electrical Supply Requirements Installing The Oven Theory Of Operation .. Alt FLOW sus The Thermal Sensor, Fuse, & Switc The Oven Door Latch Assembly -3 Easy Convect—Auto-Conversior 4 Convection Baking .. -6 Convection Broiling -7 The “Sabbath” Mode 2-8 Oven Settings. How The Self-Clean Cycle Works. Component Access 34 Removing The Front Panel & The Electronic Control 3-2 Removing The Thermal Fuse . 3-4 Removing The Lamp Transfor w 3-6 3-7 Removing The Door Latch Safety Components. Removing The Oven Door Latch Assemb! Removing The Convection Bake Element Removing The Blower... Removing The Meat Probe Socket Removing The Oven Light Switch. Removing A Halogen Lamp Assembly Removing An Incandescent Lamp Assembly The Broil Element, The Oven Temperature Si & The Thermal Switch Removing The Hidden Bake Elements (KitchenAid Models Only) Removing The Bake Element (Whirlpool Models Only) Removing The Oven Door Gasket Removing The Convection Fan Motor.. Removing The Oven Shutdown Sensor... Removing An Oven Door Hinge Assembly Removing The Handle & Oven Door Glass Removing The Oven Door Inner Glass Panels Component Testing Troubleshooting Troubleshooting Chart... +9 Oven Temperature Calibration 4-12 Error Codes 4-13 4-14 Oven Circuit Diagnosis Chatt.. Tech TipsIMPORTANT SAFETY INFORMATION This service manual is intended for tactory-service technicians only. We recommend that customers 00 NOT service their own units, because of the complexity and risk of high-voltage electrical shock. The following information is used throughout this manual, and should be read carefully. A.CAUTION Information that will help you avoid actions that could cause product damage (scratches, dents, etc.) and damage to personal property. “AWARNING Information that alerts you to potentially dan- gerous conditions, These conditions can cause serious personal injury (bums, fire and electrical shock, etc.) if the suggested proce- dures are not observed, Fire Hazard Do not obstruct the flow of ventilation air. Electrical Shock Hazard Itis the customer's responsibility to: * Contact a qualified electrical installer, * Assurethat electrical installationis adequate and in conformance with the National Elec- trical Code, ANSI/NFPA 70—latest edition’, and all local codes and ordinances. Failure to do so could result in fire, electrical shock, or other personal injury. Take special care when drilling holes into the wall for venting or electrical wiring. Electrical wires may be concealed behind the wall cover- ing. + Failure to do so could result in fire, electrical shock, or other personal injury. * National Fire Protection Association Batterymarch Park ‘Quincy, Massachusetts 02269 KITCHENAID AND WHIRLPOOL ASSUME NO RE- SPONSIBILITY FOR ANY REPAIRS MADE ON OUR PRODUCTS BY ANYONE OTHER THAN AUTHORIZED KITCHENAID AND WHIRLPOOL SERVICE TECHNICIANS, viveBuilt-In Electric Wall Oven Service Manual LIT 4317164 —E—_—_—_—_—_—_—_—__=_ inal 07/98 4 INSTALLATION HIGHLIGHTS BEFORE YOU START Proper installation is your responsibility. A quali- fied technician must install this oven. Make sure you have everything necessary for correctinstalla- tion. Itis the responsibility of the installer to comply with the minimum installation clearances specified for the models shown in the illustrations on the following pages. The recessed Installation area must provide a complete enclosure around the recessed portion of the oven. The oven support surface must be solid, level, and flush with the bottom of the cabinet cutout. IMPORTANT: Be sure to observe all governing codes and ordi- nances, 1 ‘The oven location should be away from strongdratt areas, such as windows, doors, and strong heating vents. An electrical ground is required (see “Electrical Supply Requirements’ on page 1-9). An electrical supply junction box should be located 3" (maxi- mum) below the support surface when the ovens installed in a wall cabinet. The installer will have to diilla1“(minimum) diameter hole in the right orleft rear comer of the support surface to pass the appliance cable through to the junction box, For undercounter installations itis recommended that the junction box be locatedin the adjacent right or left cabinet. Ifthe junction box is installed on the ear wall behind the oven, the box must be re- cessedand located in theupperorlowerrightorleft ‘comer of the cabinet.24” OVEN DIMENSIONS DOUBLE OVEN SINGLE OVEN 291 re,Built-In Electric Wall Oven Service Manual — LIT 4317164 Original 07/96 Pas 24" OVEN CUTOUT DIMENSIONS aa min, cutout floht ssa cutout eight fe 2 ee 5-1/4" bottom of Single oven ettoton undercounter (Without Cooktop Installed Above) Tze cutout to ‘cabinet Single oven 13 23.104" ein cutout depth 23" recauaed ‘oven depth | Cabinet side view27" OVEN DIMENSIONS DOUBLE OVEN SINGLE OVEN max, 26a" cease J ‘varll width pth107/96 et Built-In Electric Wall Oven Service Manual — LIT 4317164 27” OVEN CUTOUT DIMENSIONS Poke TT ¥" top ol eutout an" wire a a ro tom of eutout to Moor Single oven undercounter HH — (Without Cooktop Installed Above) extant to top of telleor eet te Double oven & y # 22-114" min. be Sit a “al L_J¥ Single oven Cabinet side view2atinex, ee ond SI ee wih depth 30" OVEN DIMENSIONS DOUBLE OVEN SINGLE OVEN 2 max. 23a) recessed ‘veal wieth depthOriginal 07/96 Built-In Electric Wall Oven Service Manual — LIT 4317164 30” OVEN CUTOUT DIMENSIONS 20° min. — ye evtout Irtoht Te tout width sa ronemot Satout te loo Single oven t undercounter (Without Cooktop Installed Above) 1g min, cutout fotopal ‘abinat door 23.414" ein cutout depth 2a" recessed ‘oven depth rant Single oven - Cabinet side viewTOOLS & MATERIAL YOU WILL NEED TOOLS Phillips screwdriver Robertson (S2) screwdriver Torx (T10) screwdriver 7118" socket Spirit level PARTS SUPPLIED 4 screws - Double oven 2 screws - Single oven 4 door removal pins - Double oven 2 door removal pins - Single oven 4 screws (double oven) Tc {double oven) 1-8Built-In Electric Wall Oven Service Manual — LIT 4317164 ELECTRICAL SUPPLY REQUIREMENTS AWARNING Electrical Shock Hazard An electrical ground is required on this appii- ance. Do not use an extension cord with this appli- ance. If a cold water pipe Is interrupted by plastic, nonmetallic gaskets, or otherinsulating mate- tials, do not use for grounding, Do not ground to a gas pipe. Do not use a fuse in the neutral or grounding circuit. It could result in an electrical shock. Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded. Failure to follow these instructions could result in death or serious injury. GENERAL If codes permit, and a separate grounding wire is used, itis recommended that a qualified electrician determine that the grounding path Is adequate. The following information applies to the built-in electric wall oven wiring: + The oven must be connected to the proper electrical voltage and frequency as specified on the model/serial rating plate (located on the oven frame). * — Models rated at 7.0 kW on 240-volts (5.3 KW. 9n208-volts), or more, require a separate 40- ampere circuit. Models rated at 3.6 kW on 240-volts (2.7 kW on 208-volts), or less, re- quire a separate 30-ampere circuit. ‘Model Rating | AC Voltage | Circuit Rating 7.0 kW 240 6 kW 240 3 KW 208 2.7 kW 208 + Theovenmustbe connected with copper wire only. + Wire sizes and connections must conform to the requirements of the National Electrical Code, ANSI/NFPA 70—latest edition*, and all local codes and ordinances. Wire sizes and connections must conform with the rating of the appliance. Copies of the standards listed above may be obtained from: * National Fire Protection Association Batterymarch Park Quincy, Massachusetts 02269 + The oven should be connected directly to a lime delay fuse or circuit breaker through flexible, armored, or nonmetallic sheathed, copper cable. The flexible, armored cable that extends from the appliance should be con- nected directly to the junction box. * Locate the Junction box toallow as much slack as possible between the junction box and the appliance so that the appliance can be moved if servicing is ever necessary. Do not cut the conduit. * AU.L-listed, Ye" conduit connector must be provided at the junction box. + Wiring diagrams are located in the “Tech Tips” in Section 5 of this manual. * ATech Sheetis located below the top access cover on all models.sD Li Moka THE OVEN AWARNING Personal injury Hazard + Use both hands to remove oven doors. * Do not use the handle or any portion of the front frame or trim for lifting. * Because of the weight and size of the oven, two or more people are required to move and safely install it. Failure to properly grasp the oven doors or to lift the oven properly could result in personal injury or damage to the product. CAUTION: Property Damage— Before moving the oven across the floor, check that the ovens on a shipping base, or slide the oven onto a piece of cardboard or hardboard. Do not remove the ship- ping feet at the front lower comers of the oven. Failure to follow these instructions may result in damage to floor covering or the lower oven trim, 4. Removeallthe tape, protective film, and pack- aging from the oven, NOTE: Do not remove the shipping base or the shipping feet at the front lower comers of the oven, The shipping feet will protect the lower oven trim until the oven is inserted into the cabinet cutout, shipping feet. Tho Shipping Feet 140 Open the oven door and remove the acces- sory pack frominside the oven. Openthe pack and remove the contents. Remove the oven racks from inside the oven and set them aside. Move the oven near its mounting location. Completely open the oven door and insert the ‘small end of a door removal pin into the hole in each of the door hinges. — Installing A Door Hinge Pin Remove the oven door(s) as follows: a) Grasp the door handle from the bottom with one hand, and gently close the door as far asit wil go, then lift the dodr slightly, and grasp the bottom of the door with the otherhand. Pull the bottom of the door out and remove it. Set the door aside on a protected surface, 6. Removing The Oven DoorBullt-In Electric Wall Oven Service Manual — LIT 4317164 7. Remove the side trim pieces trom the ovenas follows: a) Remove the screw from:the bottom of the side trim piece Remove trim screw. Pull trim out. Removing The Side Trim Screw b) Pull out on the bottom of the side trim Piece so thatit clears the bottom trim, then Slide the trim piece down so that it is free ofthe control panel brace, and remove the trim, Pull top of trim down. Removing The Side Trim +4 © 1 1 12, WARNING Electrical Shock Hazard * An electrical ground is required on this appli- ance. + Do not connect to the electrical supply until the appliance is permanently grounded. + Tum off power to the junction box before making the electrical connections. * Connect the appliance to a grounded, metal- lic, permanent wiring system. Failure tofollow these instructions could resultin death or serious injury. Insert the end of the flexible conduit through the cabinet opening to the junction box inlet. Disconnect the power going to the junction box. }0. Open the junction box cover and connect the flexible conduit to the U.L.-listed conduit con- nector. 1. Connect the ends of the black wires together with twist-on connectors. Connect the ends of the red wires together with twist-on connectors,{focal codes DO permit connecting the cabinet- grounding conductor to a neutral junction box wire, Perform steps 13 and 14, yT_permit connecting the cabinet-grounding conductor to a neutral junction box wire, or if you are connecting the appliance to a4-wire electrical system, perform steps 15 through 18, 18. Connect the factory-crimped bare and white electrical wires coming from the appliance conduit cable to the white (neutral) wire inside the junction box. 14, Replace the junction box cover, Proceed to the next page. » Blanes nites. fecary imped UL aed SRE t Shnector Crimped Grounding Conductors To White (Neutral) Wire 15. 16. 17. 18. Separate the factory-crimped bare and white electrical wires coming from the appliance conduit cable. Connect the white appliance wire to the white (neutral) wire inside the junction box, Connect the bare grounding wire from the appliance to a grounded wire inside the junc- tion box. IMPORTANT: Do not connect the bare grounding wire to the white (neutral) wire in the junction box. Replace the junction box cover. cable tom ower supply cable rom oven connector Separate Grounding Conductors To White (Neutral) & Bare WiresPersonal Injury Hazard * Securely fasten the oven to the cabinet open- ing using the screws provided with the oven. Failure to do so could cause the oven to move or tip during use and result in personal injury and damage to the product. CAUTION: Property Damage—Carefully push against the gasket area in front of the oven frame when installing the oven. Do not push any other oven location. Failure to follow these instructions may result in damage ta the oven finish, 19. Grasp the oven opening and fift it into the cabinet cutout, then push against the oven gasket area at the outside of the frame until the oven’s shipping feet almost contact the cabinet. Lifting The Cabinet 20. Use a phillips screwdriver and remove the ‘Screws from the two shipping feet, then re- move and discard the feet. Removing The Shipping Feet 113 Built-In Electric Wall Oven Service Manual — LIT 4317164 Original 07/96 Pai 21, Push the oven the rest of the way into the cutout so that the gasket is firmly against the cabinet. NOTE: For proper baking results, the oven mustbe level. The height of the oven must also be adjusted to the height of the counter. To do this, use the following steps. 22, Install one of the oven racks, then place a spirit level on the rack. Adjust the oven until it is level. Leveling The Oven 28. Use the sorews provided and secure the oven to the cabinet through the holes in the side ‘mounting rails. Donotovertighten the screws. Securing The Oven24, Install the two side trim pieces on the oven as follows: a) Slide the top of the side trim over the front panel brace. b) Push the side trim in at the bottom so that it is over the bottom tim support and secure trim with the flat-head screw you removed earlier. Mounting The Side Trim 25. Install the racks inside the oven at the desired height. 