REQUEST FOR APPROVAL OF METHOD STATEMENT 1 BAINONA & /siconr Project Name: Proposed Commercial Bung for Mr. Salern Sased Buhageb Al Shams FieNo 1741 Consultant. __BAINONA ENGINEERING CONSULTANCY Ret Ne MOS/tTs4MIE-T&CI005 RO Contactor, Five Stars General Gontscting & Maint Est (ate: 2710872001 Cssrsaiai Dienst Goan acumen! desertion |: Histhod Sttement fr LPG Gas Work (Testing & Commissioning) ‘Submitted Document Details Document Name: Mathed Statamant Originator ofthe submit Eng Mob.No. 054-3434359 Contractor Authrizes signature Oat: 2705/2001 ‘The Contractor Statomont: We cer 3A herewith has been reviewed in deta ccemplance with the contract drawing rise stated hereabove andin Consultant Comments Approved As Noted 4s No objection for method statement LPG system -follow ADCD regulation, Diiswo We sepenet ene Heed Reviawer ofthe subrrital: Eng Sacheer Abu Zeid Consultant Authorizes signature ate 2975-2081 ‘Approval or Comments does not relieve the contacter fem his contractual obigatons & responsibitiesCLIENT CONSULTANT MAIN CONTRACTOR Sub Contractor (PR DCE. BAINONA $f ea a I ww Doc No ~ MOS/1741/MEC-T#€lo0s Rev : 00 Date, 27 MAY 2021 Project: Proposed Commercial Building for Mr. Salem Saeed Salem Buhageb Al Shamsi METHOD STATEMENT (Testing & Commissioning) For LPG GAS WORKS REVISIONHISTORY 2 Original eave Moy any Rev Rovision information Date [_ Prepared by (8-Contacton ZB Approved by (Consultant) _CLIENT. CONSULTANT MAIN CONTRACTOR Sub Contractor (PD CE. BAINONA © (eseom D. IN o (som. Ww Doc No ~ MOS/1741/MEC-O0H Rev: 00 Date: 27 MAY 2021 Project: Proposed Commercial Building for Mr. Salem Saeed Salem Buhageb Al Shamsi METHOD STATEMENT For LPG GAS WORKS REVISION HISTORY ° ‘rigna suo Fy May ay fev Rovion infomation Date Prepared by (Sub-Contractor) AB Approved by (Consultant)‘Contents / Index 1. Purpose. 2. Scope 3. Filling line installation & testing procedures 4. L.P gas tank installation & testing procedures. 5, Procedures and installation of gas control panel 6, Welding 7. Commissioning and servicing procedures 8, Personnel 9. Quality 10, Safety 11. Risk assessment1- PURPOSE The aim of this method statement is to provide and maintain effective quality control and execute the work in compliance to standards and specifications at all stages. It also illustrates the sequence of work during execution and testing when required at any stage. 2- SCOPE ‘This Method Statement Covers Installation & Testing of LPG pipe works include LPG pipes, fittings, and accessories (valves, instruments, etc.) as per approved drawings, 3- Filling Line Installation & Testing Procedures ‘The LPG filling line connects between the filling point and tanks. 3.1 Filling Line Installation procedures 3.2 Filling line testing procedures. 1. After pipeline installation is complete, pressure test @ 3Sbar with —~ Nitrogen gas should be done to check . fo 2. Check the welded joint with soap solution. fer 3. Ifany leakage found, repair the leaks. 4 4. Repeat steps 1 to 3 till the testing is successful. \ ~ 5. Take initial readings, XN 6. After 12 hours, take final readings. 7. Pressure testing to be witnessed by consultant and recorded4- L.P Gas Tank Installation & Testing Procedures, Mr. Salem AL Shamsei Building has LPG tank with 1800 Lit, the LPG tank location a per approved drawing. 4.1 L.P Gas Tank Installation Procedures 1. Check the area where LP Gas Tank to be installed is clean and safe. 2. Check location of LP Gas Tank on the approved drawing matches with the site location and foundation of Gas Tank is clean. ‘On Tank foundation mark the holes needed and drill to install 14 mm Unifix Install the LP Gas Tank on the foundation with the help of tower Crane Secure the LP Gas Tank with 14mm bolts Install the LP Gas Tank fitting by PTFE Tape on the openings of Gas Tank Connect the filling line to Gas Tank. Install the tank accessories as per manufacture requirement. Install the cathodic protection system around the tank as per manufacture Requirement after back filling 70% of the tank room. Neawae oe 4.2 L.P Gas Tank Testing Procedures |. After Tank accessories installation is complete, pressure test @ 1Obar with Nitrogen gas should be done to check leakage, ‘Check the threaded joint (tank accessories) with soap solution. Ifany leakage found, repair the leaks. Repeat steps 1 to 3 tll the testing is successful. ‘Take intial readings. 