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Project Report
Project Report
SOLAPUR
A
Project Report
On
“A Comparative Study on Partial Replacement of Various Waste
Materials as a Coarse Aggregate”
Submitted in the partial fulfillment of the requirement for the award of
Bachelor of Civil Engineering
To
Punyashlok Ahilyadevi Holkar Solapur University, Solapur.
By
Under the
guidance of: Prof.
A. V. KARANDE
CERTIFICATE
Acknowledgement
It is our pleasure to get this opportunity to thank our beloved and respected
Guide Prof. A. V. Karande who imparted valuable knowledge of experimental
work. He was also kind enough to spare his valuable time to guide us in making
our project. We sincerely thank Dr. S. S. Kadam, Head Department of civil
engineering for his consistent guidance, inspiration and sympathetic to work,
which were sure, will go a long way in our life. We owe sincere thanks, more
than what we can express, towards him.
We are grateful to Principal, Dr. K. J. Karande for his encouragement and
guidance throughout the course.
We express our sincere thanks to all the staff, faculties and friends of Civil
Engineering Department of SKN Sinhgad College of Engineering, who have
helped us directly or indirectly in completing this final year project report.
We are also like to be grateful to our parents for wishes and moral support
during the preparation and all concerned for helping and encouraging us. We
are grateful for the many useful comments and suggestions provided by
reviewers, which have resulted significant improvements in this Project report.
DECLARATION
We hereby declare that this submission is our own work and that, to the
best of our knowledge and belief, it contains no material previously published
or written by another person nor material which has been accepted for the award
of any other degree or diploma of the university or other institute of higher
learning, except where due acknowledgment has been made in the text.
ABSTRACT
Following a normal growth in population, the amount and type of waste materials have
increased accordingly. Many of the non-decaying waste materials will remain in the
environment for hundreds, perhaps thousands of years. The non-decaying waste materials
cause a waste disposal crisis, thereby contributing to the environmental problems. However,
the environmental impact can be reduced by making more sustainable use of this waste. This
is known as the Waste Hierarchy. Its aim is to reduce, reuse, or recycle waste, the latter being
the preferred option of waste disposal.
Far more concrete is produced than any other man-made material. Annual production
represents sone ton for every person on the planet. It is incredibly versatile, and is used in
almost all major construction projects. Aggregates are used in concrete for very specific
purposes. Aggregates typically make up about60% to 75% of the volume of a concrete
mixture.
The current concrete construction practice is thought unsustainable because, not only it is
consuming enormous quantities of stone, sand, and drinking water, but also two billion tons a
year of Portland cement, which releases green-house gases leading to global warming.
Experiments has been conducted for waste materials like- rubber tyre, e-waste, coconut shell,
blast furnace slag, waste plastic, demolished concrete constituents, waste water etc. Concrete
is the mixture of various materials coarse aggregate, fine aggregate, cement & water, each of
them is mixed in various proportions to achieve specific strength. Cement being the most
important material plays an important role in the manufacturing of concrete. The high cost of
Conventional construction materials is a dominating factor effecting constructions cost. This
is necessity research for some new kind of alternative materials in the constructions field.
This project briefly discusses the effects of addition of demolished concrete waste, ceramic
waste, E-waste & coconut shell on the properties of mortar concrete mix of M20 at 28 days
four concrete mix with dosages 0%, 10%, 20% & 30% of the weight concrete mix.
Combination of these DCW, CW, E-waste & coconut shell will used as dosages of mix.
Cubes of size 15x15x15cm to check the compressive strength. The result of this concrete for
7 days, 28days, curing of concrete. The testing of concrete according to Indian standard
specification to identify the effect of workability and mechanical strength properties due to
doses of these wastes.
CONTENTS
List of Figures ………………………………………………………………………… I
List of Tables …………………………………………………………………………. II
List of Graphs ………………………………………………………………………… IV
Page
Chapter No. Title of chapter
No.
Chapter 1 Introduction 10
1.1 General 10
1.2 Different Types Of Waste 11
12
1.2.1 Concrete waste
14
1.2.2 E-waste
16
1.2.3 Coconut shells
18
1.2.4 Ceramic waste
List of figures:
Fig. 1.1 Construction wastes generated during the demolition of a building
Fig. 1.2 Demolition of building due to wrong construction
Fig. 1.3 E-Waste materials
Fig. 1.4 State wise E-waste generation in India
Fig. 1.5 Coconut shell
Fig. 1.6 Crushed waste ceramic tile aggregates
Fig. 3.1 Wastes containing concrete
Fig. 3.2 Curing of concrete cubes
Fig. 3.3 Aggregate crushing test apparatus
Fig. 3.4 Los Angeles abrasion test
Fig. 3.5 Water absorption testing equipment
Fig. 3.6 slump cone test
List of Tables:
Table 1.1 Percentage wise distributions of construction wastes
Table 1.2 Country wise generations of construction wastes
Table 1.3: Availability of coconut shell
Table 3.1 Application of recycled aggregate to actual buildings
Table 3.2 Calculation for quantity of materials
Table 4.1 Sieve analysis test result
Table 4.2 Aggregate Crushing test result
Table 4.3 Aggregate Impact test result
Table 4.4 Los Angeles Abrasion value test result
Table 4.5 Water Absorption and Specific Gravity test result
Table 4.6 Workability of concrete containing various percentages of DCW
Table 4.7 Workability of concrete containing various percentages of CW
Table 4.8 Workability of concrete containing various percentages of CS
Table 4.9 Workability of concrete containing various percentages of EW
Table 4.10 Comparison between workability of concrete containing various percentages of DCW and
CW
Table 4.11 Comparison between workability of concrete containing various percentages of CS and
EW
Table 4.12 Comparison between workability of concrete containing various percentages of DCW,
CW, CS and EW
Table 4.13 Compressive strength of concrete containing various percentages of DCW
Table 4.14 Compressive strength of concrete containing various percentages of CW
Table 4.15 Compressive strength of concrete containing various percentages of CS
Table 4.16 Compressive strength of concrete containing various percentages of EW
Table 4.17 Comparison between Compressive strength of concrete containing various percentages of
DCW and CW at 14 days
Table 4.18 Comparison between Compressive strength of concrete containing various percentages of
CS & EW at 14 days
Table 4.19 Comparison between Compressive strength of concrete containing various percentages of
DCW & CW at 28 days
Table 4.20 Comparison between Compressive strength of concrete containing various percentages
of CS & EW at 28 days
Table 4.21 Comparison between Compressive strength of concrete containing various percentages of
DCW, CW, CS and EW at 14 days
Table 4.22 Comparison between Compressive strength of concrete containing various percentages of
DCW, CW, CS and EW at 28 days.