26. Replace the oven door(s) as follows: a) Insertthe hinges into the oven frame slots and push in at the lower comers to insure that the hinge arms are fully engaged. oven frame hinge slot Installing The Oven Door b) Open the oven door fully and remove the door removal pins from the hinges. ©) Close the oven door. NOTE: If the door does not close tightly against the front of the oven frame, push the door hinge fully into the slot. OVEN CHECKOUT NOTE: If you obtain an "F" (fallure) indication followed by a number on the display, refer fo the error code information on page 4-13. It not already done, close the oven door. 2, ‘Tumon the power to the oven at the junction box. 3. The display will light briefly and then display PF (power failure). 4, Press the BROIL keypad on the contro! panel and BROIL should appear in the display. 5. Press the START keypad and ON will show onthe display. After2-minutes, partially open the oven door, and you should feel heat from the oven, 6 Press the CANCEL keypad and turn the oven off. Ityou have a double oven, press the LOWER OVEN keypad, and repeat the previous six steps to check the operation, When you are finished, turn off the oven. x 114Built-In Electric Wall Oven Service Manual — LIT 4317164 Original 07/98, Pagi THEORY OF OPERATION AIR FLOW Intake air is drawn Into the oven at two loca- tions: through the bottom vent to the back of the oven and up the back walll, and through the space located between the mounting rails and the front frame. Air is drawn over the oven sides and around the back, where it enters the ‘oven through the louvers at the upper portion of the chassis back. At this point the air from the sides and the bottom mix. This air is pulled through the blower, where It passes through the air exhaust and exits through the upper vent trim. Airpasses through the oven door by two routes. The first route is through the bottom door slots where airrises by natural convection. It passes between the two outermost door glass panels, and exits through the top slots in the door. The ‘second route is through the bottom of the door where forced convection air enters. Itis pulled through the door, and exits through the slots in the upper part of the door liner, This air Is pulled into the blower where it passes through the exhaust duct and exits through the upper vent trim. The purpose of the convection fan Is to circu- late hot air inside the oven cavity. It does not evacuate the air from the cavity, which means that the air flow for convection and non-con- vection models is the same.THE THERMAL SENSOR, FUSE, & SWITCH There are two thermal sensors on the oven. The thermal sensors operate as follows: * Oven Shutdown Sensor—This thermal limiter is located on the rear panel at the top center of the oven. It opens L2 to the oven if the temperature at the rear panel exceeds 160°C/320°F. This sensor is a 1-time, non-resettable safety device. BACK OF OVEN + Thermal Fuse (Double Ovens Only}— Protects the control panel area if the temperature exceeds 101°C/214°F, if the fuse opens, It shuts down the entire unit (no clock, etc.). The thermal fuse is connected between the electronic con- trol and the main wire harness, and is 1-time, non-resettable, KITCHENAID DOUBLE OVENS ELECTRON CONTROL, WHIRLPOOL DOUBLE OVENS ELECTRONIC CONTROL, THERMALRUSE pp A ‘Gietecraowt: Bonrace Boat onantess * Thermal Switch—Locks the oven door ifthe oven temperature exceeds 304°C/ 800"F during any non-self-clean mode. The thermal switch also acts as a door lock backup during the self-clean cycle,Built-In Electric Wall Oven Service Manual — LIT 4317164 THE OVEN DOOR LATCH ASSEMBLY The door latch solenoid operates on a 120-volt dc pulse from the electronic contro! board. When the solenoid plunger is retracted, the oven door is in the “unlocked” position. When the solenoid plunger Is extended, the oven dooris in the “locked” position, When the latch sensing switch Is open, the control senses that the door is “unlocked.” When the latch sensing switch closes, the control senses that the door is locked. The latch sensing switch, mounted on the solenoid bracket, is in the N.O. (normally-open) position. During the selt-clean cycle, the control board sends a 120-volt de pulse to the solenoid windings, which extends the plunger (pushes it out), and moves the latch arm to lock the ‘even door. The movement of the arm also actuates the latch sensing switch arm and closes it. When the self-clean cycle is over, the control board sends a 120-voit de pulse to the solenoid, the plunger is retracted (pulled in), the latch arm releases the door, and the sensing switch opens. LUNGER RETRACTED = UNLOCKED PLUNGER EXTENDED = LOCKED, yee LATCH SeNsinG SWITCH DOOR SENSING SWITCH DOOR SWITCH Low VOLTAGE } Locke (nc) g UNLOCKED (NO) 11N5408 De.LATOHING Steno D-< w0v011 pe erase p The Oven Door Latch Assembly Operation u LATCH SENSING ‘SWITCH 1N5408 390.0, 5% 2WATTS DOOR SENSING ‘SWITCH The Oven Door Latch Driving Circult (At Instant Of Lock) 23EASY CONVECT™ — AUTO-CONVERSION The Easy Convect Conversion feature auto- matically converts the oven temperature dur- ing convection cooking, by reducing the tem- perature, or the temperature and time required for convection cooking. Convection temperatures, and their required cooking times, are shorter than for standard cooking, because the heated air is circulated inside the oven for faster cooking. NOTE: The converted temperatures and times are not precise, due to the different food categories, which are shown below, along with their con- verted temperatures and times. EASY CONVECT CONVERSION CHART 4, Enter the standard cook time. FOOD CATEGORY TEMP/TIME CORRECTION TYPES OF FOOD Baked Goods ~25°F0% Cakes, cookies, muffins, quick breads, biscuits, yeast bread, Meats ~25°F/10% Roasts, ham, whole chicken, chicken pieces, chops, meat loaf. Other Foods ~25°F/25% Egg & cheese entrees, fish, casse- roles, frozen convenience foods, Potatoes, squash, meat, and fruit _| ples. EXAMPLE FOR COOKING MEAT 1, Place meat in the oven. i PRESS YOU SEE 2. Press the meat keypad in the Easy Con- or vect Conversion keypad group. ai Sat PRESS YOU SEE ea ECT 3. Enter the standard cook temperature. TT tone (example showing 325°F [cooking without temperature Probe}) YOU SEE aoa ry nti) (example showing hour) Cec} OOO 24Original 07/96 Built-In Electric Wall Oven Service Manual — LIT 4317164 P PRESS YOU SEE 5. Start the oven, NOTE: The actual tempera- ture reduction and time savings are different for each food category and oven type. (display shows temperatura reduced by 25°F [nondelayed cooking}) YOU SEE 6. At the end of the cook time: YOU SEE 7. Open the door and check the food. 8. When the stop timeis reached, fourtones will YOU SEE sound, followed by four reminder times every minute, until you open the door, remove the - probe (if one is used), or press the CanceVOft keypad. 25CONVECTION BAKING 1. Press the “Convection Bake” keypad. PRESS TSIEN KE YOU SEE oven, PRESS YOU SEE 2. Preheat the oven. After the temperature reaches 170°F, the temperature display will show the actual oven temperature at each 5'F Increase, and stop at the set temperature. One long tone will sound (example for Bake) when the oven is preheated. (‘Lo Is displayed ater seconds If oven temperature fs below: 170°F) 3. Place the food in the oven. 4, Alter the cooking is complete, turn off the PRESS bei iaet (display will go blank)Built-In Electric Wall Oven Service Manual — LIT 4317164 CONVECTION BROILING 1. Preheat the broiler for 5-minutes. PRESS YOU SEE CONVECTION 2. Press the Convection Broil keypad. aes % 3. Start the oven. PRESS YOU SEE START td 4. Close the oven door. NOTE: Do not at- tempt to convection broil with the oven door open. The fan and broil element will not operate. 