Level Measurement Guide: Complete Level Solutions: Answers For Industry

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Level measurement guide:

complete level solutions


siemens.com/level

Answers for industry.


Intelligence. Reliability. Accuracy.
Siemens level measurement.

Monitoring water levels in open channels. Tracking the amount of grain in a silo.
Measuring oil in a tank. Simply put, level measurement tells you how much material
is at a given location.

So, what do you want from your process instrumentation?

Cost savings
Managing raw materials and finished products is essential for keeping processes efficient
and optimizing inventory ordering and shipments. By knowing where materials are
located, you can use these resources more effectively. What's more, pump control using
level measurement saves you money and decreases wear and tear on pump machinery.

Increased safety
Eliminate the need for constant human measurement from the top of vessels by provid-
ing accurate level indication to operators on the ground. Plus, many of our level
instruments feature SIL for your applications requiring functional safety.

The right instrument for your application


With the knowledge that no single technology can address the needs of all industrial
applications, Siemens provides a complete range of level measurement devices.
Ultrasonics. Radar. Guided wave radar. Capacitance. Point level. Gravimetric. Hydrostatic.

No headaches
Reliable. Easy to use. With convenient remote monitoring displays and industrial commu-
nication options. All backed by Siemens global support network, providing experienced
sales and technical assistance when and where you need it. Complementing our level
technology are Siemens analytics, automation, and drives for industries around the globe.

Millions of applications worldwide, with one common theme: together, these diverse
level measurement technologies make us Siemens.

2
Table of Contents
Level measurement selector 5
Radar for solids 6
Radar for liquids and slurries 8
Guided wave radar 10
Ultrasonics 12
Echomax transducers 14
Hydrostatic 16
Continuous capacitance 17
Gravimetric - Level by weight 18
Switches 20
Remote monitoring & digital displays 24
PI training, sales & support 26
Communications 27

SITRANS
POINTEK LR560
CLS300
SITRANS
AW210

SITRANS SITRANS
RD500 LR250

SITRANS SITRANS
LVL200 LC300
SITRANS
LG250

ECHOMAX
TRANSDUCER

SITRANS
PROBE LU

POINTEK
CLS200

HI LO

SITRANS RD300

MENU

F1

F2
1 2 3 4 S R T

F3

SITRANS SITRANS
RD200 RD300

SITRANS LUT400

SITRANS
SITRANS LPS200
SITRANS P LUT400
SITRANS
LVS200

SITRANS
CLS100
SIWAREX
SIWAREX WP231
WL200

3
Solutions for your application
Siemens offers the most comprehensive product range for monitoring your processes, with solutions
for even the most difficult applications. With Siemens, you can control, monitor, and integrate your
operations into a system that works reliably and seamlessly.

Level Flow Weighing Pressure Temperature Positioning Power supplies

Process Process Remote Process Industrial


Gas analytics SIMATIC
protection controllers displays recorders communication

Motors Gear reducers Motion control Control gear PLCs Drives HMIs

4
Level technology selector
l preferred

l condition dependent Continuous level Point level


Guided
Hydrostatic
Conditions Ultrasonic Radar wave Capacitance Gravimetric Vibration Capacitance Paddle Ultrasonic
pressure
radar
Measurement
Level l l l l l l l l l l
Interface
l l l l
(liquid/liquid)
Interface
l l l l
(liquid/solid)
Volume l l l l l l
Mass l l
Flow (open
l l
channel)
Level
Application
Changing
l l l l l l l l
density
Changing
l l l l l l l l l
dielectric
Aggressive
l l l l l l l l l l
chemicals*
Pressure/
l l l l l l l l
vacuum
High
l l l l l l l l
temperature
Cryogenic l l l l
Turbulence l l l l l l l l l
Steam l l l l l l l l
Hydrocarbon
vapors/ l l l l l l l
solvents
Foam l l l l l l l l l
Buildup l l l l l l l l l l
High viscosity l l l l l l l l l l
Dust l l l l l l l l l
Solids
l l l l l l l l l
powders
Solids
granules/
l l l l l l l l l
pellets
< 25 mm (1")
Solids
l l l l l l l
> 25 mm (1")
* Check chemical compatibility.

5
Radar for solids
SITRANS LR560 is the easiest to use solids radar transmitter on the market. With

a high frequency of 78 GHz, 4 degree narrow beam, and short wavelength, it

performs reliably on solids material from practically any installation location.

For extremely low dielectric, low density powders, the 25 GHz SITRANS LR460

is the preferred solution. Featuring a horn antenna with an 8 degree beam, the

4-wire FMCW SITRANS LR460 has proven itself in thousands of applications.

Siemens solids radar transmitters easily tackle dusty environments and are not

affected by temperature changes.

AB C

SITRANS LR560 (A) has a narrow beam


compared to the SITRANS LR460 (B).
A narrow beam means that the
transmitter doesn't see sidewall
interference and is able to detect low
material levels. The SITRANS LG (C)
signal is guided by a cable for specific
measurements where the material
touches the cable.

610
SITRANS LR560 SITRANS LR460 SITRANS LR260
Order No. 7ML5440 7ML5426 7ML5427
2-wire, 78 GHz FMCW radar level 4-wire, 25 GHz FMCW radar level 2-wire, 25 GHz pulse radar level trans-
transmitter for continuous monitoring transmitter for continuous monitor- mitter for continuous monitoring of
of solids. ing of solids. Ideal for materials with solids and liquids. Ideal for applications
extremely low dielectric properties. requiring quick update rates.
Range • 40 m (131 ft) 100 m (328 ft) 30 m (98 ft)
Option
• 100 m (328 ft)
Process • -40 to 100 °C (-40 to 212 °F) -40 to 200 °C (-40 to 392 °F) -40 to 200 °C (-40 to 392 °F)
temperature Option
• -40 to 200 °C (-40 to 392 °F)
Process Up to 3 bar g (43.5 psi g) option 0.5 bar g (7.25 psi g) max. Up to 3 bar g (43.5 psi g), process con-
pressure nection dependent
Key features • Graphical Quick Start Wizard for easy • Intrinsically Safe infrared handheld • Reliable and accurate – high signal
and fast setup programmer and low noise yields high perfor-
• Push buttons or optional Intrinsically • Extremely high signal yields high mance
Safe infrared handheld programmer performance (high signal-to-noise • Graphical HMI makes operation simple
• Air purge connection included ratio) with plug-and-play setup using the
• Aimer flange for optimizing readings • Quick Start Wizard for setup intuitive Quick Start Wizard
in the silo cone area • PTFE antenna cover • Optional dust cover and air purge
• Air purge connection available
Communications • HART, PROFIBUS PA, or FOUNDATION • HART or PROFIBUS PA • HART or PROFIBUS PA
or outputs Fieldbus • Enhanced EDD for SIMATIC PDM for • Enhanced EDD for SIMATIC PDM and
• Enhanced EDD for SIMATIC PDM, configuration and diagnostics SITRANS DTM (for PACTware) for
Emerson AMS Device Manager, configuration and diagnostics
SITRANS DTM (for PACTware),
375/475 handheld, for configuration
and diagnostics

