—

2REA055281– REV.A

OVB-VBF OUTDOOR EPOXY CLAD VACUUM CIRCUIT BREAKER

INSTRUCTION, OPERATION AND MAINTENANCE MANUAL
Copy Right
This manual and parts thereof must not be reproduced or copied without written permission from
ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized
purpose.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons
responsible for using the equipment addressed in this manual must satisfy themselves that each
intended application is suitable and acceptable, including that any applicable safety or other
operational requirements are compiled with. In particular, any risk in applications where a system
failure and/or product failure would create a risk for harm to property or persons (including but not
limited to personal injuries or death) shall be the sole responsibility of the person or entity applying
the equipment and those so responsible are hereby requested to ensure that all measures are taken
to exclude or mitigate such risks.

This product has been designed to be connected to medium voltage distribution networks. It is the
sole responsibility of the person or entity responsible for the network administration to ensure a
secure connection to the network and take necessary measures to protect the product and the
network, its system and interface included against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and /or thefts. ABB is not liable for any such damages and/or
losses.

This product is intended to be operated and maintained by qualified personnel, thoroughly trained
and knowledgeable with regard to the associated hazards involved. This publication is written only
for such qualified personnel and is not intended to be a substitute for adequate training and
experience in the safety procedures for this device.

This document has been carefully checked by ABB, but deviations cannot be completely ruled out. In
case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than
under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or
damage resulting from the use if this manual or the application of the equipment.

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 Index
1 SAFETY NOTICES ......................................................... 4 ANTI-PUMPING FUNCTION CHECK ................................ 21
1.1 FOR YOUR SAFETY! ...................................................... 4 CHECK OF HEATERS .................................................. 21
1.2 X-RAY EMISSION STANDARDS ........................................ 4 CONCLUDING WORK .................................................. 21
1.3 INTRODUCTION ........................................................... 5 8 MAINTENANCE .......................................................... 22
1.4 ENVIRONMENTAL PROTECTION PROGRAMME .................. 5 GENERAL .................................................................. 22
1.5 END OF LIFE RECYCLE/DISPOSAL .................................. 6 MAINTENANCE SCHEDULE.......................................... 22
1.6 WARNING TEXTS AND SYMBOLS.................................... 7 INSPECTION OF CIRCUIT BREAKER ................................ 23
2 PACKING AND TRANSPORT ............................................ 8 9 OPERATING MECHANISM & MAINTENANCE ...................24
GOODS MARKING......................................................... 8 GENERAL ..................................................................24
DOCUMENTS............................................................... 9 FEATURES OF OPERATING MECHANISM: ........................24
TRANSPORT & LIFTING ................................................. 9 MECHANISM LUBRICATION PROCEDURE ....................... 25
RECEIPT & STORAGE PRIOR TO INSTALLATION............... 10 MAINTENANCE SCHEDULE OF MECHANISM: .................. 27
STORAGE OF BREAKER ............................................... 10 TROUBLE SHOOTING .................................................. 28
3 TECHNICAL DETAILS ...................................................11 PROCEDURE OF DISMANTLING OF COILS ....................... 29
TYPE & DESIGNATION..................................................11 PROCEDURE OF DISMANTLING OF MOTOR .....................30
SPECIFICATION...........................................................11 10 RECOMMENDED SPARE PARTS ..................................... 31
4 CIRCUIT BREAKER DETAILS.......................................... 12 11 LIST OF DRAWINGS..................................................... 32
POLE ASSEMBLY ........................................................ 13
CABINET WITH MECHANISM ........................................ 13
STEEL STRUCTURE .................................................... 14
FUNCTION ................................................................ 14
5 INSTALLATION ........................................................... 15
PREPARATION FOR INSTALLATION ............................... 15
PROCEDURE.............................................................. 15
BREAKER STRUCTURE ASSEMBLY PROCEDURE............... 16
PROCEDURE OF BREAKER STR ASY ON PLINTH: .............. 16
PROCEDURE OF BREAKER & STRUCTURE ASSEMBLY....... 17
ASSEMBLY CT STRUCTURE ......................................... 18
6 RECOMMENDED TORQUES ......................................... 19
HIGH VOLTAGE CONNECTION ...................................... 19
LOW VOLTAGE CONNECTIONS ..................................... 19
EARTHING................................................................. 19
7 COMMISSIONING: ...................................................... 20
GENERAL PROCEDURES.............................................. 20
SPACE HEATER ......................................................... 21
STARTING CONDITION ................................................ 21
TRIAL SWITCHING OPERATIONS ................................... 21

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OVB-VBF 36.20.32 Instruction Manual
1 SAFETY NOTICES
1.1 FOR YOUR SAFETY!