5. When the broiling is finished, turn off the PRESS YOu SEE oven, (display will go blank) 27i THE “SABBATH” MODE When the oven is in the “Sabbath” mode, the following events take place: + All audible signals are disabled. * The cavity lights are disabled (on double ovens only), * The display Indicates when the ele- ments are on or off, * The oven remains in operation after a power failure, For built-in ovens: * The oven temperature is not displayed. + Inuse temperature changes are allowed using special key sequences. * The elements will not turn on if the door is opened while the elements are off. * The time of day clock is displayed. “SAb" Is displayed at all times. For slide-in ovens: * The oven temperature is displayed. + In use temperature changes are not allowed. + ‘The elements will turn on if the door is opened and the temperature drops. +, The time of day clock is not displayed, * "SAb" Is displayed at all times. 2-8 SINGLE OVEN To check the operation of the oven when using the Sabbath mode, perform the following pro- cedure. NOTE: The Sabbath mode can only be used with the BAKE function, Entering The Sabbath Mode 1. Turn the oven light on or off. This light will stay turned on or off (whichever you set) while in the Sabbath mode. Opening the door will not turn the oven light on if itis programmed to be off. Touch the BAKE keypad. Touch the numeric keypads and enter the desired bake temperature. Touch and hold numeric keypad 6 for 5-seconds to place the oven in the Sab- bath mode, During the Sabbath mode, the oven will do the following: * The temperature display will indicate “SAb” to show that the oven is in the Sabbath mode. + The ON indicator will light when the heating element turns on, and tum off again when the element turns off. + No tones will sound, Leaving The Sabbath Mode To leave the Sabbath mode, touch and hold numeric keypad 6 forS-seconds. The oven will leave the Sabbath mode, and return to standby mode, If a power failure occurs during the Sabbath mode, the oven will remain in that mode and automatically resume the bake function that was sel before the power failure occurred.Built-In Electric Wall Oven Service Manual — LIT 4317164 DOUBLE OVEN To check the operation of the oven when using the Sabbath mode, perform the following pro- cedure. NOTE: The Sabbath mode can only be used with the BAKE function. Entering The Sabbath Mode 1. Touch the BAKE keypad. 2. Touch the numeric keypads and enter the desired bake temperature. 3. Touch the START keypad. 4, Touch and hold numeric keypad 6 for 5-seconds to place the oven in the Sab- bath mode. During the Sabbath mode, the oven will do the following: + The temperature display will indicate "SAb” to show that the oven is in the Sabbath mode. Original 071 * The element indicators will light when: the heating elements turn on, and will turn off when the elements turn off again. + The oven cavity lights are disabled dur- ing the Sabbath mode, and opening the ‘oven door will not turn the lights on. + No tones will sound. Leaving The Sabbath Mode To leave the Sabbath mode, touch and hold numeric keypad 6 for 5-seconds. The oven will leave the Sabbath mode, and return to standby mode. if a power failure occurs during the Sabbath mode, the oven will remain in that mode and automatically resume the bake function that was set before the power failure occurred.OVEN SETTINGS This chart tells you when to use each setting. It also explains what elements heat up for each setting. SETTING DIAGRAM SETTING INFORMATION BAKE * The bottom element and outer top Use this setting for baking element heat up. and heating casseroles. * During baking, the elements will turn on and off to maintain the oven temperature. BROIL (MAXI/ECONO) Use this setting for broiling regular-sized and smaller culs of meat, poultry, and fish. * Both top elements heat during Maxi Broil. (Maximum browning coverage) * Only the inner element heats up during Econo Broil. (Browning coverage in center only) CONVECTION BAKE Use this setting for foods which require gentle heating and for baking breads and cakes, Use also when baking large quantities of food on more than one oven rack, * For faster preheating, the bottom element and outer top element heat up until oven reaches desired temperature. After preheat, only the rear element heats up. * For even heating, the fan at the back of the oven circulates air in the oven cavity. CONVECTION BROIL Use this setting for broiling thick cuts of meat. * Both top elements heat up. * For even heating, the fan at the back of the oven circulates air in the oven cavity. CONVECTION ROAST Use this setting for roast- ing and baking on one rack. * The bottom element and outer top element heat up. * For even heating and faster cook- ing, the fan at the back of the oven circulates air in the oven cavity. | CLEAN (<7 CC * The bottom element and outer top Use this setting for self- Ss element heat up. cleaning only.Built-In Electric Wall Oven Service Manual — LIT 4317164 HOW THE S$ The Self-Ciean eycle uses high heat to burn away soil and grease from inside the oven. During this cycle, the oven will get much hotter than it does under normal baking and broiling conditions (see the following chart). a75°F (468°C) w CLEANING CYCLE z OVEN sHuTS OFF —7 | ~ ](woRwal SmoiLnie TEMPERATURE) = DOOR UNLOCKS. a (FAN STAYS ON) la DOOR Locks START 1 2 3 STOP TIME (IN HOURS) 241 R O ORE. BU OUT BROIL-1000w OR IN BROIL-1667W : ; F-CLEAN CYCLE WORKS The oven is preset for a 3-'/2 hour Self-Clean cycle. However, you can adjust this cycle time to between 2-"/2 and 4-2 hours. The chart shows a normal 3-1/ hour Self-Clean cycle. Note that although the heating turns off after 3-hours, the door will remain locked for an additional ‘2 hour so the oven can cool suffi- clently. If the latch switch is not satisfied during the clean operation, the cycle Is terminated, and the display will show “close door” on convec- tion models. On non-convection models, “door” will be displayed (see the strip circuit below). DOOR Lock ‘SOLENOID BAKE-2000W 25A/260V— NOTES — 2-12Original 07/96 Built-In Electric Wall Oven Service Manual — LIT 4317164 Page COMPONENT ACCESS This section of the manual instructs you on __ illustration below. NOTE: A single oven is how to service the individual components in- _ shown below, however, the lower oven com- side the built-in electric wall oven. These com- —_ ponent locations in a double oven are identi- Ponents and their locations are shown in the —_cal, and are serviced in the same manner (unless instructed otherwise). Deaaaeatan as ermuzarenrine seen, emeciscmeatnaet sow aag Taran peeetatsesert scam aan escrowecom eeaceraesten Bane os Front pane. Winn Tagrat Fuse (ovate ovens oxy) Penn Ss INCANDESCENT LAMP (2) SS SS DEHPAD MENBAANE ‘wer sverou g ey x OVEN LIGHT SICH cowecroyrn PE] 4 owned Tey : co I| 2 {AML crevsconaues emwous ] DOOR GASKET HALOGEN aie : : | = scociee 1 BSBBE one woneaat esa an The Component Locations 31REMOVING THE FRONT PANEL & THE ELECTRONIC CONTROL IMPORTANT NOTE: Do not touch the termI- AW, ARN TN (e} nal end of the ribbon cable on the keypad Electrical Shock Hazard membrane, because the oil from your hands can contaminate the bare conductors and Disconnect from electrical supply before ser- vicing unit. cause a poor connection. 