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Durability of Natural Fiber-Reinforced Composites of Ethylene-Propylene Copolymer Under Accelerated Weathering and Composting Conditions
Durability of Natural Fiber-Reinforced Composites of Ethylene-Propylene Copolymer Under Accelerated Weathering and Composting Conditions
Durability of Natural Fiber-Reinforced Composites of Ethylene-Propylene Copolymer Under Accelerated Weathering and Composting Conditions
Composites of Ethylene–Propylene
Copolymer under Accelerated Weathering
and Composting Conditions
INTRODUCTION
Composition (%)
EXPERIMENTAL
Materials
The EPC (ethylene – 15.1 mol%, MFI – 3.5 g/10 min, and density
0.9 g/cm3) was obtained from M/s. Montell Ferrara, Italy. Maleic
anhydride, benzoyl peroxide, sodium hydroxide, and xylene were obtained
from M/s. SD Fine Chemicals Ltd., India. The jute fibers were purchased
from the local market and mercerized using an alkaline solution. The jute
fibers (EPC1) were treated with 3% NaOH aqueous solution for 3 h at
80–90 C. They were washed with deionized water upto the extent that the
pH of the resulting filtrate was 7.0 and dried in a vacuum oven at 50 C for
1 week. The same procedure was followed for the treatment of the second
batch of fibers using 17.5% of NaOH solution and the resulting composites
were named EPC2 and EPC4. The alkali-treated fibers were cut into short
pieces of 6 mm length. The microcrystalline cellulose (MC) powder, for the
492 A. P. KUMAR ET AL.
third fiber EPC3, for thin layer chromatography (TLC grade) was obtained
from M/s. Loba Chemie, Mumbai, India.
Preparation
MALEATION OF EPC
The dried EPC was maleated in a melt blender (Brabender plasticorder –
487106), with a chamber volume of 55 cm3, by melting in the presence of
benzoyl peroxide (0.15% wt/wt) and MAH (3% wt/wt) at 170 C at 65 rpm
for 1.5–2 min. Five grams of crude maleated EP (MEP) was dissolved
in 250 mL of xylene at 125 C for 3–5 h and then added to 750 mL of cold
acetone. The precipitated MEP was washed with acetone, filtered, and dried
in a vacuum oven at 50 C for 12 h.
PREPARATION OF COMPOSITES
The composites were prepared at 170 C with 70 rpm for 3 min as depicted
in Table 2. The samples were molded to obtain films (thickness 100 mm)
in an electrically preheated hydraulic Carver press at 180 C for 1.5 min and
quench cooled to room temperature (27 C).
Characterization
FTIR SPECTROSCOPY
The functional group analysis was done using a Perkin–Elmer 16 PC
FTIR spectrophotometer and we focused on the changes in the hydroxyl
(3600–3100 cm1) and carbonyl regions (1800–1600 cm1) that follows the
photooxidation.
MICROSCOPIC MEASUREMENTS
The dimensions of fibers were determined using an optical microscope
(Olympus, Model B 50 F4, Japan) with 50 times magnification. The
surface morphological changes of photoirradiated and composted samples
were examined by staining the samples with osmium tetroxide, drying under
vacuum at 50 C for 24 h, and scanning under an electron microscope (Leica
Cambridge Stereoscan 440 Model).
Performance Evaluation
PHOTODEGRADATION
The samples were irradiated (290 nm) in a polychromatic irradiation
chamber SEPAP12/24 (M/s Material Physico Chimique, Neuilly, Marne,
France) at 60 C under air. This polychromatic irradiation chamber consists
of (4 400 W) medium-pressure mercury vapor lamps supplying radiations
longer than 290 nm [24–28]. The changes in functional groups during photo-
oxidation were studied by FTIR spectroscopy. The changes in mechanical
properties were also determined by irradiating the tensile samples and
drawing as mentioned using a Instron 4204 (UTM).
of six months. The gravitational weight losses of the films were measured
using a digital balance, Prescisa 205 A SCS, Switzerland. The compost-
ability was measured in terms of weight loss (%), using the formula:
(a) (b)
Figure 1. Optical micrographs of fibers (a) microcrystalline cellulose and (b) jute fibers
(50 magnification).
6
Absorbance
5
EPC4
4
EPC3
3 EPC2
2 EPC1
1 MEP
NeatEP
0
4000 3500 3000 2500 2000 1500 1000 500
-1
Wavenumber (cm )
Figure 2. FTIR spectra of composites.
