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Cost-effective and sustainable
solutions for bottle rinsing without
chemicals
Bottle rinsing with ozone was one of the first ozone applications for industrial
use. It was an attractive alternative to chemicals and heat. Today, it is widely
used as an Integrated part of complete bottle rinsing and filling machines.
Bottle rinsing with ozone
In cases where non-steriized bottles are filed with beer, soda or water, the inside of the bottle or can
surfaces need to be santtized or pasteurized after the fling process. Its especially important for reuse-
bottles which do no come sterilized from the supplier
Ozone versus chemicals
While some disinfection chemicals are common in
the brewery industry, such as peracetic acid or
hypochlorite, they leave residues after use which
inevitably affect taste and product quality. Such
chemicals can be removed by rinsing, however this.
may introduce unwanted particles or
roicroorganismns which accur naturally in the supply
‘water. zone use for bottle ar can rinsing will solve
both of these potential problems.
zone is the most effective commercially available
disinfectant for industrial use. Hence, a very low
concentrations it will sanitize bottle surfaces
‘Quick. In addition leaves no chemical by
products which eliminates the risk for spoilage. You
can read more about ozone as 2 sanitizer at our
Disinfection web page.
Practical use
Ozone versus heat
In many cases, bottles and cans are pasteurized at
temperatures up to 100 degrees C (212 F) fellowing
beverage filing for 2 number of minutes,
‘This ensures that unwanted microorganisms are
Inactivated. Bacteria and ather micrabes are the
major cause spoilage. While heat is an effective way
to ensure product quality, it may affect unique
tastes and aromas. Ozone offers and alternative
‘which preserves the brew without chemicals or
heat. Since ozone is applied cold, ta major cost:
saving operation compared to energy intensive
pasteurization
‘Ozone concentration and time of sanitation should be sultably balanced during bottle rinsing. The time and
concentration, referred to as the CT value in min.mgjl, te inactivate potential bacteria inside the bottles or
the supply water depends on what strains of microorganisms. Normally actual azone concentration during,
application should not exceed 1 ppm and should not be lower than 0.2-0.4 ppm to achieve and effective
result with at least 3 log reduction of spores, bacteria or protozoa. Aqueous ozone is sprayed Into the
bottles through builtin nozzle, Ozone quickly reverts back to its natural state: oxygen and does not elevate
‘the oxygen levels that would normally be found in typical tap water.
Filling machine sanitation with ozone
Just lke other process equipment such as fermentation tanks, pipes and valves, an ozone system is equally
effective for the filing machine itself. Vist our CIP & Process Equipment santation web page to find out
how.