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Hydraulic Unit: C P B M 0 0 0 - 2Gh - 1
Hydraulic Unit: C P B M 0 0 0 - 2Gh - 1
5ℓ / 10ℓ Tank
RA
Energy Saving
The pump drives (consumes the air pressure) only during pressurization. After the pressurization,
air pressure and hydraulic pressure reach equilibrium and the pump stops.
Air consumption is zero after the pressurization is completed.
Maintains Set Pressure with Pressure Relief Valve ※ Only when selecting the pressure relief valve.
The set pressure: 25MPa is maintained by the pressure relief valve (BR valve)
even when hydraulic pressure rises during the press machine operation.
75
Model No.
Features Specifications External Dimensions Hydraulic Unit Stand
Indication
Clamp
Model No. Indication Hydraulic Unit
Operation Control Panel
1 2 3 4 5 6 7 8
Accessories
1 Unit
Cautions
Notes:
P : For Small/Medium Clamp (5ℓ Tank) Company Profile
1. Only 2 Pump Model C:AC pump and E:AE pump
Q : For Large Clamp (10ℓ Tank)
can be installed on Q:For Large Clamp Unit (10ℓ Tank).
2. Please refer to Model CP/CR (P.071) for 2ℓ Tank. Clamp
2 Pump Model
GA
B : AB Pump Note: GD
D : AD Pump 1. B:AB Pump and D:AD Pump can be selected only when G BB
25
G BQ
GN
20
15 Hydraulic Unit
CP
10 CR
CPB
5
CPD
0 CPC
0 1 2 3 4 5 10 11 12 13 CPE
CD
M : Working Pressure 25MPa, Pressure Switch Set Pressure INC. 17.6MPa, DEC. 2.94MPa
CC
N : Working Pressure 25MPa, Pressure Switch Set Pressure INC. 17.6MPa, DEC. 2.94MPa with Pressure Relief Valve ※1
Valve Unit
4 Fluid Code 8 Option BC
BH
0 : General Hydraulic Oil Blank : Standard
MV
G : Water・Glycol (Iron Tank) C : +Common
S : Silicon Oil D : Digital Pressure Sensor
Operational Control Panel
F : Fatty Acid Ester E : Without Filter Regulator YP
F : Manual-Drain Filter Regulator YA
5 Design No. G : With Primary Pressure Gauge
H : With Piping Block on the Left
0 : Revision Number
J : With Air Regulator
K0 : With Pressure Gauge for Each Circuit (Without Primary Pressure Gauge)
6 Circuit Symbol (Indicate with the number of circuits and circuit symbol.) K1 : With Color Displayed Pressure Gauge for Each Circuit (Without Primary Pressure Gauge)
KG0 : With Pressure Gauge for Each Circuit (With Primary Pressure Gauge)
G : For Clamp Single Solenoid Valve
KG1 : With Color Displayed Pressure Gauge for Each Circuit (With Primary Pressure Gauge)
H : For Die Lifter Single Solenoid Valve
L : With Pressure Switch Light
R : With Pressure Relief Valve ※1
Notes: N : Piping Port NPT Thread, Pressure Gauge in both PSI/MPa ※2
※1. Select the hydraulic unit with pressure relief valve when P : Pressure Gauge in both PSI/MPa
using hydraulic clamps under high temperature or large Q0 : With Oil Level Switch (ON when Oil Level Drops)
temperature change since there may be pressure fluctuation Q1 : With Oil Level Switch (OFF when Oil Level Drops)
caused by temperature change.
T : Iron Tank (CP□□: only 5ℓ tank can be selected.) ※3
1. For R:Pressure Relief Valve 3 Pressure Code is "N".
Notes:
7 Voltage Code ※2. When selecting 8 Option N: Piping Port NPT Thread, dimensions
in the specification sheet and other documents are in inches.
1 : AC100V(50/60Hz) ※3. Iron Tank is the standard option for CQ□□:10ℓ Tank.