List of Graphs:
Graph 4.1 Workability of concrete containing various percentages of DCW
Graph 4.2 Workability of concrete containing various percentages of CW
Graph 4.3 Workability of concrete containing various percentages of CS
Graph 4.4 Workability of concrete containing various percentages of EW
Graph 4.5 Comparison between workability of concrete containing various percentages of DCW &
CW
Graph 4.6 Comparison between workability of concrete containing various percentages of CS & EW
Graph 4.7 Comparison between workability of concrete containing various percentages of DCW,
CW, CS & EW
Graph 4.8 Compressive strength of concrete containing various percentages of DCW
Graph 4.9 Compressive strength of concrete containing various percentages of CW
Graph 4.10 Compressive strength of concrete containing various percentages of CS
Graph 4.11 Compressive strength of concrete containing various percentages of EW
Graph 4.12 Comparison between Compressive strength of concrete containing various percentages of
DCW & CW at 14 days
Graph 4.13 Comparison between Compressive strength of concrete containing various percentages of
CS & EW at 14 days
Graph 4.14 Comparison between compressive strength of concrete containing various percentages of
DCW & CW at 28 days
Graph 4.15 Comparison between Compressive strength of concrete containing various percentages of
CS & EW at 28 days
Graph 4.16 Comparison between Compressive strength of concrete containing various percentages of
DCW, CW, and CS & EW at 14 days
Graph 4.17 Comparison between Compressive strength of concrete containing various percentages of
DCW, CW, CS & EW at 28 days
CHAPTER 1
INTRODUCTION
1.1 General
Huge quantities of construction materials are required in developing countries due to
continued infrastructural growth and also huge quantities of construction and
demolition wastes are generated every year in developing countries like India. An
estimated 50 million tons of E-waste are produced each year worldwide. India ranks
third in coconut shell production. 10,560,000 tonnes coconut is produced in India in
year 2012 . The disposal of these wastes is a very serious problem because on one side
it requires huge space for its disposal while on the other side it pollutes the
environment. It is also necessary to protect and preserve the natural resources like
stone, sand etc. Continuous use of natural resources, like river and sand is another
major problem and this increases the depth of river bed resulting in drafts and also
changing the climatic conditions. Demolition of old and deteriorated buildings and
traffic infrastructure, and their substitution with new ones, is a frequent phenomenon
today in a large part of the world. The main reasons for this situation are changes of
purpose, structural deterioration, rearrangement of a city, expansion of traffic
directions and increasing traffic load, natural disasters (earthquake, fire and flood),
etc. Changes in infrastructure planning and needs result in the generation of
construction and demolition waste (C&D Wastes): an estimated 900 million tons
every year in India, Europe, the US and Japan. It is estimated that the construction
industry in India generates about 10-12 million tons of waste annually. In particular,
Construction and Demolition (C&D) wastes contribute the highest percentage of
wastes worldwide about 75%. Furthermore, ceramic materials contribute the highest
percentage of wastes within the C&D wastes about 54%. It is predicted that about
30% of daily production of ceramic materials in India change into wastage and this
amount reaches to millions ton per year.
27.8% of the total population living in cities, which is 13.8% more than the year of
1947 [5]. There is a shortage of about 55,000 million m3 due to the construction of
new infrastructure which shows that the demand of the aggregates in future increases.
750 million m3 additional aggregate is required to fulfill the demand of the road
sector . There is a huge gap between the demand and the supply of the aggregates
because giant amount of aggregates is required in the housing and transportation
nowadays. So recycling of demolished construction waste is very essential. The total
number of recycling plants is also estimated as 1000 for Germany, 150 for Austria,
120 for the Netherlands, 100 for the UK and Italy, 92 for Belgium, 50 for France, 30
for Denmark, 10 for Sweden, 8 for Ireland, and 6 for Spain. IL&FS Environment has
set up India’s first operational large scale construction and demolition waste recycling
plant for North Delhi Municipal Corporation, on a PPP framework. The plant at
Burari will help ease the pressure of the 5000 tons of C&D (construction and
demolition) waste that Delhi generates per day, by recycling it into construction grade
aggregates. Based on the approval of MLIT, recycled coarse aggregate concrete was
applied to two buildings. One is the Biotope Soga Symbiosis building installed in the
Chiba Heating Power area. Other is the Waste incinerator building installed in the
Yokohama Thermal Power Plant premises . The ultimate purpose of recycling
materials is to minimize the impact of human activities on the environment and the
planet.
