Product Catalogue

Omega Foundry Machinery Ltd was formed in 1984 as the result of a

management buyout from parent company Baker Perkins. The experience
gained from working as the company’s foundry division was channelled into
the new enterprise, which set out on a program of growth and development
which continues to this day.

Omega has become a world-class manufacturer of foundry machinery, offering

a wide range of products which includes sand mixers, mould handling equipment,
shakeouts, thermal sand reclamation plants, core shooters and coating plants.
Omega is also capable of assisting with layout and design of new foundries on
greenfield sites and in expanding existing ones. The company operates around Peterborough

the world and employs over 150 personnel. Birmingham

London

1959 1960 1970 1978 1982 1984 1991 1996 1997 1999 2000
Ribbon Flo Continuous ‘Fastcold’ Mixer Omega High Speed Gamma Reclaimer Omega Foundry LL Range Introduced MBO Mark Fenyes Omega Foundry Handling First IRS System UK Trade Partners
Mixer Launched Launched Single Trough Launched Machinery Formed Formed Introduced Export Award
Continuous Mixer HL Range Developed
Launched

Foundry Division of
Baker Perkins formed
From Chemical Division

-1-
 WORLDWIDE PRESENCE

l l
l l l l
l l l
ll ll
l l
l l
l ll l
l l l l
l l l
l
ll
l
l l
l
l
l

l l
l
Manufacturing Bases
l Representation

2001 2003 2007 2008 2009 2012 2013 2014 2015 2016
Move To Larger Spartan III Developed Business Person of
Premises the Year Awarded to
USA India Australia Malaysia South Africa China
Mark Fenyes
Acquired Acquired Acquired Acquired Acquired Office Opened

ISO9001 Achieved First Double Station

connect Automatic Mould Closer
Italy
Omega Connect Launched Acquired
Purchase of Richards
Queen’s Award For & Fordath Spartan IV Launched
Export

-2-
 SAND MIXING
Spartan III Series

3
2
OPTIONS 1

SPARTAN MIXER III (PIVOTAL) 3

AIR ASSIST
l Individually adjustable pressures
l Keeps inlet nozzles clean
l Helps to atomise the chemicals
l Fitted with 3-way calibration valve
SPARTAN III SERIES (SCREW ARTICULATED)

1 2
EASY OPENING DOOR HALF MOON BLADE
l Heavy duty design l Full set of tungsten carbide tipped blades
l Good access for maintenance and cleaning l Easy bolt-on design
l Safety key protected l Variable ‘Hold-Back’ blades

SPARTAN III SERIES (BELT ARTICULATED)

Pivotal Output Range (TPH) Reach (mm)

Spartan 303P 1-3 680

Articulated Screw Arm Articulated Belt Arm
Spartan 305P 3-6 1515 Output Range (TPH) Reach (mm)* Output Range (TPH) Reach (mm)*

Spartan 310P 5-12 1691 Spartan 310A 5-12 4691 Spartan 310AB 5-12 4691

Spartan 320P 10-20 1965 Spartan 320A 10-20 4965 Spartan 320AB 10-20 4965

Spartan 335P 20-35 2038 Spartan 335A 20-35 5038 Spartan 335AB 20-35 5038

Spartan 345P 35-45 2320 Spartan 345A 35-45 5320 Spartan 345AB 35-45 5320

Spartan 360P 40-60 2605 Spartan 360A 40-60 5605 Spartan 360AB 40-60 5605

* 3 Metre Screw Arm * 3 Metre Belt Arm

-3-
 SAND MIXING
Spartan IV Series

3
3
DIRECT DRIVE
l Variable speed direct drive
l Low maintenance
l Ultra-high speed mixing
OPTIONS
2
SPARTAN MIXER IV(PIVOTAL)

SPARTAN IV (SCREW ARTICULATED)

2
REVERSIBLE ‘TURBO’ BLADE
l Tungsten tipped on both sides for
extended life

1 l Easy change

OFFSET DISCHARGE
l Allows smooth discharge of sand
l Improves flowability of sand onto pattern
l Integrated ‘fumematic’ as option
SPARTAN IV (BELT ARTICULATED)

