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PIPE SPECIFICATIONS
CONTENTS
TECHNICAL SPECIFICATION
FOR
WATER SERVICES
SPECIFICATION P-1
1.0 Scope
2.0 Abbreviations
4.0 Submittals
5.0 Materials
1.0 SCOPE
The scope of this specification includes materials for water service installation
including the following:
• Meters
• Meter Boxes and Box Covers
• Meter Stops
• Corporation Stops
• Service Saddles
• Water Service Laterals and Fittings
The scope of this specification does not include installation of water service
materials or supply and installation of other waterline facilities including fire services.
2.0 ABBREVIATIONS
The abbreviations listed below when used in this specification shall have the
following meanings:
4.0 SUBMITTALS
The supplier shall provide a certificate of compliance that all materials conform to
the standards referenced herein. Where the manufacturer is not specified, the
supplier shall submit product information to confirm that materials and dimensions
are equal to the specified requirements herein.
5.0 MATERIALS
Meter box covers and lids shall be of reinforced concrete, high density polyester with
fiberglass reinforcing (Fiberlyte) or steel checkered plate, as manufactured by
Christy Concrete Products, Inc., or equal and as shown in Table 5.1. Where reading
lids are required in reinforced concrete lids, they shall be self-closing with frames of
cast iron construction or have concrete reading lids as manufactured by Christy
Concrete Products, Inc., or equal as shown in Table 5.1.
Concrete used in meter box and meter box lid construction shall be in accordance
with ASTM C94 and have a minimum compressive strength (fc') of 3000 psi as
tested in accordance with ASTM C39. Reinforcing steel used in meter box and
meter box lid construction shall be in accordance with ASTM A615, with a minimum
yield strength (fy) of 60,000 psi.
Fiberlyte meter box lids shall meet
or exceed the strength
requirements of concrete
meter box lids in this
specification, shall be
thermally and dimensionally stable,
shall have a skid resistant
surface, shall be stamped “WATER”
and shown in Figure 1 and
shall have an oblong open pick
hole as shown in Figure 1. Meter
box covers of steel checkered
plate shall be in accordance with
ASTM A36. Cast iron reading lids and frames shall be in accordance with ASTM
A47.
Meter boxes and meter box covers shall be of the dimensions shown in Table 5.1.
Table 5.1
All service fittings shall conform to AWWA Standard C800, including Appendix A
unless specified otherwise. Copper service laterals shall be type K. For laterals
larger than 2-inches, 4-inch PVC pipe, Class 200, shall be used in accordance with
AWWA C900. Table 5.2 displays the sizes of lateral materials and their
corresponding meter sizes.
Table 5.2
Two types of service fittings are used to connect copper laterals. Compression
couplings shall have gaskets on each end which securely hold the inserted copper
service laterals once the nuts on the fitting are tightened. Pack joint couplings shall
have set screws which are tightened to clamp the laterals in place after the lateral
ends have been inserted into the fitting. On smaller laterals both couplings can be
used interchangeably. On 2" or larger copper laterals, pack joint couplings shall not
be used because of pipe deformation that occurs when the set screw is tightened.
Gasket material shall be Buna-N type rubber or equal. Standard compression
couplings shall be Mueller 110 or equal. Pack joint couplings shall be manufactured
by Ford or equal.
PVC pipe with plain ends shall be connected with transition couplings by Smith-Blair
or equal.
All corporation stops must comply with the latest version of ANSI/AWWA C800 and
must be designed for high pressure service. The ball valve or ground key type
corporation stop with a straight through configuration shall be used. The operating
nut shall be large enough to conveniently operate the ball valve in the corporation
stop. End fittings required are summarized in Table 5.3 below.
Table 5.3
End Fittings
Corporation Stop in Asbestos AWWA (CC) taper thread x Compression or pack joint*
Cement Pipe
Corporation Stop in Steel Male Iron Pipe Thread x Compression or pack joint*
Pipe
Corporation stops should have a minimum of separate parts. Gaskets will be Buna-
N type rubber or equal. Acceptable manufacturers of corporation stops are Mueller,
Ford or equal.
All meter stops must comply with the latest version of ANSI/AWWA C800 and must
be designed for high pressure service. The ball valve or ground key type meter stop
must have an angle configuration. The operating key will be large enough to
conveniently operate the ball valve in the meter stop. End fittings required are
summarized in Table 5.4 below.
Table 5.4
Closure of a meter stop will be achieved within 1/4 turn of the operator key. The
operator key will have lock wings. Meter stops should have a minimum of separate
parts. Gaskets will be Buna-N type rubber or equal. Acceptable manufacturers of
meter stop are Mueller, Ford or equal.
All service saddles must comply with the latest version of ANSI/AWWA C800 and
will be designed for high pressure service. Service saddles shall typically be held in
place with two straps, each strap being secured with its own bolt. For PVC pipe, the
straps must be wide enough so that they do not cut into the pipe. Single (2" wide)
strap, stainless steel service saddles can be used on 4" to 8" PVC Class 200 pipe.
Service saddles will be constructed with an AWWA taper thread (CC) female
connector. Metallic parts of the service saddle must be corrosion resistant and
dissimilar metals will be insulated from one another. Gaskets will be Buna-N type
rubber or equal. Brass double strap service saddles shall be manufactured by Ford,
Jones, Mueller or equal. Stainless steel double strap service saddles shall be
manufactured by Romac, Smith-Blair or equal. Approved manufacturers of single
strap service saddles are Romac or equal.
All displacement meters must comply with the latest version of AWWA C700 and will
measure water with a nutating disc. The register for each meter must be
permanently sealed and read in cubic feet. The bore of each meter must have a
diameter no less than the dimension used to describe the meter size. Meter sizes 1-
1/2" and 2" are to be furnished with flanged ends and meter sizes from 5/8" to 1" are
to be furnished with coupling tailpieces with male iron pipe type thread.
Displacement meters shall be manufactured by Badger or equal.
8
NORTH MARIN WATER DISTRICT
TECHNICAL SPECIFICATION
FOR
VALVES
SPECIFICATION P-2
TABLE OF CONTENTS
1.0 Scope
2.0 Abbreviations
4.0 Submittals
5.0 Materials
6.0 Installation
1.0 SCOPE
The scope of this specification includes material and installation requirements for
valves acceptable to the District and includes the following:
Butterfly Valves
Gate Valves
Tapping Valves / Tapping Sleeves
The scope of this specification does not include exterior gaskets required between
connecting ends of valves.
2.0 ABBREVIATIONS
2.1 The abbreviations listed below when used in this specification shall have the
following meanings:
3.1 Unless otherwise specified herein, the materials included in this specification shall
be in accordance with the following codes and standards, in force on the date of
award of the material purchase order to which this specification is a part thereof:
4.0 SUBMITTALS
4.1 Upon District request, the supplier shall provide a certificate that all materials
conform to the standards referenced herein. Submittal shall include:
Certified drawings
Catalog data
4.2 Where the manufacturer is not specified, the supplier shall submit product
information to confirm that materials and dimensions are equal to the specified
requirements herein.