CONSTRUCTION YEARS
COUNTRY
WASTES (Millions per ton)
Japan 85 2000
Australia 19 2008-09
Ireland 11 2004
India 20 2016
aggregates and creates enormous amount of waste materials from construction and
demolition activities. One of the ways to reduce these problems is to utilize recycled
aggregate in the new construction concrete components.
1.2.2 E-Waste
The use of Electronic waste to augment the properties of concrete has been going on
for recent years. Non recycling Waste materials are posing serious pollution problems
to the human and the environment. So, new effective waste management options need
to be considered. Efforts have been made in the concrete industry to use non-
biodegradable components of E-waste as a partial replacement of the coarse or fine
aggregates. In the recent decades, the efforts have been made to use electronic waste
from various sources in concrete for the replacement of cement, fine and coarse
aggregate. The use of these materials in concrete comes from the environmental
constraints in the safe disposal of these products. Use of E-waste materials not only
helps in getting them utilized in cement, concrete and other construction materials, it
helps in reducing the cost of cement and concrete manufacturing, but also has
numerous indirect benefits such as reduction in landfill cost, saving in energy, and
protecting the environment from possible pollution effects. Today availability of the
electronic waste
Both the processes have certain impart on the environment. Under these
circumstances, an alternate use for the electronic waste is also needed. E plastic waste
is one of the fastest growing waste streams in the world. E-waste can be defined as
“Waste Electrical and Electronic Equipment including all components, sub-
assemblies. Electronic waste, abbreviated as E-waste, consists of discarded old
computers, TVs, refrigerators, radios – basically any electrical or electronic appliance
that has reached its end of life. On the other hand, electronics waste, plastics, rubbers,
etc. are increasing day by day. E waste describes loosely discarded, surplus, obsolete,
broken, electrical or electronic devices. Waste materials like keyboards, mouse,
mother boards, mobile phones, plastic bottles, polymers, cups, waste tires can be re-
used by making powder or blending it with crushers and can be coated with aggregate
or mixed with the concrete process. An estimated 50 million tons of E-waste are
produced each year worldwide [28].
The total E-waste generated in India is about 1, 46,180 tons per year [28]. The
environmental protection agency estimates that only 15-20% of E-waste is recycled.
The processing of electronic waste in developing countries causes serious health and
pollution problems due to the fact that electronic equipment contains serious
contaminants such as lead, cadmium, Beryllium etc. The use of these materials in
concrete comes from the environmental constraints in the safe disposal of these
products. Use of E-waste materials not only helps in getting them utilized in cement,
concrete and other construction materials, it helps in reducing the cost of cement
and concrete manufacturing, but also has numerous indirect
benefits such as reduction in landfill cost, saving in energy, and protecting the
environment from possible pollution effects.
1.2.3 Coconut shells
Using coconut shell as alternative materials in place of natural aggregates in concrete
production makes concrete as sustainable and environmentally friendly construction
material. The chemical composition of coconut shell is similar to wood and it contains
33.61% cellulose, 36.51 % lignin and 0.61% ash. Lightweight aggregate concrete can
be used produced using a variety of lightweight aggregate. Lightweight aggregate can
be originated from natural materials like pumice, the thermal treatment of natural raw
materials like clay slate or shale. The other by product may include fly ash. The
required properties will have bearing on the best type of lightweight aggregate used.
the benefits of using lightweight aggregate concrete includes reduction in dead load,
improved thermal properties, improved fire resistance and reduction in formwork.
The high demand for concrete in the construction using normal weight aggregates
such as gravel and granite drastically reduces the natural stone deposits and this has
damaged the environment thereby causing ecological imbalance, there is a need to
explore and to find out suitable replacement material to substitute the natural stone. In
developed countries, many natural materials like Pumice, Scoria and Volcanic debris
and manmade materials like expanded blast-furnace slag, vermiculite and clinker are
used in construction works as substitutes for natural stone aggregates. In India,
commercial use of non-conventional aggregates in concrete construction has not yet
started. India is the third largest producer of coconut products in the world. Coconut
trees are widely cultivated in the southern states of India, especially Kerala. Kerala
got its name itself derived from a word, ’kera’ meaning coconut tree. Kerala is
densely populated state and most of its population uses coconut or it’s by products in
their daily activities. Coconut shells thus get accumulated in the mainland without
being degraded for around 100 to 120 years. Disposal of these coconut shells is
therefore a serious environmental issue. In this juncture, the study on use of
coconut shells as a substitute or replacement for coarse aggregates in concrete is
gaining importance in terms of possible reduction of waste products in the
environment and finding a sustainable alternative for non-renewable natural stone
aggregates.
Table 1.3: Availability of coconut shell
large amount of tiles get broken or wasted in tile industries and on mega construction
projects. The residual and unused wastes are disposed into environment as burden
without any commercial return.