Pivotal Output Range (TPH) Reach (mm)

Spartan 403P 1-3 680

Articulated Screw Arm Articulated Belt Arm
Spartan 405P 3-6 1043 Output Range (TPH) Reach (mm)* Output Range (TPH) Reach (mm)*

Spartan 410P 5-12 1200 Spartan 410A 5-12 4200 Spartan 410AB 5-12 4200

Spartan 420P 10-20 2000 Spartan 420A 10-20 5000 Spartan 420AB 10-20 5000

Spartan 435P 20-35 2010 Spartan 435A 20-35 5010 Spartan 435AB 20-35 5010

Spartan 445P 35-45 2150 Spartan 445A 35-45 5150 Spartan 445AB 35-45 5150

Spartan 460P 40-60 2342 Spartan 460A 40-60 5342 Spartan 460AB 40-60 5342

Spartan 4100P 80-100 2728 Spartan 100A 80-100 5728 Spartan 100AB 80-100 5728

* 3 Metre Screw Arm * 3 Metre Belt Arm

-4-
 SPECIALITY MIXERS
Extended Mobility, Reach and Coverage

3 ARM MOBILE MIXER DOUBLE TROUGH MIXER

For large pit moulding with extended reach and coverage For ‘Facing’ and ‘Backing’ applications with chromite and silica sand

PORTABLE MIXER
For mixing speciality sands in
different locations

3 ARM MIXER & VARIABLE HEIGHT VARIABLE HEIGHT MIXERS

For extended reach, coverage and varying mould box height To reduce the need for moulding pits

-5-
 RFID PATTERN RECOGNITION
Automatic Control of Sand, Chemical and Vibration
Recipes using RFID Technology
MIXER
CONTROL PANEL
WITH INDUSTRIAL PC

TAG

ANTENNA
PATTERN BOX

MATERIAL USAGE COMPACTION

SCREEN TABLE

FEATURES

l Auto Teach for easy programming

l Clear and easy operation
l Job card integration into each recipe
l Detailed reports including:
- Material consumption
- Material costs
- Production quantities
- Production costs
l Remote PC access to reports RECIPE SCREEN PRODUCTION SCREEN
l Production Control
l Password security
l Alarm diagnostics PERFORMANCE
l Remote link to Omega HQ for full support
l RFID tag is embedded into the pattern l Increased production
l Each pattern has its own recipe l Reduced material consumption up to 20%
l Once programmed the mixer and compaction table l Improved consistency/quality
deliver recipe automatically l De-skilled operation

-6-
 MOULD HANDLING
Carousel

-7-
 MOULD HANDLING
Carousel
For efficient use of space and an alternative to a fast loop. Carousels can be supplied
for stand alone applications or integrated into semi-automatic moulding plants.

1
DRIVE 1
l Peripheral friction drive
l Auto adjusts to rim of carousel
l Low maintenance

3
2

OPTION

2
ENCODER
Accurate positioning of each station
3
l

l Low maintenance
Easy set-up
PUSH/LIFT CYLINDER
l

l Effortless pattern ejection between

carousel, rollover and compaction table
EIGHT STATION CAROUSEL l Smooth transition

Carousel MAX PATTERN SIZE

Size Length (mm) Width (mm) Depth Per 1/2 Mould

2 1000 800 350

3 1200 1000 425

4 1600 1200 475

-8-
 MOULD HANDLING
Fast - Loop

-9-
 MOULD HANDLING 2
INTEGRATED
Fast - Loop COMPACTION TABLE
For production of larger size moulds with varying fill times. l Variable frequency
l Powered movement
l Protective sand deflectors

1
MODULAR DESIGN
l Allows easy configuration
for customers needs

2
OPTION

AUTO STRICKLE

3
Plant Sizes MOULD SIZE
Length (mm)
MOULD SIZE
Width (mm)
Height Per 1/2 Mould

Size Min Max Min Max Min Max

2 780 1000 380 800 80 275

4
865

880
1200

1600
500

790
1000

1200
80

120
350

440
3
5 950 2000 800 1400 120 500 POWERED TRANSFER CAR
5.5 990 2200 850 1600 120 550 l Electrical driven movement with variable speed control
6 1150 2500 900 1800 190 690
l Safety bump strips for protection
7 1780 3200 1250 2000 250 740