2 : AC200V(50/60Hz) 1. Please contact us for specifications and external dimensions
3 : AC110V(50/60Hz) for these options.
4 : AC220V(50/60Hz) 2. The external dimensions for five circuits and six circuits are
different. Please contact us for detail.
5 : DC24V
76
Hydraulic Unit m od e l CPB/CPD /CPC/CPE/CQC/C Q E
Specifications
Model No. CPBM CPBN CPDM CPDN CPCM CPCN CPEM CPEN CQCM CQCN CQEM CQEN
Tank Capacity ℓ 5ℓ (Actual Amount for Use 3.7ℓ:H.L.5ℓ-L.L.1.3ℓ) ※1 10ℓ (Actual Amount for Use 7ℓ:H.L.10ℓ-L.L.3ℓ)
Operating Temperature ℃ 0 ∼ 70
Use Frequency 20 Cycles / Day or less Pressure Rising Time:Less than 2.5 min. / Cycle
Set Discharge Pressure MPa 25 22.5 25 22.5 25 22.5 25 22.5 25 22.5 25 22.5
Pump Discharge Oil under No Load ℓ/min 1.36 1.32 4.00 3.74 2.79 2.70 12.7 12.5 2.79 2.70 12.7 12.5
Set Air Pressure MPa 0.45 0.41 0.45 0.41 0.47 0.43 0.47 0.43 0.47 0.43 0.47 0.43
3
Air Consumption m (normal)/min max. 0.4 max. 0.4 max. 1.0 max. 1.0 max. 1.0 max. 1.0
(For Clamp) Operation Mode/Set Pressure MPa Pressure Increase Detection / INC. 17.6
(For Die Lifter) Operation Mode/Set Pressure MPa Pressure Decrease Detection / DEC. 2.94
Notes:
※1. Iron Tank Capacity is 5ℓ (Actual Amount for Use 2.9ℓ: H.L. 5.1ℓ-L.L. 2.2ℓ).
1. If hydraulic viscosity is higher than specified, action time will be longer. Please use equivalent hydraulic oil to ISO-VG-32.
2. If using it at low temperature, action time will be longer because the viscosity of hydraulic oil becomes higher.
3. When setting a pressure gauge to a hydraulic circuit, install a damper or use an oil-filled (glycerin) pressure gauge in order to prevent damage
caused by pressure surging.
4. Provide enough space at the top of the unit taking into consideration the maintenance of the pump.
Circuit Symbol
This shows the circuit symbol of CPBN0□0-2GRH-5.
G Circuit
Air Solenoid Valve
B
4 5 1 + - 2 AB Pump PA
Port
A1 A
Port
BA Valve
R Circuit
BR Valve
G Circuit
B
9 10 6 + - 7
A2 A
Port
R Circuit
H Circuit
B
14 15 11 + - 12
A3 A
Port
77
Model No.
Features Specifications External Dimensions Hydraulic Unit Stand
Indication
Clamp
External Dimensions:CPB Hydraulic Unit
Operation Control Panel
※ This drawing shows CPBM000-2GH standard model.
Please contact us for external dimensions for options. Die Lifter
Pre-Roller
71
B A
Accessories
238
Air Solenoid Valve OIL
(A1→A3 from the top) Cautions
Company Profile
Clamp
GA
36 Conduit Hole Terminal Block Air Pressure Gauge Filter Regulator
GD
1-φ28 (Auto Drain)
25 Air Bleed Valve AB Pump G BB
G BE
JBA Pressure Switch PA Port
1 15 Rc1/4 Thread G BC
G BF
BA Valve G BP
G BQ
317
G G H GN
241.5
233.5
H5.0
145
Hydraulic Unit
115
15.5
A1 A2 A3 CP
70
L1.3
CR
CPB
10
C QC
513
C QE
A Port Drain Port
Rc1/4 Thread (M12x1.5 Thread)
Pump Unit
CB
External Dimensions:CPD
CD
※ This drawing shows CPDM000-2GH standard model. CC
Please contact us for external dimensions for options.