Consequently, huge money is being spent for their disposal reasons as well as
environmental pollution occurs. It is well known that addition of these wastes in
concrete as a supplement generally reduces the construction cost and more or less
maintains the properties of concrete. In addition, waste materials, when properly
processed, have shown to be effective as construction materials and readily meet the
design specifications. Ceramic tile aggregates are hard having considerable value of
specific gravity, rough surface on one side and smooth on other side, are lighter in
weight than normal stone aggregates. Using ceramic tile aggregate in concrete not
only will be cost effective, but also will be good from environment point of view. This
study focuses on producing concrete of acceptable strength with crushed waste
ceramic tiles as coarse aggregate and determining the optimum coarse aggregate mix
ratio to achieve this strength. Previous attempts and researches be evidence for that
industrial left outs and wastes as well as other ravages have been used in producing
concrete to get better its properties, also to reduce cost. Enhancement in the modulus
of elasticity of concrete was experimentally observed with partial substitute of coarse
aggregate by using crushed vitrified soil aggregate. The principal target of the
experimental of program was to conclude the involvement of the waste recycled
aggregate type to the enhancement in the strength properties of the enclosed concrete.
The study program includes the experimental investigation of the behavioral conducts
of fresh and hardened concrete along with ceramic waste coarse aggregate and to
compare the relevant properties and behavior with conventional concrete.
The crushed waste ceramic as coarse aggregate had a number of improvements like
good workability, low cost and eco- friendly when compared to usual conventional
1.3 Objectives
The main aim of this research paper is to find out the utilization of these waste
materials in concrete as a substitute to coarse aggregate and analyse the mechanical
property such as compressive strength and workability.
To examine the possibility of using recycled construction waste in concrete.
To find out the optimum percentage replacement of this construction wastes with
coarse aggregate.
To develop and improvise the technology for construction-waste management.
Safe disposal of demolished concrete waste, ceramic waste, coconut waste, E-
waste by using them as coarse aggregate.
To limit the amount of toxic substances in certain electronic product.
To develop and improve the technology for e-waste management.
To reduce the pollution due to recycling of e-waste in the un-organized section.
To reduce the overexploitation of quarries, CO2 Emission and greenhouse gases
emission.
To save huge landfill space by disposing these wastes.
To reduce the cost of construction by using these waste materials as a coarse
aggregate.
To help Clean India Mission.
CHAPTER 2
LITERATURE REVIEW
R. Kamala, B. Krishna Rao (2012) studied the reuse of solid waste from building
demolition for the Replacement of Natural Aggregates. In their study, they use
various mix proportion for partial replacement of conventional aggregate is
studied by casting 3 cubes, 3 cylinders and 3 beams for each and every replacement
and compressive strength and split and flexural strengths were conducted at the
end of 7, 28, 56 days. The compressive strength of the ceramic concrete has been
varied from 32.88-46.88 M pa and the split tensile strength is varied from 2.47-
3.72Mpa and flexural strength is varied from 5.33-7.82Mpa for 28 days. It is
observed that the strength decreases from 50% replacement of coarse aggregate.
Hence until 40% we can use ceramic tiles collected from building demolition as
replacement of coarse aggregate.
Asif Husain, and Majid Matouq Assas (2013) studied the Utilization of Demolished
Concrete Waste for New Construction. In their study they replaced coarse aggregate
by recycled aggregate at various percentages and perform many tests on them. The
minimum 30specimens were cast for each w/c ratio i.e. 0.60, 0.625 and 0.65 for the
two mixes (M15 & M20), thereby making more than 180 specimens, Five sets of
cubes were cast replacing fresh aggregate by coarse aggregate from demolished
waste @ 0%, 25%, 50%, 75% and 100% by weight. With different w/c ratio as
recommended in IS456-2000 compressive strength of mix increases by 26.75%
when fresh aggregate is replaced by 75% dismantled aggregate, however slump
decreases to 2/3rd value. Increasing w/c ratio from 0.60 to 0.625 i.e. by 4.16%, slump
increases from 21mm to 60mm when fresh aggregate is replaced by 75%
dismantled with 12.68% increase of compressive strength of the mix. For 0.65 w/c
ratio (IS 456-2000) compressive strength of M15 & M20mix replacing fresh
aggregate by 75% dismantled aggregate , increases up to 40%, however slump
decreases to half.
R. Sri Rvindrarajah (1987) studied that Utilization of Waste concrete for new
construction, in his study he get compressive and flexural strength at full
replacement of natural aggregate by recycled aggregate. The value for compressive
strength varies from2833.2 mpa and flexural strength varies from4.154.88 mpa at
28 days testing.
S.Manoj kumar (2015) Studied on Replacement of coarse Aggregate by E-Waste in
concrete. to find out suitable alternatives to it. E-waste is used as one such alternative
for coarse aggregate. The preparation of concrete,partial replacement of E-waste with
coarse aggregate was attempted. The work was conducted on M20 grade mix.The
replacement of coarse aggregate with E-waste in the range of 0%, 5%, 10%, 15% and
20 %.Finally the mechanical properties and durability of the concrete mix specimen
obtained from the addition of these materials is compared with control concrete
mix.The reuse of E-waste results in waste reduction and resources conservation.
N.Panneer selvam (2015) studied that use of E-waste material is a partial solution to
environmental and ecological problems. In this work printed circuit board is used as
Ewaste material. This paper aims to minimize the dangers to human health and
environment that disposed and dismantled electronics can create. Benifits of recycling
are extended when responsible recycling methods are used.concrete mixes with
different percentages of E-waste were casted. It has been decided to make three
different types of conventional specimens with partial replacement of E-waste on a
percentage of 10%, 20% and 30% to coarse aggregate with water cement ratio of 0.45
for conventional specimens are also prepare for M20 concrete without using E-waste
aggregates. The effect of physical and mechanical properties of the concrete were
studied.