8 1980 3400 1450 2200 250 850

9 2080 3500 1650 2500 250 880

- 10 -
 MOULD HANDLING
Shuttle

- 11 -
 MOULD HANDLING 1
Shuttle COMPACTION TABLE
l Variable frequency
For automated production of large boxed moulds with varying l Fully powered movement
fill times. Common manipulator for stripping and coating. l Protective sand deflector

1
4
STRIPPING STATION
l Locks mould into place to
allow vertical stripping

2
TRANSFER CAR 3
l Electrical driven movement
with variable speed control
l Safety bump strips for protection 4
5

Shuttle
Size Min
MOULD SIZE
Length (mm)
Max Min
MOULD SIZE
Width (mm)
Max
5
4 880 1600 790 1200 COATING STATION
5 950 2000 800 1400
l Alcohol or water based
5.5 990 2200 850 1600

7
1150

1780
2500

3200
900

1250
1800

2000
3
8 1980 3400 1450 2200
MODULAR DESIGN
9 2080 3500 1650 2500
l Allows easy configuration
for customers needs
9.5 2000 3000 2000 3000

- 12 -
 MOULD HANDLING
Compaction Tables
2
DEFLECTOR
1 Deflects sand spillage
l

l Protects motors and air spring

VIBRATORY MOTORS l Easy clean
l Low amplitude, variable frequency vibration
l 2 x contra-rotating vibrator motors for
vertical vibration
l Variable weight settings

3
2

OPTION

3
1 POWERED OR NON
POWERED ROLLERS
l Suitable for auto or manual
applications

STATIC STYLE TABLE

Compaction Table MAX MOULD SIZE Compaction Table MAX MOULD SIZE
Length x Width (mm) Max. Load (kg) Length x Width (mm) Max. Load (kg)
Sizes 1 - 5.5 Sizes 6 - 10

1 800 x 600 300 6 2500 x 1800 7500

2 1000 x 800 955 7 3300 x 2000 7500

3 1200 x 1000 1280 8 3300 x 2000 10000

4 1600 x 1200 2700 9 3500 x 2500 10000

5 2000 x 1400 4755

5.5 2200 x 1600 5000

- 13 -
 MOULD HANDLING
Rollover Stripping Station 1
VIBRATOR ASSIST
l Variable vibration to assist with mould stripping

OPTIONS

3 2
1 HYDRAULIC DRIVEN
SPECIALITY ROLLOVER
Up to 7M mould length ROTATION
l Smooth and precise rotation
l Low maintenance
l Encoder positioning

C-TYPE
For 90 degrees ejection

Rollover
Size Min
MOULD SIZE
Length (mm)
Max Min
MOULD SIZE
Width (mm)
Max
Height Per 1/2 Mould

Min Max
3
2 780 1000 380 800 80 275 PROOF OF DRAW SENSORS
3 865 1200 500 1000 80 350
l Multiple ‘Proof-of-Draw’ sensors to detect
mould strip
4 880 1600 790 1200 120 440
l Detects multiple moulds in common frame
5 950 2000 800 1400 120 500
l Variable sensitivity
5.5 990 2200 850 1600 120 550

6 1150 2500 900 1800 190 690

7 1780 3200 1250 2000 250 740

8 1980 3400 1450 2200 250 850

9 2080 3500 1650 2500 250 880

- 14 -
 MOULD HANDLING
Flood Coating
Omega offers semi-auto or manual flood coating units.