SITRANS LR560
• 78 GHz radar transmitter allows for measurement
through intense dust

• An exceptionally narrow 4° beam angle can cope with


complicated silo geometry

• Sealed lens cavity is highly resistant to dust buildup

• Easy to install and configure with Quick Start Wizard

• Small size fits most silo nozzles

• Two measurement ranges: 40 m (131 ft)


and 100 m (328 ft)

75
11
Radar for liquids and
slurries
SITRANS LR250 is your first choice for liquid level measurement in storage

and process vessels to 20 meters (66 ft). With its range of antennas, this

transmitter can handle whatever you need it to. Its new encapsulated

antenna and class-leading range of process connections mean that

hygienic applications are no problem for this instrument.

For process vessels which may include turbulence, buildup, or foam,

choose SITRANS LR200. Its low frequency better suits this environment

and functions reliably in applications up to 20 meters (66 ft).

And for low-cost level measurement, SITRANS Probe LR offers a small

process connection and operates at a low frequency.

SITRANS LR250 family features


• Application flexibility – from sanitary processes to harsh
environments, choose from horn, PVDF, or encapsulated
antenna designs

• Easy to install – small antennas and narrow beams allow


installation practically anywhere on your vessel

• Quick to configure – Quick Start Wizard for simple setup

• Process Intelligence – advanced echo processing for


unparalleled performance

• Reliable and accurate – extremely high signal and low


noise yields high performance, even with low dielectric
media. Plus SIL 2 for applications requiring functional safety

8
12
SITRANS LR250 SITRANS Probe LR SITRANS LR200
Order No. 7ML5431, 7ML5432, 7ML5433 7ML5430 7ML542x
2-wire, 25 GHz pulse radar level trans- 2-wire, 6 GHz pulse radar level trans- 2-wire, 6 GHz pulse radar level trans-
mitter for continuous monitoring of mitter for basic continuous monitoring mitter for continuous monitoring of
liquids and slurries in storage/process of liquids in storage vessels. liquids. Ideally suited for complex,
vessels. turbulent process vessels.
Range 20 m (66 ft) 20 m (66 ft) 20 m (66 ft)
Process -40 to 200 °C (-40 to 392 °F), process -40 to 80 °C (-40 to 176 °F) -40 to 200 °C (-40 to 392 °F),
temperature connection dependent process connection dependent
Process Up to 40 bar g (580 psi g), process Up to 3 bar g (43.5 psi g) Up to 40 bar g (580 psi g),
pressure connection dependent process connection dependent
Key features • Narrow beam for easy setup and • Process Intelligence echo processing • Process Intelligence – advanced echo
high performance • Hermetically sealed shielded processing for reliable performance
• Process Intelligence – advanced polypropylene rod antenna with • Graphical HMI
echo processing for unparalleled threaded process connection • Quick Start Wizard and display
performance diagnostics
• Graphical HMI • Multiple antenna designs for applica-
• Quick Start Wizard and display tion flexibility
diagnostics • Purging (self-cleaning) for buildup
• 3-A, EHEDG EL Class 1 and EL Class protection
1 aseptic certification with TFM
1600 PTFE-wetted antenna parts
(FDA and USP Class VI approved) for
hygienic and sanitary environments
• Antennas for aggressive conditions
(acids, alkalis, and other corrosive
chemicals)
• SIL 2 for functional safety
Communications or • HART, PROFIBUS PA, or FOUNDATION • HART • HART or PROFIBUS PA
outputs Fieldbus • EDD for SIMATIC PDM for configura- • Enhanced EDD for SIMATIC PDM,
• Enhanced EDD for SIMATIC PDM, tion and diagnostics Emerson AMS, SITRANS DTM
Emerson AMS, SITRANS DTM (for PACTware), 375/475 handheld,
(for PACTware), 375/475 handheld, for configuration and diagnostics
for configuration and diagnostics

9
SITRANS LG – simple and
reliable
The SITRANS LG just works. Simple, reliable installation, little to no configuration. Extreme process conditions don’t

stand a chance. Perfect for the easiest applications to the most demanding. Hygienic. Liquids. Solids.

Slurries. Inventory. Process control. Aggressive materials. The possibilities are endless.

Measuring interface or level? We can do Hygienic and corrosives – SITRANS LG240


that. SITRANS LG does what you need it to • Food & beverage
do. Four models make up the series – your • Pharmaceutical
experts for a world of applications. • Corrosive

Quick and easy setup with local four-button Liquids – SITRANS LG250
programming and menu-driven quick start • Raw material
wizard gets you operational in minutes, sav- • Storage
ing you time and money. • Processing
• Interface
Advanced echo processing gives you unre- Solids – SITRANS LG260
stricted measurement down the length of • Powders
the entire probe, so you'll always have accu- • Granules
rate readings even in small containers.
Extreme conditions – SITRANS LG270
And due to advanced signal profile process- • High or low pressure
ing, SITRANS LG continues to measure even • High or low temperature
with loss of echo in low dielectric materials. • Aggressive materials (i.e. ammonia)
• Steam
Oh, and did we mention the range of commu-
nications options? 4 to 20 mA/HART, Profibus,
or Modbus – for a world of connectivity.