5.0 MATERIALS
number of valves
size of valves
valve end types
description of the connecting piping, including material, OD, ID
and connecting end type.
5.1.6 Through bolt holes shall be provided for flange bolts, where possible.
5.1.8 The dimensions of ringtite ends for use with asbestos cement pipe
shall conform to the tolerances in accordance with ANSI/AWWA
C400, Appendix A, "Dimensional Table of Fitting Ends Designed for
Use with Asbestos-Cement Pressure Pipe".
5.1.9 Valve shafts shall be 316 S.S. and sealed with O-rings.
5.1.10 Valve body and disc materials shall be either cast iron, ductile iron or
alloy cast iron.
5.1.11 Rubber seat shall be an integral part of the valve body. Rubber seats
shall mate to stainless steel, nickel-copper alloy, bronze (Grade A or
E), alloy cast iron or nickel-chromium alloy seating surfaces.
5.1.13 Valves shall be coated and lined with either asphalt varnish or epoxy.
Epoxy coating shall be in accordance with ANSI/AWWA C550 and
shall have a minimum thickness of 10 mils.
Mueller
Pratt
or approved equal
number of valves
size of valves
valve end types
5.2.4 Valves shall be nonrising stem type. The wrenchnut shall turn to
open the valve in the counterclockwise direction.
5.2.5 The dimensions of ringtite ends for use with asbestos cement pipe
shall conform to the tolerances laid out in ANSI/AWWA C400,
Appendix A, "Dimensional Table of Fitting Ends Designed for Use
with Asbestos-Cement Pressure Pipe".
5.2.9 Valves shall be coated and lined with a fusion bonded epoxy. Epoxy
coating shall be in accordance with ANSI/AWWA C550 and shall
have a minimum thickness of 10 mils.
5.3.1 The specifications for tapping valves shall be the same as those
listed for gate valves, in section 5.2 of this specification. Flanged
gate valves may be used as tapping valves.
AVK
American Flow Control (previously known as American Darling
or Waterous)
Mueller (resilient seated, fully encapsulated wedge gate valves
only)
or approved equal
5.4.3 The shell, flange, armorplate, lugs, test plug, nuts and bolts of the
tapping sleeve shall be constructed from Type 304 stainless steel or
equal.
5.4.4 The shell, lugs, branch and gasket armor plate shall be manufactured
in accordance with ASTM A240.
5.4.6 Flanges shall have 150 lb. drilling in accordance with ANSI B16.1.
5.4.7 Flanges shall be recessed for the tapping valve per MSS SP-60.
5.4.8 Flanges shall not have a gasket attached to the flange face.
5.4.9 Flange connections shall be double welded, the outer weld being
GMAW and the inner weld being GTAW.
5.4.14 Gaskets shall be full thickness between the armor plate and the pipe.
5.4.15 The branch gasket shall be SBR in accordance with ASTM D2240.
5.4.16 Nuts and bolts shall not be welded to the shell or the lugs.
5.4.19 Nuts shall be heavy hex and the bolts shall be track head, in
accordance with ANSI B1.1.
5.4.21 Tapping sleeves must have a 3/4" NPT test plug on the branch.
6.0 INSTALLATION
6.1 Valves shall be installed in accordance with written requirements as specified by the
manufacturer.
6.2 Installation of push on or mechanical joint butterfly valves with Class 200 C900 PVC
pipe may require special treatment of pipe ends for proper valve operation. Consult
manufacturer’s instructions for requirements.
TECHNICAL SPECIFICATION
FOR
SPECIFICATION P-3
1.0 Scope
2.0 Abbreviations
4.0 Submittals
5.0 Materials
6.0 Installation
1.0 SCOPE
The scope of the specification includes materials and installation for fire hydrants and
appurtenances including the following:
• fire hydrants
• fire hydrant bury sections
• fire hydrant extensions
• installation of fire hydrant, extension and bury assembly
The scope of this specification does not include installation of fire services, trenching
and backfilling, gaskets, nuts or bolts.
2.0 ABBREVIATIONS
2.1 The abbreviations listed below when used in this specification shall have the
following meaning:
3.1 Unless otherwise specified herein, materials included in this specification shall be in
accordance with the following codes and standards, enforced on the date of award of
the material purchase order to which this specification is a part thereof:
• ASTM A126 Gray Iron Castings for Valves, Flanges and Pipe
Fittings
• NFPA 1963 Standard for Screw Threads and Gaskets for Fire
Hose Connections
4.0 SUBMITTALS
4.1 The supplier shall provide a certificate of compliance that all materials conform to
the standards referenced herein. Where the manufacturer is not specified, the
supplier shall submit product information to confirm that materials and
dimensions are equal to the specified requirements herein.
5.0 MATERIALS
5.1 General
5.1.2 The standard inlet connection for fire hydrants, extensions and
buries shall be 6-inches.
5.1.5 The quantity and type of fire hydrants and appurtenances shall be
specified by the District Engineer or Purchasing Agent.
5.2.2 The hydrant body interior and interior faces of the hydrant nozzle
caps shall be epoxy coated in accordance with ANSI/AWWA C550
to resist corrosion. The coating shall be uniformly applied with no
visible pin holes, pits, or holidays. The exterior of fire hydrant
bodies shall be coated with standard factory enamel and be
chrome yellow in color. Flanges on fire hydrant top sections shall
contain six equally spaced holes of 3/4" diameter drilled on a bolt
circle of 9-3/8" diameter.
5.2.3 Valves shall open to the left. Valve seat material shall be natural
rubber. Stainless steel or bronze castle type retainer nuts with
cotter pins are required to secure valve stems.
5.3.2 The interior and exterior of the hydrant bury shall be epoxy coated
in accordance with ANSI/AWWA C550. Black asphalt paint is also
acceptable as a coating on the exterior of the hydrant bury.
Hydrant bury flanges shall contain six equally spaced holes of 3/4"
diameter drilled on a bolt circle of 9-3/8" diameter.
5.3.4 The dimensions of ringtite ends for use with asbestos cement pipe
shall conform to the tolerances in accordance with ANSI/AWWA
C400, Appendix A, "Dimensional Table of Fitting Ends Designed
for Use with Asbestos-Cement Pressure Pipe". The dimensions of
push on ends for use with polyvinyl chloride pipe shall conform to
the tolerances in accordance with ANSI/AWWA C900, Section
4.3, Table 1, “Dimensions, pressure classes, and dimension ratios
for PVC pipe with cast-iron-equivalent ODS”.
5.4.3 Extensions shall have single or double break away grooves that
are either cast or machined into the extension piece.
6.0 INSTALLATION
TECHNICAL SPECIFICATION
FOR
FIRE SERVICES
SPECIFICATION P-6
TABLE OF CONTENTS
1.0 Scope
2.0 Abbreviations
4.0 Submittals
5.0 Materials
6.0 Installation
1.0 SCOPE
The scope of this specification includes materials for fire service installation
including the following:
• Bypass Assembly
• Double Check Detector Assembly
• Fire Service Gate Valves
• Fire Service Spool Pieces
• Vault and Lid
The scope of this specification does not include supply and installation of other
waterline facilities and backflow devices.