OFF-LINE FLOOD COATER MANUAL FLOOD COATER IN-LINE TILT FLOOD COATER

Flood Coating MOULD SIZE

Length (mm)
MOULD SIZE
Width (mm)
Height Per 1/2 Mould

Size Min Max Min Max Min Max

2 780 1000 380 800 80 275

3 865 1200 500 1000 80 350

4 880 1600 790 1200 120 440

5 950 2000 800 1400 120 500

5.5 990 2200 850 1600 120 550

6 1150 2500 900 1800 190 690

7 1780 3200 1250 2000 250 740

8 1980 3400 1450 2200 250 850

9 2080 3500 1650 2500 250 880

IN-LINE ROLLOVER FLOOD COATER

- 15 -
MOULD HANDLING
Mould Drying

FLAME OFF STATION MICROWAVE

For alcohol based coating Drier for cores

INFRA-RED PRE-DRIER CONVECTION TUNNEL DRIER

For surface curing of the mould before coating For serial mould production

- 16 -
 MOULD HANDLING
Mould Manipulators

HYDRAULIC BEAM MANIPULATOR

For larger boxed or boxless moulds

PNEUMATIC / ELECTRIC ‘A’ FRAME HYDRAULIC ‘A’ FRAME

For smaller boxless moulds For medium boxed or boxless moulds

Pneumatic ‘A’ Frame Manipulator

Model Max. Load (kg) Min. Clamp (mm) Max. Clamp (mm) Max. Swing Radius (mm)

P350 350 275 750 350 CHAIN MANIPULATOR

For large boxed moulds, sizes on application
P1000 1000 400 1350 800

Electric ‘A’ Frame Manipulator

Model Max. Load (kg) Min. Clamp (mm) Max. Clamp (mm) Max. Swing Radius (mm) Hydraulic Beam Manipulator
Model Max. Load (kg) Min. Clamp (mm) Max. Clamp (mm) Max. Swing Radius (mm)
E1000R 1000 400 1350 800

B1500 1500 775 1450 800

E1250R 1250 550 1800 825

B3000 3000 950 2000 750

Hydraulic ‘A’ Frame Manipulator
Model Max. Load (kg) Min. Clamp (mm) Max. Clamp (mm) Max. Swing Radius (mm) B5000 5000 950 2000 1100

H2000 2000 550 1500 1100 B7500 7500 1250 3350 1400

H3000 3000 750 1900 1200 B10000 10000 1350 3450 1400

H4000 4000 1000 2350 1500 B15000 15000 1850 3750 1465

- 17 -
 MOULD HANDLING
Autocloser
Automatic mould closing from size 5 upwards. The unit is capable
of closing boxless moulds of varying sizes fully automatically.

Step 1 - Drag half is centred Step 2 - Drag half is centred Step 3 - Cope half is Step 4 - Cope half is centred on
on the ‘x’ axis on the ‘y’ axis, lifted and placed centred on the ‘x’ axis the ‘y’ axis, lifted and rotated
onto the casting pallet through 180 degrees

Step 5 - Cope half is closed onto the

Drag half. Precise alignment ensured
by use of a floating table

DOUBLE STATION
AUTOMATIC MOULD
CLOSER

- 18 -
 MOULD HANDLING
Pouring and Cooling

- 19 -
 MOULD HANDLING
Automatic Mould Pouring and Cooling Lines

Hydraulic transfer car ‘Push Pull’ type

Control panel with mould tracking option

Casting pallet with integral wheels for

maximum protection and low maintenance

- 20 -
 SAND RECLAMATION
GammaVator
1
INTEGRATED LADDER
l Elevates sand without any moving parts
l Fully enclosed
l Maintenance free
1

OPTION
2
2
HEAVY DUTY DECK
l Long life wear resistant deck
l Low maintenance
l Easy to remove
l Made from S.G. Iron

FLUIDISED DISCHARGE

3
COMPLETE SYSTEM
3
LOW LEVEL LOADING
l Ease of loading moulds
l Easy casting removal
l Can be fed direct from cooling line
Gammavator Loading
Model Output (TPH) Deck Size (mm) Deck Load (kg) Height (mm)

GV1 1 900 x 600 150 560

GV3 3 1000 x 1000 500 550

- 21 -
 SAND RECLAMATION
Gamma ‘Low Level’ Range

1
HEAVY DUTY DECK
l Long life, wear resistant deck
l Hardox wear resistant bars

3
2
FLOOR LEVEL
l Low level design makes loading easy
l Good access for casting removal
l Can be fed directly from cooling line