5. Lift the ends of the locking strip on the Failure to do so could result in death or electrical shock. ribbon cable connector at P9 (small inset) as far as possible, then remove the key- bad ribbon cable from the connector slot. 6. Unplug the wire connectors from the elec- tronic control, Remove the seven mounting screws from the electronic control (see the large inset) CAUTION: When you work on the electric oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you 7. can cut yourself if you are not careful. Turn off the power to the oven at the main electrical power supply. and remove the board from the front panel. 8. Mount the new electronic control to the (new) front panel and reassemble the 2, Open the oven door. NOTE: This oven will a be easier to service if the oven door Is removed first (see page 1-10 for the pro. + REASSEMBLY NOTE: Connector P15 has cedure), yellow and an orange wires coming from ; ; Pins 6 and 7. When replacing the electronic 8. Remove the left and fight trim strips. To control, connect these wires tothe tan wire, franove a {rim strip, remove the screw igcated in the main harnese bundle, as from the bottom and pull the strip out so fofteves that It clears the oven, then lower the : strip so that it is free of the front panel, 30" oven = yellow wire to tan wire. and remove it 27"oven = orange wire to tan wire. 24" oven = do not connect the wires. 4, Remove the screws from the front panel, then lift the panel slightly, pull it out from the side rails, and remove it. 32Built-In Electric Wall Oven Service Manual — LIT 4317164 ELECTRONIC CONTROL, (BEHIND FRONT PANEL) FRONT PANEL FRONT PANEL SCREWS (WHIRLPOOL MODELS ONLY) ‘TRIM SCREW TRIM STAIP- ‘TRIM SCREW Removing The Front Pano! & Electronic Control 33REMOVING THE THERMAL FUSE (WHIRLPOOL & KITCHENAID DOUBLE OVENS ONLY) A\WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vieing unit, Fallure to do so could result in death or electrical shock. CAUTION: When you work on the electric ‘oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1, Turn off the power to the oven at the main electrical power supply. 2, Open the oven door. NOTE: This oven will be easier to service if the oven door is removed first (see page 1-10 for the pro- cedure). 3, Remove the left and right trim strips. To remove a trim strip, remove the screw from the bottom and pull the strip out so. a4 that it clears the oven, then lower the strip so that it is free of the front panel, and remove It. Remove the screws from the front panel, then lift the panel slightly, pull It out from the side ralls, and remove it. KitchenAid Double Ovens: Unplug con- nector P4 from the electronic control socket, (see inset #1). Use a small screw- driver, and remove the pin at hole 1 of the connector with the thermal fuse, then dis- connect the other end of the fuse from the wiring harness, Whirlpool Double Ovens: Disconnect one end of the thermal fuse from the electronic control at P7-1, (see inset #2), and the other end from the wiring har- ness. Connect the new thermal fuse to the wir- ing harness and the electronic control connector, Reassemble the oven.LIT 4317164 KITCHENAID DOUBLE OVENS ELECTRONIC CONTROL ‘WHIRLPOOL DOUBLE OVENS: ELECTRONIC CONTROL THERMAL FUSE P7-1 ON ELECTRONIC CONTROL BOARD TO HARNESS ‘Ta sonew Removing The Thermal FuseREMOVING THE LAMP TRANSFORMER & THE LOW VOLTAGE TRANSFORMER AWARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shack. CAUTION: When you work on the electric ‘oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself If you are not careful. 1. Tumoff the power to the oven at the main electrical power supply. 2. Open the oven door(s), NOTE: This oven will be easier to service if the oven dooris removed first (see page 1-10 for the pro- cedure). 3. Remove the left and right trim strips. To remove a trim strip, remove the screw from the bottom and pull the strip out so 36 that It clears the oven, then lower the strip so that it is free of the front panel, and remove it. 4. Remove the mounting screws (2-single, 4-double) that secure the oven to the cabinet (see page 1-13, step 23) and remove the oven from the wall opening. 5, Remove the four screws from the top front cover and remove the cover. NOTE: The low voltage transformer, shown In Inset #2, is only used on KitchenAid Model ovens. On Whirlpool ovens, the low voltage transformer is part of the control board. 6. To remove the low voltage transformer {KitchenAid ovens only), or the lamp trans- former, disconnect the wires from the ter- minals, and remove the mounting screws (see inset #1 or #2). 7. Mount the new lamp transformer or low voltage transformer to the top of the oven with the mounting screws, and reconnect the wires, 8, Reassemble the oven. INSET #2 Removing The Lamp Transformer Or Tho Low Voltage TransformerBuilt-In Electric Wall Oven Service Manual — LIT 4317164 Original 07/06 Page 3. REMOVING THE DOOR LATCH SAFETY COMPONENTS (DIODE AND RESISTOR ASSEMBLY) 3. ON ZANT Te) Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock, CAUTION: When you work on the electric oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful, 1. Turn off the power to the oven at the main electrical power supply. 2, Open the oven door(s), NOTE: This oven will be easier to service if the oven dooris temoved first (see page 1-10 for the pro- cedure). ‘ToPREAR "coven Remove the left and right trim strips, To remove a trim strip, remove the screw from the bottom and pull the strip out so that It clears the oven, then lower the strip so that it is free of the front panel, and remove It. ; Remove the mounting screws (2-single, 4-double) that secure the oven to the cabinet (see page 1-13, step 23) and remove the oven from the wall opening, Remove the four screws from the top front cover and remove the cover. Cut the ends of the door latch safety components, (the resistor and diode com- bination), and remove them from the white wire at pin 5 of the connector. Using two twist-on connectors, splice the ends of the new safety components to the ends of the white wires with the resistor lead connected to the white wire at the connector, as shown below. Reassemble the oven, Exnausr oucT Romoving The Door Latch Safety ComponentsREMOVING THE OVEN DOOR LATCH ASSEMBLY NENG) Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the electric oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself If you are not careful. 1, Tur off the power to the oven at the main electrical power supply. 2. Open the oven door(s). NOTE: This oven will be easier to service if the oven door is - removed first (see page 1-10 for the pro- cedure). 