15%, 20%. And conventional specimens are also prepared for M30 grade concrete
without using E-waste aggregates. By conducting test for both specimens the
hardened properties of concrete are studied. It is found that use of E-waste aggregates
results in the information of concrete which has lesser weight than that of
conventional concrete. This study ensures that reusing of E-waste as coarse
aggregate substitutes in concrete gives a good approach to reduce cost of materials
and solve solid waste problems posed by E- waste.
J.P. RIES (2011) studied that Lightweight aggregate (LWA) plays important role in
today’s move towards sustainable concrete, Lightweight aggregates contributes to
sustainable development by lowering transportation requirements, optimizing
structural efficiency that results in a reduction in the amount of overall building
material being used, conserving energy, Reducing labor demands and increasing the
survive life of structural concrete.
AMARNATH YERRMALLA (2012) et al studied the strength of coconut shells
(CS) replacement and different and study the transport properties of concrete with CS
as coarse aggregate replacement. They concluded that a. Increase in CS percentage
decreased densities of the concrete. b. With CS percentage increased the 7 days
strength gain also increased with corresponding 28 days curing strength.
VISHWAS P. KULKARNI (2013) studied that Aggregates provide volume at low
cost, comprising 66 percent to 78 percent of the concrete. Conventional coarse
aggregate namely gravel and fine aggregate is sand in concrete will be used as control
While natural material is coconut shell as course aggregate will be investigate to
replace the aggregate in concrete. Lightweight concrete is typically made by
incorporating natural or synthetic lightweight aggregates or by entraining air into a
concrete mixture. Coconut shell exhibits more resistance against crushing, impact and
abrasion, compared to crushed granite aggregate. Coconut shell can be grouped under
lightweight aggregate. There is no need to treat the coconut shell before use as an
aggregate except for water absorption. Coconut shell is compatible with the cement.
The 28-day air-dry densities of coconut shell aggregate concrete are less than 2000
kg/m3 and these are within the range of structural lightweight concrete. Coconut shell
aggregate concrete satisfies the requirements of ASTM C 330.
strength properties of ceramic aggregate concrete. M20 concrete is used with 0.48
water cement ratio. Ceramic waste water absorption is 0.08% more than conventional
aggregate. Compressive strength is best at 20% replacement reaching 93.45%,
98.84% to that of conventional concrete at 7 and 28 days. There is decrease in density
with increase of percentage replacement; at 100% replacement density is 4.43% less
when compared to conventional concrete.
Veera Reddy (2010) [Utilization of waste Ceramic Tiles as Coarse Aggregate in
conc.]Veera Reddy reported on impact value and crushing value of ceramic scrap as
18.2 and 24.7% respectively. These values were within the permissible limits
according to IS 383-1970, hence it was safe to use as a coarse aggregate in concrete
composition.
Marcio (2004) [Studies on Strength Characteristics on Utilization of waste Ceramic
Tile Aggregate as Coarse Aggregate in Concrete.] Marcio experimented on
compressed stress, water absorption and modulus of elasticity of concrete made with
ceramic aggregate. Crushed ceramic blocks were used as coarse aggregate in concrete
fabrication. Specific density of aggregate was 2630 to 2310 kg/m3 for 0 to 100%
replacement. Up to the replacement of 20%, Compression resistance and modulus of
elasticity was equivalent with conventional concrete.
CHAPTER 3
Materials and Methodology
3.1 Materials
3.1.1 Cement
Cement is a binder material, a substance which generally hardens independently and is
used to bind the combination of cement and aggregate to form a strong building
material. There are variable grades of cement available in our market, for this study
ordinary Portland cement of grade 53 is used i.e. OPC 53.
3.1.2 Fine Aggregate
Fine aggregate is the inert or chemically inactive material, most of which passes
through
4.75 mm IS sieve and contains not more than 5 percent coarse material. Fine
aggregate used in concrete have the function of a filler material which fills the voids
in concrete generated by coarse aggregate. The filler material used in Natural River
sand which is passing in 2.36mm sieve.
3.1.3 Coarse Aggregate
Coarse aggregate is material which passes through 80 mm sieve and retained on a 4.75
mm sieve. Coarse aggregate used in construction purpose involve a broad category of
coarse particular like gravel. Aggregate are a component of composite material such
as concrete asphalt concrete, the aggregate serves as reinforcement to add strength to
the overall composite material. Crushed angular stone of size less than 20mm from a
local source is used as coarse aggregate.
3.1.4 Water
Water is used for making and curing concrete should be free from injurious substances
such as oil, acid, alkali, sugar, salt, organic materials or other elements deleterious to
concrete or steel. Portable water is suitable for making concrete. Sea water containing
up to 35000 ppm of sodium chloride and other salts is generally suitable as mixing
water for plain concrete work. It is not fit for making reinforced concrete as the
chlorides present in it may corrode reinforcement and produce efflorescence.
3.1.5 Concrete Waste
Concrete wastes consist of brickworks, brick rubble, bituminous materials, scrap steel,
concrete rubble, tiles, wood, and other waste materials.Recycling is the act of
processing the used material for use in creating new product. The usage of natural
aggregate is getting more and more intense with the advanced development in
infrastructure area. In order to reduce the usage of natural aggregate, recycled
aggregate can be used as the replacement materials. Recycled aggregate are comprised
of crushed, graded inorganic particles processed from the materials that have been
used in the constructions and demolition debris.