COMPLETE SYSTEM

3
4-STAGE SCRUBBING
Gamma ‘Low Level’ Range Loading
l 4 levels of screening for good binder removal
Model Throughput (TPH) Deck Size (mm) Deck Load (kg) Height (mm) l Easy screen removal
6LL 6 1260 x 1270 1000 610 l 2 clean-out doors for flash removal and maintenance
9LL 9 1500 x 1500 1500 575

12LL 12 2000 x 2000 3000 655

15LL 15 3000 x 2500 5000 855

- 22 -
 SAND RECLAMATION 1
Gamma ‘High Level’ Range EASY OPENING CLEAN-OUT DOORS
l Hinged clean-out doors
l Enables fast and easy cleaning
l Doors protected by Hardox wear plates

OPTIONS

Rosta Air Bellows Spring

STATIC STYLE TABLE

2 3
ALL LINERS MADE FROM
HARDOX
l Long life, wear resistant liners
and top screen

COMPLETE SYSTEM

2
Gamma High Level’ Range EASY SCREEN AND
MOTOR REMOVAL
Model Sand Throughput (TPH) Load Area (mm) Max. Load (kg)

HL6 6 1200 x 910 750

l Designed to make maintenance easy
HL9 9 1200 x 910 750

HL12 12 1500 x 1150 1300

HL15 15 2000 x 1500 1800

HL20 20 2000 x 1500 1800

HL30 30 2000 x 1500 1800

- 23 -
 SAND RECLAMATION
GammaMajor
2
HEAVY DUTY DECK
l Long life, wear resistant deck
l Hardox wear resistant bars

1 2
CLEAN-OUT DOORS
l Enables fast and easy cleaning

COMPLETE SYSTEM

3
3-STAGE SCRUBBING
GammaMajor l 3 levels of screening for good binder removal
Model Sand Throughput (TPH) Load Area (mm) Load (kg) l Easy screen removal
GM7 15 2500 x 2000 7000

GM8 15 2500 x 2500 8000

GM10 20 3000 x 2500 10000

GM12 20 3070 x 2550 12000

- 24 -
 SAND RECLAMATION
GammaMajor Plus 1
HEAVY DUTY DECK
l Long life, wear resistant deck
l Hardox wear resistant bars

OPTION

4 3

2
EXCITER DRIVEN OPTION ANTI-SPILL SKIRT
l Reduces sand spillage

4
2-STAGE SCRUBBING
l 2 screen design
l Reduces lumps to grain size

COMPLETE SYSTEM

3
GammaMajor Plus POWERED CLEAN-OUT DOOR
Model Sand Throughput (TPH) Load Area (mm) Deck Load (kg) l Enables fast and easy cleaning
GM+20 25 3000 x 3000 20000

GM+25 30 3300 x 3300 25000

GM+30 35 3000 x 4000 30000

GM+40 40 3000 x 4000 40000

GM+50 45 4000 x 4000 50000

- 25 -
 SAND RECLAMATION
Shakeout Decks 1
HEAVY DUTY DECK
l Long life, wear resistant deck
l Hardox wear resistant bars

2
OPTION

3
CARDAN SHAFT WITH OIL SPLASH LUBRICATION

2
SPILL SKIRT
l Reduces sand spillage

COMPLETE SYSTEM 3
LATERAL MOVEMENT
ARRESTER
l Prevents damage to springs and body

- 26 -
 SAND RECLAMATION
Cooler Classifier
3
1
INLET MESH DROP-OUT AREA
l Prevents oversize particles from entering
the fluid bed
l Hinged door for screen inspection

2
HIGH EFFICIENCY HEAT
EXCHANGER
l Excellent heat transfer properties
l Zero corrosion
l Zero maintenance
l Sand cooled to within 6 Degrees
of water inlet temperature

Cooler Classifier
Model Output (TPH)

G1 1

G3 3
3
G6 6
MAGNAHELIC GAUGE
G9 9 l Accurately shows negative pressure inside cooler
G12 12 l At-a-glance performance indicator
l Enables precise fines removal
G15 15