3. Remove the left and right trim strips. To temove a trim strip, remove the screw from the bottom and pull the strip out so that It clears the oven, then lower the strip so that It Is free of the front panel, and remove it. 4, Remove the mounting screws (2-single, 4-double) that secure the oven to the cabinet (see page 1-13, step 23) and remove the oven from the wall opening. NOTE: If you are working on the lower oven of a double oven, refer to page 3-10. THE UPPER OVEN 1. Remove the fourscrews from the top front cover and remove the cover. 2. Flemove the four screws from the top rear cover and remove the cover, 3. Carefully peel off the metal (foil) tape from the front of the exhaust duct and set It aside. 4. Remove the six screws from the exhaust duct and remove It. 5. Remove the control panel. Removing The Oven Door Latch Assembly 1, Disconnect the wires from the oven door latch components. 2, Remove the screws from the deflector and the oven door latch assembly and remove them from the top of the oven, 3. Connect the wires to the components on the new oven door latch assembly, and mount the assembly and the deflector to the top of the oven. 4, Reassemble the oven. Removing The Door Latch Solenoid 1. Disconnect the wires from the solenoid terminals. 2. Remove the two screws from the sole- noid, unhook the plunger, and remove it from the bracket. 3. Hook the plunger into the latch arm slot, mount the new solenoid to the bracket with Its two screws, and connect the wires to the terminals. 4, Reassemble the oven, Removing The Latch Switches 1. Disconnect the wires from the terminals of the defective latch switch. 2. Remove the two screws from the switches and remove the defective switch from the bracket. 8. Mount the two switches to the bracket with their mounting screws and connect the wires to the terminals of the new switch. 4, Reassemble the oven.Built-In Electric Wall Oven Service Manual — LIT 4317164 Removing The Upper Oven Door Latch Assembly 3-9THE LOWER OVEN 1. If not already done, perform steps 1 through 4 on page 3-8. 2, Remove the two screws from the air vent on the front of the lower oven and remove event INSET #2 3. Using an angled screwdriver, remove the two screws from the oven door latch as sembly bracket, (see inset #1), and pull it forward as far as the wiring will allow. 4, Disconnect the wires from the component terminals and remove the assembly (see inset #2). 5. Replace the defective component, (see page 3-8), and reassemble the oven. ee, fEROO STAN "F coortarcu so.ev00 ‘SLOT INFRONT LATCH ARM Sven Peas INSET #1 Removing The Lower Oven Door Latch Assembly 3-10Electric Wall Oven Service Manual REMOVING THE CONVECTION BAKE ELEMENT NIN SANTINTe) Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Fallure to do so could result in death or electrical shock. CAUTION: When you work on the electric oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1, Tum off the power to the oven at the main electrical power supply. 2. Open the oven door and remove the racks from the oven. NOTE: This oven will be easier to service if the oven door Is re- moved first (see page 1-10 for the proce- dure) Remove the three screws from the con vection fan cover and remove the cover {see the inset), IMPORTANT NOTE: When you remove the convection bake element, be very careful that the wires do not become disconnected from the terminals as you pull them through the insulation from the back, 4. Remove the two machine screws from the top mounting plate and bottom bracket of the convection bake element, and very carefully, pull the element forward just enough to access the wiring. 5. Unplug the two wires from the old convec- tion bake element and remove the ele- ment. 6. Connect the wires to the new convection bake element, push the element back into place, and secure it with the two machine screws you removed earlier. 7. Reassemble the oven. INSET Mounrms sone a) CONVECTION FAN COVER \. Removing The Convection Bake Element a1REMOVING THE BLOWER AWARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock, CAUTION: When you work on the electric oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself If you are not careful. 1. Turn off the power to the oven at the main electrical power supply. 2. Open the oven door. NOTE: This oven will be easier to service if the oven door is removed first (see page 1-10 for the pro- cedure). 3. “Remove the left and right trim strips. To remove a trim strip, remove the screw from the bottom and pull the strip out so that it clears the oven, then lower the strip so that it Is free of the front panel, and remove it. 342 Remove the mounting screws (2-single, 4-double) that secure the oven to the cabinet (see page 1-13, step 23) and remove the oven from the wall opening. NOTE: Ifyou are removing the blower from the lower oven, proceed to step 9. 8. Remove the fourscrews from the top front cover and remove the cover. 6. Remove the four screws from the top rear cover and remove the cover. 7. Carefully peei off the metal (foil) tape from the front of the exhaust duct and set it aside. 8. Remove the six screws from the exhaust duct and remove it, 9. Remove the three screws from the left and right blower brackets, disconnect the wires, and remove the blower from the oven (see inset #2). 10, Remove the two brackets from the blower, 11. Mount the two brackets to the new blower, mount the blower assembly to the oven with Its mounting screws, and re- connect the wires. 12. Reassemble the oven.Built-In Electric Wall Oven Service Manual — LIT 4317164 INSET #2 BRACKET SCREWS (WHITE wine (EACH SIDE) RIGHT BLOWER BRACKET Removing The Blowor 3-13REMOVING THE MEAT PROBE SOCKET INULGTINTEH * Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the electric oven, be careful when handiing the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1. Turn off the power to the oven at the main electrical power supply. 2. Open the oven door. NOTE: This oven will rz be easier to service if the oven door is” removed first (see page 1-10 for the pro- cedure). ‘ye" HEX NUT INSET EXTERNAL-TOOTH LOCKWASHER ‘OVEN WALL, (OUTSIDE) MEAT PROBE Removing The Meat Probe Socket 3-14 Remove the left and right trim strips, To remove a trim strip, remove the screw from the bottom and pull the strip out so that it clears the oven, then lower the strip so that It Is free of the front panel, and remove it. Remove the mounting screws (2-single, 4-double) that secure the oven to the cabinet (see page 1-13, step 23) and remove the oven from the wall opening. Remove the left side panel from the oven. Remove the %/o" hex nut and the external- tooth lockwasher from the meat probe socket on the outside of the oven wall, (see the inset), then unplug the connec: tors, and remove the socket. Mount the new meat probe socket into its mounting hole. Reassemble the oven.Built-In Electric Wall Oven Service Manual — LIT 4317164 REMOVING THE OVEN LIGHT SWITCH A\WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit, Failure to do so could result in death or electrical shock. CAUTION: When you work on the electric ‘oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1, Tum off the power to the oven at the main electrical power supply, 2. Open the oven door, CAUTION: Product Damage —When you pry the oven light switch out of the oven cutout, be careful not to chip the porcelain finish on the liner. ®. ovevemns ~y 3-15 Locxine You may have to break the rim off the oven light switch when you remove it. If this happens, be sure to remove all of the body pieces with a pair of needlenose pliers so that they do not short out the wiring, 3. Pry the oven light switch out of its cutout in front of the oven frame, Use a thin screwdriver blade between the switch rim and the oven frame, (see the inset), and press in on the locking arm of the switch to release it. 4. Unplug the wires from the old oven light switch, and reconnect them to the termi- nals of the new switch, then press the switch into the oven cutout so that it snaps into place. Reassemble the oven. INSET OVEN LIGHT aaa SWITCHREMOVING A HALOGEN LAMP ASSEMBLY ~ AWARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result In death or electrical shock, CAUTION: When you work on the electric oven, be careful when handling the sheet metal paris. Sharp edges may be present, and you can cut yourself if you are not careful. 