3.1.6 E-Waste
The use of E-waste cement concrete termed as E-Concrete has been focused in this
investigation as a viable solution to the problem of recycling and high disposal costs.
E wastes are grained in to fine chips accordingly to replace coarse aggregate. “Waste
Electrical and Electronic Equipment including all components, sub-assemblies.
Electronic waste, abbreviated as E-waste, consists of discarded old computers, TVs,
refrigerators, radios –basically any electrical or electronic appliance that has reached
its end of life.
3.1.7 Ceramic Tiles
Ceramic tiles are crushed uniformly to about 20mm size manually or by crushing
machine and sieved through 20mm IS: Sieve. The aggregates passing through IS sieve
20mm and retained on 12.5mm were taken. The various test was conducted on the
ceramic tiles are specific gravity, water absorption and impact test.
3.1.8 Coconut Shell
Coconut shells used in the study are brought from local temple. The coconut shells are
sundried for five days before using it as an aggregate. The cleaning of coconut shell is
carried with the help of sand paper, the smaller extractions on the outer face of
coconut is cleaned with the help of water. The outer shell is then broken in smaller
parts up to 20 mm. The broking of coconut shell is done with the help of 30 kg
hammer. Then the broken pieces are passed through IS 20 mm sieve and pieces are
retained on a IS 16mm sieve are used.
II. The density of recycled aggregates is usually lower than that of natural aggregates
due to the presence of old mortar, bricks and other low density materials.
III. The recycled aggregate particles consist of relatively porous cement paste; the
specific gravity of the particle is lower than that for granite.
IV. The recycled aggregate particles more angular than the crushed granite particles
probably due to the case of breaking in an irrigator shape along the soft cement
paste component in concrete.
V. The volume content of relatively soft cement paste component in the recycled
aggregate particle is increased with the decrease in the aggregate size.
III. Extreme versatility and ability to be tailored to meet specific technical needs.
IV. Lighter weight than competing materials reducing fuel consumption during
transportation.
V. Durability and longevity.
VI. Resistance to chemicals, water and impact.
VII. Excellent thermal and electrical insulation properties.
VIII. Comparatively lesser production cost. At melting point the bonding capacity
increases as the temperature increases.
3.6 Methodology
(3) Molding process: concrete mix (M20) is prepared with water cement ratio of
0.5 and molded in cube sized 150*150*150 mm3.
(4) Removing of mould: After 24 hours the moulds are removed.
(5) Curing process: concrete cubes are cured in fresh water for 14 days and 28 days.
(7) Analysis and test result: After compressive strength test on cube, results are
calculated.
3.7 Test on Coarse aggregate
3.7.1 Sieve Analysis test
The sieve analysis is conducted to determine the particle size distribution in a sample
of aggregate, which we call gradation. A convenient system of expressing the
gradation of aggregate is one which the consecutive sieve openings are constantly
doubled, such as 10 mm, 20 mm, 40mm etc. Grading pattern of a sample of coarse
aggregate or fine aggregate is assessed by sieving a sample successively through all
the sieves mounted one over the other in order of size, with larger sieve on the top.
The material retained on each sieve after shaking, represents the fraction of aggregate
coarser than the sieve in question and finer than the sieve above. Sieving can be done
either manually or mechanically. In the manual operation the sieve is shaken giving
movements in all possible direction to give chance to all particles for passing through
the sieve. Operation should be continued till such time that almost no particle is
passing through. Mechanical devices are actually designed to give motion in all
possible direction, and as such, it is more systematic and efficient than hand sieving.
The crushed aggregate is removed from the cup and sieved on 2.36 mm IS sieve until
no further significant amount passes in one minute. The ratio of the weight of fines
formed (WB) to total sample weight in each test is to be expressed as a percentage, to
the first decimal place.
Aggregate Impact value = (WB / WA) ×
100 Where,
WA= Total weight of dry sample taken.
WB= Weight of portion passing 2.36 mm sieve.
The apparatus for conducting the slump test essentially consists of a metallic mould in the
form of frustum of a cone having the bottom diameter of 20 cm and top diameter of 10 cm
and height is 30 cm. The thickness of the metallic sheet for the mould should not be thinner
than 1.6 mm. for tamping the concrete; a steel tamping rod is 16 mm diameter 0.6 m along
with bullet is used. The mould is placed on a smooth, horizontal, rigid and non – absorbent
surface. The mould is then filled in four layers, each approximately ¼th of the height of the
mould. Each layer is tamped 25 times by the tamping rod taking care to distribute the strokes
evenly over the cross section. After the top layer has been compacted, the concrete is struck
off level with trowel and tamping rod. The mould is removed from the concrete immediately
by raising it slowly and carefully in a vertical direction. This allows the concrete subside. The
subsidence is referred as slump of the concrete. The difference in level between the height of
the mould and that of the highest point of the subsided concrete is measured. Subsided
concrete is measured. The difference in height in mm is taken as slump of concrete.