The SITRANS LG advantage


• Versatile and reliable level measurement even with aggressive
vapors, high temperatures and pressure, dust, steam, or material
buildup

• Typically no setup at site is required – the unit comes pre-config-


ured to fit your application needs

• Measures level, interface, or both – in a wide range of applica-


tions from material storage to bypass pipes

• Rod and cable lengths are easily changed or shortened for spe-
cific applications types (non-coated version)

• Advanced diagnostics available for high degree of safety in ap-


plications requiring SIL approval

4 • Low maintenance with modular design and field replaceable


probes for large or small vessels
10
SITRANS LG240 SITRANS LG250 SITRANS LG260 SITRANS LG270
Hygienic and corrosives General liquids Bulk solids Extreme conditions
Order No. 7ML5880 7ML5881 7ML5882 7ML5883
Range • Cable version: 4 mm (0.16") • Exchangeable cable version: • Exchangeable cable version: • Exchangeable cable version:
to max. length 2 mm (0.08"), 4 mm (0.16") 4 mm (0.16"), 6 mm (0.24"), 2 mm (0.08"), 4 mm (0.16")
32 m (105 ft) max. length 75 m (246 ft) 11 mm (0.43") max. length max. length 60 m (196.8 ft)
• Rod version: 8 mm (0.31") •E  xchangeable rod version: 60 m (196.8 ft) • Exchangeable rod version:
to max. length 4 m (13 ft) 8 mm (0.31") max. length • Exchangeable rod version: 16 mm (0.63") max. length
6 m (19.7 ft) 16 mm (0.63") max. length 6 m (19.7 ft)
•C  oaxial version: 21.3 mm 6 m (19.7 ft) • Coaxial version: 42 mm
(0.84"), 42 mm (1.62") (1.62") max. length 6 m
max. length 6 m (19.7 ft) (19.7 ft)
Accuracy ±2 mm (0.08")
Key features ••High-grade stainless steel ••Reliable and accurate in ••Reliable and accurate ••Extreme conditions with
rod for hygienic, food and all liquids – raw materials, measurement in powders, high or low pressures or
beverage, and pharma- storage, and processing granules, and extreme temperatures
ceutical ••Suitable for foam, buildup, dust such as plastic ap- ••Strong construction with
••High accuracy and steam plications dual seal to ensure its
••Suitable for foam, aggres- ••Easy switch from interface ••Continuous probe condi- integrity in tough applica-
sive vapors, or material to level measurement tion monitoring ensures tions
buildup ••Extended insertion length operational safety and ••Real-time measurements
••Ideal for measurement in – probe lengths up to application reliability for applications in steam
small vessels 75 m (246 ft) ••Probe analysis allows for boilers
••Stainless steel housing ••Extended diagnostics measurement under loss ••Safety rated for 72 hours
rated IP 69K for high-pres- ••Second barrier for aggres- of echo situations due to of unattended operation
sure/temperature cleaning sive materials, including low dk ••Second barrier for aggres-
• Autoclave version for ammonia • Complies with IEC sive materials, including
quick and easy removal of • Complies with IEC 61508/61511 standard for ammonia
instrument housing 61508/61511 standard for functional safety • Complies with IEC
• PFA coated sensor functional safety (SIL 2) 61508/61511 standard for
• Complies with IEC (SIL 2) functional safety
61508/61511 standard for (SIL 2)
functional safety
(SIL 2)
Communications 4 to 20 mA/HART, Profibus, 4 to 20 mA/HART, Profibus, 4 to 20 mA/HART, Profibus, 4 to 20 mA/HART, Profibus,
or outputs Modbus Modbus Modbus Modbus

11
SITRANS LUT400 – backed by
decades of experience
Prepare yourself. With world-leading accuracy, unparalleled ease of use, setup in under a minute, and the customer-

driven features you asked for, the SITRANS LUT400 series of ultrasonic controllers have arrived. Making your work

simpler and providing the reliability you need. Three models make up the series: SITRANS LUT420 Level and Volume

Controller, SITRANS LUT430 Level, Pump, Volume, and Flow Controller, and SITRANS LUT440 High Accuracy Open

Channel Monitor (OCM), which also provides a full suite of advanced level, volume, and pump controls.

Welcome to the evolution of ultrasonics.

Siemens’ entire range of ultrasonic controllers and transmitters are


a non-contacting technology requiring little to no maintenance
compared to other devices. They are a cost-effective solution for
short- to long-range applications of liquids, slurries, and solids.

Siemens ultrasonics feature our patented Sonic Intelligence echo


processing, delivering accurate measurement you can depend
on. Ideal applications include water/wastewater monitoring and
pumping, inventory management, and truck load-outs.

SITRANS LUT400
• Industry-leading accuracy – SITRANS LUT400’s ±1 mm (0.04")
accuracy gives you confidence in your measurements
• Easy to use – local user interface with four-button program-
ming, menu-driven parameters, and Wizard support for key
applications
• Quick to configure – graphical Quick Start Wizards guide you
during setup
• Next generation Sonic Intelligence – improved performance
in noisy environments thanks to digital receiver technology
• Consistently high performance – patented digital receiver
technology ensures reliability even in the harshest
environments
• Compatibility with Siemens Echomax transducers, which are
impervious to dust, moisture, vibrations, flooding, and high
temperatures

12
SITRANS LUT400 MultiRanger100/200
SITRANS Probe LU The Probe
HydroRanger 200
Order No. 7ML5050 7ML5033/7ML5034 7ML5221 7ML1201
SITRANS LUT400 series con- MultiRanger/HydroRanger are SITRANS Probe LU is a 2-wire The Probe is a short-range
trollers are compact, single versatile short- to medium- loop-powered level measure- integrated ultrasonic level
point, long range ultrasonic range ultrasonic single and ment transmitter – ideal transmitter – ideal for liquids
controllers for continuous multi-vessel level monitor/ for measuring your storage and slurries in your open or
level or volume measure- controllers for virtually any vessels, filter beds, and open closed vessels.
ment of liquids, slurries, and application in a wide range channel flow in the water
solids, and high accuracy of industries. and wastewater, food, and
monitoring of open channel chemical industries.
flow.
Range  ransducer and material
T Transducer and material • 6 m model: 0.25 to 6 m 0.25 to 5 m (0.8 to 16 ft)
dependent dependent (0.8 to 20 ft)
• 12 m model: 0.25 to 12 m
(0.8 to 39 ft)
Key features • Patented digital receiver for • Range of models for simple • Superior functionality and • Easy to install and maintain
enhanced performance and level measurement or plug-and-play performance • Easy two-button program-
reliability in noisy applica- pump control to more com- • Programming via PC soft- ming
tions plex for differential level, ware or infrared handheld • PVDF transducer for chemi-
• Intuitive ease of use open channel measure- programmer cal compatibility
• Advanced pump, alarm, ment, and advanced pump • IP68 rated • -40 to 60 °C (-40 to 140 °F)
and flow control features control, alarming, and gate • Level, volume, and flow • IP65 rated
with three relays control measurement
• Integrated datalogger • Simple setup and pro- • -40 to 85 °C (-40 to 185 °F)
• Real time clock with gramming with infrared • PVDF or ETFE transducer for
daylight saving time and handheld programmer or chemical compatibility
energy-saving algorithms via SIMATIC PDM
• Auto False-Echo Suppres-
sion to avoid false echoes
from fixed obstructions