Figure 2 shows the IR spectra of the neat polymer and composites prepared,
where the rising peaks at 1780 and 1713 cm1 can be attributed to the cyclic
anhydride and carboxylic acid groups.
After the melt mixing of fibers with neat EP/MEP, the absorption peak
at 1780 cm1 decreased whereas at 1740–1720 cm1 it increased, which can
be attributed to ester formation. The possible interactions of fiber, com-
patibilizer, and polymer are schematically represented in Figure 3. The
interactions (a) and (b) are predominantly favored by solution impregna-
tion method while by extrusion method, complete esterification cannot
be expected [5,24]. Thus, in the composites prepared, the polar–polar
interactions (c) may be present. The ester formation, which is evidence of
compatibility [5] depends on the availability of hydroxyl groups on the
surface of the fibers. The area under the peak at the carbonyl region before
irradiation is shown, in Figures 2 and 6(a), to be higher for EPC3, indicating
more ester formation than in other fibers. This may be due to the higher
availability of hydroxyl groups on the surface, better dispersion, and higher
surface area of microcrystalline cellulose. The absorbance at the hydroxyl
region for EPC3 was observed to be higher than that for other composites.
This variation in hydroxyl and carbonyl groups may be attributed to the
496 A. P. KUMAR ET AL.
Polymer
Nonpolar
(hydrophobic)
matrix Nonpolar end Polar end
OC CO
O
OH OH
HO O
O O O
O HO
OH
OH
OC CO OC CO
OC CO
O O O OH OH O
HO OH HO OH HO OH
OH OH OH
extent of alkali treatments. The jute fiber was only alkali treated with
different concentrations whereas the commercial microcrystalline cellulose
was generally derived from multistage processes like water retting, alkali
mercerization, bleaching, and milling processes. On treatment with alkali,
the lignin which make the fibers stiffer and stronger by acting as an adhesive
between cellulose microfibrils by forming covalent hydrogen bonds, was
removed to a significant extent depending on the concentration used. With
lower concentrations of alkali (3%), lignin could be removed to a lesser
extent. The absorption bands at 1700–1630 cm1, especially at 1659 and
1639 cm1, were observed for the acidic and aldehydic carbonyl stretching of
lignin and other extractives [31] in the IR spectra of EPC1, EPC2, and EPC4
and they were hardly detectable in EPC3. The optical micrographs of EPC1,
EPC2, and EPC3 are shown in Figure 4, where it can be observed that after
processing, the fibers were destroyed and dispersed. It was observed that the
accumulation/population of the fibers in the middle of the film that was
pressed under the Carver press was higher in the case of EPC1 and EPC2
whereas in EPC3, the microfibers could be found even at the edges of
the film. Because of its smaller size, microcrystalline cellulose favors better
dispersion.
Durability of Natural Fiber-reinforced EPC Composites 497
20 µm
(a)
20 µm
(b)
20 µm
(c)
Figure 4. Optical micrographs of composites (a) EPC1, (b) EPC2, and (c) EPC3
(50 magnification).
498 A. P. KUMAR ET AL.
ON MECHANICAL PROPERTIES
By comparing the mechanical properties of EPC1, EPC2, and EPC3,
the effect of treatment on the fibers could be revealed. Figure 5 shows the
mechanical properties of all the composites. The modulus, which indicates
the stiffness of the materials, was found to be much improved in the case of
composites than that of the neat polymers. The order of increasing modulus
was observed for composites, as EPC1 > EPC3 > EPC2. With a constant
polymer–compatibilizer ratio, the difference in modulus of the composites
(EPC1 and EPC2) based on jute fibers could be attributed to the treatments
on the fibers. The content of lignin and other extractives might be higher
in the fibers used for EPC1 than that for EPC2 and EPC3. The presence
of lignin which acts as an adhesive between the cellulose chains, imparts
stiffness and strength to the fibers. The fibers used for EPC2, have been
treated by higher concentrations of the alkaline solution, which may
reduce the lignin content in the fibers. Thus, these composites have shown
a lower modulus. EPC3, based on microcrystalline powder has also
shown higher modulus. This could be attributed to the better dispersion
30
1400
27
Tensile modulus [MPa]
1200 24
Yield stress [MPa]
21
1000
18
800
15
600 12
NeatEP MEP EPC1 EPC2 EPC3 EPC4 NeatEP MEP EPC1 EPC2 EPC3 EPC4
30 90
80
27
70
Elongation at break [%]
Stress at break [MPa]
24 60
50
21
40
18
30
15 20
10
12
0
NeatEP MEP EPC1 EPC2 EPC3 EPC4 NeatEP MEP EPC1 EPC2 EPC3 EPC4
ON DURABILITY/DEGRADABILITY
Photoirradiation
The photodegradation of polyolefins has been extensively studied. IR
spectroscopy is a conventional tool to examine photooxidation by
monitoring the rising peaks in the carbonyl and hydroxyl regions. Though
carbonyl and hydroxyl groups were already present in the composites, the
increase in these regions can be relatively observed during photoirradiation.