- Make sure that the installation place & environment is suitable for the electrical apparatus.
- Check that all the installation, putting into service and maintenance operations are carried out by
qualified personnel having relevant knowledge of the apparatus.
- Make sure that the standard and legal prescriptions are complied with during installation, putting into
service and maintenance, so that installations according to the rules of good working practice and safety
in the work place are constructed.
- Strictly follow the information given in this instruction manual.
- Ensure that the rated performance of the apparatus is not exceeded during service.
- Ensure that the personnel operating the apparatus have this instruction manual to hand as well as the
necessary information for correct intervention.

1.2 X-RAY EMISSION STANDARDS

One of the physical properties of vacuum is the possibility of X-ray emission when the interrupter
contacts are open & subjected to high voltage. Specific tests carried out shows that local emission at
a distance of 10 cm from the Interrupter or pole surface does not exceed 1mSv/h.

It follows that:

- At the rated service voltage the use of vacuum interrupter is absolutely safe.
- Application of the withstand voltage at industrial frequency, according to the IEC 62271 - 100
standard, is safe.
- Application of a voltage higher than the power frequency Withstand voltage at the industrial
frequency or direct current specified in the IEC standard, Cannot be used.

Limitation of the above-mentioned local phenomena, with interrupters with open contacts, depends
on keeping the specified distance between the contacts. This condition is intrinsically guaranteed by
correct operation of the operating mechanism and adjustments of the transmission system.

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OVB-VBF 36.20.32 Instruction Manual
1.3 INTRODUCTION
This manual contains the information needed to install medium voltage OVB-VBF circuit-breakers
and put them into service.

For correct use of the product, please read this manual carefully.

OVB-VBF circuit breakers are designed for different installation configurations. However, this
apparatus allows further technical-construction modifications (at the customer’s request) to adapt
to special installation requirements as per approved General arrangement Drawing.

Consequently, the information given below may sometimes not contain instructions concerning
special configurations.

Apart from this manual, it is therefore always necessary to consult the latest technical
documentation (electric circuit and wiring diagrams, assembly and installation drawings, any
protection coordination studies, etc.), especially regarding any variants requested in relation to the
standardized configurations.

Only use original spare parts for maintenance operations. For further information, please refer
recommended spare part list mentioned in this manual.

All the installation, putting into service, running and maintenance operations must be carried out by
skilled personnel with in-depth knowledge of the apparatus.

1.4 ENVIRONMENTAL PROTECTION PROGRAMME

The OVB-VBF circuit-breakers are manufactured in accordance with the ISO 14000 Standards
(Guidelines for environmental management).

The production processes are carried out in compliance with the Standards for environmental
protection in terms of reduction in energy consumption as well as in raw materials and production
of waste materials. All this is thanks to the medium voltage apparatus manufacturing facility
environmental management system.

The circuit breaker poles contain SF6 gas. In case the poles are required to be disassembled for any
reason, first recover the gas and refill again after completion of maintenance. In view of this spare
SF6 cylinder may be required.

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1.5 END OF LIFE RECYCLE/DISPOSAL
ABB is committed for complying with relevant legal and other statutory requirements for environment
protection according to the ISO 140001 standard. The duty of the end user is to facilitate end of life
recycling & disposal according to the applicable regulations.

During disposal of product, it is necessary to act in according with local legal requirements in force.
Disposal can either be carried out thermally in an incineration plant or by storing on a waste site.

Following are the methods of recycle/disposal:

Raw Material Recycle Environmental effects & reuse processes

Iron Yes Separate, utilize in favor of new source (ore)

Stainless steel Yes Separate, utilize in favor of new source (ore)

Copper Yes Separate, utilize in favor of new source (ore)

Brass Yes Separate, utilize in favor of new source (ore)

Aluminum Yes Separate, utilize in favor of new source (ore)

Silicon of vacuum
Yes Separate carefully, dump
interrupter

Zinc Yes Separate, utilize in favor of new source (ore)

Thermoplastic Yes Make granulate, re-use or apply as energy superior

Epoxy rod incl. 60% quartz Yes additive in refuse incineration

Rubber Yes Cut in to pieces & use as high-grade energy

Packing foil Yes Cut in to pieces & used for landfills

Wooden pallet Yes High grade energy additive in refuse incineration

SF6 Yes Recover & recycle before dis-assembly of pole.

HCEP Yes additive in refuse incineration/land-fill

Hardware Yes Reuse for alternate application or sell for scrap value

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1.6 WARNING TEXTS AND SYMBOLS
Warning texts mentioned are stated based on different degrees of urgency, which should be carefully
observed. These are described below;

Danger Indicates an immediate risk situation that can lead to

death or serious personnel injury if not avoided
Danger

Warning Indicates an immediate risk situation that can lead to

death or serious personnel injury if not avoided
Warning

Caution Indicates a risk situation that can lead to small or

moderate damage
Caution

Note is used when there is a danger that can lead to equipment

Note
damage only.

Important Important indicates an operation or a suggestion for handling.