Communications • HART: EDDs for SIMATIC • RS-485 with Modbus RTU • HART or PROFIBUS PA • 4 to 20 mA output
or outputs PDM, Emerson AMS or ASCII • EDD for SIMATIC PDM for • Alarm relay option
Device Manager, and Field • Compatible with SIMATIC remote configuration and
Communicator 375, plus PDM via Modbus RTU diagnostics
SITRANS DTM for FDTs • SmartLinx cards for PRO- • FDT such as PACTware or
• USB: Integrated web FIBUS DP, Allen-Bradley Fieldcare via SITRANS DTM
browser for local program- Remote I/O, DeviceNet (HART version only)
ming from an intuitive
web-based interface

13
Echomax transducers

Siemens Echomax ultrasonic level transducers provide trouble-free, reliable performance. Our non-contacting transducers

are impervious to dust, moisture, vibrations, flooding, and high temperatures. With the ability to detect submergence –

when paired with a submergence shield – and an active face to reduce material buildup, these transducers are a perfect

fit for a range of industrial applications. Siemens transducers are easy to install and require little to no maintenance.

With every transducer


from Siemens, you get:
• Sonic Intelligence (when paired with a
Siemens controller) – our field-proven echo
processing algorithms guarantee the most
reliable performance possible.

• Unmatched beam angle – stronger pulse


and sensitivity in a compact beam make
our ultrasonic transducers the most
powerful in the industry.

• Ease of installation – Siemens’ wide range


of mounting brackets and accessories
provide the right installation package for
any application.

• Sales and support in your neighborhood


– our extensive global coverage means
conveniently located sales and support.

14
8
XPS-10
XRS-5 ST-H XPS-15 XPS-30
(standard and F models*)

Liquids Liquids/Solids
Order No. 7ML1106 7ML1100 7ML1115, 7ML1118, 7ML1123
7ML1171
Max. range 8 m (26 ft) 10 m (33 ft) XPS-10: 10 m (33 ft) 30 m (98 ft)
XPS-15: 15 m (50 ft)
Min. range 0.3 m (1 ft) 0.3 m (1 ft) 0.3 m (1 ft) 0.6 m (2 ft)
Max. temp 65 °C (149 °F) CSA/FM model: 73 °C (163 °F) 95 °C (203 °F) 95 °C (203 °F)
ATEX model: 60 °C (140 °F)
Min. temp -20 °C (-4 °F) CSA/FM model: -40 °C (-40 °F) -40 °C (-40 °F) -40 °C (-40 °F)
ATEX model: -20 °C (-4 °F) XPS-15F: -20 °C (-4 °F)
Typical • Wetwells • Chemical storage XPS-10 • Powders
applications • Flumes • Liquid tanks • Dusty solids • Pellets
• Weirs • Slurries • Solids
Filterbeds • Liquids • Deep wet wells
XPS-15
• Deep wet wells
• Solids
Beam angle -3db 10° 12° XPS-10: 12° 6°
XPS-15: 6°
Enclosure • PVDF copolymer and CSM • ETFE • PVDF • PVDF
face • PVDF • IP68 rated • IP68 rated
• IP68 rated • IP68 rated • PVDF with CPVC Flange • PVDF with CPVC flange
• CPVC Flange • PTFE face with CPVC Flange • PTFE face with CPVC Flange
• PTFE face with CPVC Flange • Submergence detection
• Submergence detection with shield
with shield
SITRANS LUT400 Series • • • •
MultiRanger 100/200 • • •
HydroRanger 200 • • •
All Siemens transducers have one or more of the following approvals: CE, CSA, ATEX, SAA, ABS, and Lloyd's Register of Shipping.
*FM Class 1 Div 1 approved.

15
Hydrostatic
Hydrostatic level measurement with Siemens gauge, absolute, and differential pressure transmitters is a

low cost option for direct mounting or mounting with remote seals on tanks and vessels. These instruments

can handle extreme chemical and mechanical loads as well as electromagnetic interference. They are widely

applied in chemical and petrochemical industries.

SITRANS P MPS SITRANS P DSIII SITRANS P300 SITRANS P500


Order No. 7MF1570 7MF463x 7MF8X3x 7MF56x
Hydrostatic level transmitter Hydrostatic level transmitter Hydrostatic level transmit- Hydrostatic level transmitter
for direct mounting in tanks for mounting with remote ter for mounting with front for mounting with remote
and vessels (submersible seal on open or closed flush design or remote seal seal on open or closed
transmitter). vessels with corrosive or on open or closed vessels vessels with corrosive or
non-corrosive liquids. with corrosive or non-corro- non-corrosive liquids.
sive liquids.
Range From 0 to 2 mH20 to 10 to 30,000 mbar g 0.01 to 400 bar g 1.25 to 6250 mbar
0 to 20 mH20 (0.15 to 435 psi g) (0.15 to 5802 psi g) (0.5 to 502 in H2O)
Process temperature -10 to 80 °C -40 to 100 °C -40 to 100 °C -40 to 125 °C
(14 to 176 °F) (-40 to 212 °F) (-40 to 212 °F) (-40 to 257 °F)
Process N/A 10 to 30,000 mbar g 0.01 to 400 bar g 1.25 to 6250 mbar
pressure (0.15 to 435 psi g) (0.15 to 5802 psi g) (0.5 to 502 in H2O)
Key features • Compact stainless steel • With remote seals up to • With remote seals up to • With remote seals up to
enclosure and sensor 400 °C (752 °F) 400 °C (752 °F) 400 °C (752 °F)
• Easy installation • Self-diagnostic elements • With front flush design up • Diagnostics for custom-
• Intrinsically Safe for parameterization to 200 °C (392 °F) ized configuration
• Special measuring ranges: • Intrinsically Safe • Self-diagnostic elements • Outstanding accuracy and
0 to 1 mH20 to • Explosion proof and flame for parameterization excellent long-term stability
0 to 200 mH20 proof • Intrinsically Safe • Short response times
• Cable length up to • SIL 2/3 approved • Corrosion-resistant • Intrinsically Safe
1000 m (3280 ft) • Corrosion-resistant diaphragm and process • Explosion proof and flame
diaphragm and process connections proof
connections • Range of different • Corrosion-resistant
• Range of different process connections diaphragm and process
process connections connections
• SIL 2 approved
• Range of different process
connections
Communications or N/A • HART • HART HART
outputs • PROFIBUS PA/PROFIsafe • PROFIBUS PA
• FOUNDATION Fieldbus • FOUNDATION Fieldbus