2.0 ABBREVIATIONS
The abbreviations listed below when used in this specification shall have the following
meanings:
• ASTM F 593 Stainless Steel Bolts, Hex Cap Screws and Studs
4.0 SUBMITTALS
The supplier shall provide a certificate of compliance that all materials conform to the
standards referenced herein. Where the manufacturer is not specified, the supplier shall
submit product information to confirm that materials and dimensions are equal to the
specified requirements herein.
5.0 MATERIALS
General: The District may elect to require an RPDA rather than the standard DCDA
where hazardous substances pose a risk to water quality. These installations will not
require vaults as the RPDA must be installed above ground. Material specifications for
the RPDA's bypass meter, bypass double check valve, gate valves and spool pieces
shall be the same as for the DCDA.
5.2.1 The bypass assembly shall include a ¾" double check valve in the
piping downstream of the detector meter.
5.2.2 Double check valves for the bypass assembly shall be Febco
(model 805Y), Watts (series 007-QT), or equal with head losses
through the check valve not to exceed 7 psi at 25 gallons per
minute.
5.3.1 The fire service DCDA body shall be fabricated of stainless steel
in accordance with ASTM A 312.
5.3.2 The fire service DCDA shall be functional in the horizontal position
and be fully serviceable while inline. Internal parts, including
swing pins, guide stems and springs shall be manufactured of
stainless steel or bronze in accordance with ASTM A 276, ASTM
A 313 and ASTM B 61.
5.3.3 The rated working pressure for a fire service DCDA shall be 150
psig minimum. The maximum rated flow and allowable pressure
loss for the DCDA shall be as outlined in ANSI/AWWA C510 in
Table 1. The water passageways shall be streamlined to
minimize turbulence and pressure loss.
5.3.4 Nuts, bolts, washers and operating levers for test cocks shall be
fabricated of stainless steel in accordance with ASTM A 276.
Flange to Flange
DCDA Nominal Size Dimension
2½" ≤ 38"
4" ≤ 40"
6" ≤ 48½”
8" ≤ 52½”
5.3.7 The fire service DCDA shall meet the approval of USC, FM and
UL and shall be Ames (model 3000 SS for 2½", 4" and 6"; model
3000 SE for 8"), or equal.
5.4.2 Gate valves used as shut-off valves on the fire service DCDA shall
be of the same size as the fire service and shall have non-rising
stems with hand wheels.
Z:\NON JOB # ISSUES\SPECS\specs_website\Specs for Website\P6 Fire servs.doc
Last Revised August 30, 1995
6
NMWD
SPECIFICATION P-6
FIRE SERVICES
5.5.1 Spool pieces for fire services shall be fabricated in-house using
Schedule 40, cement mortar lined welded steel pipe,
manufactured in accordance with ASTM A 53 and ANSI/AWWA
C205. Spool lengths shall be field determined for each
installation. Flanges shall be manufactured in accordance with
ANSI/AWWA C207.
5.6.1 Vault
2½" through 6" below grade DCDA fire services require one
3'x5'x3' (interior dimensions) reinforced concrete vault. The
3'x5'x3' vault shall have a centrally located knockout as shown on
NMWD Std. 17.
8" below grade DCDA fire services require a 4'x7'x1' and a 4'x7'x2'
(interior dimensions) vault. The top (4'x7'x'1') vault shall be placed
such that the mated surfaces of the upper and lower vaults fit
securely together. The bottom (4'x7'x2') vault shall have a
centrally located knockout as shown on NMWD Std. 17.
Weight of the 4'x7'x1' and 4'x7'x2' vault shall not exceed 1,300
and 2,300 pounds respectively
The top vault section shall have the appropriate screw holds and
cut outs to receive a steel checker plate, hinged, spring-loaded,
screw down, galvanized lid with an 8" round reader lid as located
on NMWD Std. 17. The vault lid shall be suitable for pedestrian
loading, unless otherwise specified by the Engineer.
Four frame adjustment screws (two on each long side of the vault
lid frame) shall be provided to allow for adjustment of the lid to
finish grade.
Bolts used to secure the vault lid shall be ½"x1¾” long and have a
five sided (penta) head to discourage vandalism. Penta head
bolts shall be manufactured of stainless (type 303 or 304) steel in
accordance with ASTM F 593.
Vault lids shall have two safety bars of ½" round stock
manufactured of structural steel in accordance with ASTM A 36.
Bars shall be 100-inches long for 4'x7' vaults and 75-inches for
3'x5' vaults with a 2-inch long 90º bend on each end.
5.6.3 Fire service vaults shall be Christy R17 or R37 pit vaults, or equal.
5.7.1 The 2½" through 6" fire service RPDAs body shall be fabricated of
stainless steel in accordance with ASTM A 312.
5.7.2 The 8" fire service RPDA body shall be fabricated of steel in
accordance with ASTM A 36. The interior and exterior of the
RPDA shall be coated with fusion bonded epoxy in accordance
with ANSI/AWWA C550 to resist corrosion. The coating shall be
uniformly applied with no visible pinholes, pits or holidays.
5.7.3 The fire service RPDA shall be functional in the horizontal position
and be fully serviceable while inline. Internal parts, including
swing pins, guide stems, springs, seat rings and valve seats, shall
be manufactured of stainless steel or bronze in accordance with
ASTM A 276, ASTM A 313 and ASTM B 61.
5.7.4 The rated working pressure for a fire service RPDA shall be 150
psig minimum. The maximum rated flow and allowable pressure
loss for the DCDA shall be as outlined in ANSI/AWWA C510 in
Table 1. The water passageways shall be streamlined to
minimize turbulence and pressure loss.
5.7.5 Nuts, bolts, washers and operating levers for test cocks shall be
fabricated of stainless steel in accordance with ASTM A 276.
4" ≤ 40"
6" ≤ 48½”
8" ≤ 68¾”
5.7.7 The fire service RPDA shall meet the approval of USC, FM and
UL and shall be manufactured by Ames (model 5000 SS for 2½",
4", and 6"; model 5000 RPDA for 8"), or equal.
6.0 INSTALLATION
Fire services and their appurtenances shall be fabricated and installed as shown in
NMWD Stds. 17 and 26. Work involving the installation or removal of fire services and
their appurtenances shall be performed by North Marin Water District.
TECHNICAL SPECIFICATION
FOR
BACKFLOW DEVICES
SPECIFICATION P-7
TABLE OF CONTENTS
1.0 Scope
2.0 Abbreviations
4.0 Submittals
5.0 Materials
6.0 Installation
2
NMWD
SPECIFICATION P-7
BACKFLOW DEVICES
1.0 SCOPE
The scope of this specification does not include installation of water service
materials or the supply and installation of other waterline facilities.
2.0 ABBREVIATIONS
The abbreviation listed below when used in this specification shall have the following
meaning:
3
NMWD
SPECIFICATION P-7
BACKFLOW DEVICES
4.0 SUBMITTALS
The supplier shall provide a certificate of compliance that all materials conform to the
standards referenced herein. Where the manufacturer is not specified, the supplier shall
submit product information to confirm that materials and dimensions are equal to the
specified requirements herein.