Warning Symbols
Following warning symbols may appear on warning sticker as a part of the product.

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2 PACKING AND TRANSPORT
GOODS MARKING
The breaker is transported in “Contact OPEN” position. The factory assembled circuit-breaker is
transported in one case and the mounting structure in another case. Each case is marked with case
markings on two sides with indelible black ink. The case markings include information of case number,
gross weight, etc.

CT and PT structures are optional and are transported in a separate case.

In addition to the above, the cases are marked with the following symbols. These should be observed
when choosing lifting equipment.

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 DOCUMENTS
Documents provided with the circuit breaker during dispatch.

 Instruction manual
 Routine test certificates
 Drawings
 Packing list
 Other documents as mutually agreed in contract with ABB

TRANSPORT & LIFTING

The circuit- breakers shall be transported in packed condition only. Before lifting the case, observe the
information on it (such as symbol, weight, etc.).

Following precautions are to be taken while lifting:

 Ensure that packing cases are not placed on wet surfaces / waterlogged areas.
 Breakers should not be stacked one over the other.
 Breakers should be lifted by a lifting device equipped with forks or slings. If a crane is used, slings
shall be used. The units must not be rolled or dropped.

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 RECEIPT & STORAGE PRIOR TO INSTALLATION
Each delivery, on receipt, should be checked for,

 Shortages and discrepancies. (Check against order and delivery documents).

 Any transit damage and material losses.
 Abnormality, if any, must be notified immediately to ABB, forwarding agents and the insurance
company.

STORAGE OF BREAKER
The breaker with complete packing should always be stored indoor to protect from direct sunlight & rain
or snow.
The breaker should be stored in their original transport units, where they are well protected from
damage.
Breakers can be stored up to 3 months from date of shipment from the factory. For longer storage, the
packing needs to be removed and the breaker to be kept under controlled environmental conditions.

We define storage in controlled conditions as a place with:

 Leak proof roof

 Solid, flat ground
 Relative humidity less than 50%
 Temperature 200C (+10oC)
 The heating elements must be connected to the electric supply to protect the control equipment
from corrosion or freezing damage.

Structures may be stored outdoors with proper care by avoiding any water accumulation or soil
deposition. Spare parts should be stored indoors in their original packing.

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3 TECHNICAL DETAILS
This operating instruction is applicable for outdoor circuit breaker type OVB-VBF 36.20.32.

TYPE & DESIGNATION

Type designation OVB-VBF 36 20 32

Type OVB-VBF

Rated voltage
- 36 for 36 kV
Rated Normal current

- 20 for up to 2000 A
Rated breaking capacity
- 32 for 31.5kA

SPECIFICATION

Type OVB-VBF 36.20.32

Standard IEC 62271-100, IEC 62271-1

Rated Voltage 36 kV

Frequency 50/60 Hz

Insulation level 70 kV/170 kVp

Normal current 2000 A

Short time current withstand capacity 31.5 kA for 3 sec.

Operating sequence O-0.3s-CO-15s-CO

Weight 350 kg (approx.)

Ambient Temperature range -250 C to +500 C

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4 CIRCUIT BREAKER DETAILS
The circuit breaker type OVB-VBF is a three-pole vacuum circuit breaker designed in a column type
construction. It uses spring stored energy mechanism for working. Various important parts of the
circuit-breaker are shown in below image. configuration provided below is with standard structure,
and is subject to variation. Kindly refer order specific drawings for exact details of your circuit
breaker.

 Pole-Duct assembly

 Cabinet with operating mechanism

 Galvanized Steel structure with ladder assembly

Pole assembly

Duct assembly

Cabinet with operating

mechanism

Galvanized steel structure

Ladder assembly

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 POLE ASSEMBLY
Pole assembly consists of Terminal plates, vacuum interrupter, current carrying parts, insulating rod,
levers & shafts, bush, and seals. All three poles are mounted on a common duct. Poles are
interconnected with each other as well as to the operating mechanism with a linkage arrangement.

CABINET WITH MECHANISM

Control cabinet is made up of mild steel sheet welded together & painted/powder coated in standard
paint shade. Stainless steel cabinet is available as an option at additional cost. The cabinet houses a
spring operated mechanism which is linked to three poles via mechanical linkages. For high
operational reliability and minimum maintenance, a simple and robust spring operated mechanism is
used in this equipment.

Cabinet also includes the following:

 Anti-condensation heater & thermostat
 Circuit breaker status indicator
 Mechanical operation counter
 Breaker control switches
 Anti-pumping relay
 AC / DC fuses
 Auxiliary wiring & Terminal blocks

The operating mechanism has following features:

 O-C-O operation without recharging
 Closing spring is charged by motor in less than 15 secs.
 Mechanical / electrical anti-pumping
 Provision for manual charging
 Suitable for high speed auto-reclosing
 Manual closing and tripping buttons
 Mechanical ON - OFF and SPRING CHARGED indication
 Auxiliary switch: 8 NO + 8 NC
 Additional tripping coil (optional)

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 STEEL STRUCTURE
Galvanized steel structure along with foundation bolts is supplied as a part of breaker to support the
breaker on the foundation.

