Replace Brake Fluid

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AP26.60-W-2685A Hydraulic gearshift system - replace brake fluid 25.11.

09
TRANSMISSION 712.63 in MODEL 950.5, 952.5, 954.5
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.060 in MODEL 950.5 /6, 952.5, 954.5
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.320 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.500 in MODEL 930, 932, 933, 934, 940, 942, 943, 950, 952, 953, 954
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.507 in MODEL 930, 932, 934
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.510 in MODEL 375.4, 930, 934, 940, 944, 950, 952, 953, 954
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.513 in MODEL 930, 934, 950, 954
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.520 in MODEL 375.4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.540 in MODEL 930, 932, 934, 950, 952, 954
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0

W26.60-1002-08

Transmission 712.63, 715.060 Transmission 715.320 Transmission 715.5

W26.60-1003-01 W26.60-1004-01

Modification notes
17.11.09 Gotis reference to brake fluid changer and assembly Operation step 4, 5, 10, 15
support added

Clean vent nipple

© Daimler AG, 6/14/21, L/10/20, ap26.60-w-2685a, Hydraulic gearshift system - replace brake fluid Page 1 of 3
TRANSMISSION 712.63 in MODEL 950.5, 952.5, 954.5 with CODE (GS3) "Hydraulic" gearshift except CODE (IY2) Hydraulic fluid as per sheet 345.0 TRANSMISSION 715.060 in MODEL ...
Danger! Risk of poisoning caused by swallowing Only pour brake fluid into suitable and AS42.50-Z-0001-01A
brake fluid. Risk of injury caused by brake appropriately marked containers. Wear
fluid coming into contact with skin and eyes. protective clothing and eye protection when
handling brake fluid.
Brake fluid notes AH42.50-P-0001-01A
1 Open bleed screw (1) and operate gearshift Connect hose to vent nipple (2) and route
lever in gear direction 3 times into a receptacle.
With this process any contaminants on the
vent nipple (2) are flushed away outwards.
This precludes damage to the inner sealing
elements in the hydraulic system.
2 Open bleed screw (3) and operate gearshift Connect hose to vent nipple (4) and route
lever in gate direction 3 times into a collecting vessel.
With this process any contaminants on the
vent nipple (4) are flushed away outwards.
This precludes damage to the inner sealing
elements in the hydraulic system.
3 Place transmission in neutral The transmission should remain in neutral
for the entire duration of the bleeding
operation.
4 Connect transparent bleeder hose from brake For bleeding purposes, a bleeder unit with
fluid change/bleeder unit to vent (9) behind a head pressure of min. 2.5 bar to max. 3.0
front flap. bar is required. The flow rate must be 20 to 30
l/h on the vehicle (this corresponds to approx.
1 l in 2 to 3 min.). If an incorrect bleeder unit is
used faults in the hydraulic system or damage
to the expansion reservoir (8) can occur.
Brake fluid change unit
gotis://B_42/43.2_01.1
Replace brake fluid in gear hydraulic
circuit.
5 Connect brake fluid changing and bleeding Observe operating instructions from
device to the bleed fitting (2) on the 6th gear equipment manufacturer.
shift cylinder and switch it on.
Brake fluid change unit
gotis://B_42/43.2_01.1
6 Open the bleed screw (1) and vent nipple (2)
of the gear shift cylinder (6) one revolution
7 Slowly move the gearshift lever in the 3rd/4th Flush the hydraulic circuit until new brake
gear gate up to the mechanical stop several fluid escapes free of bubbles.
times (at least 8-times) slowly forwards and
backwards
8 Place shift lever in neutral
9 Close the bleed screw (1) and vent nipple (2) *BA26.60-N-1014-01D
of the shift cylinder Gang (6) and switch off
the brake fluid change/bleeder unit
Replace brake fluid in gate hydraulic
circuit.
10 Connect brake fluid changing and bleeding Brake fluid change unit
device to the bleed fitting (4) on the gate shift gotis://B_42/43.2_01.1
cylinder (7) and switch it on.
11 Open bleed screw (3) and bleed fitting (4) on
gate shift cylinder (7) by one turn
12 Move the gearshift lever slowly in neutral Flush the hydraulic circuit until new brake
(min. 8-times) from right to left up to the fluid escapes free of bubbles.
mechanical stop
13 Place shift lever in neutral
14 Close bleed screw (3) and bleed fitting (4) on *BA26.60-N-1014-01D
gate shift cylinder (7) and switch off the brake
fluid changing and bleeding device.
Danger! Risk of injury caused by body parts being Ensure that no one is within the tilting range ofAS60.80-Z-0001-01A
pinched or crushed as cab is tilted the cab as it is being tilted. Always tilt the cab
all the way to the end position and secure with
the safety strut.
15 Tilt and lock cab Assembly support
gotis://G_68-80_04.0
Notes on tilting the cab AH60.80-N-0003-01A
16 Correct brake fluid level in expansion
reservoir (8) (arrow)
Danger! Risk of injury caused by body parts being Ensure that no one is within the tilting range ofAS60.80-Z-0001-01A
pinched or crushed as cab is tilted the cab as it is being tilted. Always tilt the cab
all the way to the end position and secure with
the safety strut.
17 Tilt cab back into driving position
Notes on tilting the cab AH60.80-N-0003-01A
18 Disconnect the transparent bleed hose from
the brake fluid change/bleeder unit at the
bleeding system (9) behind the front flap
© Daimler AG, 6/14/21, L/10/20, ap26.60-w-2685a, Hydraulic gearshift system - replace brake fluid Page 2 of 3
TRANSMISSION 712.63 in MODEL 950.5, 952.5, 954.5 with CODE (GS3) "Hydraulic" gearshift except CODE (IY2) Hydraulic fluid as per sheet 345.0 TRANSMISSION 715.060 in MODEL ...
19 Shift through gears several times Gears: Move the gearshift lever in quick
succession backwards and forwards a
minimum of 10 times.
Gate: Move the shift lever to the left and right
at least 10 times.
This allows the shift mechanism to center
itself.
If the shift lever travel is still imprecise (travel
detents too soft) then the shift mechanism
must be bled again.
20 Inspect hydraulic system for leaks

Shift mechanism

Number Designation Transmission Transmission


712.63, 715.320 with
715.060 code GS3
with code GS3

BA26.60-N-1014-01D Bleeder valve on shift cylinder Nm 8 8

Shift mechanism

Number Designation Transmission


715.500/507/510
/513/520/540
with code GS3
without code
IY2

BA26.60-N-1014-01D Bleeder valve on shift cylinder Nm 8

© Daimler AG, 6/14/21, L/10/20, ap26.60-w-2685a, Hydraulic gearshift system - replace brake fluid Page 3 of 3
TRANSMISSION 712.63 in MODEL 950.5, 952.5, 954.5 with CODE (GS3) "Hydraulic" gearshift except CODE (IY2) Hydraulic fluid as per sheet 345.0 TRANSMISSION 715.060 in MODEL ...

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