6. After 12 hours, take final readings. Pressure testing to be witnessed by consultant and recorded 5-Procedures and Installation of Gas control panel ‘* Gas Control pane! will be installed near the fire Alarm Panel as the approved drawings. ‘+ Gas Detectors will be installed inside UG tank manhole & pump room which will be connected to gas Control panel. ‘+ Interfacing between Gas Control panel and Fire Alarm panel will be done as per Civil Defense requirement.6. WELDING: 6.1 Preparations: + Ensure that Welding Electrodes are stored as per Manufacturer's recommendations, © Ensure that qualified welders with valid certificates are available to carry out the work Ensure proper welding machines are available. Proper earthing shall be ensured for welding and no overloading of the Switch Boards is possible ‘* Ensure hot work permit is available from the safety officer 6.2 Welding Procedure: ‘+ The pipe selected for welding should be first checked to ascertain it is clean both externally and intemally and free from corrosion © Cat the pipes according to the required measurements. ‘* The pipes are to be made free of burrs using a grinder while grinding, care is to be taken and workers should use safety accessories and follow safety regulations. Bevel “V" + Align the pipes property to carry out the pipe jointing by welding * The pipe is tack welded to another pipe or fitting with a clearance of approximately 2 to 3 mm between them. The gap will wary according to the thickness of the pipe. ‘Two beads shall not be started atthe same point inthe different layer. All vertical welding shall be carried out in upward direction only. Upon completion of the welding, welds will be checked visually and if any uunaccepted defects found the weld shall be repaired. + Defects in the welds will be removed completely by grinding or chipping ‘+ All repairs welds shall be made using the same welding procedure used in making the original welding. © After repair, the welds shall be subjected to visual exami ing is carried out at an angle of 37. 7- COMMISSIONING and SERVICING PROCEDURE Ensure all commission is conducted in accordance with basic design and stander referred to in the contract specifications Carry out pre -commissioning checks and effect start up Commission and test system to the satisfaction of the consultant and specification. Maintain the system during the maintenance and warranty liability period. Maintain such record as may be required to support the client during the warranty period of the equipmentIfapplicable, subsequent to hand over of project to client, agree contract for Preventive maintains works and execute the same. 8- PERSONNEL LPG Project Engineer (by Specialist) Mechanical Site Engineer Foreman/Supervisor (by Specialist) LPG Technicians (by Specialist) QA/QC Engineer Safety Officer 9 QUALITY: © The QA/QC Engineer) along with the Site Mechanical ‘+ Engineer (SE) and LPG Project Engineer (PE) will monitor and ensure that all the installation throughout has been carried out to the best possible quality as per the contract requirements and available commercial practices. ‘+The inspection Requests for the works shall be forwarded / submitted to The Main Contractor after the completion of the works. 10 SAFETY: * Safety regulations shall be followed at al times and all personnel shall have all the required protective gear as required. + Fire extinguishers and fire watchman shal be provided in the near vicinity during the welding, ‘+ Any debris or waste material shall be removed from the site and ensure 00d housekeeping is carried out.11.6 EMERGENCY REQUIREMENTS:- © First aid kit should be available at site ‘Fire Extinguisher should be available at site, Extinguishers can preferably bbe CO2 or Dry Powder Type. 11.7 MONITORING PROCEDURE:- Supervisors should regularly inspect all workers and equipment engaged in work and ensures that all work should follow the safe procedure. 11.8 CONTROL PROCEDURE:- Use of PPE according to the work Area should be protected from unauthorized entry Flammable material in the surrounding area to be moved while cutting the pipes * Flammable material, which cannot be moved, should be covered with fire resistance blankets * Good housekeeping. Don’t leave materials and serap where they cause hazard to others. + Use of dust mask and rubber gloves ‘+ Material waste, packing materials and pallet debris should be disposed from site + Don’t place any machinery direetly overwater proofed or wet areas. ‘Tool box task to be carried outFICONT ESBAINONA REQUEST FOR APPROVAL OF METHOD STATEMENT Project Name: Proposed Commercial ulaing for Mr. Salem Saeed Buhageb Al Shams! euwatian Consultant _BAINONA ENGINEERING CONSULTANCY Ret No; MOS/1741/MECIO08 Revo Contract: Five Stars General Contracting & Maint Est Date: 27/08/2021 Disehieaeal | ‘Dhesecrnetaries | 1: Method Statement for LPG Gas Work ‘Submitted Document Details Document Name: Methed Statement