FUNCTION
The breaker is transported in “OPEN” position with opening and closing spring in discharged
condition. When the control supply is connected to designated terminal blocks, closing spring will get
charged automatically by means of spring charging motor.

To close the circuit breaker, “CLOSE" control element to be actuated electrically through closing coil
or mechanically through push button. This results in mechanism energy to be released through the
linkage system; causing contacts inside the vacuum interrupter to move towards close condition.
Mechanism ensures required contact pressure on the vacuum interrupter to keep the circuit breaker
in “CLOSE” condition. To open the circuit breaker, “OPEN" control element to be actuated electrically
through opening coil or mechanically through push button. This results in mechanism energy to be
released through the linkage system, causing moving contacts inside the vacuum interrupter to move
towards open condition.

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5 INSTALLATION
General
As supplied from ABB, the circuit breaker is complete in all respect with all settings for smooth and
trouble-free operations of the circuit breaker. All the moving parts of the circuit breaker are
positioned correctly and coupled together, and they are well secured with the fasteners. It is
recommended to use standard tools and standard practices for lifting and transport of the circuit
breaker at time of installation so as to avoid mechanical damage of the pole parts.

PREPARATION FOR INSTALLATION

The following items are required before commencement of Installation activity.

 An erection crane with a load carrying capacity of about 1500 kg, and a crane hook with height of
at least 5 m above the floor.
 Lifting ropes.
 Dimension drawings, installation drawings, wiring and circuit diagram.
 Torque wrench for a range of 6-300 Nm
 Circlip pliers. Commercially available set of open and ring spanners size from 3 mm to 36 mm.
 Cleaning and working material like cloth etc.
 Conducting grease.
 Spirit level.

PROCEDURE
Circuit Breaker is to be transported as below:
 Complete circuit breaker on wooden base as supplied from ABB
 Loose Structure assembly in wooden case
 Before starting installation, ensure that Plinth with Foundation Bolts are as per drawing.
 Check the packing list.
 Check that no parts have been damaged during transport.
 Report any transit damages immediately to the concerned representative.

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 BREAKER STRUCTURE ASSEMBLY PROCEDURE

List of Items

1. Support Leg-1 (2 No.s)

2. Support Leg-2 (2 No.s)

3. Support Angle-3 (2 Nos.)

4. Support Angle-4 (2 Nos.)

5. Support Angle-5 (1 No.)

6. Support Angle-2 (2 Nos.)

7. Support Angle-1 (2 Nos.)

8. Ladder assembly (1 No.)

Fig.A- Various parts of breaker Structure assembly

PROCEDURE OF BREAKER STR ASY ON PLINTH:

 Assemble Item No.1 & Item No.2 on foundation bolts. Fix M20 Plain Washer, Spring Washer & Hex
nut on foundation Bolts. Keep Nuts slightly loose for flexibility during entire Assembly
 Assemble Item 1, Item 2 & 3 by M12 bolts, Conical Spring Washer & Hex nuts.
 Assemble Item 4 with Item 1 & 2 by M12 bolts, Conical Spring Washer & Hex nuts.
 Assemble Item 2 with Item 1 & 2 by M12 bolts, Conical Spring Washer & Hex nuts.
 Assemble Item 7 with Item 1 & 2 by M12 bolts, Conical Spring Washer & Hex nuts.
 Assemble Item 5 with Item 1 & 2 by M12 bolts, Conical Spring Washer & Hex nuts.
 Assemble Item 8 with Item 1 & 2 by M12 bolts, Conical Spring Washer & Hex nuts.
 Keep Nuts slightly loose for flexibility during erection of structure with breaker.

This completes the Breaker structure assembly.

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 PROCEDURE OF BREAKER & STRUCTURE ASSEMBLY

 Attach slings to the breaker lifting hooks provided over the duct with pole assembly as shown in
Fig.C.
 Detach the wooden base by slightly lifting the complete breaker assembly & removing the 4 No.s
of M12 Hex bolts fixed at bottom of wooden base. Take all the safety precautions during this
activity to avoid injury from falling the wooden base on ground.
 Lift the breaker to mount it on structure Assembly. Align & engage the holes of structure
assembly & cabinet assembly using M12 bolts, Conical Spring washers with weld nuts (Qty.4 No.s)
provided inside the cabinet assembly.
 Ensure the breaker rests on structure fully by loosening the sling before fastening of all hardware.
Do not remove slings until all hardware are fastened according to the recommended torque value
as mentioned in clause No.6.5