5.0 MATERIALS
5.1.2 The nominal size, rated flow and allowable pressure loss for the backflow
prevention assembly shall be as indicated in Table 1 entitled "Parameters
for Double Check Valve Backflow-Prevention Assembly" in ANSI/AWWA
C510.
4
NMWD
SPECIFICATION P-7
BACKFLOW DEVICES
5.1.3 Access to internal parts in all above ground DCVs shall be through top
entry and will not require removing the assembly from the line. DCVs that
are less than 2-inches in size shall be equipped with ball valve type shutoff
valves manufactured of bronze in accordance with ASTM B61. For DCVs
3-inches or larger in size, the shut off valves shall be gate valves and shall
conform to ANSI/AWWA C509.
The minimum size of test cocks shall be 1/8" for assemblies up to and
including 1" nominal size; 1/4" for assemblies up to and including 2"
nominal size; 1/2" for assemblies 2-1/2" through 4" nominal size; and 3/4"
for assemblies 6" and larger. Test cocks shall be made of grade "A"
bronze in accordance with ASTM B61. Operating levers for the test cocks
shall be made of stainless steel in accordance with ASTM A276.
5.1.5 Acceptable double check valves for use in backflow prevention are Febco
(model 850), Hersey (model FDC and model No. 2), Watts (series 007-QT
and series 770), or equal.
5
NMWD
SPECIFICATION P-7
BACKFLOW DEVICES
For RPPs over 2-1/2-inches in size, the main line body shall be cast iron or
steel in accordance with ASTM A126 and A36 and epoxy coated in
accordance with ANSI/AWWA C550. Working parts shall be manufactured
of bronze or stainless steel in accordance with ASTM B61 or ASTM A276.
Springs shall be manufactured of stainless steel in accordance with ASTM
A313. Diaphragms shall be manufactured of a reinforced elastima.
Minimum rated working pressure shall be 175 psi.
5.2.2 The nominal size, rated flow and allowable pressure loss in RPP devices
shall be as outlined in Table 1 entitled "Parameters For Reduced-Pressure
Principle Backflow-Prevention Assemblies in ANSI/AWWA C511.
5.2.3 Access to internal parts shall be by top entry and shall not require removal
of the RPP device from the line.
The minimum size of test cocks shall be 1/8" for assemblies up to and
including 1" nominal size; 1/4" for assemblies up to an including 2" nominal
size; 1/2" for assemblies 2-1/2" through 4" nominal size; and 3/4" for
assemblies 6" and larger. Test cocks shall be made of grade "A" bronze in
accordance with ASTM B61. Operating levers for the test cocks shall be
made of stainless steel in accordance with ASTM A276.
5.2.5 Acceptable RPP devices for use in backflow prevention are Ames (model
4000), Hersey (model FDC and Model No. 2), or Watts (series 909), or
equal.
6.0 Installation
DCV and RPP devices shall be installed as shown in NMWD Standards 18 and 19.
Installation of backflow prevention devices larger than 2-inches in size shall be shown on
the District design drawings. Installation of all below grade backflow preventers shall be
done by NMWD.
6
NORTH MARIN WATER DISTRICT
TECHNICAL SPECIFICATION
FOR
PIPELINE FITTINGS
SPECIFICATION P-8
1.0 Scope
2.0 Abbreviations
4.0 Submittals
5.0 Materials
2
Last revised August 5, 2003
NMWD
SPECIFICATION P-8
PIPELINE FITTINGS
1.0 SCOPE
The scope of the specification includes materials requirements for pipeline fittings
acceptable to the District and includes the following:
The scope of this specification does not include installation of pipeline fittings.
2.0 ABBREVIATIONS
2.1 The abbreviations listed below when used in this specification shall have the
following meaning:
3.1 Unless otherwise specified herein, materials included in this specification shall be
in accordance with the following codes and standards, enforced on the date of
award of the material purchase order to which this specification is a part thereof:
• ANSI/AWWA C104 Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for
Water
• ANSI/AWWA C110 Ductile-Iron and Gray-Iron Fittings, 3-inch through 48-inch, for
Water and Other Liquids
• ANSI/AWWA C153 Ductile-Iron Compact Fittings, 3-inch through 24-inch and 54-
inch through 64-inch.
3
Last revised August 5, 2003
NMWD
SPECIFICATION P-8
PIPELINE FITTINGS
• ANSI/AWWA C205 Cement-Mortar Protective Lining and Coating for Steel Water
Pipe - 4-inch and Larger -Shop Applied
• ANSI/AWWA C207 Steel Pipe Flanges for Waterworks Service - Sizes 4-inch
Through 144-inch
4.0 SUBMITTALS
5.0 MATERIALS
5.1 General
5.1.3. Minimum push-on fitting “Stab Depths” for 6 inch, 8 inch, 10 inch,
12 inch and 16 inch fittings shall be 4.29”, 4.78”, 4.98”, 4.98” and
5.40”, respectively.
4
Last revised August 5, 2003
NMWD
SPECIFICATION P-8
PIPELINE FITTINGS
5.2.3 Steel pipeline fittings shall have beveled ends for field butt
welding.
5.3.2 Gray cast iron or ductile iron pipeline fitting end connections shall
be flanged, mechanical joint, push on, or ringtite as designated by
the Engineer. The dimensions of ringtite ends for use with
asbestos cement pipe shall conform to the tolerances in
accordance with ANSI/AWWA C400, Appendix A, Dimensional
Table of Fittings Ends Designed for Use With Asbestos-Cement
Pressure Pipe.
5
Last revised August 5, 2003
NORTH MARIN WATER DISTRICT
TECHNICAL SPECIFICATION
FOR
SPECIFICATION P-10
TABLE OF CONTENTS
1.0 Scope
2.0 Abbreviations
4.0 Submittals
5.0 Materials
6.0 Storage
7.0 Installation
1.0 SCOPE
The scope of this specification does not include trenching and backfilling
requirements for PVC pressure pipe.
2.0 ABBREVIATIONS
2.1 The abbreviations listed below when used in this specification shall have the
following meaning:
3.1 Unless otherwise specified herein, materials included in this specification shall be
in accordance with the following codes and standards, enforced on the date of
award of the material purchase order to which this specification is a part thereof:
4.0 SUBMITTALS
4.1 The supplier shall provide a certificate of compliance that all materials conform to
the standards referenced herein. Where the manufacturer is not specified, the
supplier shall submit product information to confirm that materials and
dimensions are equal to the specified requirements herein.
5.0 MATERIALS
5.1 General
5.1.3 PVC pressure pipe shall have gasketed joints with an integral bell
end. Gaskets shall be part of a complete pipe section and
purchased as such. Lubricant shall be as recommended by the
pipe manufacturer and shall not adversely affect the potable
qualities of the water to be transported.
5.1.4 All PVC pressure pipe shall be clearly marked in accordance with
either AWWA C900 or AWWA C905. Intervals for marking shall
not exceed 5 feet.