1, Turn off the power to the oven at the main electrical power supply. 3-16 Open the oven door. NOTE: This oven will be easier to service if the oven door is removed first (see page 1-10 for the pro- cedure). Remove the screw from the defective halo- gen lamp assembly, (see the inset), then unhook and remove the assembly from the side of the oven cutout. To change the halogen lamp, grasp the front edge of the lens and unsnap it from the holder, then unplug the old lamp from the socket, replace it, and reinstall the lens. To replace the halogen lamp assembly, cut the two leads coming from the old halogen lamp assembly near the socket, then splice the leads of the new lamp assembly to the old leads, using ceramic twist-on nuts (see the small inset). Reinstall the halogen lamp assembly. Removing A Halogen Lamp AssemblyBuilt-In Electric Wall Oven Service Manual — LIT 4317164 Original 07/96 Je 3-47 REMOVING AN INCANDES A\WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the electric oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself If you are not careful. 1. Turn off the power to the oven at the main electrical power supply. 2. Open the oven door. NOTE: This oven will be easier to service If the oven door is removed first (see page 1-10 for the pro- cedure). 3, Remove the left and right trim strips. To femove a trim strip, remove the screw from the bottom, and pull the strip out ReARpaNe. ScnaW CENT LAMP ASSEMBLY slightly so that it clears the oven, then lower the strip so that itis free of the front panel, and remove It. Remove the mounting screws (2-single, 4-double) that secure the oven to the cabinet (see page 1-13, step 23), and remove the oven from the wall opening, From behind the oven, remove the screws from the rear panel and remove the panel. Unscrew the lens and bulb from the in- candescent lamp socket you wish to ser- vice. From behind the oven, disconnect the two wire connectors from the incandescent lamp socket terminals. Push the old lamp assembly out of the oven liner cutout and install the new as- sembly in its place. Connect the two lamp wire connectors to the socket terminals, and then reinstall the bulb and lens on the assembly. 10. Reassemble the oven. SOCKET! UGHT nar wine SO Removing An incandescent Lamp Assembly 3-17THE BROIL ELEMENT, THE OVEN TEMPERATURE SENSOR, & THE THERMAL SWITCH AWARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the electric oven, be careful when handling the sheet metal parts, Sharp edges may be present, and you can cut yourself if you are not careful. 1. Turn off the power to the oven at the main electrical power supply. 2. Open the oven door. NOTE: This oven will be easier to service if the oven door is removed first (see page 1-10 for the pro- cedure). 3. Remove the oven racks. REMOVING THE BROIL ELEMENT IMPORTANT NOTE: When you remove the broil element, be very careful that the wires do not become disconnected from the terminals as you pull them through the insulation from the back. 1. Remove the machine screws from the mounting plates and brackets (see inset #1) of the broil element, and pull the element forward Just enough to access the terminals. 2. Unplug the wires from the terminals of the old element and remove it. 3. Connect the wires to the terminals of the new element, and mount the element to the liner, 4. Reassemble the oven. REMOVING THE OVEN TEMPERATURE SENSOR (SEE INSET #2) 1. Remove the two machine screws from the oven temperature sensor mounting bracket and pull the sensor forward just enough to access the connectors. 2. Disconnect the connectors and remove the old oven temperature sensor. REASSEMBLY NOTE: Be sure to push the sensor connector outside of the insulation to protect it from the oven heat. 3. Connect the wiring harness to the new oven temperature sensor, and secure it to the oven with the two machine screws you removed earlier. 4, Reassemble the oven. REMOVING THE THERMAL SWITCH (SEE INSET #3) 4. Remove the left and right trim strips. To remove a trim strip, remove the screw from the bottom and pull the strip out so that It clears the oven, then lower the strip so that it is free of the front panel, and remove it. 2. Remove the mounting screws (2-single, 4-double) that secure the oven to the cabinet (see page 1-13, step 23) and remove the oven from the wall opening. 3. From inside the oven, unsnap the capil- lary tube from the clips on the back wall of the oven liner. 4. From behind the oven, remove the screws from the rear panel and remove the panel, 5, Remove the screw from the thermal switch and unhook it from the back of the oven, then pull the capillary tube and thermo- bulb through the hole, and remove the assembly. 3-18Original 07/98 Bullt-In Electric Wall Oven Service Manual — LIT 4317164 6. Mount the new thermal switch to the back outside the back of the oven as possible. of the oven with its mounting screw, then Leave just enough slack inside the oven insert the thermo-bulb through the back cavity so that it does not pull on the thermo- of the oven, and snap it into the two clips. bulb. NOTE: Pull as much of the capillary tube 7, Reassemble the oven. INSET #3 INSET #2 fBACK WALL] OF LINER | (72g VIOLET WIRES ecapiLLaRY | REAR OVEN ‘TEMPERATURE OVEN TEMPERATURE | ‘SENSOR MACHINE, ‘SCREWS INSET #1 Removing The Broil Element, The Oven Temperature Sensor, & The Thermal Switch 3-19REMOVING THE PIDDEN BAKE ELEMENTS KITCHENAID MODELS ONLY) AWARNING 10. Remove the two screws from each of the side panels. 11. Remove the seven screws from each of Electrical Shock Hazard the side rails for the upper oven. Disconnee\romelecticalsupplyBeloreser-| 42, From the back, push the top a the upper vicing unit. oven forward and tilt It so the back is Failure to do so could result in death or raised approximately two inches, and.prop electrical shock. it up with two 2"x 4" boards. CAUTION: When you work on the electig 1 US€asingle-edged razorblade ora sharp oven, be careful when handling the sheet metal See ee eee ee vot parts, Sharp edges may be present, and you See ae eee re eenat ene gener can cut yourself if you are not careful. eee ; 14. Remove the four screws from the upper To service a single or a lower oven bake ele- element main bracket, then slide the ele- ment, refer to page 3-22, ment straight back so that the two feet are UPPER BAKE ELEMENT out ofthe ralsed slots In the oven, and 1, Turn off the power to the oven at the main peer erere electrical power supply. 