This concrete is poured in the mould and tempered properly so as not to have any voids. After
24 hours these moulds are removed and test specimens are put in water for curing. The top
surface of this specimen should be made even and smooth. This is done by putting cement
paste and spreading smoothly on whole area of specimen. These specimens are tested by
compression testing machine after 14 days curing and 28 days curing. Load should be applied
gradually at the rate of 140 kg/cm2 per minute till the Specimens fails. Load at the failure
divided by area of specimen gives the compressive strength of concrete.
CHAPTER 4
Result And Discussion
4.1 Results of various tests conducted on coarse aggregate
4.1.1 Sieve analysis test result
Total weight of aggregate = 1000 gm
Table 4.1 Sieve analysis test result
IS Weight of Aggregate Retained % of Cumulative %
Sieve Determined No. Total % of Total Passing
Size i. ii. iii. Avg. Weight Weight through
Retaine Retained IS seive
d
1 2 3 4 5 6 7 8
20 mm 0 0 0 0 0 0 100 %
16 mm 52 46 44 47.3 4.73 4.73 95.27%
12.5 536 454 492 494 49.40 54.13 45.87 %
mm
10 mm 320 408 396 374.7 37.47 91.60 8.40 %
4.75 86 82 60 76.0 7.60 99.20 0.80 %
mm
Pan 06 10 08 8.0 0.80 100 % Zero
CONCLUSION: Size = 20 mm & Single sized
MEAN = 18.1
Aggregate Crushing Value (Average) = 18.1 %
DISCRIPTION SAMPLE NO
1 2
a. Weight of sample 100 1000
0
(gm)
b. Weight of Vessel + Sample + Water (A) 337 3374
2
(gm)
c. Weight of Vessel + Water (B) 275 2754
4
(gm)
d. Weight of Saturated and Surface Dry Sample 990 992
(C )
(gm)
e. Weight of Oven Dry Sample (D) (gm) 982 984
f. Specific Gravity = [D/(C-(A-B))]*100 2.64 2.64
g. Apparent Specific Gravity = [D/(D-(A- 2.70 2.70
B))]*100
h. Water Absorption , Percentage dry weight 0.81 0.81
=[(C-D)/D]*100 %
140
120
100
80
Water cement
60 ratio
SLUMP (mm)
Slump in mm
40
20
0
0 10 20 30
% of DCW in
concrete
.
2 10% 90 Medium
.
3 20% 70 Medium
.
4 30% 50 Medium
.
14
0
12
0
Water cement
10 ratio
0
4 Slump in mm
0
80
2
60 0 1 2 3
0
0 0 0
0
% of waste in concrete
Graph 4.2 Workability of concrete containing various percentages of CW
140
120
100
80
Water cement ratio
60 Slump in mm
40
20
0
0 10 20 30
% of waste in concrete
14
0
12
0
Slump (mm)
10
Water cement
0
ratio
80 Slump in mm
40
60
20
0
0 10 2 3
0 0
% of E- waste in concrete
140
120
100
Water cement ratio
80
Demolished
60 concrete waste
40 Ceramic waste
20
0
0 10 20 30
% of waste in concrete
Graph 4.5 Comparison between workability of concrete containing various percentages of DCW
& CW
No. concrete
Coconut Electronic Coconut Electronic
mix(M20 & W/C
Shell Waste Shell Waste (EW)
= 0.5)
(CS) (EW) (CS)
14
0
12
0
10
Slump (mm)
0 Water cement
ratio
80
E-waste Coconut
60
4 shell
0
2
0
0 0 1 2 3
0 0 0
% of waste in concrete
Graph 4.6 Comparison between workability of concrete containing various percentages of CS &
EW
140
120
100
80
DCW
CW
Slump (mm)
60 EW
CS
40
20
0
0 10 20 30
% of waste in concrete
Graph 4.7 Comparison between workability of concrete containing various percentages of
DCW, CW, CS & EW
1 0% 25.76 32.58
35
30
25
Compressive Strength (N/mm2)
20
14 days
15
28 days
10
0
0 10 20 30
% of DCW in concrete
Graph 4.8 Compressive strength of concrete containing various percentages of DCW
From graph 4.8, it is found that compressive strength goes on decreasing due to
increase of partial replacement of demolished concrete waste in concrete. The
compressive strength of demolished concrete waste containing concrete is less than
but very closer to the strength of conventional concrete. Cubes up to 30% replacement
of coarse aggregate by demolished concrete waste containing concrete gave strength
closer to the strength of conventional concrete at both 14 and 28 days curing.
1 0% 25.76 32.58
35
25
20
14 days
15
28 days
10
0
0 10 20 30
% of CW in concrete
Graph 4.9 Compressive strength of concrete containing various percentages of CW
From graph 4.9, it is found that compressive strength goes on decreasing due to
increase of partial replacement of ceramic waste (CW) in concrete. The compressive
strength of ceramic waste containing concrete is less than but very closer to the
strength of conventional concrete. Cubes up to 20% replacement of coarse aggregate
by ceramic waste containing concrete gave strength closer to the strength of
conventional concrete at both 14 and 28 days curing. At 30% replacement, the
compressive strength of CW containing concrete is gradually decreased.
1 0% 25.76 32.58
35
25
20
14 days
15
28 days
10
0
0 10 20 30
% of CS in concrete
Graph 4.10 Compressive strength of concrete containing various percentages of CS
From graph 4.10, it is found that compressive strength goes on decreasing due to increase of
partial replacement of coconut shell in concrete. The compressive strength of coconut shell
containing concrete is less than that of the compressive strength of conventional concrete.