5.1.6 The quantity and diameter of PVC pressure pipe required shall be
specified on the District purchasing documents. Twenty-foot pipe
lengths shall be used.
6.1 General
PVC water pipe shall be stored in accordance with AWWA Manual M23 and
storage instructions provided by the manufacturer. Pipe ends shall have solid
caps manufactured by Charna-Cap, (877) 759-3624, or equal, installed by the
Contractor immediately upon delivery to the job site to prevent dirt and other
contaminants from accumulating on the inside of the pipe.
7.0 INSTALLATION
7.1 General
7.1.2 When joining PVC pressure pipe to fittings and accessories, pipe
ends shall be cut square, deburred, beveled and cleaned in
accordance with pipe manufacturer's recommendations. Bevel
requirements for PVC pipe bell and PVC push-on fitting joints are
the same as a factory bevel. If push on or mechanical joint
butterfly valves are used, PVC pipe ends shall be beveled in
accordance with the valve manufacturer’s installation instructions.
7.1.3 All foreign matter or dirt shall be removed from the interior of the
pipe before lowering into position in the trench. When pipe laying
is not in progress, the open ends of installed pipe shall be closed
to prevent entrance of trench water and debris.
8.1 Inspection
All pipe must be pressure tested. The length and volume of pipe
to be tested during any one test shall be determined by the
Engineer. As a general rule, not more than 1,000 feet of pipe
8-inch and smaller may be included on one test. Pipe sections
being tested shall be backfilled with at least 20" of acceptable
material to prevent movement of the pipe while under test
pressure. Concrete anchor and thrust blocks shall be sufficiently
cured prior to pressure testing. The tank end of the waterlines
shall be blind flanged for testing.
8.2.2 If the Contractor elects to test any portion or all of the pipelines
after backfilling joints, couplings, valves, outlets, air valves,
service lines or blowoffs, he may be required to excavate any or
all such locations to discover leakage even though the amount of
such leakage is below the appropriate pipe leakage allowance.
8.2.3 The District will furnish water for filling and testing pipelines.
However, if the Contractor unnecessarily wastes water, it will be
charged to him.
8.2.4 All air vents, including fire hydrants, shall be open during the
filling. After the test section is completely filled, it shall be allowed
to stand under slight pressure for a sufficient length of time to
allow the escape of air from any small air pockets. During this
8.3 Disinfection
8.3.1 After completion of construction work and testing of the lines, the
Contractor shall disinfect the pipelines so that the water
transmitted through them shall meet public health standards.
Disinfection shall be performed in accordance with AWWA C651
and shall be accomplished prior to placing the pipelines in service.
Pipeline disinfection is typically performed by the "Tablet Method
using five gram calcium hypochlorite tablets. The District's
laboratory will perform the necessary bacteria tests at no charge
to the Contractor.
TECHNICAL SPECIFICATION
FOR
SPECIFICATION P-11
(SECTION 15061)
1.0 General
2.0 Products
3.0 Execution
TECHNICAL SPECIFICATIONS
PART 1 - GENERAL
1.01 DESCRIPTION
A. Section Includes:
1. Quality Assurance
2. Pipe & Fittings
3. Linings and Coatings
4. Handling of Pipe and Installation & Testing
1. Commercial Standards.
ANSI/AWWA C200 Steel Water Pipe 6-In. and Larger
ANSI/AWWA C205 Cement Mortar Protective Lining and
Coating for Steel Water Pipe – 4 In. and
Larger – Shop Applied
ANSI/AWWA C206 Field Welding of Steel Water Pipe
ANSI/AWWA C207 Steel Pipe Flanges for Waterworks
Service Sizes 4-In. through 144-In.
ANSI/AWWA C208 Dimensions for Fabricated Steel Water
Pipe Fittings
ANSI/AWWA C214 Tape Coating Systems for the Exterior of
Steel Water Pipelines
ANSI/AWWA C602 Cement Mortar Lining of Water Pipelines
– 4 In. and Larger - In Place
ASTM C150 Specification for Portland Cement
1.03 SUBMITTALS
A. Comply with the general requirements and procedures described in District
Specification Section 01300.
B. Shop Drawings. Submit details of the pipe, specials and fittings required for the
Work as shown on the Drawings, and pipeline design calculations, furnished by the
manufacturer, to the District and obtain approval prior to beginning fabrication of
the pipe. Include, but do not limit, information submitted to the following:
1. Name of the manufacturer/supplier and location of the factory.
2. Pipe inside diameter after lining (not less than nominal size unless
otherwise indicated on drawing(s).
3. Steel wall thickness.
4. ASTM class or grade of steel.
5. Yield point and ultimate strength of pipe (internal pressure).
6 Thickness of cement mortar lining and type of cement used.
7. Coating type, materials and thickness, including field applied tape coatings.
8. Length of each pipe section.
9. Joint detail, including all pertinent dimensions and recommended maximum
joint pull.
10. Degree of bevel at joint, if used.
11. Details of flanges including type, class and size.
12. Details of fabricated fittings and specials including elbows, wyes, tees,
outlets, connections, test bulkheads, and nozzles or other specials where
shown on the Drawings. Indicate the dimensions and position of all
reinforcement provided.
13. Full and complete information regarding location, type size and extent of all
welds. Distinguish on the shop/fabrication drawings between shop and
field welds. Use welding symbols or sketches to indicate the details of the
welded joints, and the preparation of the parent material required to
satisfactorily accomplish the welded joint. Certify compliance of the
welding with the Contract requirements.
14. Pipe closure pieces used to complete the pipeline as shown on the
Drawings.
15. Calculations for effect of negative pressure on furnished pipe.
16. Tabulated layout schedule and diagram showing (as a minimum) station, `
laying lengths, maximum joint pull, elevations, grades, degree of bevel or
deflection, piece marks, location of specials, closure sections, insulating
joints and jumper pipe assembly length.
17. Materials list, including nuts, bolts, gaskets, etc.
C. Certifications. Furnish certified affidavit(s) of compliance for all pipe and other
products or materials furnished under this Section of the Specifications, as
specified in ANSI/AWWA C200, C205, and C214, respectively, and certified copies
of the following supplemental data for all pipe, fittings and specials:
1. Certified mill test reports.
2. Certified calibration of testing and measuring equipment.
3. Results of production shop tests.
4. Results of shop holiday testing of coatings on all pipe, fittings and
specials.
5. Certification of tape coating applicator(s).
B. Factory Hydrostatic Test. Perform a factory hydrostatic test on each length of steel
pipe cylinder in accordance with AWWA Standard C-200, and as noted herein.
Maintain test pressure for a period in accordance with AWWA C-200. Allow
sufficient time for a thorough examination of the pipe section for defects, but in no
case for a time less than thirty (30) seconds. Extend the test period if requested by
the District to complete visual inspection. Repair defects in welds and
hydrostatically retest all repaired sections. Submit copies of the test results as
specified.
C. Testing and Inspection of Lining and Coating. Test cement-mortar lining and,
where are specifically required or permitted, cement-mortar coating in accordance
with AWWA C-205. Inspect and test tape coatings in accordance with AWWA C-
214, Section 4, for cold applied tape.
