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.018 - Method Statement - Ventilation Systems
.018 - Method Statement - Ventilation Systems
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AQC.FR.0
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METHOD STATEMENT VENTILATION Yayın Tarihi / Effective
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İndex
1. Purpose............................................................................................................................2
2. Scope.................................................................................................................................2
3. Reference.......................................................................................................................2
4. Definitions......................................................................................................................2
5. Responsibilities...........................................................................................................3
6. Procedure.......................................................................................................................4
6.1 Working Hours & Neighbourhood Relations..................................................4
6.2 Work Schedule..........................................................................................................4
6.3 Workforce...................................................................................................................4
6.4 Equipments and Machinery.................................................................................5
6.5 Implementation Details........................................................................................8
7.Controls & Checks.....................................................................................................13
8.Risk Analyze.................................................................................................................14
9. Circulation....................................................................................................................19
10.Annexes.......................................................................................................................19
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METHOD STATEMENT VENTILATION Yayın Tarihi / Effective
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1. Purpose
The purpose of the subcontractor is to complete the work on time and in high quality
according to the method statements, by giving maximum importance to national and international
HSE standards.
2. Scope
This method statement includes ventilation systems works that install according to
specifications, national/international standards, and details and principles in the drawings for Elite
Shore Project D-E-F Blocks at Meserburnu Road in Sarıyer, in İSTANBUL.
3. Reference
ASHREA Standards
NFPA Standards
ASTM Standards
UL Standards
4. Definitions
- Project Address: Cenral Sarıyer, Meserburnu Road, Nb:7, Sarıyer, Istanbul, Turkey
- Development Manager:
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- The architect and lead consultant, structural engineer, mechanical and electrical
engineer, acoustic consultant and lighting consultant:
- Interior Designer:
5. Responsibilities
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6. Procedure
Offices in work site will be planned for staff/Engineer who work on this project.
Transportation and vehicle entrance to work site will be planning and report to
concerned staff and will be taken the permits a day in advance.
6.3 Workforce
Contractor’s site chief, resident engineers, and other staff called as engineer must have minimum
bachelor’s degree. Site chief must have minimum 5 years of experience and resident engineer
must have minimum 3 years of experience.
Every master who will work at work site, have minimum 3 years of experience in a similar job, in
similar projects; on the other hand, every master must have the certificate of proficiency on work.
Labours who will work at work site, are allowed to work in law and 18 years old at least.
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Equipments
Drills
Cordless Screwdriver
Scaffolding
Hammer
Materials
Galvanised Rectangular Ducts (Galvanised Steel Sheet)
-The sheets in rolls of 100 gr / m² zinc coating in accordance with TSE
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Galvanised Rods
-One of fasteners in hanging system
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First of all, contractor will met with brand/technical approval for each materials and equipments.
After approval by Employer/Engineer, Contractor will purchase and transport needed materials and
equipments by schedule.
Contractors supplied materials and equipments, offloading procedure will control by HSE unit and
then permission of HSE unit, storaging by Contractor’s warehouseman.
DUCT INSTALLATION
Preparation for Installation – Duct Manufacturing
The sheets transported in rolls of 100 gr / m² zinc coating in accordance with TSE
are stacked in a suitable area in the channel manufacturing factory.
According to the duct size to be produced, the thickness of the sheet specified in
the standards is brought to the sheet bending machine by being rolled and rolled.
After the flat sheets are bent in the sheet bending machine, the seams are passed
through the duct closing machine and closed. The "Pitsburg Seam" detail is used as
the seam detail.
Depending on the duct dimensions, the appropriate thickness of the flange is cut to
the required length and the corner elements are nailed to these flanges. Flanges
are fixed to the corners of the duct by screwing them easily.
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Sealant is applied to the corners and folds of the ducts. Antibacterial silicone is
used in the manufacture of ducts of hygienic areas. Ducts are tagged and taken to
the construction site. The ducts that are transported from the factory to the site to
meet the 3-5 days of installation on the construction site are kept in a suitable
area on the field in a way that they will not be damaged by laying nylon canvas or
grilling.
Sealant is applied to the all corners and borders There will be min. 2 screw at each border and
max. distance will be 200mm between screws
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WYE BRANCH
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Hanger Details
According DW-144
Distance betwee
Hangers Supports
Longest Edge Supports
Dimension (mm) For Rectangular
Rod Diameter (mm) Brace Clamp (mm) C Profile (mm)
Ducts
400 8 25x25x1.6 40x20x1.5 3000
600 8 25x25x3 40x20x1.5 3000
1000 8 30x30x3 40x20x1.5 3000
1500 10 40x40x3 40x20x1.5 2500
2000 10 50x50x5 40x20x2.5 2500
3000 12 60x60x6 None 2500
Weight(gr
W (mm) L1 (mm) L2 (mm) Ø1 (mm) Ø2 (mm) s (mm)
Code No )
S20 SS 15 60 79 6 9,5 2,5 41
S25 SS 20 68 90 6 9,5 2,5 59
S30 SS 24 75,5 102 9 10,3 2,7 93
Installation of Ducts
All shop-drawings will be controlled
Project coordination will be provide and superpose drawings will be prepared.
All stage of installation and processing will done at worksite, accept ducts have to
be fabrication.
All branches, reductions, elbows will be installed with formal fittings.
There will be enough space for ducts in sleeves. Sleeves are manufactured from
0,6mm thickness galvanized steel sheet and stone wool will be fulfilled for space
between duct and sleeve.
Galvanised steel ducts will be in used for supply and exhaust lines, accept hood
exhaust line, DKP sheet metal ducts will be in used for hood exhaust.
While ducts supporting, hanger details according to DW-144 will be in use.
After testing procedure grills and diffusers installation will be started as project
details.
