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FMMG Technical Note - ETAME12-1 Advanced Final Engineering (FINAL)
FMMG Technical Note - ETAME12-1 Advanced Final Engineering (FINAL)
Subject: Advanced Final Engineering, Location: ETAME12-1, Etame Marin, Offshore Gabon
To: Craig Devenney, VAALCO Energy, Inc. (VAALCO)
Paul Robinson, Ph.D., McDermott Engineering, LLC
From: Benjamin Lunsford, P.E., Fugro-McClelland Marine Geosciences, Inc. (FMMG)
Lawrence Soosainathan, P.E., FMMG
Date: December 6, 2012
FMMG is pleased to submit this technical note on the final engineering analysis for the proposed
ETAME-1 platform located in the Etame Marin area, offshore Gabon. Soil parameters and engineering
recommendations were determined based on geotechnical properties encountered at the ETAME12-1
geotechnical borehole location. Table 1 presents the coordinates and estimated water depth at the
geotechnical borehole location.
This note includes an analysis of ultimate capacity for 48-in.-diameter pipe piles installed by
driving through the near seafloor soils, drilling out to the pile termination depth by under reaming to a
diameter of 54-in., and grouting the pile in place once the termination depth is reached. The results of the
analysis, including unit skin friction, ultimate axial capacity, axial side load-pile movement (t-z) data and
lateral load transfer (p-y) data, are presented in this memo. Soil parameters and engineering
recommendations were developed from the information obtained at the ETAME12-1 site investigation and
may not be appropriate if extrapolated or assumed for alternative locations.
Soil Parameters
Soil parameters were derived from geotechnical data obtained at the ETAME12-1 geotechnical
borehole. A geotechnical borehole log of the site is presented on Plate 1. Parameters were developed to
assist with calculations of ultimate capacity for a composite driven and drilled-and-grouted pile foundation
and are presented in tabular format on Plate 2. These parameters were developed from our
interpretation of in situ and laboratory test results from ETAME12-1.
Engineering Analysis
Unit skin friction, ultimate axial capacity, axial side load-pile movement (t-z) data and lateral load
transfer (p-y) data, were developed for 48-in.-diameter pipe piles driven to maximum penetration of 9.7 m
below the mudline, and drilled and grouted below that to a maximum termination depth of 40.0 m at the
ETAME12-1 site. The drilling is proposed by utilizing an under reamer with a coring diameter of 54-in.
Our analysis is still applicable should pile driving be terminated at a depth shallower than 9.7 m below the
mudline. However, pile driving may be possible beyond a tip depth of 9.7 m below the mudline.
Ultimate axial capacities in tension and compression were developed using the Alpha method
(Tomlinson, 1977) in cohesive soils and recommendations by API RP 2GEO (2011) in frictional soils.
The unit skin friction profile used to determine the ultimate axial capacity is presented on Plate 3. The
capacity from end bearing was conservatively ignored for this site. The ultimate axial capacity is
presented on Plate 4.
Axial side load-pile movement (t-z) data were developed using recommendations by API RP
2GEO (2011) in cohesive and frictional soils. Axial side load-pile movement (t-z) data are presented in
tabular format on Plate 5.
Lateral load transfer (p-y) data were developed using recommendations by API (1979 with Errata
and Supplement 2008) in cohesive soils and recommendations by API RP 2GEO (2011) in frictional soils.
Lateral load transfer (p-y) data are presented in tabular format on Plate 6.
Ultimate bearing capacity equations for the near-surface soils were taken from a design
method developed by Terzaghi and Peck (1967) based on the angle of internal friction () of the surficial
granular soils. The following equation may be used to determine the ultimate bearing capacity for
horizontal tubular members and mud mats resting on the seafloor:
qu = (27B) (1 - 0.4B/L),
Installation Considerations
The capacity of drilled-and-grouted piles may be affected more by construction procedures than
that of a driven pile. Kraft and Lyons (1974) have summarized the effects of construction procedures on
the capacity of grouted piles. Improper control of drilling procedures, the use of drilling mud, and grout
quality can seriously affect the capacity of a drilled-and-grouted pile. Abbs and Needham (1985) reported
“there are currently no recorded field situations where progressive failure has occurred despite some
platforms having been in place for 20 years, indicating perhaps the general conservatism in grouted pile
design.”