16
Capacitance
Tried and tested for a wide range of applications, Siemens inverse frequency shift capacitance continuous level

transmitters are suitable for liquids, solids, and interface applications. Siemens capacitance instruments use active-

shield technology to ensure true and accurate level readings are recorded from the material surface.

SITRANS LC300 and SITRANS LC500 are ideal for standard and industrial applications in the chemical, hydrocarbon

processing, and food and beverage industries.

SITRANS LC300 SITRANS LC500


Order No. 7ML567x 7ML551x / 7ML552x

Inverse frequency shift capaci- Inverse frequency shift capaci-


tance level transmitter for liquids tance level and interface trans-
and solids applications; ideal for mitter for extreme and critical
standard industrial applications in process conditions, such as oil
chemical, hydrocarbon process- and liquefied natural gas (LNG),
ing, food and beverage. aggressive chemicals, and vapors.

Range Rod: 0.3 to 5.5 m (1 to 18 ft) Rod: 0.3 to 5.5 m (1 to 18 ft)


Cable: 1 to 25 m (3 to 82 ft) Cable: 1 to 35 m (3 to 115 ft)
Process tempera- -40 to 200 °C (-40 to 392 °F) • -50 to 200 °C (-58 to 392 °F)
ture • -200 to 200 °C (-328 to 392 °F):
special order

Process pressure Up to 35 bar g (511 psi g) Up to 150 bar g (2175 psi g)

Key features • Patented Active-Shield • Patented Active-Shield


technology technology
• Push-button calibration • Push-button calibration
• Integrated local display • Integrated local display
• Inverse frequency approach • Full-function diagnostics
provides high resolution • Inverse frequency approach
provides high resolution

Communications 4 to 20 mA 4 to 20 mA, HART


or outputs

17
Level by weight
With SIWAREX electronics and load cells, not only are you choosing the highest quality in construction,

long-lasting performance, and easy integration into your weighing systems, you are also opening the

doors to Siemens comprehensive spectrum of instrumentation.

Automate all of your scales with SIWAREX weighing


modules. Part of Siemens Totally Integrated Automa-
tion (TIA), SIWAREX modules can be integrated into
SIMATIC S7 and expanded as required to meet your
individual requirements.

With TIA, Siemens is the only manufacturer to offer


an integrated range of products and systems for
automation in all industry sectors.

The new SIWAREX WP231 offers full integration into


SIMATIC S7-1200 and is programmable via the TIA
Portal engineering platform. To support your ap-
plications embedded in non-SIMATIC environments,
SIWAREX WP231 comes with Ethernet and RS485
interfaces with the Modbus protocol. The ability to
operate this module with or without SIMATIC PLCs
offers you the flexibility and reliability you need.

SIWAREX U SIWAREX CS SIWAREX FTA SIWAREX WP231


Order No. 7MH4950 7MH4910-0AA01 7MH4900-2AA01 7MH4960-2AA01
Typical Basic weighing and force Basic weighing and force Automatic and non-automat- Non-automatic weighing
applications measuring tasks, one or two measuring tasks ic weighing, for production machines, Fill level monitor-
channel modules available of mixtures, filling, loading, ing of silos, load measuring
monitoring, check weighing for industrial lifts and rolling
and bagging mills, container weighing,
platform and crane scales
Automation S7-300 (directly or via S7-400, S7-300 (via ET 200S) S7-300 (directly or via S7-1200 (directly via SIMATIC
system ET200M), S7-400 (H), ET200M), S7-400 (H), bus), Operator panel, Auto-
integration PCS 7 (H) (via ET200M) PCS 7 (H) (via ET200M) mation systems from other
manufacturers, via Ethernet
(Modbus TCP/IP) or RS 485
(Modbus RTU)
Accuracy 0.05% 0.05% 0.005% 0.05%
Approvals ATEX 95, FM, CULUS Haz. Loc. ATEX 95, FM, cULUS Haz. Loc., Zone 2, UL, FM in preparation
EU type approval (CE, OIML
R76), EU prototype test to
MID (OIML R51, R61, R107)

18
Load cells – a solid foundation
SIWAREX load cells have high precision and repeatability of weighing and batching processes. They are designed for

a range of applications, especially when accuracy is a must. With Siemens, you can source both your load cells and

electronics. Choose from our extensive, performance-graded line of weighing systems – with everything you need for

the whole range of tasks in your industry.

SIWAREX load cells are ideal in almost any industrial sector –


food-processing, steel-making, chemical and pharmaceutical,
to name a few.

With the diverse construc­tion types and comprehensive, graded


load classes ranging from 3 kilograms to 500 tons (6.6 pounds to
551 short tons), you are sure to find the right load cell for your
application.

Avoid installation troubles by complementing your load cells with


SIWAREX mounting accessories. Part of Siemens complete weigh-
ing systems, mounting accessories get you ready for operation in
the shortest possible period.