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If needed grill and diffusers assemble galvanized ducts with flexible duct, in this
case sealing will be checked against leakage. Flexible duct length should not
exceed 2 meters.
Decconnectors will be in use for duct connection to main system equipments like
AHUs, Supply/Exhaust Fans. Decconectors will be have 15minutes fire resistance.
If needed, the will be thermal insulation for ducts with rubber insulation plates.
Rubber plate thickness will be chosen according duct dimentions
Flow rate measurement will be taken on grills and/or diffusers and balancing will
be done according to measurements.
Connection and sealing points will be checked against to leakage and if leakage is
located, it will be fixed up.
8. Risk Analyze
ACTION RISK EFFECT RISK HSE POLICY
S RISK
EXCES
APPRAISAL
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POSSIBILITY
RANGE
RISK
Construct handrail,
Using The Downfall because of Labour Injury,
M H H extended ladder L
Ladder narrow ladder step Financial Damage
step
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Controlled access to
flammable material
Fire outbreak as a result
Material Labour Injury, stack area, provide
of stacking flammable M H H M
Stacking Financial Damage hydrant and
materials incorrect
extinguisher at
stack area
Choose valid
Ladder tumbling or material for ladders,
Material fallen material onto Labour Injury, construct toe for
M H H M
Stacking labours as a result of so Financial Damage ladders,
much stacking on ladder manufacture
toolbox for labours
Labours injuries as a
Horizontal stacking,
Material result of stack steel Labour Injury,
M H H periodical controls M
Stacking construction materials Financial Damage
on site
fallen onto labours
Hand Tool Hearing loss as a result Labour Injury,
M H H Using ear muffs L
Use (Hilti) of loud noise Financial Damage
Wearing helmets
Hand Tool Labours injuries because Labour Injury, with splash-guard,
M H H L
Use (Hilti) of broken pieces Financial Damage control hand tool
before start to use
Hand Tool Dust aspiration with Labour Injury,
M M M Wearing respirator L
Use (Hilti) breath Financial Damage
Electrical Labours injuries with
Labour Injury, Wearing helmets
Hand Tool broken pieces because M H H L
Financial Damage with splash-guard
Use of forcing hand tools
Electrical
Electric shock as a result Labour Injury, Changing broken
Hand Tool M H H M
of worn cable insulation Financial Damage and worn cable
Use
Electrical Electric shock as a result
Labour Injury, Insulation of
Hand Tool of work on moist and M H H M
Financial Damage working area
Use wet surfaces
Controlled and
Electrical Electric shock as a result
Labour Injury, reported by
Hand Tool of work on moist and M H H L
Financial Damage electrical engineer,
Use wet surfaces
daily reporting
Unplug tool while
maintenance and
Electrical Labours injuries as a
Labour Injury, repair, after finish
Hand Tool result of tools without M H H M
Financial Damage working, work
Use earthing
according to
instructions
Using well-matched
Electrical Labours injuries as a
Labour Injury, protective parts,
Hand Tool result of tools without M H H L
Financial Damage work according to
Use well-matched parts
instructions
Provide training for
Hand Tool Labour Injury, work with drill,
Loss of limb L H M L
Use (Drill) Financial Damage inform with
instructions
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Support scaffold to
the structure with
Erect Not support to the Labour Injury,
M H H rods under the M
Scaffold structure Financial Damage
control of executive
engineers
Calculated load
Erect Labour Injury, capacities by an
Overloading M H H L
Scaffold Financial Damage executive engineer
while scaffolding
Erect Improper handling of Labour Injury, Wearing helmet,
M H H L
Scaffold scaffold parts Financial Damage safety gloves
Erect Working on platforms Labour Injury, Provide sufficiently
M H H M
Scaffold without boards Financial Damage boards
Continuous
Erect Intermittent placement Labour Injury,
M H H placement of board M
Scaffold of board on platforms Financial Damage
on platforms
Erect Working on platforms Labour Injury, Provide training for
H H H M
Scaffold with only one board Financial Damage labours
Labour or material fallen
Erect Labour Injury, Boards on platforms
as a result of M H H M
Scaffold Financial Damage have to supported
nonsupported boards
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Provide safety
Work On Fallen labour as a result Labour Injury,
M H H screen around the M
Scaffold of unbalanced scaffold Financial Damage
scaffold
Determine the
Work On Unsuitable scaffold for Labour Injury, qualification of
M H H M
Scaffold action Financial Damage action and use
suitable scaffold
Control cross pieces
Labour or material fallen before start to
Work On Labour Injury,
as a result of unpin M H H work, periodical M
Scaffold Financial Damage
cross pieces of scaffold control of cross
pieces
Control cross pieces
Scaffold downtrow as a before start to
Work On Labour Injury,
result of unpin cross M H H work, periodical M
Scaffold Financial Damage
pieces of scaffold control of cross
pieces
There should be
Work On Labour fallen as a result Labour Injury,
M H H stairs for every L
Scaffold of scaffold without stairs Financial Damage
scaffold
Do not use scaffold
Scaffold downtrow as a with missing roller,
Moving Labour Injury,
result of scaffold with M H H move scaffold after L
Scaffold Financial Damage
missing roller fix the missing
rollers
Do not use scaffold
Labour fallen as a result with missing roller,
Moving Labour Injury,
of scaffold with missing M H H move scaffold after L
Scaffold Financial Damage
roller fix the missing
rollers
Do not use scaffold
Material fallen as a with missing roller,
Moving Labour Injury,
result of scaffold with M H H move scaffold after L
Scaffold Financial Damage
missing roller fix the missing
rollers
9. Circulation
ALEM / EMR / Ege Yapı A.Ş.
10. Annexes
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ASSURANCE ENGINEER
19/19