Valve Unit
71
B A BC
BH
MV
238
BA Valve
337
G G H
241.5
253.5
H5.0
145
115
15.5
A1 A2 A3
70
L1.3
10
513
78
Hydraulic Unit m od e l CPB/CPD /CPC/CPE/CQC/C Q E
External Dimensions:CPC
※ This drawing shows CPCM000-2GH standard model.
Please contact us for external dimensions for options.
71
B A
238
Air Solenoid Valve OIL
(A1→A3 from the top)
BA Valve
385
G G H
285
241.5
H5.0
145
115
15.5
A1 A2 A3
70
L1.3
10
545
External Dimensions:CPE
※ This drawing shows CPEM000-2GH standard model.
Please contact us for external dimensions for options.
71
B A
238
BA Valve
320
G G H
241.5
H5.0
145
115
15.5
A1 A2 A3
70
L1.3
10
Clamp
External Dimensions:CQC 20 560 20 Hydraulic Unit
Operation Control Panel
※ This drawing shows CQCM000-2GH
standard model. Please contact us for Die Lifter
40
external dimensions for options.
95
Pre-Roller
B A
110
Accessories
283
Air Solenoid Valve OIL
(A1→A3 from the top)
Cautions
Company Profile
Oil Supply Port
G BB
PA Port
1 15 Rc1/2 Thread G BE
G BF
G BP
BA Valve
385
G BQ
G G H
291.5
GN
285
Hydraulic Unit
145
90
A1 A2 A3 CP
90
10
CR
CPB
25
BH
283
Air Solenoid Valve OIL MV
(A1→A3 from the top)
YA
Filter Regulator Air Pressure Gauge
57 Conduit Hole
AE Pump (Auto Drain)
1-φ28
89 Terminal Block Air Bleed Valve
PA Port
Rc1/2 Thread
1 15
BA Valve
G G H
320
291.5
145
90
A1 A2 A3
90
10
25
10 245.5 50 50 70
190 60 7 20 560 20 Drain Port
(Applicable Tube Diameter φ10)
8-M10x1.5 Bolt Hole 600 50
4-M10x1.5x20 Bolt (Included)
650
JIS Spring Washer
A Port Drain Port
Rc3/8 Thread (Rc1/4 Thread)
80
Hydraulic Unit Stand For CP□ / CQ□ Hydraulic Unit model CPS□/C Q SV
20
(A)
45
195
150
115
10
10 460 10
4-M10x1.5 Thread
(mm)
Hydraulic Unit Model No. Dimension A Dimension B
CPB 317 33
CPD 337 33
CPC 385 65
CPE 420 65
4-M10x1.5 Thread
(238)
(mm)
Hydraulic Unit Model No. Dimension A
(A)
CPB 317
CPD 337
115
CPC 385
(10)
CPE 420
(10) 460 (10)
(480) (33)
(45) (513)
(Six-Connected)
81
Model No.
Features Specifications External Dimensions Hydraulic Unit Stand
Indication
Clamp
External Dimensions:CPSV000 (Floor Mounted) Hydraulic Unit
Operation Control Panel
Accessories
Cautions
10
(A)
Company Profile
t6
115
4-M10x1.5x20 Hex. Bolt (Included)
JIS Spring Washer
195
Clamp
(60)
GA
FL
70
40
GD
G BB
4-Hawk Cut Anchor (Included) G BE
#10CA (KFC) G BC
40 100 35 100 100
G BF
175 30 420 30
G BP
(45) 480 G BQ
(Six-Connected) GN
CPD
50
φ14.5 Hole C QC
C QE
Pump Unit
CB
External Dimensions:CQSV000 (Floor Mounted)
CD
CC
(45) (B)
BH
MV
YA
82
Cautions
Cautions
GA Clamp
177
Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance / Inspection Warranty
(For Hydraulic Series) Speed Control Unit
Clamp
Hydraulic Unit
Operation Control Panel
● Flow Control Circuit for Single Acting Cylinder In the case of meter-out circuit, the hydraulic circuit should
For spring return single acting cylinders, restricting flow be designed with the following points. Cautions
Company Profile
during release can extremely slow down or disrupt release action. ① Single acting components should not be used in the same
The preferred method is to control the flow during the lock action flow control circuit as the double acting components.
