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LEEA Academy P1E Revision Test 1 - July 2015 ANSWERS
LEEA Academy P1E Revision Test 1 - July 2015 ANSWERS
LEEA Academy P1E Revision Test 1 - July 2015 ANSWERS
Instructions
Mark your answer with an “x” against each question. There is only one correct answer for each question.
Your target is to achieve 65% or greater (33 correct answers in this test) – which will then provide an
indication on your level of knowledge and understanding (of the subject areas covered) in line with that
required to successfully pass the associated LEEA exam.
Question 1
Synthetic polymers are most commonly used to manufacture:
Question 2
Which of the following is NOT a benefit from cold rolled steel?
( ) Dimensional accuracy
( ) Increase strength
Question 3
The ‘short ton’ is equivalent to:
( ) 2204lbs
( ) 1000lbs
(x) 2000lbs
( ) 0.5t
Question 4
Which section of the Health and Safety at Work Act 1974 deals with the general duties of
employers?
( ) 4
( ) 6
( ) 7
(x) 2
Question 5
"Secondary forming techniques give the steel its final shape and properties". This statement
refers to what stage of steel production?
Question 6
Which section of the Health and Safety at Work Act 1974 deals with the duties of the
manufacturer?
( ) 2
( ) 8
(x) 6
( ) 7
Question 7
A method of Non-Destructive Testing that transmits and receives high frequency vibrations to
detect faults is called:
Question 8
Ignoring friction, if the load in a simple pulley block is the same as the effort, what is the resultant
state?
( ) In line loaded
( ) Load displaced
(x) Equilibrium
Question 9
In some standards the term ‘coefficient of utilisation’ is used. This means the same as:
Question 10
What is the formula for strain?
Question 11
29ft is equivalent to:
( ) 7.3 metres
( ) 6.9 metres
( ) 290 inches
Question 12
During a tensile test, what is the point just above the elastic limit where the material will
suddenly elongate?
Question 13
What is the SI unit of measurement for force?
( ) Kilogramme
( ) Tonne
(x) Newton
( ) Ton
Question 14
“Two molten streams of metal coming together in a mould at a temperature insufficient for them
to fuse together - they lay against each other until under stress they part.” What manufacturing
fault does this statement refer to?
( ) Hot Porosity
( ) Cold holes
( ) Gall mark
Question 15
During the heat treatment process steel will normally be tempered, what property will this
improve?
( ) Strength
(x) Toughness
( ) Hardness
( ) Brittleness
Question 16
The Management of Health and Safety at Work Regulations 1999 require that operatives must:
( ) Be a qualified trainer
Question 17
Grade T material has a breaking strength of:
( ) 1200 N/mm²
( ) 400 N/mm²
( ) 1000 N/mm²
Question 18
10000 kg is equivalent to what?
( ) 20t
(x) 10t
( ) 18000lbs
( ) 20cwt
Question 19
What type of material is sisal?
( ) Mild Steel
( ) Natural Polyester
( ) Polymer
Question 20
Brass is an alloy of:
Question 21
The strength of a material is its ability to:
( ) withstand deformation
Question 22
Magnetic crack detection can only be used for:
( ) Non-ferrous metals
( ) Polymers
( ) Conductive materials
Question 23
The formula for mechanical advantage is:
( ) Load x effort
( ) Effort ÷ load
Question 24
When using weights to test lifting appliances, the accuracy of the applied load should be:
( ) ±10%
( ) ±5%
( ) ±1.5%
(x) ±2%
Question 25
The moment of force formula is:
( ) Force x weight
( ) Load x distance
Question 26
The “essential safety requirements” for new lifting equipment are given in:
Question 27
For what purpose would a manufacturer perform a Rockwell test on a steel component?
Question 28
What Regulation in LOLER deals with the marking of lifting equipment?
( ) Regulation 3
( ) Regulation 5
(x) Regulation 7
( ) Regulation 10
Question 29
Plasticity is:
( ) The ability of a material to return to its original dimensions when the stress is removed
(x) The ability of a material to retain its new dimensions after the removal of the stress
Question 30
The purpose of a proof load/force test is to:
(x) Confirms the item is capable of sustaining the applied load at the time of the test
( ) Meet the suppliers duties under the Supply of Machinery (Safety) Regulations
Question 31
The easiest way for a manufacturer to ensure his products comply with the relevant directive is
to:
Question 32
A machine has a velocity ratio of 16 and a mechanical advantage of 12. What is its efficiency?
( ) 13%
( ) 33%
( ) 17.5%
(x) 75%
Question 33
Calculate the turning moment on a bolt when a 30cm spanner applies a force of 45N:
( ) 150 Nm
( ) 104.28 Nm
( ) 73.7 Nm
(x) 13.5 Nm
Question 34
A piece of lifting equipment acting in single shear is subjected to a force of 12000N. If the pin has
a cross section area of 150mm², what is the shear stress in the pin?
(x) 80N/mm²
( ) 100N/mm²
( ) 50N/mm²
( ) 250N/mm²
Question 35
Which of the following is the lightest?
( ) 1 CWT
( ) 1 KG
( ) 1 kN
(x) 1 lb
Question 36
What does PUWER stand for?
Question 37
EN standards are commonly used throughout:
(x) Europe
( ) Internationally
( ) America
( ) Middle east
Question 38
What is one of the main reasons for heat treating some steels?
Question 39
The LEEA Code of Practice for the Safe Use of Lifting Equipment is:
Question 40
What type of force is being exerted when a chain sling is in a vertically loaded condition?
( ) Single shear
(x) Tension
( ) Compression
( ) Torsion
Question 41
A ¾” UNC collared eyebolt is marked, SWL 1 Ton 8 cwt. What is the equivalent SWL in SI units?
( ) 1.25 t
( ) 1.1 t
(x) 1.4 t
( ) 1.9 t
Question 42
According to LOLER, the maximum fixed period between thorough examinations for in-service
lifting accessories is:
( ) 14 months
( ) 12 months
( ) weekly
(x) 6 months
Question 43
Medium carbon steel is known as:
( ) Alloy steel
( ) Mild steel
Question 44
The key duties of employers (according to the HSWA) are to provide a duty of care to all
employees. This is achieved by providing appropriate information, supervision, instruction and
what?
( ) Induction
( ) Coaching
(x) Training
( ) Risk assessment
Question 45
Notches and sharp indentations cause:
( ) Grain growth
( ) Carbon migration
( ) Surface hardening
Question 46
Heat treatment will be ineffective for which of the following steel properties?
( ) Toughness
( ) Ductility
( ) Hardness
Question 47
LEEA recommends that lifting accessories with a material diameter of 26mm and above should be
marked with what size of letter and number stamps?
(x) 6mm
( ) 8mm
( ) 3mm
( ) 5mm
Question 48
Which of the following tests is a destructive type test?
( ) Ultrasonic test
Question 49
Drop forgings can be readily recognised by:
(x) The flash line resulting from the removal of excess material after forging
Question 50
An EC Declaration of Conformity for a chain sling is evidence that it complies with: