a f WELDING INSPECTION TECHNOLOGY WORKBOOK : E a 2] Module 1 The Welding Inspector Copyright 1986 6 by American Welding Society, Inc 550 N.W. Ladeune Roac Miami, FL 33126 All rights reserved No part of this module may be produced in any form or by any means without permission in writing from the publisherQt-1 at-2 Qi-3 Qi-4 Qi-5 WIT-Questions-Moduie i, Page i All of the following are considered important attributes of a welding inspector, except? welding experience inspection experience professional attitude engineering experience o ability to be trained caogce Which of the following are considered to be potential safety hazards to the welding inspector? a. radiation from the arc b. falling during inspections ¢. falling objects C3 allot the above none of the above, because the inspector may only be exposed momentarily What document descrites the important requirements of the AWS Certified Welding Inspector program? a AWS D1.4 b AWS A5.1 (cs AWS QCT 6 v. AWS D14.1 none of the above What is the most acceptable way to correct an error on an inspection ort? Gf draw a line through the incorrect portion of the report erase the incorrect word or words to correct the error c. throw away the report d. cross out the error,-make the correction.in.ink, initial and date _the corrections ° “none of the above All of the following are approved codes/standards for the open book portion of the CWI examination, except a AWS Dt.1 b API 1104 (c\ ASME Section land (&) d ANSI B31.1 and ASME Section IX « © None of the aboveWIT-Questions-Module 1, Page 2 at-6 All of the following are important ethical requirements for the welding inspector except. a integrity @» volunteering public statements for personal exposure ® ‘c. _responsibility to the public g-, making accurate and truthful public statements when asked e. none of the above Qi-7 For the welding inspector, what are the most important means of the cooperation and respect of fellow coworkers? a. ability to be trained b. Professional attitude ° ©) ability to-complete and maintain inspection records d—_ good physical condition gaining e _ ability to interpret drawings and specifications Q1-8 The welding inspector is likely to work in which of the following industries? a. shipbuilding b. automotive c. bridge construction pressure vessel construction e.) all of the above o Qi-9 According to the requirements of the AWS CWI program, what is the necessary visual acuity of a welding inspector? A 20/20 natural vision Ht § 20/40 natural or corrected vision © é 20/40 natural vision d. 20/40 corrected vision €. 20/20 corrected vision Q1-10 Which of the following is not considered to be essential knowledge for a welding inspector? a nondestructive testing b. welding symbols ©.) welding design o & welding processes e destructive testing ait Prior to starting the job assignment, the welding inspector should determine tee a what coge, standard, or specification applies when inspections should be conducted a nal tesis (inspections) are needed vere records are maint Set all of the aboveWELDING INSPECTION TECHNOLOGY WORKBOOK Module 2 Documents Governing Welding Inspection & Quality of Materials Copyright 1986 by American Welding Society, Inc. 550 N.W. LeJeune Road Miami, FL 33126 All rights reserved No part of this module may be produced in any form or by any means without permission in writing from che publisherQ2-1 Q2-2 Q2-3 Q2-4 a2-5 WIT-Questions-Module 2, Page t All of the following contain job quality requirements, except? a codes b. drawings c. specifications @/_— textbookse e.. standards Ot the following, which may be considered either mandatory or nonmandatory? a _ codes b. "specifications 7 c. standards 4) band c above e. all of the above % The job documents that best describe the size and configuration of a weldment are a. codes b. standards c. specifications v (@) drawings & @. none of the above egal Status is ‘The type of document that has| (a) code b. “standard c. specification d. both a and b above e. “allot the above The type of document that describes the requirements for a particular material or component is referred to as a code b. standard c. specifications d. aand b above @ bandc above yWIT-Questions-Module 2, Page 2 Q2-6 Something set up and established(by authorityds a rule to measure quantity, quality, value, weight, et@—— (a specification “B. standard c. code d. drawing ©. none of the above Q2-7 Of the following types of documents, which has general acceptance in the welding industry? a. contracts bj standards o specifications d. drawings e. none of the above 2-8 The code that covers the welding of steel structures is: a ASME Section IX b. ANSIB31.1 API 1104 d. AWS D1.1 © @. none of the above 2-9 The code that covers the design and fabrication of unfired pressure vessels is: ASME Section IX C8 ASME Section VIII + ci ASME Section III ~ a API1104 e. AWS D1.1 Q2-10 The specification covering the requirements ior welding electrodes is designated: a AWS D1.X b. AWS D14.X () AWS AB.X « d. ASTM AS3 e ASTM A36 2-14 Which of the following is the least acceptabie method for controlling materials in a fabrication shop? color coding alpha-numeric coding heat number transfer chronological separations searegationWELDING INSPECTION TECHNOLOGY WORKBOOK Module 3 Weld Joint Geometry and Welding Terminology Copyright 1986 by American Welding Society, Inc 550 N.W. LeJeune Road Miami, FL 33126 All rights reserved No part of this module may be produced in any form or by any means without permission in writing from the publisher.aQ3-1 Q3-2 Q3-3 WiT-Questic rs-Module 3, Page 1 Which of the following is not considered a type of joint? : b. A butt - fillet o Gane corner edge The type of joint formed when the two pieces to be joined lie in parallel planes and their edges overlap is called: DP g B closest to; 2 corner 7 edge lap > butt That portion of the joint where the two pieces to be joined/come d. e. ) her is referred to as the: joint root vad ACO groove angle groove face In a single V-groove weld, the sloped surfaces against which the weld metal is applied are calied: a b. c. d. e root face root groove face ” groove angle bevel angle The type of weld produced by filling an elongated hole in an overlapping member attaching it to the member beneath is called a plug weld spot weld seam weld “none of ihe aboveQ3-6 Q3-7 Q3-8 Q3-9 Q3-10 WIT-Questions-moduie 3, Page 2 The type of weld configuration formed when a round bar is placed aj Ca, ew) c. d. e. jainst a flat surface is a flare-bevel flare-V edge flange corner flange none of the above The type of weld having a generally triangular cross section/and which is applied to either a T-, corner or lap joint is callad« a b. 7 d. e flange weld flare weld fillet welde slot weld spot weld The type of weld used to build up thinned surfaces, provide a layer of corrosion protection, and provide a layer of abrasion- resistent material, ete. is referred to as a: a, bd. 7 (ea edge weld flare weld fiange weld slot weld surfacing weld The type of weld applied to the opposite side of a joint before a single V-groove weld is completed on the near side of a joint is called a: a. meit-through weld b backing weld » (c} back weld a root weld @. none of the above In a completed groove weld, the suriace of the weld on the side where the welding was done is called the crown weld reinforcement weld face G root none of the above3-11 Q3-12 Q3-13 Q3-14 Q3-15 WIT-Questions-Module 3, Page 3 in a completed weld, the junction between the weld face and thé base metal is called the: a root b. weld edge c. weld reinforcement aaa gd. leg &> toes The height of the weld above the base metal in a groove weld is called the: a. crown B&R buildup b “face @ weld reinforcement 8. none of the above In a fillet weld, the leg and size are the same for what type of configuration? a. effective throat ‘Bs concave ® convex d. unequal leg e. oversize When looking at the cross section of a completed groove weld, the difference between the fusion face and the weld interface is called the: | @) depth of fusion b. dépth of peristration Lie i c. root penetration Pee d. joint penetration bat itt e effective throat i For a concave fillet weld, which throat dimensions are the same? a. theoretical and effective b. effective and actual c. theoretical and actual d all of the above €.) none of the above3-16 Q3-17 Q3-18 Q3-19 Q3-20 WIT-Questions-Module 3, Page 4 In a partial penetration single V-groove weld, the dimension measured from the joint root to where the weld penetration stops is: a. joint penetration b. effective throat c. root penetration 9 (@) depth of fusion & — weld interface The size of a spot weld is determined by its (&) depth of fusion ‘BY spot diameter ¢. depth of penetration d. thickness €. none of the above in the performance of a vertical position weld, the type of weld progression having a side-to-side motion is called a. stringer bead technique b, stagger bead technique c) weave bead technique> d. unacceptable e. none of the above The technique used to control distortion of a long joint where individual passes are applied in a direction opposite the genera _Progression of welding in the joint is called (a, backstepping « b. boxing ¢. staggering d. cascading e. blocking A technique used in a multiple-layer weld deposit where each successive layer is longer than tho previous one is called a. block sequence b. box sequence (Ce, cascade sequence 9 a. backstep sequence 6 stagger sequenceee WELDING INSPECTION TECHNOLOGY WORKBOOK Module 4 Welding and Nondestructive Testing Symbols Copyright 1986 by American Welding Society, Inc. 550 N.W. LeJeune Road Miami, FL 33126 All rights reserved No part of this module may be produced in any form or by any means without permission in writing from the publisher.1 Q4-4 Q4-2 4-3 Q4-4 WIT-Questions-Module 4, Page 1 The primary element of any welding symbol is referred to as the: a tail arrow arrow side weld symbol b. Ke reference fine ° @. e. Information appearing above the reference line refers to the a near side arrow side c. far side 4. other sideo 6. none of the above The graphic description of the type of weld is called the a taii welding symbol weld symbol= arrow none of the above Which of the symbols below describe the weld shown? 3 \ ©. none of the aboveWIT-Questions-Module 4, Page 2 Q4-5 When a weld symbol is centered on the reference line, this indicates: a. that the welder can put the weld on either side (%! that there is no side significance.o that the designer doesn’t know where the weld should go. d. that the welder should weld in whatever position the weld is in enone of the above Q4-6 The symbol below depicts what type of weld? ) flare V-groove + jiare bevel groove edge flange corner flange none of the above eae ce) In the symbol below, the 1/8 dimension refers to what? i @ groove angle b. root face c. depth of preparation d weld size &) root opening » 4-8 In the symbol below, the(3/4 dimension reters to what? weld size effective throat depth of preparation « root opening e. none of the above iy jWIT-Questions-Module 4, Page 3 | Q4-9 If applied to a 1 inch thick weld joint, the’symbol below describes what type of weld? She tb) a. full penetration double bevel-groove weld b> full penetration double V-groove weld c. partial penetration double bevel-groove weld (©) _ partial penetration double V-groove weld none of the above A a b. Q4-10 triangular-shaped weld symbol represents what type of weld? bevel groove flare groove 2 lange groove Cd} V-groove & none of the above 9% Q4-11 The symbol below describes what type of weld? 2-4 = 2-4 = a. staggered intermittent fillet weld. (®y chain intermittent fillet weld segmented fillet weld d. intermittent fillet weld e€. none of the above Q4-12 Dimensions appearing to the immediate right of the weld symbol generally refer to the: a weld size b. root opening c. pitch distance G weld length €. none of the above-—tnanetncens amnion @ @ (i @L® WIT-Questions-Module 4, Page 4 ie U Q4-13 The type of weld symbolized by a rectangular box:contai dimension is best described as a: ao plug weld + (® slot weld €. plug weld in beveled hole 4. partially filled plug weld « ® plug weld in hole having dimension shown ing a The required spot weld size can be shown as @ a dimension to the right of the symbol ® b.” a dimension of the required nugget diametey’ He a value for the required shear strength ~~ ) ‘da. aand b above band ¢ above” 4-15 A number appearing to the right of the spot weld symbol refors to: a spot weld size b. spot weld length ‘number of spots required d pitch distance between adjacent spots € none of the above Q4-16 'n the symbol below, the “E” dimension describes -Toeebne RIG weber \ } weld size flange radius flange length depth of penetration none of the above epaecp Q4-17 In the symbol below, the symbo! shown on the other side represents back weld b. backing weld GQ. melt-through wejd 7 a and b above e& band c above~osinaaRSRRRSRCOS WIT-Questions-Module 4, Page 5 Q4-18 The symbol below shows the use of what type of weld? a. single bevel-groove weld b. backing weld single V-groove weld “ back weld b and c above Q4-19 The symbol below shows what type of joint configuration? oo square groove . skewed groave sloped groove ¢. @) searf J none of the above Q4-20 The part of the welding symbol which can be used to convey any additional information that cannot be shown otherwise is referred to as: athe weld symbol the arrow the reference linw the tail ¢ none of the above op Q4-21 The symbol below shows what type of weld? oe gas metal arc spot weld resistance spot weld gas metal arc seam weld < resistance seam weld none of the above 2 yeeWIT-Questions-Module 4, Page 6 4-22 What nondestructive test method is.to be applied to the Srrow) side? PT ok magnetic particle testing 2 eddy current testing radiographic testing penetrant testing « none of the above wae X) Q4-23 A number in parentheses just above/below a test symbol describes a. the length of weld to be tested b. the exient of testing (c.} the number of tests to perform * & ‘the type of test to perform &. none of the above Q4-24 A number to the right of a nondestructive testing symbol refers to the number of tests to perform the length of weld to be tested * the applicable quality standard the test procedure to use e, none of the above Consider these welding symbols for questions Q4-25 through Q4-28. oO \ / ® 4 (%) s @ ¢ = Sie(Ae) @ } Ory, Oh 0 = OED Oa Q4-25 An intermittent fillet weid is shown at number 1 pads) 2 3 4 514-26 14-27 24-28 WIT-Questions-Module 4, Page 7 shown at number A groove weld with melt through i a 2 b. 3 6 7 none of the above = lug weld not completely filled is shown at number (3, €) Ap a Pe 3) ovaes en with back or backing is shown at number 1° paog evonWORKBOOK Module 5 Mechanical and Chemical Properties of Metals Copyright 1986 by American Welding Society, inc 550 N.W. LeJeune Road Miami, FL 33126 All rights reserved No part of this module may be produced in any form or by any means without permission in writing from the publisherQ5-4 Qs-2 Qs-3 Q5-4 Q5-5 WIT-Questions- Module , Page + The property of metals that describes their resistance to indentation is called: a strength ~b. toughness (©) hardness = a. ductility e. none of the above The property of metals that describes their ability to carry some type of load is: fa) — strength, toughness ce. hardness a. ductility 8. none of the above Generally, as strength increases, the ductility a increases b. stays the same (c) decreases o . depends on the type of metal €. none of the above The property that describes the ability of a meta! to deform to some applied load is: strength toughness hardness ductility o none of the above The type of strength which is related to a metal’s behavior when the load is applied in a cyclic manner is a tensile b. compressive c. torsional g. impact (e) fatigue, LyQ5-6 Q5-7 Q5-8 Qs5-9 ~~~ aise RR RN WIT-Questions-Module 5, Page 2 The yield point of a material @ occurs when a test coupon necks down under tension b. occurs in all materiais (e./ occurs when plastic deformation begins © dé a &c above e. all of the above Which two metal properties are directly related? @ impact strength and fatigue strength b. strength and ductility c. strength and hardness © (@.\ toughness and ductility = a cand d above vy The ability of a metal to absorb energy is called: a, strength b. ductility Sf. hardness (ds toughness 6 none of the above The metal property that is greatly affected by the surface condition of jthe part i @ “tensile strength b. compressive strength c hardness d. fatigue strength « e. ductility ich alloying element has the most pronounced effect on the properties and performance of steel? a. aluminum (b} — carbon 4 “é! — manganese d— chromium none of the above Which alloying element is commonly added to steel to improve its Corrosion resistance? a carbon aluminum silicon @ chromium « none of the aboveQ5-12 WIT-Guest: Hydrogen in the molten weld metal will cause a undercut b. overlap ©. incomplete penetration 3. porosity ’e., Gand d aboveWELDING INSPECTION TECHNOLOGY WORKBOOK TRNES " Module 6 Destructive Testing Copyright 1986 by American Welding Society, Inc. 550 N.W. LeJeune Road Miami, FL 33126 All rights reserved No part of this module may be sroduced in any form or by any means without permission in writing trom the publisherQ6-1 Q6-2 Q6-3 Q6-4 Q6-5 WIT-Questions-Module 6, Page 1 All of the following can be determined from a tensile test, except: . _ ultimate tensile strength percent elongation Percent reduction of area impact strength none of the above Which of the following is an expression for a metal’s ductility? a. percent elongation . percent reduction of area c a proportional limit ) aand b above © e. b and ¢ above A tensile specimen having a cross sectional area of 0.25 square inches fails at a load of 15,250 pounds. What is its tensile strength? 3813 psi 61,000 psi 6,100 psi 58,500 psi none of the above caodp The point at which a metal’s behavior changes from elastic to RlastE Tonset of permanent deformation) is referred to as: yield strength o b, ultimate tensile strength modulus of elasticity Young's modulus none of the above pao What is the percent elongation of a specimen whose original cage length was 2 inches and final gage length was 2.5 inches? 30% 25% a “ 50% . a 40% none of the above cao yeWIT-Questions-Module 8, Page 2 Q6-6 The family of hardness tests that utilizes both a minor and major load is called Brinell Vickers Rockwell Knoop none of the above Q6-7 Which of the foliowing tests are referred to as microhardness tests? Rockwell Vickers Knoop a and b above b and c above Q6-8 What type of test utilizes a weighted pendulum which strikes a notched test specimen? a. Brinell test b. fatigue test c. tensile test 4. toughness test (charpy impact test Q6-9 durance limit is an expression used for what type of testing? Cy inigue b. hardness ¢.- soundness » 4. tension @ none of the above Q6-10 The metal property that relates to the metal's resistance to indentation is called a tensilé strength ductility hardness toughness none of the aboveQ6-11 Q6-12 WIT-Questions-Module 6. Page a | of the following are considered 2 soundness test, except? tensile » face bend fillet break root bend nick break A\ B c. a e The type of testing used to evaluate the type of microstructure present in a metal is called: tensile hardness toughness metallographic - none of the above For Questions 6-13 through 6-15, refer to Page 44 in workbook {Conversion Factors) Q6-13 Q6-14 None of the above A weld joint is measured and found to be 345 mm long. How long is that joint in terms of inches? . a 138 in ( 13.6 in 8760 in 876 in ® none of the above What is the wire feed speed that is measured to be 175 in.tmin? a 0.074 m/s - a p ®) 74 mm/s , ingy at & & 7.4 mm/s a d @ and b above e b and c aboveQ6-16 Q6-17 6-18 Q6-19 Q6-20 WIT-Questions-Module 6, Page 4 Which of the following tests can be used to judge the soundness of a weld? nick break ¥ side bend ¥ face bend“ fillet break» all of the above eaooe Which of the following tests will generally be used to determine the tho brittleness of a weld at a specific temperature? a. Guided-bend test b. Root-bend test © Charpy impact test < d. Transverse fillet weld snear test e. all of the above Tensile strength and ductility are dependent on the orientation of the metal as it went through the rolling mill. Which one of the foliowing statements is true about the direction of rolling? a. The plate has the weakest properties (ductility and tensile strength) in the rolling direction iD. The plate is strongest (ductility and strength) along the " direction perpendicular to the rolling direction ¢. The direction of rolling has little effect an the strength of the rolled plate. d. none of the above Hardness of metal means its: a, ability to form martensite Oo} resistance to indentation ©. percentage elongation d. resistance to cracking enone of the above Aig fillet weld break test is used to evaluate the quality of a fractured weld compression strength of the welded joint ductility of the weld metal weid's resistance to lamellar tearing impact strength of the welded joint b. ° @. e.WELDING INSPECTION TECHNOLOGY WORKBOOK Module 7 Welding Metallurgy for the Welding Inspector Copyright 1986 by American Welding Society, Inc 550 N.W. LeJeune Road Miami, FL 33126 Ali rights reserved No part of this module may be produced in any form or by an Means without permission in writing from ‘he publishQ7-1 Q7-2 Q7-3 Q7-4 Q7-5 Q7-6 WIT-Questions-Module 7, Page 1 As a metal is heated: a energy is added to the structure. b. the atoms move further apart c. the atoms vibrate more vigorously d. the metal expands. e] all of the above Be state of matter which exhibits the least amount of energy is fa} solid b. liquid ©. gas d. quasi-liquid @. none of the above A problem occurring in weldments caused by the nonunitorm heating produced by the welding operation is porosity incomplete fusion distortion slag inclusions none of the above odBep All but which of the following will result in the elimination or reduction of residual stresses? a. _ vibratory stress relief (b} external restraint c. thermal stress relief d. — peening e. postweld heat treatment The type of alloying in which the alloy atoms are located in ihe Spaces between the atoms of the parent metal is referred to as a atomic alloying 6. substitutional alloying -x space alloying \@\_ interstitial alloying @. none of the above Rapid cooling of a steel from the austenitic range results i hard, brittle structure known as. a pearlite b. carbide ementite Sw, bainite ° ©.) martensiteWIT-Questions-Module 7, Page 2 Q7-7 Very slow cooling of steel may result.in the production of a soft, ductile microstructure which has a lamellar appearance when viewed under high magnification. This structure is referred to as: a. martensite b. pearlite bainite ferrite €. cementite Q7-8 When rapid cooling produces a martensitic structure, what (2gnaustenitizing heat treatménifmay be applied to improve the Uetiity of the steer? - = quenching ©) tempering c. a. 2. annealing normalizing none of the above be a7-3 When using a welding electrode whose strength which matches the base metal strength, what region of the weld zone generally exhibits the highest hardness? a. base metal b. heat-affected zone next to the base metal c heat-attected zone next to the weld metal « p. weld metal ‘| cannot be determined Q7-10 It is determined that a welding procedure ig creating an exc sive heat input. Which of the changes listed below would re in a reduction of the heat input? decrease current decrease voltage increase travel speed change from weave to stringer bead technique all of the above es: sult he use of preheat will tend to result in a wider heat-affected zone produce a lower heat-affected zone hardness slow down the cooling rate reduce the tendency to produce martensite in the heat-affected zone all of the above fate ete Q27-12 97-13 Q7-14 Q7-15 Q7-16 WIT-Questions-Module 7, Page 3 Which of the following changes will warrant an addition or inerease in the required preheat? a. b. c. d. e. decreased carbon equivalent increased carbon equivalent ¢ increased base metal thickness o a and c above b and c above What heat treatment is characterized by holding the part at the austenitizing temperature for some time and then slow cooling in the furnace? pao sp normalizing quenching annealing tempering stress reliei What heat treatment is characterized by holding the part at the austenitizing temperature for some time and then slow cooling in still air? a} normalizing b. quenching c. annealing a tempering e stress relief Ferritic stecl heated above the lower transformation temperature (Ay), will change microstructural alignment for all carbon steels. This @ \s eaog 1333F 933F 1560°F 36°C none af the above Cf is? Atoms in the solid (frozen) state a b, S @ € a have a specific "home" position have no distinct structure are essentially fixed in a definite structured position aandc above none of the aboveQ7-17 Q7-18 T-Questions-Module 7, Page 4 What is the heat input for a molten weld pool at 5 ipm travel speed, 25 volt are length, and 100 ampere current a, b. cc. d. e. 300 u/in 300,000 J/in 30,000 J/in. ° 7 3.633 J/in. none of the above One way that atoms are added to a pure metal to form an alloy is eaogp peering inters dilution solidification diffusion lyWELDING INSPECTION TECHNOLOGY WORKBOOK Module 8 Welding Procedure and Welding Qualification Copyright 1986 by American Welding Society, Inc 580 N.W. LeJeune Road Miami, FL 33126 All rights reserved No part of this module may be produced in any form or by any Means without permission in writing from the publisherWIT-Questions-Mgdule 8, Page 1 Q8-1 Who is normally responsible for the qualification of welding procedures and welders? welder architect a b, é : welder's employer © independent test lab Code body Which of the following processes is not considered prequalified “in accordance with AWS D1.1? a. shielded metal arc V Gy — submerged are c. short-circuiting transfer gas metal arc © d. spray transfer gas metal arc e. flux cored are Qs-3 Of the following types of test specimens, which is used only by API for procedure and welder qualification testing? a. face bend b. root bend c. side bend CA) rick break 9 @. tensile Q8-4 What is the pipe welding position where the pipe remains fixed with its axis horizontal, so the welder must weld around the joint? * a 1G : 7) 2G ’ 5a. - es e 6GR \ Q8-5 What is the pipe welding position where the axis of the pipe lies fixed at a 45-degree angie? a 1G b. 2G c. 8G a 6G €. none of the above8-6 8-7 8-8 8-9 1 il WIT-Guestions-Medule 8, Page 2 What is the pipe position test for welders who are trying to qualify to weld T-, K-, and Y-connections? a 1G b. 2G Ve. 5G Ya 6a 42M few ©. 6GR \f a welder qualifies to weld with an £6010 electrode, which is an F3 group electrode, he is also qualified to weld with all but a E6011 ia b. E6012 c. E7018- ED E704 es @ E6013 With relation tol procedure and welder qualitication/what is an important part for the welding inspector? / a watching the welding qualification test b. identifying samples c. cutting and testing specimens d. monitoring production welding (® allof the above For most codes, if a welder continues to utilize a particular progedure, how long does his qualification remain in effect? : ob months c. 1 year 4 3 years C2 until he produces a rejectable weldWELDING INSPECTION TECHNOLOGY WORKBOOK Module 9 Welding Brazing and Cutting Processes Copyright 1986 by American Welding Society, inc 550 N.W. LeJeune Road Miami, FL 33126 All righis reserved No part of this module may be produced in.an y form or by any means without perm ission in writing from the publisherQ9-1 Q9-2 Q9-3 Qg-4 Q9-5 aes NOR | WIT-Questions-Module 2, Paget | Which of the following is a function of the flux coating of an SMAW electrode? a b, c. d. 2. y insulating alloying deoxidation shielding all of the above In the AWS system of SMAW electrode designations, the next to the last digit refers to: aoe eaGrp usability electrode coating position strength none of the above Which of the following is anciieorrest Ptatoment about an SMAW electrode designated as an E7024? it is a low hydrogen type The weld deposit has a minimum tensile strength of 70,000 psi It is suitable for use in the flat and horizontal fillet positions only. all of the above none of the above AlLexcept which of the following are essential parts of a typical SMAW system? constant current, power supply , PASIAN Current Power SUPBIy , (Wire feeder) : Ce “covered electrode, =? a, Which of the fotlowing welding problems is the result of a dis- torted magnetic field that deflects the welding arc? a fa © cracks short circuiting arc blow insufficient welding current all of the aboveW!T-Questions-Module 9, Page 9 9-6 Which of the following is not considered a type of metal transfer for GMAW? short circuiting spray globular droplet pulsed are 9-7 Which of the following types of metal transfer in GMAW is con- sidered to be the lowest energy, and therefore prone to incom- plete fusion? a ere b. spray ¢. globular d.\ droplet @. \ pulsed are 19-8 All of the following are commonly used as shielding gases for GMAW except a} carbon dioxide, bl “argon-oxygen. ca d, argon, @. hone Of the above 19-9 What type of welding process is pictured below? OIRECTION — ELECTRODE g OF TRAVEL ‘a GRANULAR FLUX BLANKET SMAW GMAW FCAW SAW. ZZ Ld (il ESw 29-10 Which of the following is not considered an arc welding process? a “SMAW b. ;GMaw yc. | ECAW (ssw, € Hane of the aboveWIT- Questions-Module 9, Page 3 Q9-11 In the electrode designation system for FCAW, the second digit refers to: a strength .b.) position Le! chemical composition d usability €. none of the above a9-12 Which of the following is not always an essential element of an FCAW system? a. constant voltage power supply _b. tubular electrode ye ve: wire feeder d.__ shielding gas. e. work (ground) lead Q8-13 What aspect of the GTAW and PAW processes is different than for the other arc welding processes? (a) — nonconsumable electrode “xl power supply c. shielding ¢. all of the above e none of the above Shielding for the GTAW and PAW processes is accomplished through the use of a granular flux b. sla “ce. ionized gas* d. reactive gas¥ /e. none of the above Q9-15 /fepreen stripe on a tungsten electrode designates (af pure tungsten b. 1% thoriated tungsten ¢. 2% thoriated tungsten dg. zirconiated tungsten @. none of the above Q9-16 When welding aluminum with the GTAW process, what type of welding current is most commonly used? a. OCEP. EN QO toe d. ~ aandb above e. b and ¢ aboveWIT-Questions-Module 8, Page 4 Q9-17 SAW and ESW are similar in that: a both are are welding processes b, both use shielding gases V€ both use @ granular flux. d. “a@and b above ®. a and c above ag-18 The diagram below depicts what welding process? DIRECTION OF TRAVEL ozzte (OPTIONAL) cas motTeN a. SMAW b. ESW (E)FCAW d? SAW e. GMAW ‘\ ‘souoireD WELo METAL SS as-i9 Solidification cracking due to improper width-to-depth ratio of the weld bead is always a serious problem with which welding process? a SMAW b._GTaw ( Gane SAM, all of the above ®. none of the above Q9-20 Which of the following processes are typically used in the flat position unless special apparatus is employed? “as” GMAW eae dd SMAW O GTAW Q9-21 Which af the foliowing are not common to both GTAW and PAW? nonconsumable tungsten electrode restricting orifice shielding gas nozzle externally applied filler metal none of the above19-22 19-23 19-24 29-25 39-26 29-27 WIT-Questions-Module 8, Page 5 What technique is employed with PAW to produce full penetration welds? a. stringer beads b. weave beads c.) keyhole - d. backstep e. none of the above What welding process produces welds in the flat position, ina single pass, with the progression vertically upward along the joint? a. SAW b. ESW* c. FCAW d. a and b above e.. bandc above Which of the following is not an advantage of the ESW process? a. high deposition rate b. ease of setup ¢. capable of joining thick sections ¢, no tendency for angular distortion’ “e. none of the above Which welding process is considered to be a chemical welding process? a SMAW bd. ESW mon SAW (2 OAWs €. none of the above Which are-welding process provides a very efficient means of Gaining attachmenié to some planar surface? a OAW bh Swe Sed betting Cc. GMAW d. GTAW e. SMAW Brazing difters from welding in that a. 0 filler metal is used b. an oxyfuel flame is used the base metal is not melted all of the above none of the aboveWIT-Questions-Module 9, Page 6 a9-28 For satisfactory results, a braze joint should have: a. a large surface area. (By a small gap between pieces to be joined c. a precise fit. d. aand b above e, all of the above g9-29 Which of the following is not an advantage of brazing? a ease of joining thick sections b. ability to join dissimilar metals 6. ability to join thin sections d. aandb above e. bande above 29-30 Of the following metals, all can be effectively cut using OFC except? a. high-carbon steel b. low-carbon steel c. medium-carbon steel gd.’ stainless steel & none of the above Q9-31 All of the following gases can be used to perform OFC except? a. Methylacetylene - propadione b. propane c, acetylene yd, natural “é none of the above, Q9-32 Which of the following cutting processes can be used to cut any metal that conducts electricity? a ORG b AAC | Ca \eac J “d. @ and b above @. bandcabove 29-33 The width of @ cut is technically referred to as the a gap b. dross & drag enone of the above