SIWAREX SIWAREX SIWAREX SIWAREX SIWAREX SIWAREX SIWAREX


WL230 WL230 WL250 WL260 WL270 WL270 K WL280 RN
Order No. 7MH5107 7MH5106 7MH5105 7MH5118 7MH5108/10 7MH5114 7MH5113
Type Shear beam Bending beam S-Type Single point Compression Compression Ring-torsion
Typical Container, Small scale Tank weighing, Small to medium Containers, hop- Vehicle scales, Container, con-
applications overhead rail containers and hybrid scales, or platform scales pers, and vehicle overhead rail veyor, platform
conveyor, and platform scales suspended con- and weighing scales scales, container and roller table
platform scales tainer weighing machines, con- weighers scales
veyor small scales
Nominal load 0.5 to 5 t (0.55 to 10 to 500 kg 50 kg to 10 t 10 to 500 kg 10 to 200 t 2.8 to 500 t 60 kg to 60 t
(Emax) 5.5 short tons) (22 to 1102 lbs) (110 lbs to (22 to 1102 lbs) (11 to 220 short (3 to 551 short (132 lbs to
11 short tons) tons) tons) 66 short tons)
Accuracy class C3 to OIML R60; C3 to OIML R60; C3 to OIML R60; C3 to OIML R60; C3 to OIML R60; 0.1% C3, C4, C5
and max. scale 3,000 intervals 3,000 intervals 3,000 intervals 3,000 intervals 3,000 intervals 5,000
intervals 200 t: 0.2 %
Min. scale Emax /10,000 Emax /6,000 to Emax /7,000 to Emax /10,000 to Emax /9,000 to N/A Emax = 60,
intervals Emax /10,000 Emax /12,000 Emax / 40,000 Emax /10,000 130, 280 kg:
Emax/16,000
Emax = 500 kg
up to 60 t:
Emax/17,500
Max. working 150 % Emax  150 % Emax  150 % Emax  150 % Emax 120 % Emax  150 % Emax 
load
Supply voltage 5 to 12 V 5 to 12 V 5 to 12 V 5 to 12 V 5 to 12 V 5 to 12 V 5 to 30 V
Nominal 2 mV/V 2 mV/V 3 mV/V 2.0 ± 0.2 mV/V 2 mV/V 1.5 ± 0.2 mV/V 60, 130, 280 kg:
characteristic 1mV/V, 0.5, 1,
2, 3.5, 5, 10 t:
2mV/V, 13, 28,
60 t: 2mV/V
Degree of IP68 IP68 IP67 IP68/IP69K IP68 IP68 IP66/IP68
protection

19
A switch for every application
Siemens level switches detect high, low, and demand levels in solids, including low bulk density applications such as dry

powder and fine grain, and in liquid applications, including sticky materials. These switches work independent of material

conditions such as vapors, gases, bubbles, or foam. For back-up high or low levels, interface, or dry run protection points,

Siemens switches are your answer – giving you the highest confidence in your level readings.

20
Our level switches offer superior performance while reducing

maintenance, downtime, and equipment replacement cost.

Their robust design lasts in harsh and abrasive environments,

guaranteeing a long service life and low cost of ownership. They

are easy to set up and to connect to any alarm or control system.

Our rotating or vibrating point level switches specialize in

low bulk density applications. Standard aluminum enclosures

and stainless steel process connections provide exceptional

resistance to mechanical forces.

Our unique inverse frequency shift approach to capacitance

technology ensures accurate, reliable, and repeatable measure-

ment, even in dusty, turbulent, and vaporous environments or

in situations with product buildup. Because even a small level

change creates a large and detectable change in frequency,

Siemens Pointek CLS series provides excellent resolution while

consistently outperforming conventional devices.

21
A switch for every application

SITRANS LVS100 SITRANS LVS200 SITRANS LVL100 SITRANS LVL200 SITRANS LPS200
Order No. 7ML5735 7ML5731-4 7ML5745 7ML5746/7ML5747 7ML5725-8/7ML5730
Vibrating point level Vibrating point level Compact vibrating level Standard vibrating level Rotary paddle switch
switch for high or low switch for dry powder, switch for liquid and switch for all liquid and for point level detection
level detection of dry fine grain, and granular slurry applications such slurry applications such of powder and granular
powder, fine grain, and bulk solids with densi- as overflow, high, low, as overflow, high, low, solids with bulk densi-
granular bulk solids ties as low as 5 g/l and demand applica- and demand applica- ties as low as 15 g/l
with densities starting (0.3 lb/ft3). tions, as well as pump tions, as well as pump (0.94 lb/ft3).
at 30 g/l (1.9 lb/ft3). protection. It is ideal for protection. For use in
use in confined spaces. SIL-2 applications.
Range 170 mm to 4 m • Rigid extension: Compact insertion • Compact insertion 100 mm to 10 m
(6.7" to 13 ft) 165 mm to 4 m length of 40 mm (1.5") length starting at (4" to 30 ft)
(6.5" to 13 ft) for tight spaces 40 mm (1.5" to 13 ft)
• Extended model for tight spaces
700 mm to 20 m Options
(27.5" to 65 ft) • Extension options
available up to 4 m
(13 ft)
Process -40 to 150 °C -40 to 150 °C -40 to 150 °C -50 to 250 °C -25 to 600 °C
temperature (-40 to 302 °F) (-40 to 302 °F) (-40 to 302 °F) (-58 to 482 °F) (-13 to 1112 °F)

Process Up to 10 bar g Up to 10 bar g -1 to 64 bar g -1 to 64 bar g • Up to 0.5 bar g


pressure (145 psi g) (145 psi g) (-14.5 to 928 psi g) (-14.5 to 928 psi g) (7.25 psi g)
• Optional up to 10 bar g
(145 psi g)
Key features • High, low and de- • Top, side, angle, and • Test function • Fault monitoring for • Optional hinged
mand level detection bottom mount standard to confirm corrosion, loss of vi- measuring vane for
• Compact design • Self-cleaning fork correct operation bration, or line break lower densities and
• Top, side, angle, and • Extended and adjust- • Fault monitoring for to the piezo drive mounting through
bottom mount able model up to corrosion, loss of vi- • SIL 2 qualified for small process connec-
• Replaceable electronics 20 m (65 ft) bration, or line break high level and dry run tions
• Extension lengths up • Interface model with to the piezo drive applications • Five point ingress
to 4 m (13 ft) detection of solids in • Compact design for • Hygienic process con- protection
liquids tight spaces nections • Motor sleep mode
• Best-in-industry low- • Modular design for during switched
est density measure- ease of maintenance state to provide long
ment below 5 g/l service life
(0.3 lb/ft3) • Unique friction clutch
• Unaffected by exter- mechanism to pre-
nal vibrations vent impact damage
from falling process
materials