using a valve that has free-flow in the release direction. The release action of the single acting cylinders may become Cautions
It is also preferred to provide a flow control valve at each actuator. erratic or very slow. Installation Notes
(For Hydraulic Series)
Hydraulic Fluid List
Maintenance / Inspection
Warranty
Company Profile
Our Products
the cylinder may sustain damage. In this case add flow control to Refer to the following circuit when both the single acting
History
regulate flow. cylinder and double acting cylinder are used together.
Sales Office
○ Separate the control circuit.
Flow Control at the Release Side
【Meter-out Circuit】
Sequence Valve
178
Cautions
Cautions
1)It should be handled by qualified personnel. 1)Removal of the Machine and Shut-off of Pressure Source
● The hydraulic machine / air compressor should be handled ● Before the machine is removed, make sure that the
and maintained by qualified personnel. above-mentioned safety measures are in place. Shut off the
air of hydraulic source and make sure no pressure exists in
2)Do not handle or remove the machine unless the hydraulic and air circuit.
the safety protocols are ensured. ● Make sure there is no abnormality in the bolts and respective
① The machine and equipment can only be inspected or prepared parts before restarting.
when it is confirmed that the preventive devices are in place.
② Before the machine is removed, make sure that the above-mentioned 2)Regularly clean the area around the equipment.
safety measures are in place. Shut off the air of hydraulic source ● If it is used when the surface is contaminated with dirt, it may
and make sure no pressure exists in the hydraulic and air circuit. lead to packing seal damage, malfunctioning , fluid leakage
③ After stopping the machine, do not remove until the temperature and air leaks.
cools down.
④ Make sure there is no abnormality in the bolts and respective parts
before restarting the machine or equipment.
179
Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance / Inspection Warranty
(For Hydraulic Series) Speed Control Unit
Clamp
Hydraulic Unit
Operation Control Panel
or without our approval and confirmation, it will void warranty. Company Profile
Sales Office
⑦ Parts or replacement expenses due to parts consumption and
deterioration.
(Such as rubber, plastic, seal material and some electric components.)
180
Company Profile
Sales Offices
Sales Offices across the World
Japan TEL. +81-78-991-5162 FAX. +81-78-991-8787
KOSMEK LTD. 1-5, 2-chome, Murotani, Nishi-ku, Kobe-city, Hyogo, Japan 651-2241
Overseas Sales
〒651-2241 兵庫県神戸市西区室谷2丁目1番5号
Taiwan
(Taiwan Exclusive Distributor)
TEL. +886-2-82261860 FAX. +886-2-82261890
Full Life Trading Co., Ltd. 16F-4, No.2, Jian Ba Rd., Zhonghe District, New Taipei City Taiwan 23511
盈生貿易有限公司 台湾新北市中和區建八路2號 16F- 4(遠東世紀廣場)
Philippines
(Philippines Exclusive Distributor)
TEL. +63-2-310-7286 FAX. +63-2-310-7286
G.E.T. Inc, Phil. Victoria Wave Special Economic Zone Mt. Apo Building, Brgy. 186, North Caloocan City, Metro Manila, Philippines 1427
Indonesia
(Indonesia Exclusive Distributor)
TEL. +62-21-29628607 FAX. +62-21-29628608
PT. Yamata Machinery Delta Commercial Park I, Jl. Kenari Raya B-08, Desa Jayamukti, Kec. Cikarang Pusat Kab. Bekasi 17530 Indonesia
195
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● FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. JQA-QMA10823
KOSMEK HEAD OFFICE
● SPECIFICATIONS IN THIS CATALOG ARE SUBJECT TO CHANGE WITHOUT NOTICE.
196