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Set Up RAMPS (Arduino, RepRap) Electronics for a CNC Router

By OpenTronic in Workshop > CNC 47,235 69 14

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About: Please see this Instructable they refused to list https://www.instructables.com/id/Hammer-Time-Arduino-Hammer-

Pendulum-Clock/ More About OpenTronic »

I like the RAMPS electronics that my RepRap runs on, so when I decided to build a CNC
router, I wanted to run it on the same technology. I set up the electronics with two Y axis
motors and 2 Y axis stepper drivers for extra torque.

You will need (see 0:59 in the video):

RAMPS 1.4 board

Taurino board - based on Arduino but can handle higher voltage and current
RepRap wiring kit, with 1 metre wires. You can make your own cables, but the wiring kit
is cheap and easy.
4 x DRV8825 stepper drivers
6 x opto endstop boards - I used ones from the original RepRap, but various other opto
endstop boards will work
4 x stepper motors. I'm using Nema 23 motors. For the X and Y axes, I'm using motors
with a 1.8 degree step angle, and for the Z axis, I'm using a motor with a 0.9 degree
step angle.
ATX computer power supply, or any power supply with 12-24V at 15A or more
Download Marlin firmware from github: https://github.com/MarlinFirmware/Marlin
Heatshrink
Solder + soldering iron
Heat gun
Multimeter
Cable ties
Electricians' tape

Wire up the motors to the 4-wire motor cables from the RepRap wiring kit

3:06 Stepper motors often have 8 wires - this is called a unipolar configuration. In the
video, the motors are already prepared to have 4 connections, but you'll probably have to
connect the 8 wires together in the correct order so that the driver chips can control them.

4:46 I talk about how to connect those 8 stepper motor wires together. Technically
speaking, this means wiring a unipolar stepper motor in a bipolar configuration.

5:40 I Googled the motor serial number and found the data sheet. The first image shows
the diagram of the motor coils and wires from the data sheet. I've drawn red lines between
the wires I joined together, and the blue lines show the wires that you need to solder to the
4-wire motor cable. The colour codes of the wires coming from your motors will probably
be different, but the aim is to connect each pair of coils together as shown in the diagram.

The second image shows the most common 6 - wire stepper configuration. In this case,
you'd ignore the 2 wires that I've coloured orange, which are connected to the middle 2
pins of each pair of coils.

If you can't find a datasheet for your motors, it is possible to work out which wire is which
using a multimeter, but I won't cover that here because I don't want to overload this
Instructable with details.

7:02 How I soldered the wires from the middle of the coils together, protected the joints
with heatshrink, and tidied the wiring with cable ties. I could have cut those wires back a
bit before soldering them, to make the wiring neater.

7:13 Finally, soldering the motor wires to the 4-wire motor cables, and protecting the
joints. I used electrical tape plus heatshrink, but it's better to use heatshrink of the correct
size instead.

8:41 Use a heat gun to shrink the heatshrink - don't use the soldering iron like I always do!

9:56 Wire the endstop boards to the 3-wire endstop cables.

10:40 Prepare the ATX power supply..

11:15 If your ATX power supply still has its motherboard connector, cut the motherboard
connector off the end of the wires.

12:40 Unplug the RAMPS terminal plug (with the screw connectors) from the board. Strip
the ends of 2 yellow (12V), and 2 black (Ground) wires from the ATX, and screw them into
the RAMPS terminal plug. The RAMPS board has + marked next to the terminals that
should be connected to the 12V wires. Strip the end of the green wire, and screw that into
one of the terminals with a black wire. That's essential to turn the ATX on. Cut the rest of
the wires back so that there's no exposed metal, and tape or cable tie them out of the way.

13:00 Don't plug the terminal plug into the RAMPS board quite yet! Plug in the ATX and
turn it on. Use a multimeter to check that the terminals that are marked + on the RAMPS
board are being supplied with 12V.

13:20 Connect the RAMPS board to the Taurino.

13:30 I had to remove the DC jack plug from the Taurino so the RAMPS board would sit
correctly.

15:06 Plug in the terminal plug into the RAMPS board, turn the ATX power supply on, and
check that the LED on the Taurino lights up (and beware of the magic smoke..!).

15:20 Connect the Taurino to your computer using a USB cable.

Configure the Marlin firmware

15:28 Download a copy of the Marlin firmware and open it in the Arduino application. Click
on the Configuration_adv.h tab.

15:30 Uncomment #define Y_DUAL_STEPPER_DRIVERS (by removing the // at the start

of the line). For a leadscrew driven machine, set #define INVERT_Y2_VS_Y_DIR to false.
For dual Y belts, this should be set to true.