The increase in absorbance in the hydroxyl region is shown in Figure 6(a)
in terms of area under the peak. Figure 6(b) shows the increase in
absorbance in the carbonyl region with a maximum at 1720 cm1. The
decrease at 1780 cm1 for the cyclic anhydride group was observed after 25 h
of irradiation. The presence of the carbonyl group of MEP and the hetero-
aliphatic ring structure of the cellulose fiber was believed to accelerate the
photooxidation of all composites. The rate of increase in the absorbance was
found to be higher in the case of EPC1. This may be due to the presence of
photosensitive components i.e., aromatic based lignin components in the
jute fiber [32]. Among the composites, EPC3 was relatively less susceptible
to photooxidation. The crack formation on the surface of EPC1 and EPC3
500 A. P. KUMAR ET AL.
(a) -1
Hydroxyl region (3600-3100 cm )
180
160
140
Area under the peak 0h
120 50h
100h
100 150h
80
60
40
20
0
NeatEP MEP EPC1 EPC2 EPC3 EPC4
Samples
(b) -1
Carbonyl region (1800-1600 cm )
65
60
55
50
0h
Area under the peak
45
50h
40 100h
35 150h
30
25
20
15
10
5
0
NeatEP MEP EPC1 EPC2 EPC3 EPC4
Samples
Figure 6. (a) Changes in FTIR spectra at the hydroxyl region. (b) Changes in FTIR spectra at
the carbonyl region.
is shown in Figure 7(a) and (b). It is obvious that the crack formation
(amorphous) on the surface considerably accelerates the rate of auto-
photooxidation [33] further, as degradation is initiated from the amorphous
surface of the polymers.
Durability of Natural Fiber-reinforced EPC Composites 501
(a)
(b)
Figure 7. (a) Scanning electron micrograph (SEM) of 50 h of photoirradiated EPC1.
(b) Scanning electron micrograph (SEM) of 50 h of photoirradiated EPC3 (2 K
magnification).
2000
1800 NeatEP
MEP
Tensile modulus [MPa]
EPC1
1600
EPC2
EPC3
1400 EPC4
1200
1000
800
0 50 100 150
Irradiation time [h]
Figure 8. Changes in tensile modulus during photoirradiation.
80
NeatEP
70
MEP
12 EPC1
Elongation at break [%]
60
EPC2 50
EPC3 40
10
EPC4 30
Elongation at break [%]
20
10
8 0
0 50 100 150
Irradiation time [h]
0
-20 0 20 40 60 80 100 120 140 160
Irradiation time [h]
Figure 9. Changes in elongation at break (%) on photoirradiation.
Durability of Natural Fiber-reinforced EPC Composites 503
30 30
NeatEP
27 MEP
NeatEP
EPC1
24 25 MEP
EPC2
EPC1
EPC4
EPC3
18 20 EPC4
15
12 15
6 10
0 5
0 50 100 150 0 50 100 150
Figure 10. Changes in (a) yield stress and (b) stress at break during photoirradiation.
8
NeatEP
7 MEP
EPC1
6 EPC2
Weight loss [%]
EPC3
5 EPC4
4
0 1 2 3 4 5 6
Composting time [months]
Figure 11. Weight loss (%) of nonirradiated composites in composting.
On Biodegradation: Composting
Figure 11 shows the biodisintegrability of the nonirradiated samples in
terms of percentage weight loss under composting conditions. Neat EP
was observed to be the most stable in biodegradation. MEP was found to be
504 A. P. KUMAR ET AL.
Effect of Compatibilization
It is evident from Figures 2 and 6(b) (oh)-before irradiation, that the ester
formation was comparatively higher in EPC2 than EPC4 and it is because of
Durability of Natural Fiber-reinforced EPC Composites 505
ON MECHANICAL PROPERTIES
The compatibilization of composites was in favor of increasing
mechanical properties. In Figure 5, it can be seen that the tensile
modulus of EPC4 was observed to be relatively higher than that of EPC2.