15. Remove the two screws from the bake 2, Open the oven doors. NOTE: This oven element bracket and remove it from the will be easler to move and service if the main bracket, oven doors are removed first (see page 16. Mount the new upper bake element to the 1-10 for the procedure). main bracket and reassemble the oven, 3. Remove the left and right trim strips. To Se Pee eure be eee eee remove a trim strip, remove the screw Sh f ; er P from the bottom and pull the strip out so the cut insulation ends tightly around Shsha erRnnaaPRRNMinueNnaraUinVt the back of the bake element bracket. strip so that it Is free of the front panel, ites ere tare and remove it. 4, Remove the racks from the oven. 5. Remove the mounting screws (2-single, 4-double) that secure the oven to the Pare. cabinet (see page 1-13, step 23) and remove the oven from the wall opening. 6, Remove the fourscrews from the alr vent. 7. Remove the eleven screws from the up- per rear panel and remove the panel. 8. Disconnect the upper bake element wires from the terminals. 9. Remove the four screws from the upper element cover and bend the two flanges down so they are straight out (see parts A and B). 3-20Built-In Electric Wall Oven Service Manual — LIT 4317164 Original 07/96 Page 3-21 SCREWS BEND FLANGES STRAIGHT OUT CUT INSULATION TO EXPOSE BAKE ELEMENT; oS INSET eT BAKE ELEMENT MAIN BRACKET BRACKET & SCREWS SCREWS (4) Removing The Upper Bake Element 321LOWER (SINGLE) BAKE ELEMENT 7 4, Tur off the power to the oven at the main electrical power supply. Open the oven doors. NOTE: This oven will be easier to move and service if the oven doors are removed first (see page 1-10 for the procedure). Remove the mounting screws (2-single, 4-double) that secure the oven to the cabinet (see page 1-13, step 28) and remove the oven from the wall opening. Remove the eleven screws from the lower rear panel and remove the panel. Disconnect the lower bake element wires from the terminals. NOTE: It will be easier to service the lower bake element if you tilt the oven forward ap- proximately 3-inches and prop the rear feet. 2. 5. LONE ANE (screws) 10. 3-22 Remove the four screws from the lower element cover and bend the two flanges down so they are straight out (see paris A and B), Use a single-edged razor blade orasharp knife, and cut and separate the insulation along the back of the lower bake element to expose It. Remove the four screws from the lower element main bracket, (see part C), then slide the element straight back so thatthe two feet are out of the raised slots in the ‘oven, and remove the element. Remove the two screws from the bake element bracket and remove it from the main bracket. Mount the new lower bake element to the main bracket and reassemble the oven. REASSEMBLY NOTE: After you install the new bake element, be sure to wrap the cut insulation ends tightly around the back of the bake element bracket.Built-In Electric Wall Oven Service Manual — LIT 4317164 BO SCREWS BEND FLANGES STRAIGHT OUT ] {CUT INSULATION To EXPOSE ELEMENT- - Sri BAKE ELEMENT MAIN BRACKET BRACKET & SCREWS “a SCREWS (4) Removing The Lower Bake Element 3-23REMOVING THE BAKE ELEMENT (WHIRLPOOL MODELS ONLY) AAWARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result In death or electrical shock. CAUTION: When you work on the electric oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1, Turn off the power to the oven at the main electrical power supply. 2, Open the oven door and remove the racks. IMPORTANT NOTE: When you remove the bake element, be very careful that the wires do not become disconnected from the termi- nals as you pull them through the insulation from the back, 3. Remove the two machine screws fromthe bake element mounting plate and pull the element forward just enough to access the terminals. 4. Unplug the two wires from the old bake element and remove the element. 5. Connect the two wire connectors to the new bake element terminals, then push the element back into place, and secure it to the oven liner with the two machine screws you removed earlier, 6. Reassemble the oven, oS Se BAKE: ELEMENT & MoUNTING B_ MACHINE "SCREW (2) Removing The Bake Element 3-24Built-in Electric Wall Oven Service Manual — LIT 4317164 REMOVING THE OVEN DOOR GASKET 1. Tum off the power to the oven at the main AWAR N TN G electrical power supply. 2. Open the oven door. Electrical Shock Hazard 3. Remove the screw from the gasket re- Disconnect from electrical supply before ser- tainer and remove it. vicing unit. 4, Pull the clips on the old gasket out of the Failure to do so could result in death or holes in the front of the oven and install electrical shock. the new oven door gasket in its place. CAUTION: When you work on the electric ‘oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. DOOR GASKET GASKET RETAINER, RETAINER SCREW Removing The Oven Door Gasket 3-25REMOVING THE CONVECTION FAN MOTOR AWARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in death or electrical shock. CAUTION: When you work on the electric oven, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 1. Tum off the power to the oven at the main electrical power supply. Open the oven door. NOTE: The service procedures on this oven will be easier It the oven door is removed first (see page 1-10 for the procedure). Remove the left and right trim strips, To remove a trim strip, remove the screw from the bottom and pull the strip out so that it clears the oven, then lower the strip so that it is free of the front panel, and remove it. Remove the racks from the oven. Remove the mounting screws (2-single, 4-double) that secure the oven to the cabinet (see page 1-13, step 23) and remove the oven from the wall opening. From inside the oven, remove the three screws from the convection fan cover and remove the cover (see inset #1). 2, 9-26 10. 1. 12. 13, 14, 15. 16. Remove the ‘/s* hex nut (it has a left thread rotation) from the convection fan motor shaft, and remove the fan. Remove the three convection fan motor screws from the oven liner. From behind the oven, remove the screws from the rear panel and remove the panel. Disconnect the wires from the convection fan motor terminals. Remove the two screws holding the motor to the mounting plate, and remove the motor (see inset #2). Position the mounting plate with the two cutouts as shown in inset #2, and mount the new convection fan motor to the plate with its two screws. Connect the wires to the terminals of the convection fan motor, Place the convection fan motor assenibly into position on the back of the oven so it does not fall off. From inside the oven, mount the convec- tion fan motor as follows: a)Grasp the convection motor shaft and pull the motor forward so that the mount- ing feet are aligned with the oven liner mounting holes. b)Loosely install the three mounting screws. When all the screws are in- stalled, tighten them securely. Reassemble the oven.