Method Statement for LPG Gas Work: 3 set of HIC + Soft Cop Originator ofthe submital Eng, Mob. No, 0543434359 Contractor Authorizes signature _ Date 27/08/2021 ‘The Contractor Statement. We cer herewith has been reviewed in deals and in ‘compiance with the contract crawing and i stated hereabove Consultant Comments: Rovere cf te sami Ere Cone Arar sont Approval or Comments dose not rlieve the contracter fom his contractual ebigetions & reseonsiblties— oe CLIENT. CONSULTANT ___ MAIN CONTRACTOR Sub Contractor PADCE {sBAINONA Ww | Date: 27 MAY 2024 METHOD STATEMENT For LPG GAS WORKS REVISION HISTORY ° Original sve 27 May 22) Rev. Rovision information Dato Prepared by (Sub-Contractor) Approved by (Consultant) Ad a : w ir ineContents / Index 1. Purpose. 2. Scope 3. Filling line installation & testing procedures 4. L.P gas tank installation & testing procedures. 5. Procedures and installation of gas control panel 6. Welding 7. Commissioning and servicing procedures 8. Personnel 9. Quality 10. Safety 11. Risk assessment1- PURPOSE The aim of this method statement isto provide and maintain effective quality control and execute the work in compliance to standards and specifications at all stages. It also illustrates the sequence of work during execution and testing when required at any stage, 2- SCOPE This Method Statement Covers Installation & Testing of LPG pipe works include LPG pipes, fittings, and accessories (valves, instruments, etc.) as per approved drawings, 3. Filling Line Installation & Testing Procedures The LPG filling line connects between the filling point and tanks. 3.1 Filling Line Installation procedures drawings showing Complete installation along With LL Prepare the Workshop f Consultants Coordination with other MEP works and obtain the approv: and local authorities (Civil Defense). +2. Filling line pipe seamless carbon steel pipes will have2 (coats OF red Oxide primer and 2 coats of yellow paint for identification of Gas line, 3. “Install the pipe with suitable fittings according to approved drawifi@'@ location, 4. TInstall the Filling Point as per approved drawing and location) 3.2 Filling line testing procedures. 1. After pipe fine installation is complete, pressure test @ 35bar with Nitrogen gas should be done to check leakage. 2. Check the welded joint with soap solution, 3. Ifany leakage found, repair the leaks, 4. Repeat steps 1 103 til the testing is successful, 5, 6. . Take initial readings, . After 12 hours, take final readings, 7. Pressure testing to be witnessed by consultant and recorded LIE os igo SS4- L.P Gas Tank Installation & Testing Procedures. Mr. Salem AL Shamsei Building has LPG tank with 1800 Lit, the LPG tank location 85 per approved drawing, 4.1 L.P Gas Tank Installation Procedures 1. Check the area where LP Gas Tank to be installed is clean and safe. 2. Check location of LP Gas Tank on the approved drawing matches with the site location and foundation of Gas Tank is clean, (On Tank foundation mark the holes needed and drill to install 14 mm Unifix Install the LP Gas Tank on the foundation with the help of tower Crane Secure the LP Gas Tank with 14mm bolts Install the LP Gas Tank fitting by PTFE Tape on the openings of Gas Tank Connect the filling line to Gas Tank. Install the tank accessories as per manufacture requirement. Install the cathodic protection system around the tank as per manufacture Requirement after back filling 70% of the tank room. SENNA Y 4.2 L.P Gas Tank Testing Procedures 1. After Tank accessories installation is complete, pressure test @ 10bar with Nitrogen gas should be done to check leakage. ‘Check the threaded joint (tank accessories) with soap solution. Ifany leakage found, repair the leaks, Repeat steps 1 to 3 till the testing is successful, initial readings. After 12 hours, take final readings, Pressure testing to be witnessed by consultant and recorded 5-Procedures and Installation of Gas control panel * Gas Control pane! will be installed near the fire Alarm Panel as the approved drawings, * Gas Detectors will be installed inside UG tank manhole & pump room which will be connected to gas Control panel. * Interfacing beeen Gas Control pane! and Fire Alarm panel will be done as per Civil Defense requirement, Po, Box: 494% 4%! apy haat - UAL6, WELDING: 6.1 Preparations: + Ensure that Welding Electrodes are stored as per Manufacturer's recommendations. ‘+ Ensure that qualified welders with valid certificates are available to carry out the work ‘+ Ensure proper welding machines are available. ‘* Proper earthing shall be ensured for welding and no overloading of the Switch Boards is possible ‘+ Ensure hot work permit is