This can be attributed to the quantity of compatibilizer, which favors the
encapsulation of the fibers. The wetting of the fiber by increased amounts
of compatibilizer could give strong interfacial adhesion. The improved
compatibilization decreases the critical aspect ratio, so that the fibers
with a lower aspect ratio also become sufficiently long to bear the applied
stress [35]. The efficiency of the stress transfer in the composites is
largely determined by the interfacial structure. Thus we can expect that the
efficiency of the transfer of applied stress in EPC2 is higher than that
in EPC4. The difference in modulus may be attributed to the fact that
during the tensile test, the strain/deformation was observed to be higher
for EPC2 for the same applied stress than that for EPC4, because the
entanglement and mobility of macromolecular chains were favored in
EPC2 [36]. Then, the yield stress, which denotes the hardness of the
materials, was observed to be higher for EPC4 than for EPC2. It can be
expected that the higher compatibilizer amount would increase the yield
stress value because of more compatibilization and higher stress transfer.
Contrarily, EPC4 shows a higher value. This may be attributed to the fact
that at the yield point, EPC2 undergoes more strain than EPC4 at the yield
point and ultimately results in a lower yield stress value for EPC2. The
effect of compatibilization could also be observed as the elongation (%) at
break of EPC2 and EPC4 were 6.9 and 5.8, respectively. The
reduced amount of compatibilizer in EPC4 would improve the modulus
and hardness of the composite material. In other words, the compatibiliza-
tion by increasing the amount of the compatibilizer would improve the
ultimate strength and elongation at break (%), which is directly related to
the toughness of the material. However, the difference in these properties
was no more significant in the case of reinforcing the materials.
As found by Kazayawoko et al. [31], the chemical compatibility like
ester bond formation is not a key determinant factor for improving the
mechanical properties. The other factors are for improving the mechanical
properties, reduction in surface energy, polarity, and mechanical inter-
locking [31,37].
506 A. P. KUMAR ET AL.
ON DURABILITY
Photoirradiation
In Figure 6(a) and (b), the increase in absorbance at the hydroxyl and
carbonyl regions is found to be higher in EPC2 than that in EPC4. As the
amount of compatibilizer was higher in EPC2 than in EPC4, the carbonyl
groups, such as anhydride, lactone, ester, aldehyde, and ketone would be
more in EPC2. The presence of carbonyl groups and heteroatom in the
polymer sensitizes the photodegradation via hydrogen abstraction from
polymer chains. Thus, the chemical compatibilization between the polymer
and the fiber was observed to increase photooxidation.
Biodegradation
Figure 11 shows the percentage weight loss of nonirradiated composites.
During the initial days of composting, both EPC2 and EPC4 showed almost
the same low rate of weight loss. In this period, microorganisms might
penetrate into the matrix. The ester group, which had more of a presence in
EPC2 than in EPC4, favors the microbial adhesion. After 3 months of
composting, the percentage weight loss of EPC2 was found to be higher
than in EPC4, as has been observed by earlier studies [24,38]. The
photoirradiation imparts more degraded products (low molecular weight
and functional group containing compounds) in composites, so the
photoinduced biodegradation will be higher in the case of more
compatibilized composites. So, the compatibilization was found to increase
the degradability of the composite materials.
CONCLUSIONS
The mechanical, physical, and thermal properties and the durability of the
natural fiber-reinforced composites depend on their chemical constituents
and preparation methods. The different treatments on the fiber affect the
quality of fiber and ultimately the properties of the composites. From our
investigation, the mechanical properties of the composites were observed to
be better than that of neat polymers. The variation in mechanical properties
of all the composites was attributed to the treatment on the fibers. Under
UV irradiation and composting environment, the neat polymer matrix
exhibited higher resistance to photooxidation and biodisintegration than
the composites. Among the composites, EPC1 was more susceptible to
photooxidation than others while the composite based on commercial
microcrystalline cellulose was more stable. EPC1 prepared with jute fiber
treated with an alkaline solution of low concentration, exhibited lower
biodisintegrability. As higher concentrations of the alkaline solution
reduce the content of lignin and other extractives and the bioaccessibility
Durability of Natural Fiber-reinforced EPC Composites 507
of the fiber becomes easier, EPC2 and EPC4 are more susceptible to
biodisintegration in comparison to EPC1. The composites based on
commercial cellulose showed relatively higher photostability and also
biodisintegrability among the composites. We conclude that the durability
and mechanical properties of the natural fiber-reinforced composites can be
optimized by selecting the appropriate treatment for the fibers.
ACKNOWLEDGMENT
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