Engage Breaker assembly &

Remove 4 Nos.M12 bolts from Structure Assembly using
bottom wooden pallet M12 bolts, Conical Spring
Washer. Weld nuts are
provided inside the Cabinet
Fig.C Lifting of Breaker assembly asse
Fig.D Structure with Breaker assembly

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 ASSEMBLY CT STRUCTURE
 This is an Optional item, and supplied only when selected by customer during
ordering stage
 Assemble Item 1 over the plinth with foundation bolt of M20 Plain Washer, Spring Washer & Hex
nut.
 Keep nuts slightly loose for flexibility during rest of the work.
 Assemble Item 2 with Item 1 and breaker assembly. Weld nuts are provided inside the Cabinet &
Duct assembly for fixing the M12 Hex bolt with washers.
 Assemble Item 4 with lower Item 1 using M12 bolts, conical washers & Hex nuts.
 Lift Item 3 with slings & assemble with Item 2 using M12 bolts, conical washers & Hex nuts.
 Fasten the Hardware according to the recommended torque value as mentioned in clause No.6.5

List of Items

1. Lower leg assembly (2 No.s)

2. Support Angle(2 No.s)

3. C CHANNEL Assembly (1 No.)

4. Cross angle (2 No.s)

Engage Support angles with Duct-

Cabinet assembly using M12 bolts,
Conical Spring Washer. Weld nuts are
provided inside the Duct bottom
plate & inside Cabinet assembly.

Fig.E Breaker structure and CT structure Assembly

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6 RECOMMENDED TORQUES
Tightening Torque Value
Bolt Dimension
(for 8.8 class fasteners)

M8 19 Nm

M10 38 Nm

M12 67 Nm

M16 156 Nm

M20 255 Nm

HIGH VOLTAGE CONNECTION

The high voltage connection fasteners shall be preferably of M12 size stainless steel bolts or
galvanized bolt, nut, plain washer and spring washer. Terminal connectors should be properly cleaned
using brass/SS wire brush to remove the aluminum oxide film. Conducting-grease to be applied
immediately after cleaning the surface. The conductor terminals shall be connected in such a fashion
that phase to phase & phase to earth clearances are maintained as per requirement.

LOW VOLTAGE CONNECTIONS

The Auxiliary circuit connections shall be checked as per schematic wiring diagram for correctness. A
removable gland plate is provided in the bottom of the control cabinet, necessary holes to be drilled
as per site requirements to fix the cable-glands.

EARTHING
Earthing strip of suitable cross section shall be connected to earthing points shown in General
Arrangement drawing. All Earthing joints should be securely bolted together. It is recommended to
have earthing strips connected on either side of the breaker.

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7 COMMISSIONING:
GENERAL PROCEDURES
Before putting the circuit-breaker into service carry out the following operations:
 At this stage, circuit breaker is isolated from high voltage system
 Ensure that supply voltage for the auxiliary circuits is within 85% and 110% of the rated voltage.
 Ensure that foreign bodies such as packing material, nut, bolt etc. are not blocking the
mechanism or linkage system of breaker.
 Ensure that thermostat is set at 40o C

Verify the check points mentioned in below Table:

Subject of Inspection Procedure Positive check

Insulation Resistance
Auxiliary Circuits
Manually Charged
Operating mechanism
Motor charged operating
mechanism
Under-Voltage release
(optional)
Shunt opening release
Use 5000 V Megger for medium voltage
circuit. Check the insulation resistance
between phases and phase to ground.
Use 500 V Megger for auxiliary circuit. Check
the insulation resistance between the
auxiliary circuits and the exposed conductive
part.
Check that the connections to the control
circuit are correct; and the supply voltage is
within minimum & maximum control voltage.
Perform manual spring charging & carry out a
few closing and opening operations.
Connect auxiliary supply to the spring
charging motor circuit.
Carry out a few closing and opening
operations.
Having control-supply connected to the
auxiliary circuit, and UV release is applicable,
carry out the circuit-breaker closing operation
Disconnect the power supply to the release.
Close the circuit breaker manually. Put the
LOCAL/REMOTE switch in LOCAL position.
The insulation resistance should
be at least 200 Mohm and
constant in time.
The insulation resistance should
be a few Mohm and, in any case,
constant in time.
The connections & rated voltage
as per the as built drawings
enclosed with the circuit-breaker.
The operations and relative
signals occur correctly.
The closing spring is charged &
corresponding indication
appears on mechanism.
The spring charging motor
recharges the springs
automatically after each closing
operation.
Check that motor stops running
when spring charging is
completed.
The circuit-breaker closes
correctly. The indications are
correct.
The circuit-breaker opens
automatically, and prevents the
closing operation till the power
supply is available to UV release.
The indications are correct.

Open the breaker by using TNC switch The circuit breaker opens
provided in breaker cabinet. normally.

Open the circuit breaker manually. Put the
LOCAL/REMOTE switch in LOCAL position.
Shunt Closing Release
Close the breaker by using TNC switch
provided in breaker cabinet.
The indications are correct.
The circuit breaker closes
normally.