G20 20

G24 24

G30 30

- 27 -
 SAND CONVEYING
Sand Conveying Pressure Vessels

BALL TYPE DIVERTER

DENSE PHASE PRESSURE VESSEL FULL PIPE PRESSURE VESSEL

Dense Phase TPH for up to 50m

Model Conveying Distance

DP35 2

DP60 5

DP100 7
Full Pipe TPH for up to 50m
DP130 9 Model Conveying Distance

DP200 13 FP150 1 PINCH VALVE DIVERTER

DP250 15 FP300 4

DP330 18 FP500 6

DP570 30 FP1000 10

- 28 -
 SAND RECLAMATION
Chromite Separation
For separating and reclaiming chromite sand with purity levels greater than 98%.
1

1
FERITE DRUM MAGNET
l For removal of metal contaminants and ‘Dead’ chromite

2
HIGH INTENSITY RARE
EARTH MAGNET
l For separation of chromite

3
FLUID BED DENSITY SEPARATOR
l Final stage separation to ensure maximum purity 3
l Fully adjustable
l Low maintenance

Chromite Separator
Output (TPH)

10

- 29 -
 SAND RECLAMATION
Secondary Attrition
For the removal of binder by mechanical processing of the sand.
3
FULLY CONTROLLABLE
SAND SCRUB
l Variable drum rim for control of sand retention
l Variable pressure cylinders linked to
ceramic rollers
l Enables light or heavy scrubbing

1
HIGH INTENSITY FLUIDISED BED
l Shallow fluidised sand bed for good fines separation RELATIONSHIP BETWEEN SODA CONTENT V
l Agitator bars for detaching fines from grain size sand NO. OF PASSES
1

SODA CONTENT %
0.77

0.5
2 3
1 0.33
0.27

2 0.18

LONG-LIFE CERAMIC 0
AS RECIEVED 1st PASS 2nd PASS 3nd PASS
ROLLERS
l Long life ceramic rollers and
ceramic lined drum
l Low maintenance
l Auto-lubrication ALKALINE PHENOLIC RECLAIM SAND
2.5
0.77
2

1.5

%
1

USR* Secondary Attrition

Model Output (TPH) Number of Cells
0
5.1 5 1 1 2 3 4
NUMBER OF PASSES (0 = AS RECIEVED)
5.2 5 2
L.O.I POTASSIUM
10.1 10 1

10.2 10 2
*USR is a trade name of Sinto Kogyo Japan and is manufactured by Omega under license.

- 30 -
 SAND RECLAMATION
Thermal Reclamation

- 31 -
 SAND RECLAMATION
Thermal Reclamation 2
THERMAL INSULATION
l Ceramic blanket, ceramic board and ‘Dead Bed’
sand insulation
l Reduces energy consumption
1
DEAD BED
l Protects the ceramic insulation from abrasion
l Provides additional thermal insulation
l Enables the 3 year guarantee on furnace
lining and bubble caps

2
1

OPTIONS

3
STAINLESS STEEL BUBBLE CAPS
l Introduces gas/air mix into the furnace
3
4 l Provides fluidisation of sand
l Stainless steel construction for long life
ALKALINE PHENOLIC ADDITIVE SYSTEM

4
HEAT EXCHANGER AS STANDARD
l Takes heat energy from the hot sand and warms
the fluidisation air
l Reduces gas consumption
l Zero maintenance
CHILLER OUTLET MODULE

- 32 -
 SAND RECLAMATION
Inorganic Reclamation
For the reclamation of inorganic binders used
in the automotive industy.