Cubes up to 10% replacement of coarse aggregate by coconut shell containing concrete gave
strength closer to the strength of conventional concrete at both 14 and 28 days curing.
14 days 28 days
1 0% 25.76 32.58
35
30
Compressive Strength (N/mm2)
25
20
14 days
15
28 days
10
0
0 10 20 30
% of E – Waste in concrete
Graph 4.11 Compressive strength of concrete containing various percentages of EW
From graph 4.11, it is found that compressive strength goes on decreasing due to
increase of partial replacement of electronic waste in concrete. The compressive
strength of electronic waste containing concrete is less than that of the strength of
conventional concrete. Cubes up to 10% replacement of coarse aggregate by
electronic waste containing concrete gave good compressive strength at 28 days
curing period.
Table 4.17 Comparison between Compressive strength of concrete containing various
percentages of DCW and CW at 14 days
30
25
20
15 CW
DCW
10
0
0 10 20 30
1. 0% 25.76 25.76
30
25
Compressive Strength N/mm2
20
15 EW
CS
10
0
0 10 20 30
% of CS & EW in concrete
Graph 4.13 Comparison between Compressive strength of concrete containing various
percentages of CS & EW at 14 days
From graph 4.13, it is found that the compressive strength of coconut shell (CS)
containing concrete is greater than that of the strength of electronic waste (EW)
containing concrete at 14 days curing period.
1. 0% 32.58 32.58
35
SKN SINHGAD
30 COLLEGE OF ENGINEERING, KORTI Page | 50
25
20
CW
15
DCW
0
Compressive Strength (N/mm2) 0 10 20 30
35
Graph
30 4.14 Comparison between compressive strength of concrete containing various
percentages of DCW & CW at 28 days
25
From graph
20
4.14, it is found that the compressive strength of ceramic waste
CW
1. 0% 32.58 32.58
3
5
2
5 E
W
2 CS
01
0
1
5
5
0 0 1 2 3
0 0 0
% of CS & EW in concrete
Graph 4.15 Comparison between Compressive strength of concrete containing various
percentages of CS & EW at 28 days
From graph 4.13, it is found that the compressive strength of coconut shell (CS)
containing concrete is greater than that of the strength of electronic waste (EW)
containing concrete at 28 days curing period.
Table 4.21 Comparison between Compressive strength of concrete containing various
percentages of DCW, CW, CS and EW at 14 days
Sr. % of waste in Average Compressive strength at 14 days curing
No concrete mix (N/mm2)
(M20 & W/C
Demolished Ceramic Coconut Electronic
= 0.5)
Concrete Waste Shell Waste
Waste (CW) (CS) (EW)
(DCW)
30
20
DCW
15
CW
EW
10 CS
5
0
0 10 20 30
% of waste in concrete
Graph 4.16 Comparison between Compressive strength of concrete containing various
percentages of DCW, CW, and CS & EW at 14 days
From graph 4.16, it is found that the compressive strength of demolished concrete
waste (DCW) containing concrete is greater than that of the strength of remaining
waste materials containing concrete at 14 days. The reason behind that bonding
property of DCW is better as compared to other waste materials.
35
30
Compressive Strength (N/mm2)
25
20 DCW
15
CW
10 EW
CS
0
0 10 20 30
% of waste in concrete
Graph 4.17 Comparison between Compressive strength of concrete containing various
percentages of DCW, CW, CS & EW at 28 days
From graph 4.17, it is found that the compressive strength of demolished concrete
waste (DCW) containing concrete is greater than that of the strength of remaining
waste materials containing concrete at 28 days. The reason behind that bonding
property of DCW is better as compared to other waste materials. The bonding
property of electronic waste (EW) is poor as compared to other waste materials.
CHAPTER 5
CONCLUSION
CHAPTER 6
FUTURE SCOPE
REFERENCES
1. Yadhu G* and S. Aiswarya Devi, K.S.R. college of engineering, Thiruvalla,
Kerala, India, " An Innovative study on reuse of demolished concrete waste".
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M.M.M. University of Technology, Gorakhpur, India, “Utilization of
construction and demolished waste material in concrete: A Review”.
3. Md Daniyal and, Shakeel Ahmad, Department of Civil Engineering, Aligarh
Muslim University, Aligarh, India, “Application of Waste Ceramic Tile
Aggregates in Concrete”.
4. Yasuhiro Dosho, “Development of a Sustainable Concrete Waste Recycling
System Application of Recycled Aggregate Concrete Produced by Aggregate
Replacing Method".
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Abhishek kumar , Mahipal Singh , civil engg. Dept., Poornima Institute of
Engineering and Technology, Jaipur, “Use of demolished concrete waste in
partial replacement of coarse aggregate in concrete”.
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Kumar, civil engineering department, SHIATS, Allahabad, "Demolished
waste as coarse aggregate in concrete".
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waste and brick waste as a coarse aggregate”.
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9. Asif Husain and Majid Matouq Assas, Umm Al-Qura University, Makkah,
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".
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PUBLICATIONS
1. Shubham K. Tambekar, Vijay P. Lad, Krushna A. Rathod , Prachi A. Uchade,
Ayush G. Malpani, “A Comparative Study on Partial Replacement of
Demolished Concrete Waste and Ceramic Waste as a Coarse Aggregate.”
,International Journal of Research in Advent Technology, Vol.2, No.8, E-
ISSN: 2321-9637, Special Issue National Conference CONVERGENCE 2018,
9 April 2018.