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 Changeover switch for
Local/Remote electrical
control.
Auxiliary contacts in the
operating mechanism
Cable glands
Gas Pressure (SF6)
Put the changeover switch on REMOTE. Carry
out a few openings and closing operations
using the remote controls.
Put the changeover switch on LOCAL. Carry
out a few openings and closing operations
using TNC switch.
Operate the circuit breaker manually & check
the status of NO & NC contacts of auxiliary
switch.
Check tightness of the fairleads used.
Check Gas Pressure is ≥ 1.2 bar (abs.) in each
pole.
LOCAL opening and closing is
not possible.
REMOTE opening and closing is
not possible.
Auxiliary contact changes-over
correctly as per as built
drawings.
The fairleads used must be
correctly locked.
In case pressure dropped below
1.2 bar (abs.). Gas to be topped
up to 1.5 bar (abs.).

SPACE HEATER
Space heater is provided in the breaker cabinet. The heater switch must always be ON when the
breaker is in service, to prevent condensation.

STARTING CONDITION
The erected circuit breaker is isolated from high voltage system and earthed according to regulation.
The Auxiliary supply is connected to the breaker cabinet.

TRIAL SWITCHING OPERATIONS

The trial switching to be performed only if:

 The circuit breaker is isolated from the high voltage and earthed according to regulations.
 Auxiliary supply is provided to breaker.
 Closing spring is charged by motor. Perform 5 times Close & Open operations covering minimum,
rated & maximum control voltage for coils & spring charging motor. Ensure that the breaker
Close/Open Properly.

ANTI-PUMPING FUNCTION CHECK

With Circuit-breaker in Close condition,
 When “close” command persists from local, and “OPEN” command is initiated from “remote”, the
circuit breaker will open and remain in OPEN condition.
 This is also required in case, when an “CLOSE” command persists from remote, and “open”
command is initiated from “local”, the breaker will open and remain in OPEN condition. The
operating mechanism of circuit breaker has in-built mechanical anti-pumping functionality too.

CHECK OF HEATERS
Change the “thermostat” setting more than ambient temperature & apply voltage to the heater-
circuit, in this condition, switch-on the heater and check heater function. After this functionality-
check, adjust the thermostat setting to 400 C.
Caution: Do not touch live terminals during the process.

CONCLUDING WORK
 Remove all test and measuring equipment.
 Connect circuit breaker to high voltage power lines.
 Make sure that safety regulations are followed.
 Take the breaker in to service.

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8 MAINTENANCE
Maintenance operation is aimed at ensuring trouble free operation of the breaker.

Before carrying out any maintenance ensure that,

 control & Auxiliary supply is disconnected.
 the circuit breaker is opened first and then external
sequential isolators are opened and the unit is properly
earthed.
 the closing spring is discharged.
 the maintenance work can only be carried out by trained
personnel who knows & respect all safety regulations,
furthermore, It is recommended that ABB service personnel
should be called in, to check the service performance and for
repair work.

GENERAL
During normal service condition the circuit breaker requires limited maintenance. The frequency, type
of inspection and maintenance depends on the service conditions. For this various factors must be
taken into account e.g. number of operations, interrupted current values, relative power factor,
installation ambient temperature etc.

MAINTENANCE SCHEDULE
Following table gives the recommended maintenance schedule indicating the relative time intervals
between maintenance works. As far as the time interval between maintenance schedule is concerned,
it is advisable to comply with specification given in the table.

Installation in normal Installation in dusty

Maintenance operation
ambient
Carry out the general inspection (For
2 Years
details, refer clause 8.3)
Inspection of Circlip and spring washer 2 Years
Lubricate the sliding points 2 Years
Measure the insulation resistance 4 Years
Two years or every 2000
Carrying out the operating mechanism
operations whichever is
maintenance
earlier
Ten years or every 10000
Complete overhaul operations whichever is
earlier
or polluted ambient
1 Year
2 Years
1 Year
2 Years
One year or every 2000
operations whichever is
earlier
Five years or every
10000 operations
whichever is earlier

On the basis of the result obtained during the periodic inspection, it is possible to set the optimal
time interval for carrying out maintenance work.

Any circuit- breaker which operates a few times, or which remains closed (ON) or opened (OFF) for
long periods more than 3 months should be operated from time to time to make sure that
mechanism & linkages are working normally.

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OVB-VBF 36.20.32 Instruction Manual
 INSPECTION OF CIRCUIT BREAKER
Part subjected to Abnormalities noticed Remedies
Presence of dust on the mechanism Clean with a dry brush or cloth

Check that inspection window-glass &

gland-plates are in place. Ensure that,
the cabinet door & rear-cover is
Spring operated closed properly
mechanism
Locking rings out of place, loose nuts or Re-fix the locking rings in their
screws. position and tighten the nuts or
screws

Damper damage or oil leakage Replace damper.