Foundation installation at this site will likely require pile driving through the loose, granular near-
seafloor soils in Unit I. Pile driving is likely possible in Unit II, and may be possible in Unit III. If the
driving is not monitored, driving should be terminated at a low blow count (10 blows per 0.25 m) to
prevent damage to the pile toe. The drilling program should only commence after pile driving is
terminated, and the drilling contractor has secured the pile to the platform jacket.
The object of a successful drilling program is to produce a clean, stable hole. The cuttings
generated during the drilling process should be removed as they are produced. Different techniques that
have been successfully used to remove cuttings include: (1) conventional oil well drilling techniques, and
(2) conventional geotechnical drilling techniques. The choice of the method depends on the anticipated
soil conditions and availability of equipment. When planning installation of drilled-and-grouted piles,
special consideration should be given to the following: (a) drilling fluid, (b) borehole stability, (c) width of
grout annulus, (d) grout volume and placement, (e) grout properties, (f) hydraulic fracturing, and (g) field
monitoring of borehole and grout return.
Our analysis assumes that the use of shear keys will be implemented so that the critical pile load
transfer occurs at the soil-grout interface. In order to obtain the ultimate pile capacities
presented, a minimum shear key ratio (width of key outstand/key spacing) of 0.0263
should be used. This value also assumes that a grout with an unconfined compressive strength
of at least 27.5 MPa (4000 psi) is used. Design of the shear keys should be performed in
accordance with API 2A-WSD (2000) recommendations. The ultimate pile capacity for the
ETAME12-1 location is 27.7 MN at 40.0-m below the mudline without the use of shear keys.
API RP 2A recommends that pile penetrations be selected using appropriate factors of safety or
pile resistance factors. For working stress design (WSD), API RP 2A recommends that pile
penetrations be selected to provide factors of safety of at least 2.0 with respect to normal
operating loads and at least 1.5 with respect to maximum design storm loads. These factors of
safety should be applied to the design compressive and tensile loads.
We do not recommend that the holes be advanced using seawater alone. We believe that drilling
mud will be needed to support the boreholes and counter the effects of radial squeezing. We
recommend that delays in the installation of the drilled-and-grouted piles be kept to a minimum.
The faster the hole can be drilled, grout placed and pile installed, the less the softening of the soil
along the borehole wall. Another critical issue in the construction of drilled-and-grouted piles is
the potential for hydraulic fracture of the grout into the formation.
Warranty
The findings of this technical note will be presented with more detail in a subsequent final report
submitted by FMMG, which will also contain the results of the onshore laboratory testing program. The
information in this technical note is subject to the service warranty written in that report.
References
Abbs, A.F. and Needham, A.D. (1985), “Grouted Piles in Weak Carbonate Rocks,” Proceedings, 1985
Offshore Technology Conference, Houston, Texas, OTC Paper 4852.
American Petroleum Institute (2000), Recommended Practice for Planning, Designing, and Constructing
Fixed Offshore Platforms - Working Stress Design, API Recommended Practice 2A WSD (RP 2A-WSD),
21st Ed., December 2000, API, Washington, D.C. (with Errata and Supplement 3, March 2008).
American Petroleum Institute (2011), Geotechnical and Foundation Design Considerations,
ANSI/API Recommended Practice 2GEO, 1st Edition, API, Washington, D.C.
Kraft, L.M., Jr. and Lyons, C.G. (1974), “State-of-the-Art: Ultimate Axial Capacity of Grouted Piles,”
Proceedings, 1974 Offshore Technology Conference, Houston, Texas, OTC Paper 2081.
Terzaghi, K. and Peck, R.B. (1967), Soil Mechanics in Engineering Practice,2nd Edition, John Wiley &
Sons, p. 729.
Tomlinson, M.J. (1996), “Foundation Design and Construction”, Longman, Ed 6, Chapter 4, pp. 121-128.