B. General Protection and Repair. During the entire period from lining/coating
application to pipe delivery, exercise care and diligence to prevent damage to the
lining or coating and to minimize the development of cracks or tears therein.
Remove any defective area in the lining or coating to the pipe wall and repair by
hand application to the required thickness. Use mortar for repair of defective lining
having the same mix proportions as the lining being repaired. Perform repair of
defective or damaged coating in accordance with AWWA C214 if discovered prior
to shipping from the location of the manufacturer or tape applicator, or, if
discovered after arrival at the designated site, perform repairs in accordance with
the procedures described in Part 3 of this Section. If numerous or large defective
areas occur in the lining or coating of a pipe section, remove and replace the entire
pipe length or fitting. Determination of irreparable damage to the lining or coating
shall be made by the District and his decision shall be final.
C. Shipping. Load pipe for shipment upon suitable trucks provided with padded bunks
equipped with nylon belt tie-down straps or padded banding. Provide at least two
supports or tie-downs, located equidistant along the length of pipe section.
Maintain roundness of +/- one percent (1%) during shipping and handling. In
loading and unloading the pipe, exercise care to prevent any damage to pipe ends,
coatings, or protuberant steel connections. Perform loading and unloading
operations with the pipe, fitting or special under control at all times, and under no
condition allow it to be dropped.
D. Lining Protection.
1. Immediately after application of the lining, tightly cap the pipe ends with a
waterproof plastic cover attached with steel bands to prevent the escape of
moisture from the interior of the pipe. If additional moisture is required to
maintain a moist condition, introduce water inside the pipe, after the mortar
has attained sufficient set, in a manner that will not result in the introduction
of the water causing damage to the lining surface.
2. Keep waterproof covers on the pipe throughout and beyond the curing period.
If removal of the covers is necessary for subsequent pipe fabrication, replace
covers as soon as practicable after the application of the coating and keep
covers on the pipe ends until the pipe is installed within the pipe trench.
E. Handling. Use pipe handling equipment consisting of wide belt slings, padded
cradles, or other devices designed and constructed to prevent damage to the pipe
or in particular the coating. The use of chains, hooks, or other equipment that may
damage the pipe or coating shall not be allowed.
PART 2 - PRODUCTS
2.01 PIPE
A. Fabrication. Manufacture steel transmission pipe in accordance with AWWA C-200
and AWWA M11 except as further noted in the Technical Specifications
B. Components. Fabricate pipe used for the transmission main, consisting of the
following component parts: a welded sheet steel or plate steel cylinder with welded
lap type joints formed integrally with the steel cylinder; a dense cement-mortar lining;
and an exterior dielectric coating.
Use flange joints for all valve installations and, unless otherwise approved by the
Owner, butt straps with hand holes for pipe joint closures.
C. Steel for Cylinders. Fabricated cylinders shall conform to ASTM A 36/A 36M, ASTM
A283/ A 283M, Grade D, or ASTM A 570/A 570M, Grade 36. Other steel grades may
be used only upon approval of the District. Base design stress for operating
pressure on value not exceeding fifty percent (50%) of minimum yield, or sixteen
thousand five hundred (16,500) psi. Provide the following minimum wall thickness
unless otherwise shown on the Drawings.
D. Pipe Diameter. The specified diameter shall be finished net inside diameter after
lining with tolerance plus or minus as specified in AWWA C-200 for the lining
thickness.
2.02 JOINTS.
A. General. The standard joint for the transmission main shall be welded lap joint of the
bell and spigot type.
Provide butt strap joints where required for closures or where shown on the
Drawings. In all cases, furnish joints having the same or higher pressure rating as
the abutting pipe. Where portions of the joint or joint rings will be exposed on the
completed pipe prior to installation, protect exposed metal areas with a factory
applied corrosion-resistant coating of 6 mils minimum thickness.
B. Lap Joints. Fabricate lap joints of the bell and spigot type suitable for field welding,
and in accordance with AWWA C-200, Section 3.6.2. Provide clearance between
faying surfaces of lap joints in accordance with AWWA C-206, Section 5.3. Cold
expand bell ends in a manner as to stretch the steel plate beyond its elastic limit to
form a truly round bell of suitable diameter and shape. The gap between the outside
of the spigot and the inside of the bell shall not be greater than 1/8 inch. Form the
bell such that the bell slope does not vary more than two (2) degrees from the
longitudinal axis of the pipe. Fabricate the bell for field welded lap joints to provide a
maximum 2-1/4-inch lap and that with an allowable ¾-inch pull shall result in a
minimum of 1-1/2 inch deflected lap. Expanding bells by rolling is not permitted.
Preformed welded bell and spigot joints (carnegie shapes) are not permitted.
C. Flanged Joints.
1. Where shown on the Drawings or required to connect to a flanged
appurtenance, provide flanges as described below:
a. AWWA C207, Class D flanges (matching ANSI/ASME B16.1, Class
125 flanges for bolt hole size and drilling) shall be used for
pressures between 1.03 MPa and 1.72 MPa (150 psi and 250 psi).
b. AWWA C207, Class E flanges (matching ANSI/ASME B16.1, Class
125 flanges for bolt hole size and drilling) shall be used for
pressures between 1.03 MPa and 1.72 MPa (150 psi and 250 psi).
c. Flanges shall be flat-faced type only. Segmented flanges shall not
be used.
2. Bolts and Nuts. For buried service, provide bolts and nuts of Type 316
stainless steel assembled with anti-seize compound.
D. Butt Strap Joints. Butt strap joints may be used for making field closures, at a point
of field modification in the transmission pipe and other mains caused by field
conditions, or elsewhere, as approved by the District. Provide butt strap joints in
accordance with AWWA C-200, Section 3.6.5. Ship butt straps separately from, not
welded to, the pipe.
E. Butt Joints. Use of welded butt joints is not permitted unless expressly approved by
the District on a case-by-case basis.
F. Plain End.
1. Where flexible couplings are shown on the Drawings or otherwise required,
provide adjoining pipe ends plain and cut perpendicular to the axis of the
pipe. Grind the longitudinal or spiral welds of the pipe cylinder to plate
surface for a distance sufficient to receive the flexible coupling. Provide ends
free from dents and nicks as recommended and required by the coupling
manufacturer.
2. Hold back the coating on the pipe a sufficient length to allow the joint to be
assembled.
2.03 FITTINGS
A. General. Except as modified herein, fabricate fittings for steel pipe that conform to
applicable sections of AWWA M11 and AWWA Standards C200 and C208 with a
minimum pressure rating equal to that of the connected pipe and sufficient for the
project pipeline leakage test pressure specified herein. Provide joints on fittings
compatible with the adjacent pipe, unless specifically designated or shown
otherwise on the Drawings or specified herein. Provide joints for fittings
conforming to the requirements stated above for pipe joints. Fabricate fittings or
specials of steel conforming to the material specification for the manufacture of
steel cylinder pipe as stated in Part. 2.01.C of this Section.
]B. Bends.