Loose nuts or screws. Tighten the nuts or screws with

recommended torque mentioned in
clause 6.5

Trace of overheating or loose screws on the Terminal connections should be

Breaker Pole connections to the circuit breaker connection. properly cleaned using brass/SS wire
brush or appropriate abrasive to
remove the aluminum oxide film and
conducting-grease to be applied.

Cracks on HCEP Insulator Notify the problem to ABB service

centre & get the damaged insulator
replaced as early as possible.

Earthing Trace of the oxidation and/or loose nut. Earthing connections should be
properly cleaned using brass/SS wire
connection
brush or appropriate abrasive to
remove the surface layers and
conducting-grease to be applied.
Tighten the connection with suitable
torque. Ensure the earthing continuity
with earthing pit.

Support Structure Loose nuts or screws. Tighten the nuts or screws with
recommended torque mentioned in
clause 6.5

Gas Pressure Check Gas Pressure is ≥1.2 bar (abs.) in each In case pressure dropped below 1.2
pole. bar (abs). Gas to be topped up to 1.5
(SF6)
bar (abs).

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OVB-VBF 36.20.32 Instruction Manual
9 OPERATING MECHANISM & MAINTENANCE
GENERAL
The operating mechanism has a compression spring for closing which can be operated by motor or
manually. The operating mechanism has compression spring for closing and tension spring for
opening. The opening spring is charged automatically when the breaker is closed with the help of
spring charging motor.

A closed breaker with charged closing spring can thus be operated OPEN - CLOSE – OPEN without
intermediate charging, and the breaker can be used for auto re-closing duty cycle.

A mechanical indication shows whether the closed spring is charged or discharged, and the number
of opening operations are recorded by the mechanical counter.

FEATURES OF OPERATING MECHANISM:

a. Reliable mechanism, featuring a low number of moving parts.

b. Easy to maintain.

c. Plug in type motor & coil assembly.

d. Built-in mechanical anti-pumping device.

e. Built-in closing spring charging.

f. O-C-O operation without recharging (With CB is in closed position and closing spring is
completely charged)’

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OVB-VBF 36.20.32 Instruction Manual
 MECHANISM LUBRICATION PROCEDURE
a. Before carrying out the maintenance of operating mechanism, ensure that the breaker is in OFF
position and spring is in discharged condition. Also ensure that the sequential isolators are open,
control voltage supply is disconnected.

Spring Discharged
Indication

b. Open the mechanism cover by removing the 4 No.s of Tensilock Screw with the help of spanner.

4 No.s of
Tensilock
Screw

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OVB-VBF 36.20.32 Instruction Manual
 c. Lubricate the shafts shown in the picture below with
KLUBER ISOFLEX TOPAS NB 52 SPRAY /GREASE or equivalent lubrication.

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OVB-VBF 36.20.32 Instruction Manual
 d. Lubricate the pin shown in the picture with KLUBER ISOFLEX TOPAS NB 52 SPRAY /GREASE or equivalent
lubrication.

MAINTENANCE SCHEDULE OF MECHANISM:

Sr. Before start - Every 2000

Description
No. up Operations
Checking of operating mechanism for presence of dust
1  
& foreign particles

2 Checking of fastener tightness  

3 Checking of shock absorbers for leakage or stuck up.  

4 Bearing items - 
5 Lubrication of mechanism - 

NOTE: Complete overhaul of circuit breaker operating mechanism to be done after 10000
operation OR 10 years, whichever is earlier. Ask ABB for details of overhaul procedure.

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OVB-VBF 36.20.32 Instruction Manual
 TROUBLE SHOOTING
FAULT
Spring does not get
charged
Closing of breaker does not
take place although there is
an indication that the
springs are charged.
Breaker fails to open
Breaker continuously opens
and closes.
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CAUSE
 Motor has wrong or no operating
voltage.
 Motor gear damaged, Motor
burnt.
 Disconnection in the wires.
 Closing coil does not operate.
 Wrong wiring of the auxiliary
circuit.
 Opening coil does not operate.
 Wrong wiring of the auxiliary
circuit.
 Anti-pumping relay faulty.
REMEDY
 Check voltage at the motor leads &
related terminal blocks.
 Replace burnt motor.
 Check if there is any loose
connection.
 Measure the voltage
 Tighten the coil fixing screw if
found loose.
 Check the wiring as per schematic
drawing.
 Measure the voltage
 Tighten the coil fixing screw if
found loose.
 Check the wiring as per schematic
drawing.
 Change Anti-pumping relay.
OVB-VBF 36.20.32 Instruction Manual
 PROCEDURE OF DISMANTLING OF COILS
Step-1. Before dismantling the coil assembly, ensure that the breaker is open

& control voltage supply is disconnected. Open the cover as explain in clause no.9.3

Step-2. Remove the coil fixing screw with the help of star connector.