List of Illustrations
Plate
Geotechnical Log ............................................................................................................................... 1
Parameters for Axial Pile Capacity Model ......................................................................................... 2
Unit Skin Friction for Pile Capacity..................................................................................................... 3
Ultimate Axial Pile Capacity ............................................................................................................... 4
Pile Axial Load Transfer (T-Z) Data ................................................................................................... 5
P-Y Data Assessment ........................................................................................................................ 6
CPT3
9.0
W4 44
CPT4 9.7 m to 28.0 m - slightly to moderately
CPT5 cemented and fissured very hard dark olive
grey calcareous CLAY 32
- interbedded with SILT
12.0 RCRC1
36
- occasionally well cemented
- occasionally rock fragments
CPT6 from 9.7 m to 11.3 m - light grey
calcareous Claystone
from 14.0 m - with traces of shell fragments 32
W5
15.0 CPT7
CPT8
at 16.8 m - with sand 20
W6
18.0 CPT9 27
W7
Depth Below Seafloor [m]
III
CPT10
W8 25
21.0
CPT11
W9
from 21.2 m to 22.0 m - Siltstone
CPT12
20
RCRC2 from 23.1 m - lean 28
24.0
CPT13
25
RCRC3 at 25.0 m - Siltstone
at 25.3 m - with sand 16
27.0 CPT14
21
W10 CPT15
28.0 m to 40.0 m - interbedded light olive
Fugro Technical Note No. 0201-7263-2
14
RCRC4 grey SILTSTONE with Calcite veins and
moderately to well cemented black very
30.0 CPT16 dense calcareous SILT
W11 - with H2S odour 17
RCRC5
9
CPT17
33.0
RCRC6
IV 24
CPT18
36.0
RCRC7
20
CPT19
RCRC8
39.0
CPT20
at 40.0 m - End of Borehole
42.0
45.0
Date commenced : 11-Sep-2012 Unit weight derived Water content Pocket penetrometer
from water content
Method : Rotary borehole drilling, sampling and testing Plastic limit Torvane
Unit weight derived
Recovery depth : to 0.0 m below seafloor from volume mass Liquid limit Fallcone
calculation
Penetration depth : to m below seafloor Plasticity index Hand vane
Water depth : 79.7 m Percentage fines Laboratory vane
Co-ordinates : 667585 m E 9583805 m N Carbonate content UU-triaxial
Organic content CU-triaxial
Relative density Direct simple shear
derived from CPT
In-situ vane shear test
Undrained shear strength derived from CPT
Slashed symbol refers to test on remoulded soil
Plate 1
GEOTECHNICAL LOG
LOCATION ETAME 12-1
GEOTECHNICAL INVESTIGATION - ETAME12-1 - ETAME MARIN BLOCK, OFFSHORE GABON
Fugro Technical Note No. 0201-7263-2
Depth Ground Ground UW cu Alpha-c Phi-eff Beta Delta Kc Kt UCS Alpha-r f-limit
from unit unit
to name behaviour
GEOTECHNICAL INVESTIGATION - ETAME12-1 - ETAME MARIN BLOCK, OFFSHORE GABON
[m] [kN/m3] [kPa] [-] [deg] [-] [deg] [-] [-] [-] [kPa]
0.0 18.7 - 20 -
I Frictional - 0.21 - - - - -
1.2 18.7 - 20 -
48-in. DIAMETER DRIVEN AND DRILLED-AND-GROUTED CIRCULAR PILE
Cohesive axial pile capacity model : Alpha (Tomlinson, 1977) UW : Total unit weight delta : Pile-soil interface friction angle
Frictional axial pile capacity model : API RP 2GEO (2011) cu : Undrained shear strength beta : Skin friction factor
Phi-eff : Internal effective soil friction angle f-limit : Limiting unit skin friction
UCS : Uni-axial compressive strength q-limit : Limiting unit end bearing
Alpha-c : Clay adhesion factor (Alpha 1977) Nq : End bearing factor
Alpha-r : Rock adhesion factor Ncr : Rock end bearing factor
Kc : Coefficient of lateral earth pressure in compression
Note(s): Kt : Coefficient of lateral earth pressure in tension
Plate 2
II
10
III
20
III
30
IV
Depth Below Seafloor [m]
40
50
60
70
80
90
Unit Skin Friction in Compression Ground Behaviour
Unit Skin Friction in Tension Legend
cohesive
frictional
rock
Note(s):
- Tension and compression curves coincide
- Assumes the use of shear keys as described in the text
II
10
III
20
III
30
IV
Depth Below Seafloor [m]
40
50
60
70
80
90
Outer Friction in Compression Ground Behaviour
Outer Friction in Tension Legend
cohesive
frictional
rock
Note(s):
- Tension and compression curves coincide
- End bering component of ultimate capacity is ignored
- Assumes the use of shear keys as described in the text
Date:
Approved By:
Checked By:
NOTES:
- "t" is mobilized soil-pile adhesion, [kPa].
- "z" is axial pile displacement, [mm].
- Data for tension and compression coincide.
- 1.2m scour
0.0 I [MN/m]
1.2m general scour
[mm]
Note(s):