(not shown in video) Click on the Configuration.h tab. Check the #define MOTHERBOARD
line - it should be set to #define MOTHERBOARD BOARD_RAMPS_13_EFB

16:30 In Configuration.h, set all the temp sensors to 0:

#define TEMP_SENSOR_0 0

#define TEMP_SENSOR_1 0

#define TEMP_SENSOR_2 0

#define TEMP_SENSOR_BED 0

[This is where the video is a little bit backwards - you should use the method described at
20:00 minutes to find the steps per unit for each motor, and write them into the #define
DEFAULT_AXIS_STEPS_PER_UNIT line in Configuration.h. The Prusa Step Calculator is
at http://prusaprinters.org/calculator/ - I used the one for leadscrew driven machines. The
option that says 1/64th stepping actually means 1/32nd]

Click Tools -> Boards and select 'Arduino Mega 2650 or Mega ADK'. Upload Marlin to the
Taurino.

16:40 Open Printrun / Pronterface and click Connect. You should be able to connect to the
Taurino with any errors.

[backwards video again - plug in the jumpers that came with the stepper drivers, as
described at 20:50 in the video]

16:47 With the ATX turned off, plug the stepper drivers into the RAMPS board, with their
trimpots (the little silver adjustable dials) pointing towards the USB plug. Plug them into
the X, Y, Z, and E1 slots. Turn all the trimpots all the way down (all the way clockwise).
Stick the heatsinks on to the driver chips.

17:30 Turn on the ATX, check for smoke, and check the heatsinks aren't heating up.

17:40 Plug a motor into the X axis plug on the RAMPS board.

17:44 In Pronterface, set the XY speed to 50mm/min or less, and try to move the X axis.
The motor probably won't move.

18:15 Use the trial-and-error wiring method I describe at this point in the video, until you
get the motor running. If your motors are all the same model, copy the wiring order you
found to all the motor plugs. Look at http://reprap.org/wiki/Stepper_wiring under Methods
and Procedures, Trial-and-error method.

22:25 After those 2 steps I did out of order, the X motor is turning correctly when jogged
from Pronterface. Once the motors turn, you can play with the feedrate in Pronterface to
find out how fast you can make them turn. Don't turn up the trimpots on the stepper drivers
yet, though. You should connect a fan first.

24:58 Plug an endstop in to the X-min endstop plug on the RAMPS board.

25:09 Type M119 into the Pronterface console and press Enter. Marlin should report the
status of the endstops.

25:19 If the X min reports TRIGGERED and the others show 'open', you probably have

const bool X_MIN_ENDSTOP_INVERTING = true;

set in the Marlin Configuration.h. Open that file again and change all the
ENDSTOP_INVERTING lines to false, and make sure that all the #define
ENDSTOPPULLUP lines are uncommented. Close Pronterface and upload Marlin to the
Arduino again.

26:13 Type M119 into Pronterface and press Enter. Now all the endstops should report
'open'.

26:25 Place a piece of aluminium foil into the X-min endstop and type M119 into
Pronterface and press Enter again. Now X-min should report TRIGGERED.

Plug in all the endstops and test that each reports TRIGGERED when you insert
aluminium foil into the gap.

27:11 You can also test the homing routine. Press the Y home button in Pronterface. The
Y motor should start to turn. Then insert the aluminium foil into the gap of the Y-min
endstop. The Y motor should reverse direction. Remove the aluminium foil from the gap,
then put it back in again. The Y motor should now stop.

That's it! The electronics are ready to install in your CNC router or milling machine. Once
they're installed, and you arrange a fan to cool the stepper drivers, you can tune the
motors up a bit more.

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14 Comments

jafar_niknam Question 8 months ago on Introduction

Answer / Upvote

hi . I want to make 4 axis CNC with marlin or other frimware (arduino + ramps)
can I customize menu of LCD (LCD is MSK mini 12864 ) ? if yes please tell me how ?
thank you very much

Amilton Rogeriod 2 years ago

Reply / Upvote

Hi, by setting TEMP_SENSOR_0 = 0 and commenting the error line "#error "TEMP_SENSOR_0 is
required", the compiler return another error error: 'class Temperature' has no member named
'print_heaterstates'. Please, how to solve this issue?

1 reply F

AcrimoniousMirth 3 years ago

Reply / Upvote

So it looks like you're not controlling any of the spindle via RAMPS? If you are, select
BOARD_RAMPS_14_SF (spindle, fan).In your board's pins.h scroll down to where it defines the
controls and adjust them as you want. I changed my spindle PWM pin to 10, i.e. the main extruder
output.
7 replies F

Amilton Rogeriod Question 2 years ago on Introduction

Answer / Upvote

Hi, by setting TEMP_SENSOR_0 = 0 and commenting the error line "#error "TEMP_SENSOR_0 is
required", the compiler return another error error: 'class Temperature' has no member named
'print_heaterstates'. Please, how to solve this issue?

1 answer F

bbou 4 years ago

Reply / Upvote

Thank you.

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