USR SAND SCRUBER THERMAL UNIT PRIMARY ATTRITION UNIT

l Removes inorganic binder to allow l Thermally treats the sand, typically between l Reduces lumps to grain sand
re-use of upto 90% 700 - 850 Degrees

- 33 -
 SAND RECLAMATION
Greensand Reclamation

SECONDARY DUST PRIMARY DUST

EXTRACTION EXTRACTION
l Removes fines l Collects clay and coal dust for re-use at the mixer

SECOND STAGE SCRUB THERMAL PROCESSING FIRST STAGE SCRUB SAND DRIER PRIMARY
l Removes remaining dead clay l Removes all organic binder l Removes majority of active clay content l Removes moisture ATTRITION UNIT
l Removes coal dust l Reduces lumps to grain size
l Dust can be re-introduced into the mill

- 34 -
 CORE MAKING
Premium CB Series Cold Box Core Machine 3
EJECTION SLIDE
l Allows easy core removal

1
HORIZONTAL AND VERICAL
BOX ATTACHMENT
l Quick change tooling

4
INTEGRATED CONTROL
4 PANEL
1 l PLC control with storage of
up to 500 recipes

2
2
VACUUM CLAMPING
l Allows easy box change
3

Premium Core Shooters

Model/Litre Capacity Max Core Box Dimensions Core Weight (kg) Dry Cycle
A X B X C (mm) Single Shoot Double Shoot Time (Secs)

CB10 420 x 590 x 480 16 31 13

CB30 680 x 795 x 610 48 90 20

* S = Slide CB60 1000 x 1195 x 820 96 170 26

- 35 -
 CORE MAKING
Compact Series Basic Core Shooter

1
ALL PNEUMATIC MOVEMENT
l Simple setup for verical and horizontal tooling
2
1

2
INTEGRAL GAS GENERATOR
l For amine, methyl formate or CO2

3
COMPACT FOOTPRINT
Basic Core Shooters l Easy installation
Model/Litre Capacity Max Core Box Dimensions Core Weight (kg) Dry Cycle
A X B X C (mm) Single Shoot Double Shoot Time (Secs)

COMPACT 2.5 340 x 400 x 280 3.5 6 20

COMPACT 5 630 x 410 x 400 7 12 24

COMPACT 5S* 630 x 410 x 400 7 12 24

COMPACT 12 500 x 800 x 530 16 31 30

COMPACT 12S* 500 x 800 x 530 16 31 32

S* = Slide
- 36 -
 CORE MAKING
Speciality Core Shooters

1
VERTICAL OR
HORIZONTAL CLAMPING
l With optional vacuum clamping 2 3

1
Speciality Core Shooters
Model/Litre Capacity Max Core Box Dimensions Core Weight (kg) Dry Cycle
A X B X C (mm) Single Shoot Double Shoot Time (Secs)

B12 GSI 700 x 800 x 530 16 31 30

B25 GSI 700 x 800 x 700 35 68 30

B40 GSI 700 x 800 x 700 60 110 32 2

B60 GSI 850 x 900 x 700 90 160 40
INTEGRAL GAS GENERATOR
l For amine, methyl formate or CO2
B12 GSE-I 700 x 800 x 450 16 31 30

B25 GSE-I 700 x 800 x 620 35 68 30

B40 GSE-I 700 x 800 x 620 60 110 32

B60 GSE-I 850 x 900 x 620 90 160 40

B12 GSJ-I 600 x 600 x 650 16 31 18

3
B25 GSJ-I 600 x 600 x 650 35 68 20

B40 GSJ-I 600 x 600 x 650 60 110 20

INTEGRATED CONTROL PANEL
B12 GS-JE-I 600 x 800 x 400 16 31 18
l Option for 400 recipe storage
B25 GS-JE-I 600 x 800 x 600 35 68 20

B40 GS-JE-I 600 x 800 x 600 60 110 20

25DOD 640 x 880 x 200 x 200 35 68 30

40DOD 640 x 880 x 200 x 200 60 110 30

- 37 -
 CORE MAKING
No Bake Core Shooters
For the production of cores without the need for
a gas hardened system. 2

1
INTEGRATED CONTROL PANEL
With mixer recipe and core shooter control
1
l

2
INTEGRATED MIXING
l On-demand mixing

3
HIGH VOLUME BLOW PRESSURE
No Bake Core Shooters l With easy adjustment
Max Core Box Dimensions
Model A X B X C (mm) Blow Capacity (kg)

NBB25 762 x 610 x 460 12

NBB50 762 x 610 x 610 24

NBB100 1070 x 810 x 8760 48

- 38 -
 COATING PLANTS
Coating Plants for Foundry and ‘Frac’ Sand

DISINTERGRATOR COATING MIXER

COOLER CLASSIFIERS CONTROL PANEL

- 39 -
 connect

WELCOME TO THE CONNECTED FOUNDRY

Omega Connect is a web-based monitoring system that enables
Omega equipment to be monitored and adjusted remotely.