22
Pointek CLS100 Pointek CLS200 Pointek CLS300 Pointek CLS500 Pointek ULS200
7ML5501/7ML5610 7ML5630-4/7ML5640-4 7ML5650-2/7ML5660-2 7ML5601-4 7ML1510
Compact 2 or 4-wire Inverse frequency shift Inverse frequency shift ca- Inverse frequency shift Ultrasonic non-contacting
inverse frequency shift ca- capacitance switch with pacitance level switch for capacitance level switch switch with two switch
pacitance switch for level a high level of chemical detecting solids, liquids, for detecting interfaces, points for level detection
detection in constricted resistance; ideal for level slurries, and interface in solids, liquids, toxic and of bulk solids, liquids, and
spaces, interfaces, solids, detection of interfaces, demanding conditions of aggressive chemicals slurries in a wide variety of
liquids, slurries, and foam. solids, liquids, slurries, elevated pressures, tem- in critical conditions of industries; ideal for sticky
foam, and for simple pump peratures, and corrosive extreme temperature and materials.
control. and abrasive materials. extreme pressure.
100 mm (4") insertion Rod: 100 mm to 5.5 m Rod: 350 mm to 1 m Rod: 200 mm to 1 m • Liquids:
(4" to 18 ft) (14 to 40") (8 to 40") 0.25 m to 5 m
Cable: 1 to 30 m Cable: 1 to 25 m (0.8 to 16 ft)
(3 to 98 ft) (3 to 82 ft) • Solids: 0.25 m to 3 m
(0.8 to 10 ft)

- 30 to 100 °C -40 to 125 °C -40 to 400 °C -60 to 400 °C • -40 to 60 °C (-40 to 140 °F)
(-22 to 212 °F) (-40 to 257 °F) with (-40 to 752 °F) high tem- (-76 to 752 °F) high tem- • -20 to 60 °C (-5 to 140 °F)
thermal isolator perature version perature version if mounted in metal threads
Up to 10 bar g Up to 25 bar g Up to 35 bar g Up to 150 bar g Atmospheric
(145 psi g) (365 psi g) (511 psi g) (2175 psi g)

• Inverse frequency pro- • Inverse frequency pro- • Inverse frequency pro- • Inverse frequency pro- • Easy two button pro-
vides high resolution vides high resolution vides high resolution vides high resolution gramming
• Sensitivity adjustment • Level detection indepen- • Patented Active-Shield • Patented Active-Shield • Two switch outputs for
• Level detection indepen- dent of tank wall/pipe technology technology high-high, high, low,
dent of tank wall/pipe • Multiple outputs • Multiple outputs • Push-button calibration and low-low alarms for
• Multiple outputs • Fully adjustable hysteresis • Five dip switches for • Integrated local display pump-up/pump-down
• SensGuard for abrasive and sensitivity settings special adjustments e.g. • 2-wire loop signal control
applications • SensGuard for abrasive fail safe, high/low • Full-function diagnostics • Flange adapter
• PPS or PVDF probe offer- applications • Extensions up to 25 m • Remote adjustable • Sanitary mounting
ings for wide range of • PVDF probe options for (82 ft) commissioning / control
applications wide range of applications • IP68 capabilities via HART
• IP68 • IP68 • Display • Multiple outputs
• Display • Profibus PA
• Extensions up to 25 m
(82 ft)
• Profibus PA

23
Remote monitoring and displays

Ideal for remote monitoring applications including inventory levels, regulatory monitoring, remote maintenance

alarming, or process and environmental monitoring, SITRANS RD500 remote data manager helps you stay connected

and informed. SITRANS RD500 provides remote monitoring through datalogging, web access, and alarming.

SITRANS RD100, SITRANS RD200, and SITRANS RD300 remote displays bring you the flexibility of seeing instrumentation

readings in a convenient location for your operators. There are times when information in the control room or on the

instrument is not enough. Siemens' selection of displays gives you an inexpensive view into your processes.

SITRANS RD500
• Simple web access – type an IP
address in a web browser and chart to come....
immediately access data from
remotely installed devices

• Ideal instrumentation accessory –


track up to 128 conventional
IO instruments remotely

• Easy setup – web application


supports out-of-the-box operation

• Flexible communications options


– integrated web and FTP server,
email, and SMS for alarming

• High-capacity datalogger – capacity


to store years of data, supporting
up to two gigabytes of removable
compact flash memory
WWW

With SITRANS RD500, monitor inventory levels, process, environmental, and remote maintenance applications, and get web access to most types of field
instrumentation, including flow, level, pressure, temperature measurement, and weighing.

24
SITRANS RD100 SITRANS RD200 SITRANS RD300 SITRANS RD500
Order No. 7ML5741 7ML5740 7ML5744 7ML5750
2-wire loop-powered enclosed Universal input, panel mount, Dual-line, panel mount, Remote data manager for
emote digital display for pro- remote digital display for remote digital display for monitoring and data logging,
cess instrumentation. process instrumentation. process instrumentation. web access, and alarming.
Input types 4 to 20 mA Universal current, voltage, 4 to 20 mA, 0 to 10 V DC 0 to 10 V, 0 (4) to 20 mA,
RTD, thermocouple RTD, TC, digital and Modbus
(RS-485, RS-232)
Digits 3.5 digit display 4 digit display Dual-line 6 digit display NA