available from the safety officer 6.2 Welding Procedure: * The pipe selected for welding should be first checked to ascertain it is clean both extemally and internally and free from corrosion Cut the pipes according to the required measurements. The pipes are to be made free of burrs using ‘a grinder while grinding, care is to be taken and workers should use safety accessories and follow safety regulations. * Bevel “V” grinding is carried out at an angle of 37.5° * Align the pipes properly to carry out the pipe jointing by welding © The pipe is tack welded to another pipe or fitting with a clearance of approximately 2 to 3 mm between them. The gap will wary according to the thickness of the pipe. ‘Two beads shall not be started at the same point in the different layer, + All vertical welding shall be carried out in upward direction only. ‘+ Upon completion of the welding, welds will be checked visually and iff any ‘unaccepted defects found the weld shal be repaired, * Defects in the welds will be removed completely by grinding or chipping ‘+ All repairs welds shall be made using the same welding procedure used in making the original welding, ‘+ After repair, the welds shall be subjected to visual examination. 7- COMMISSIONING and SERVICING PROCEDURE Ensure all commission is conducted in accordance with basic design and stander referred to in the contract specifications Carry out pre commissioning checks and effect start up Commission and test system to the satisfaction of the consultant and specification, Maintain the system during the maintenance and warranty liability period. Maintain such record as may be required to support the client during the warranty period of the equipment esIfapplicable, subsequent to hand over of project to client, agree contract for preventive maintains works and execute the same. 8- PERSONNEL LPG Project Engineer (by Specialist) Mechanical Site Engineer Foreman/Supervisor (by Specialist) LPG Technicians (by Specialist) QA/QC Engineer Safety Officer 9 QUALITY: * The QA/QC Engineer) along with the Site Mechanical Engineer (SE) and LPG Project Engincer (PE) will ‘monitor and ensure that all the installation throughout has been carried out to the best possible quality as per the contract requirements and available commercial practices. * The inspection Requests for the works shall be forwarded / submitted to The Main Contractor after the completion of the works. 10 SAFETY: * Safety regulations shall be followed at all times and all personnel shall have all the required protective gear as required. ‘+ Fire extinguishers and fire watchman shall be provided in the near vicinity during the welding. + Any debris or waste material shall be removed from the site and ensure ‘good housekeeping is carried out.11. RISK ASSESSMENT Risk Ratings 11.1 Hazards: - Without Control with Control Hazards while using the material High Low Formation of dust High Low Contact with sharp objects High Low Electrical hazards while using equipment High Low Flammable material High Low Sparks from welding High Low Manual handling of material High Low Improper Scaffolding High Low 11.2 Harm:- © Hand and arm Injury * Eye Injury, breathing problem + Bum injury by electrical shock and welding equipments * Injury due to improper scaffolding * Back Injury and long term by lifting heavy objects 11.3 PERSONS IN DANGER:- © Workers © Other persons surrounding the work area 11.4 PERSONNEL PROTECTIVE EQUIPMENTS: © Safety helmets * Welding helmets and welding: shields © Welding gloves * Safety shoes 11.5 INFORMATION, INSTRUCTION AND TRAINING:- * The persons engaged in the work should be instructed the risk during the work process * Other persons in surrounding should be wamed11.6 EMERGENCY REQUIREMENTS:- © First aid kit should be available at site * Fire Extinguisher should be available at site. Extinguishers can preferably be CO2 or Dry Powder Type, 11.7 MONITORING PROCEDURE:- ‘Supervisors should regularly inspect all workers and equipment engaged in work and ensures that all work should follow the safe procedure. 11.8 CONTROL PROCEDURE:- © Use of PPE according to the work ‘+ Area should be protected from unauthorized entry + Flammable material in the surrounding area to be moved while cutting the pipes ‘* Flammable material, which cannot be moved, should be covered with fire resistance blankets * Good housekeeping, Don’t leave materials and serap where they cause hazard to others. © Use of dust mask and rubber gloves * Material waste, packing materials and pallet debris should be disposed from site * Don't place any machinery directly overwater proofed or wet areas. * Tool box task to be carried out