Taking the Foundry Industry towards Industry 4.0

6
5
4
3
2
6
5 1
4

0
3
2
1
0

Omega Support Production Benefits Maintenance Benefits

l Live connection to Omega Foundry Machinery l Full production reporting l Real-time machine status
engineers l Material usage reporting l Preventative maintenance
l Remote access for full support l Live notifications l Full live alarm logging
l PLC updates l SMS/Email notifications

(Features dependant on machine type)

- 40 -
 spares

Omega Foundry Machinery carries a large

inventory of spare parts all available at
competitive prices. We support both current
and older equipment including components
for Richards, Fordath etc
Parts available on Ex-works basis through
Door-to-Door options with air freight, sea
freight and courier services available at
excellent rates.
Omega Foundry Machinery offers a simple
and efficient web based spares enquiry
system for our customers. The system has
been specifically designed to:
Global Technical Support
For our Worldwide Customers
Omega Foundry Machinery offers worldwide
expert advice on all technical queries, either with
an Omega commissioning engineer or with a
dedicated member of the technical support team.
You can contact us via email or telephone.
If required our support experts can organise
site visits for regular pre-planned maintenance
or emergency breakdown visits.
Omega Support includes:

l Simplify the ordering process

l Training
l Enable product identification
l Technical support
l Order history and tracking facility
l Pre-planned service visits
l Guaranteed prompt response
l Remote support

Order parts online now at

www.ofmlspares.net

- 41 -
 Omega Foundry Machinery Ltd
Morley Way, Woodston, Peterborough, PE2 7BW, UK
T: +44 (0) 1733 232231 - E: sales@ofml.net

Tinker Omega Manufacturing LLC

2424 Columbus Ave, Springfield, Ohio 45503, USA
T: +1 937 322 2272 - E: sales@tinkeromega.com

Omega Sane Foundry Machinery PVT Ltd

28 Vijayanagar Colony, 2130 Sadashiv Peth, Pune 411030, India
T: +91 2024 331197 - E: nbs@saneequipments.com

WES Omega Foundry Machinery Pty Ltd

16 Lanyon Street, Dandenong Victoria, Australia
T: +61 3 9794 8400 - E: info@wesomega.com

WES Omega Foundry Machinery (M) Sdn Bhd

PT 151538, Lorong Kledang Utara 15, Kawasan Perindustrian Menglembu, Ipoh, 31450, Perak, Malaysia
T: +61 3 9794 8400 - E: info@wesomega.com

Endeco Omega Foundry Machinery (Pty) Ltd

30 Radio Street, Alberton, Gauteng, South Africa
T: +27 (11) 907 1785 - E: info@endeco-omega.co.za

Omega Tecnostudio Srl

Omega Tecnostudio, Via F.lli Rosselli, 17/22 31020, Villorba (TV), Italy
T: +39 0422 609557 - E: sales@omegats.it

Omega Foundry Machinery Ltd (Shanghai)

1321, 2f, no. 148 Lane 999 xin Er Road Baoshan District, Shanghai 200439, China
T: +44 (0) 1733 232231 - E: sales@ofml.net

Omega Foundry Machinery Ltd (Turkey)

31 Sokak, No 21/4, 06490 Bahcelievler, Ankara, Turkey
T: +90 312 212 7291 - E: sales@ofml.net

W: www.ofml.net
- 42 -
Omega Foundry Machinery Ltd
Morley Way, Woodston, Peterborough, PE2 7BW, UK
T: +44 (0) 1733 232231 - F: +44 (0) 1733 237012 - E: sales@ofml.net - W: www.ofml.net