Key features • 2-wire loop-powered • Easy to read in all conditions • Easy to read, dual-line Number of I/O
• Simple two-step configura- • Accepts current, voltage, display with eight bright- • Serial Modbus RTU devices
tion thermocouple, and RTD ness levels • 128 conventional I/O RTD/TC
• Intrinsically Safe, non- signals • 32-point linearization, 4 to 20 mA/0 to 10 V/digital
incendive • Included software sup- square root or exponential (optional 16 modules)
• Two modes of input allow ports remote monitoring, linearization Communication
for easy servicing, with programming, data logging • Nine digit totalizer with • Ethernet, Ethernet TCP/IP,
no interruption of loop alarm acknowledgement total overflow feature HTML, Modbus TCP, FTP,
required • Can be used for alarm • Flexible outputs with up SMTP
• Factory calibrated indication or process control to eight relays and eight Option
• Large display applications digital I/O for process control • GSM, GPRS, PSTN, 3G
• Provides power to instru- alarming Memory
ment 24 V DC, 200 mA • Modbus RTU communica- • On-board user memory:
tion protocol 4 MB of non-volatile Flash
• Multi-pump alternation memory
control • On-board SDRAM: 2 MB
• Easy setup with RD software • Memory card: Compact
(included) Flash Type II slot for Type I
and Type II cards; 2 GB max.
Enclosure NEMA 4X/IP67 impact NEMA 4X/IP65 front panel NEMA 4X/IP65 front panel High impact plastic and
resistant stainless steel; installation
category I; Pollution degree
2 IP20
Mounting
• Snaps onto standard DIN
style top hat (T) profile
mounting rails according
to EN50022 -35 x 7.5 and
-35 x 15
Display 25.4 mm (1") high LED 14 mm (0.56") high LED Main: 15 mm (0.6") high,
visibility 35 mm (1.2") high LED red LEDs
Second: 12 mm (0.46") high,
red LEDs
Operating -40 to 85 °C (-40 to 185 °F) 0 to 65 °C (32 to 149 °F) -40 to 65 °C (-40 to 149 °F) • Storage temperature:
temperature -30 to 70 ºC (-22 to 158 ºF)
• Operating temperature:
0 to 50 ºC (32 to 122 ºF)
• Humidity: 80% max relative
humidity, non-condensing,
from 0 to 50 °C (32 to 122 ºF)

25
PI Training Sales and
Maximize your skills with factory-certified training

Industry Sector SC PI2 provides a full schedule of Process


support
Instrumentation training opportunities for Siemens
employees, channel partners, and customers. The PI Custom engineering
Training courses are designed for new sales and service Siemens provides custom-engineered products to solve your
employees to learn the product lines, the technologies, special application needs. From material compatibility challeng-
and the applications. The courses are also prerequisites es to unique size requirements, Siemens custom engineering
for the advanced technology courses which provide in- team can help.
depth application training.
Service around the world
Designed for hands-on learning, all courses are led by Plants must function reliably at all times. Efficient and effec-
field-tested instructors who combine extensive applica- tive process instrumentation and analytics are an indispensable
tion and instrumentation knowledge with seasoned requirement to this end. You also need to be certain of fast and
training experience. Our PI Training Center is specifically competent service from your supplier. Siemens is a global com-
designed to optimize your classroom time. It is fully pany that reacts locally. Whether you require consulting, quick
equipped with application simulation stations, a full delivery, or installation of new devices, the Siemens network of
range of PI instruments, and complete industrial com- specialists is available to you around the world, wherever your
munication networks. location.

For current information and schedules, visit our website at: Service around the clock
Our online support system offers rapid, comprehensive assis-
www.siemens.com/instrumentation/training/canada 
 tance regardless of time or location. From product support to
service information, Siemens Industry online support is your first
choice – around the clock, 365 days a year.

www.siemens.com/automation/service&support

Join us online!
Get information fast

Siemens offers numerous instructional and promotional


videos featuring our level and weighing instruments. View
these on YouTube at:

www.youtube.com/thinksiemens

Follow us on twitter (SiemensSensors) and Facebook.

26
Communications
With Totally Integrated Automation (TIA), Communication flexibility
Siemens provides a comprehensive, inte- Siemens TIA approach offers ease of connec-
grated product and system spectrum for the tion to a DCS system such as SIMATIC PCS 7
efficient automation of the entire produc- using industrial standards. Siemens provides
tion process. communication flexibility, supporting:

TIA enables realization of perfectly tailored • SIMATIC PDM


automation solutions to meet all individual • PROFIBUS
production requirements. • HART
• FOUNDATION Fieldbus
Thanks to the uniquely integrated quali- • Model 375 HART field communicator
ties of TIA, companies are able to optimize and Emerson AMS
their production processes, accelerate • SmartLinx (cards are available for
time to market, and reduce production PROFIBUS DP, Modbus RTU, Allen-Bradley
costs – while maintaining a high level of Remote I/O, and DeviceNet)
investment security and minimizing overall • FDT Software via SITRANS DTM
project complexity.

Allen-Bradley is a registered trademark of Rockwell Automation. DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA). HART is a registered
trademark of HART Communication Foundation. FOUNDATION Fielbus is a trademark of The Fieldbus Foundation. Modbus is a registered trademark of Schneider
Electric. PACTware is a trademark of PACTware International. PROFIBUS is a trademark of Profibus International. For detailed specifications and a full list of approvals
(Intrinsically Safe, Explosion Proof, Non-Sparking, Hazardous Locations, and Sanitary), see www.siemens.com/level.

27
Find out more:
www.siemens.com/level

Siemens process
instruments offer Subject to change without prior notice
Order No.: 7ML1996-5MJ03
point level, continuous, Printed in Canada
and interface level © Siemens AG 2014

measurement options. The information provided in this brochure contains


merely general descriptions or characteristics of perfor-
Find out the best option mance which in case of actual use do not always apply
as described or which may change as a result of further
for your application. development of the products.An obligation to provide
the respective characteristics shall only exist if expressly
agreed in the terms of contract.

All product designations may be trademarks or product


names of Siemens AG or supplier companies whose use
by third parties for their own purposes could violate the
rights of the owners.

Siemens provides automation and drive products with


industrial security functions that support the secure
operation of plants or machines. They are an important
component in a holistic industrial security concept.
With this in mind, our products undergo continuous
development. We therefore recommend that you keep
Check out our yourself informed with respect to our product updates.
level videos Please find further information and newsletters on this
subject at: http://support.automation.siemens.com.

To ensure the secure operation of a plant or machine it


is also necessary to take suitable preventive action (e.g.
cell protection concept) and to integrate the automation
and drive components into a state-of-the-art holistic in-
dustrial security concept for the entire plant or machine.
Any third-party products that may be in use must also
be taken into account. Please find further information
at: http://www.siemens.com/industrialsecurity

Follow us on: Siemens AG


Industry Sector
twitter.com/siemenssensors Sensors and Communication
youtube.com/thinksiemens 76181 KARLSRUHE
facebook.com/siemenssensors GERMANY

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