Step-3. Dismantle the coil as shown in Fig. F

Spring Discharged
indication

Remove Coil fixing screw with star connector

Fig.F Dismantling of coils

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OVB-VBF 36.20.32 Instruction Manual
 PROCEDURE OF DISMANTLING OF MOTOR
Step 1. Before dismantling the Motor, ensure that the breaker is open & motor supply & control
voltage supply is disconnected. Remove the motor plug & socket as shown in Fig. G

Step 2. Remove M6 Allen bolt with the help of T-Allen key by holding the nut with the help of spanner
as shown in Fig. H & Fig. I

Step 3. Remove motor assembly from mechanism assembly as shown in Fig.J.

M6 Allen bolt

Remove the motor

Plug & socket

Fig.G Fig.H

Fig.I Fig.J

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OVB-VBF 36.20.32 Instruction Manual
10 RECOMMENDED SPARE PARTS
The following spares shall be kept in stock to take care of any contingency

Sr. Voltage
Drawing No. Name of parts
No

1 Spring Charging Motor 1VCR007323G0003 100-130V DC/AC

2 Spring Charging Motor 1VCR007323G0005 220-250V DC

3 Spring Charging Motor 1VCR012079G0004 220-250V AC

4 Opening coil (MO1)* 1VCR004289G0001 24V DC

5 Opening coil (MO1)* 1VCR004289G0003 48V DC

6 Opening Coil (MO1)* 1VCR004289G0005 110-132V DC

7 Opening Coil (MO1)* 1VCR004289G0007 220-250V DC/220-250V AC

8 Closing Coil 1VCR004291G0001 24V DC

9 Closing Coil 1VCR004291G0003 48V AC-DC

10 Closing Coil 1VCR004291G0005 110-132V DC

11 Closing Coil 1VCR004291G0007 220-250V DC/220-250V AC

12 Under voltage Coil 1VCR004290G0001 24V DC

13 Under voltage Coil 1VCR004290G0003 48V AC-DC

14 MU Coil Assembly. (U/V) 1VCR004290G0005 110-132V DC/110-127V AC

15 VD4 MU Coil Assembly. 1VCR004290G0007 220-250V DC/220-250VAC

16 Additional Trip Coil (MO2)* 1VCR002985G0001 24Vcc

17 Additional Trip Coil (MO2)* 1VCR002985G0003 48Vca-Vcc

18 Additional Trip Coil (MO2)* 1VCR002985G0005 110-127Vca/110-132Vcc

19 Additional Trip Coil (MO2)* 1VCR002985G0007 220-250Vca/220-250Vcc

20 AUX. SWITCH 8NO+8NC 1VYN301450-041

21 SHOCK ABSORBER ASSLY 2REA041358A0001

22 Operating mechanism 510507-701

* - Check coil details in Routine Test Certificate provided with VCB. If Instatenios coil is
mentioned, before ordering contact Factory for exact coil details.

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OVB-VBF 36.20.32 Instruction Manual
11 LIST OF DRAWINGS
FIG.
Sr. No Name of Fig.
NO.

1. General Arrangement of OVB-VBF Breaker Fig. K

General Arrangement of OVB-VBF Breaker with C.T.

2. Fig. L
Structure

General Arrangement of OVB-VBF Breaker with C.T. & P.T

3. Fig. M
Structure- One side

General Arrangement of OVB-VBF Breaker with C.T. & P.T

4. Fig. N
Structure- Both side

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OVB-VBF 36.20.32 Instruction Manual
 Total mass including 3 poles, Drive and
structure: 350 kg approx.

Fig.K. General Arrangement of OVB-VBF Breaker

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OVB-VBF 36.20.32 Instruction Manual
 Total mass including 3 poles,
Drive and structure: 450 kg approx.

Fig.L. General Arrangement of OVB-VBF Breaker with C.T. Structure

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OVB-VBF 36.20.32 Instruction Manual
 Refer Note 10

Total mass including 3 poles, Drive

and structure: 525 kg approx.

Fig.M. General Arrangement of OVB-VBF Breaker with C.T. & P.T Structure- One side

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OVB-VBF 36.20.32 Instruction Manual
 Total mass including 3 poles, Drive
and structure: 485 kg approx.

Fig.N General Arrangement of OVB-VBF Breaker with C.T. & P.T Structure- Both side

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OVB-VBF 36.20.32 Instruction Manual
 For more information, please contact:

2REA055281/ REV A - 21.1.2021

ABB India Limited

Plot No.34

MIDC Industrial Area, Satpur

Nashik 422007

Maharashtra

India

Customer support: 18004200707

Customer support: ppmvsupport@in.abb.com

Customer.service.group@in.abb.com

37 | P a g e
OVB-VBF 36.20.32 Instruction Manual