1. Unless otherwise indicated, fabricate bends with minimum centerline radius
of 2-1/2 times the designated pipe diameter and maximum deflection at a
mitered girth seam of fifteen (15) degrees.
2. Fabricate all plate specials with a minimum wall thickness of the largest class
pipe or greatest wall thickness to which it joins.
3. Manufacture tapers from bare steel plate having a minimum thickness of not
less than 1/4 inch. Fabricate branches and other special fittings from steel
pipe already factory tested.
4. Where steel plates are greater than 1/4 inch in thickness, bevel adjacent
edges to ensure complete weld penetration and weld using a 1/8 inch gap
with a double butt-welded pass and backing rings so that the finished piece
has the required shape and interior dimensions. The backing ring may be
eliminated if the steel plates are welded on the inside and outside.
5. Test welded seams in specials or fittings by the air soap method or by the
dye check method. However, if the fitting is fabricated from steel pipe
cylinders, which have been previously tested hydrostatically, no further test is
required on seams so tested. Reweld by hand any defects revealed under
either test method and test the weld again.
6. Provide special reinforcement for tees and other fittings in accordance with
Chapter 13 of AWWA Manual M-11. Provide collars or crotch plates as
required by or recommended in, and in accordance with, AWWA Manual M-
11.
D. Long Radius Curves. Construct horizontal (where allowed on the Drawings) and
vertical long radius curves with straight pipe sections by taking small angular
deflections at the bell and spigot joints, not exceeding the allowable deflections
specified in Paragraph 3.05 herein.
E. Outlets.
1. Where required according to AWWA Manual M-11, Paragraph 13.3, provide
collars on outlets (including manways). Design size and thickness of collars
in accordance with AWWA Manual M-11 except as otherwise noted herein.
2. Fabricate collars having a width measured beyond the outlet of not less than
1/3 nor more than 1/2 times the inside diameter of the outlet, measured on
the surface of the cylinder. Outlets three inches (3”) in diameter or less may
be installed without collars. Where specifically required in accordance with
AWWA Manual M-11, or in lieu of collars, crotch plates may be used on
outlets larger than twelve inches (12”) in diameter. Base the design of crotch
plates in accordance with AWWA Manual No. M-11.
2.04 LINING
A. General.
1. Cement mortar line the interior surface of all pipe fittings in accordance with
AWWA Standard C205 and as specified herein. Provide cement mortar
thickness as specified in AWWA C-205 except that the thickness tolerance
for all pipe sizes greater than 12” shall be plus 1/16” only. Use Type II
cement conforming to ASTM C-150. Provide lining of specials and fittings of
the same quality and minimum thickness as required for pipe lining and with
smooth surface contours.
2. Use cement mortar for the purpose of pipe joint patching compound that is
ANSI/NSF 61 approved. Recommended product is All-crete 20 minute set by
Concrete Products, Woodland, CA, Tel. (916) 666-3633.
3. Hold back lining 2-inches on the bell end. All mortar shall be cleaned from
the “clean” held back area.
B. Curing.
1. Immediately after application of the cement mortar lining, tightly cap pipe
ends with a waterproof cover to prevent the escape of moisture from the
interior of the pipe. If additional moisture is required to maintain a moist
condition, introduce water inside the pipe, after the mortar has attained
sufficient set, in a manner that does not damage the lining surface.
2. Keep the waterproof covers on the pipe throughout and beyond the curing
period. If removal of the covers is necessary for the pipe coating operation,
replace covers as soon as practicable after the application of the coating and
keep on the pipe ends until immediately prior to the installation of the pipe.
2.05 COATING
A. Except where otherwise specifically indicated, provide straight pipe sections with a
dielectric coating system on steel pipe consisting of machine applied, three layer
polyethylene spiral tape wrap system conforming to AWWA Standard C214 as
specified below.
1. Primer layer as recommended and approved by the tape manufacturer.
2. Filler tape, extruded butyl rubber compound compatible with the primer
and tape.
4. Outer layer, mechanical protection tape (30 mils) with ultraviolet light
stabilizers.
B. Except where otherwise specifically indicated, provide fittings, specials and field
joints with a dielectric coating system consisting of a three layer polyethylene tape
system conforming to AWWA C209 and as described below:
1. Primer layer.
2. Filler tape, extruded butyl rubber compound compatible with the primer and
tape.
4. Outer layer, mechanical and ultraviolet light protection tape, (30 mils, or 15
mils at half lap).
5. Total system thickness shall be 65 mils, complying with AWWA C209, Table
1, for minimum and maximum thickness tolerances.
7. Secure from the pipe manufacturer extra tape and primer to wrap all joints
and repair any damage to coating occurring while handling during transit or
on the job site.
2.06 GASKETS
A. Furnish gaskets for flanged joints for pipe, valves and where shown on the
Drawings as required that are full faced type, made of cloth reinforced rubber,
minimum one-eighth (1/8) inch thick. Where indicated on the Drawings or required
by these Specifications, provide flange insulation kits with neoprene-faced phenolic
insulating gaskets and special sleeves.
PART 3 – EXECUTION
3.01 GENERAL
A. Notify the District not less than 48 hours in advance of the time of unloading of pipe
so that arrangements for inspection of the pipe and its unloading may be made.
Repair small areas of the coating that fail the electrical flaw detection inspection as
specified hereinafter. Where inspection discovers failure over large areas in any
length of pipe, reject subject length of pipe as unfit and immediately remove from
the site of the Work.
D. Abrasions. Avoid abrasion of the pipe coating during installation. Repair damaged
coating as specified in Paragraph 3.07 unless in the judgment of the District the
damage is so extensive as to deem the pipe irreparable by this method. In this
case, remove the pipe from the work site and return to the factory for recoating or
replace by a new length, all without cost to the District.
3.04 JOINTS
A. General.
1. Install joints in accordance with the approved shop drawings. When field
conditions are encountered which require a change in the type of joint to be
used, provide the type of joint determined by the District to be required. Do
not exceed the following maximum allowable deflection when installing bell
and spigot jointed pipe, including lap welded (prior to welding):
2. Both the bell and spigot ends shall be cleaned of foreign matter prior to
welding.
3. For pipe diameters less than 24-inches the exterior of the joint shall be
welded. For pipe diameter 24-inches and larger, the joint shall be welded in
accordance with the approved submittal. All welded joints shall remain
exposed until inspection has been performed.
welded, and it shall be welded at the coolest time of the working day. The
District Engineering shall decide if and when this procedure is warranted.
6. Tack-welding the joint may be permitted to hold the pipe in place. If the joint
is to be circumferentially welded, sufficient time shall elapse to allow for an
initial set of interior joint lining prior to proceeding with joint welding. Rapid-
setting mortar may be used in accordance with this Section. In some cases,
the District may require hand holes.
8. Prior to butt-strap welding, the pipe and pipe joint shall be properly
positioned in the trench using line-up damps so that, in the finished joint, the
abutting pipe sections shall not be misaligned by more than 1/16-inch.
9. The pipe ends shall be cut straight on joints where butt straps are used for
realignment, adjustment, or deflection, and fillet welds shall be made as
indicated.
b. The Contractor shall coordinate and supply ventilation, lighting, and other
equipment deemed necessary for inspection. The Contractor shall be
responsible for provided safe entry into and out of the trench, safety of
inspection personal, traffic control and other safety precautions deemed
necessary for the inspections.
11. On butt strap joints with handholes, point the inside through the handholes
using a mortar having the same consistency as the factory applied lining.
Hand trowel smooth the final surface of the joint. On pipe smaller than 24
inches in diameter, hand pack the inside of plug and coupling used at the
handhole with cement mortar before inserting the plug.
C. Flanged Joints.
1. Field installed steel flanges shall conform to Par. 2.02.E above. Install flange,
after field welding, perpendicular to the centerline of the pipe and free of warp
with faces smooth and true.
2. Before installing gaskets, thoroughly clean the faces of the flanges. Provide
bolts and nuts for flanged joints as specified in Paragraph 2.02E above.
3. After the joint is assembled, clean and coat the outside of joint as specified
herein below for applicable field applied coating.
2. After the joint is assembled, satisfactorily coat the outside of joint with an
approved appropriate coating.
3.06 LINING.
A. Cement mortar line all pipe and fitting joints using the cement type specified above.
B. The mortar lining at all joints and couplings shall provide a smooth, continuous,
interior cover. For pipe smaller than 24 inches in diameter, finish the inside of the
pipe to a smooth finish by buttering the joints with a stiff mortar and pulling an
inflated rubber ball wrapped in burlap or other swabbing device providing an
equivalent or superior finish. Immediately after joining the pipes, draw the swab
through the pipe to remove all excess mortar and expel it from the open pipe end.
Do not move the pipe after the swab has been pulled past the joint.
C. Cement mortar grout for field joints shall consist of a mixture of 1 1/2 to 2 parts sand
to 1 part Type II Portland Cement with enough clean, potable water to permit packing
and toweling without crumbling. The sand shall be washed, well-graded sand such
that all will pass a No. 8 sieve. The quantity of water to be used in the preparation of
grout shall be the minimum required to produce a mixture sufficiently workable for
the purpose intended. Grout shall attain a minimum compressive strength of 12.4
MPa (1,800 psi) in 28 days.
3.07 COATING.
A. Clean the exterior of all joints for pipe and fitting, after assembly has been
completed, then wrap the joint exterior with tape wrap as specified herein.
B. Dielectric or Tape Wrap Coating. Where pipe is furnished with a factory applied
hot applied tape coating, field coat exterior of joints on pipe and fitting in
accordance with the following requirements.
1. After the application of an approved and compatible primer, firmly wrap tape
circumferentially on the pipe or appurtenance overlapping each previous
wrap by not less than 5/8 the width of the tape. Do not permit wrinkles, air
pockets, or loose wrap. Remove improper wrapping, clean the pipe and/or
re-prime as required by manufacturer's specifications or by the District, and
rewrap.
C. Use tape coatings where their application will allow the tapes to be applied without
wrinkles or air pockets.
D. Field Repair of Coatings. When permitted by the District, perform minor field repair
of damaged coatings using the material and method of application as specified
above in this paragraph. Major damage to the pipe coating shall be cause for
rejection.
E. Testing of Field Coating (tape and dielectric coating). Inspect and test all applied
coatings, including field repairs of coatings, for flaws. The decision of the District
regarding test results shall be final. Repair areas of the coating that fail the test
until the coating successfully passes the test.
B. Pressure and Leakage Testing. Pressure and leakage testing of steel pressure
pipe shall be in accordance with NMWD Standard No. 23. The District will not
allow the Contractor to pressure test against existing or newly installed valves. The
Contractor shall provide the necessary blocking and caps for all pressure tests.
Backflow protection to isolate the new water system from the distribution system
must be supplied. The Contractor shall furnish necessary bulkheads, pumps,
pressure gauges, double check valves, means of measuring water loss and all
other equipment, materials and labor required for making the test.
All pipe must be pressure tested. The length and volume of pipe to be tested
during any one test shall be determined by the Engineer. As a general rule, not
more than 1,000 feet of pipe 8-inch and smaller may be included on one test. Pipe
sections being tested shall be backfilled with at least 20-inches of acceptable
material to prevent movement of the pipe while under test pressure. Concrete
anchor and thrust blocks shall be sufficiently cured prior to pressure testing. The
tank end of the waterlines shall be blind flanged for testing.
If the Contractor elects to test any portion or all of the pipelines after backfilling
joints, couplings, valves, outlets, air valves, service lines or blowoffs, he may be
required to excavate any or all such locations to discover leakage even though the
amount of such leakage is below the appropriate pipe leakage allowance.
The District will furnish water for filling and testing pipelines. At the District’s
option, the Contractor will be charged for usage if the Contractor unnecessarily
wastes water or the system requires multiple tests.
All air vents, including fire hydrants, shall be open during the filling. After the test
section is completely filled, it shall be allowed to stand under slight pressure for a
sufficient length of time to allow the escape of air from any small air pockets.
During this period, the bulkheads, valves and exposed connections shall be
examined for leaks. If any are found, they shall be stopped, or in the case of
bulkhead leaks, provisions shall be made for measuring the leakage during this
test. The pressure shall then be raised slowly to the predetermined test pressure,
and the test pressure maintained for a period of at least 24 consecutive hours,
beginning at a time of day to be mutually agreed upon between the Contractor and
the District. All testing shall be conducted in the presence of the Contractor and
the Engineer or the designated representatives.
The amount of water required to maintain the test pressure shall be measured
accurately by means approved by the Engineer. The leakage shall be considered
to be the amount of water entering the pipeline during the test, less any measured
Z:\NON JOB # ISSUES\SPECS\specs_website\Specs for Website\P11welded steel pipe spec.doc
leakage through the bulkheads. If the leakage exceeds the allowable limit, or if the
Engineer requires repairs to be made for any other reason, the Engineer will
require retesting after repairs have been made. All such repairs shall be made
subject to the approval of the Engineer. All repairs and retests shall be at the
Contractor's expense.
C. Disinfection. After completion of construction work and testing of the lines, the
Contractor shall disinfect the pipelines so that the water transmitted through them
shall meet public health standards. Disinfection shall be performed in accordance
with AWWA C651 and shall be accomplished prior to placing the pipelines in
service. Pipeline disinfection is typically performed by the "Tablet Method" or
continuous feed method. The District's laboratory will perform the necessary
water quality tests at no charge to the Contractor.
Heavily chlorinated water shall not remain in prolonged contact with the water
main. Contractor is responsible for dechlorinating and disposal of flushing water
in accordance with applicable local, state and federal laws.
Water quality approval shall be given if: (1) no total coliforms are present, (2)
atypical bacteria growth is minimal and, (3) turbidity of sample is less than 1 NTU.
Flushing velocity in the water main shall not be less than 2.5 ft/sec. If the water
main must disinfected more than once to achieve compliance with the above
requirements, the Contractor shall pay for all additional water usage.
END OF SPECIFICATION