Mi

VLF
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SERIES

Safety, Operation, and Procedure Instructions for the VLF Series of

AC Hipots

***** Caution- High Voltage *****

This Operator Manual contains instructions for the operation of a High Voltage power source. The operator of this equipment
must use good judgement and follow all safety precautions noted in this guide to ensure the protection of himself and others in
close proximity to the test area. Failure to follow the instructions could result in injury or death. Proper grounding of the
test set must be done prior to connecting this unit to a power source.
VLF Operator Manual

 HIGH VOLTAGE, INC.

31 Route 7A • P.O.Box 408
Copake, N.Y. 12516
Phone 518/329-3275 • Fax 518/329-3271
http://www.hvinc.com
E-mail: factory@hvinc.com
 Table of Contents
About the Operator Manual 1

SECTION 1
General Information 2
Features and Specifications 2-4
Controls and Indicators 5-7
List of Components 7

SECTION 2
Setting up the Equipment 8,9
Typical VLF Connection Scheme 10
Operating the Equipment 11-13
Blank Page for Notes 14

SECTION 3
Performing Special Operations 15
Voltmeter Re-calibration 15,16
Miscellaneous 16

Packing the cables 16

Last saved 8/21/2014

T:\DOCUMENTS\Manuals\VLF\archive\MANvlf2.doc
O P E R A T O R M A N U A L

About the Operator Manual

Important

This Operator Manual describes the features and safe operation

of a High Voltage AC Test Set. The instructions are intended to be
clear and simple, but the operator must be trained and qualified
according to the customer’s established procedures for the use of
this type of equipment.

This Operator Manual is organized to provide information on the VLF Series in steps that
familiarize the new operator with the entire scope of operation of this test set.

Section 1: Specifications and Controls.

Section 2: Setup and Operation.

Section 3: Performing Special Operations.

The Functions, Features, and Specifications of the VLF Series of AC Hipots are also discussed in the VLF
Brochure available from High Voltage, Inc.

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 O P E R A T O R M A N U A L

SECTION

General Information
1
This section familiarizes the operator with the features and specifications of the

VLF Series of Portable AC Hipots manufactured by HIGH VOLTAGE, INC.

Features and Specifications

The VLF Series of hipot test sets provide true sine wave AC output voltage for the test of high voltage
cables and other capacitive loads.

Standard features of the VLF Series of AC Hipots

 Sine wave output, 0.1, 0.05 and 0.02 Hz frequencies standard.

 Continuously adjustable output voltage

 Continuous duty rating

 Fixed thermal circuit breaker overload

 “Zero Start” and External Interlock provision

 Single-range voltmeter

 Two piece portable design

 Transit protected meter prevents damage between test sites

 Ground stick provided for increased operator safety. Can be used to safely connect the unit and the test load to ground before and
after test

 Output limit resistor

 10 ft. input line cord

 10 ft. interconnect cable with grounds

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O P E R A T O R M A N U A L

 20 ft. RG8/U output cable(VLF-4022), 12 ft. shielded X-Ray output cable(VLF-6022)

 Hook type output connector

 Alligator clip type output connector

WARNING
DO NOT OPERATE THE VLF HIPOT SET IF THE HIGH VOLTAGE TANK IS 5 OR MORE FROM
LEVEL.
IF THE UNIT IS OPERATED OUT OF LEVEL, OVERHEATING AND INTERNAL ARCING MAY OCCUR.

DO NOT STORE OR TRANSPORT VLF HIGH VOLTAGE SECTION

ON IT’S SIDE

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 O P E R A T O R M A N U A L

MODEL VLF AC HIPOT SPECIFICATIONS

VLF-4022( 40 kV,2.2 F) VLF-6022(60 Kv,2.2f)

Part No. VLF-1034S(115V) Part No. VLF-1033S(115V)

Part No. VLF-1041S(F-230V) Part No. VLF-1032S(F-230V)

Input 120 V, 50/60 Hz, 10 A peak, 5 A avg. 120 V, 50/60 Hz, 15A peak, 7.5 A avg.

230 V, 50/60 Hz, 5 A peak, 2.5 A avg. 230 V, 50/60 Hz, 8 A peak, 4 A avg.

Output Sinusoidal 0-40 kVac peak, 0.1, .05, and .02 Sinusoidal 0-60 kVac peak, 0.1, .05, and .02
Hz frequency Hz frequency

Duty Continuous Continuous

Test Capacitance 1.1 F @ .1 Hz, 2.2F @ .05 Hz, 5.5 f @ .02 Hz

Kilovoltmeter 3.5 in. , 0-40 PEAK KILOVOLTS 3.5 in. , 0-60 PEAK KILOVOLTS

Control Case Size 19w x 11d x 15.5 high 19w x 11d x 15.5 high

High Voltage Tank size 13.5w x 8.5d x 19 high 14.4w x 10.25d x 21.5 high

Control Case Weight 50 lbs. (22kg) 55 lbs. (25kg)

High Voltage Tank 72 lbs. (31kg) 100 lbs. (45kg)

Weight

Interconnect cable 10 ft. 10 ft.

length

Output cable length

RG8/U 20 ft. Shielded X-Ray 12 ft.

Table 1 VLF Series Specifications.

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O P E R A T O R M A N U A L

Figure 1 VLF Series front panel controls.

INPUT POWER
The INPUT POWER connector accepts most standard line/extension cords. The power supplied to the
input connector must be from a grounded source rated to match the input power specifications noted in
Table 1.

MAIN POWER
The MAIN POWER pushbutton switch provides the power to the control and power circuits. The neon lamp
in the switch will light when the power is on and voltage is available through input line cord. The INPUT
FUSE located electrically before the MAIN POWER switch provides input line protection for the unit.

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O P E R A T O R M A N U A L

EXT.INTLK (EXTERNAL INTERLOCK)

The Ext. Intlk. connector is provided to allow for a normally open safety interlock switch to control the
energizing of the high voltage output.

HV OVERLOAD
The HV OVERLOAD circuit breaker protects the variable transformer output control brush. Its thermal
characteristics allow for the short term overload of the variable transformer while still providing proper
protection.

HIGH VOLTAGE ON/OFF

The HIGH VOLTAGE ON (OFF) pushbuttons activate (de-activate) the high voltage power circuits. The
LED indicators provide long life positive indication of the circuit status. The RED (ON) LED lights when high
voltage is energized, the GREEN (OFF) LED lights when the high voltage is de-energized.

OUTPUT CONTROL
The OUTPUT control variable transformer adjusts the output voltage. The 0-10 markings on the knob
indicate the low to high setting. The control must be at ZERO (0) to energize the high voltage circuits. The
output control must always be returned to zero at the completion of testing, prior to de-energizing
the output , allow the unit to cycle for 60 seconds to assure full discharge of the load.

VOLTMETER
The KILOVOLT METER allows for accurate output voltage readings. 1-% precision resistors minimize the
need for re-calibration due to aging shift. See Voltmeter Re-calibration in Section 3 for details on
calibration.

SCOPE OUPUT
The SCOPE OUTPUT allows for accurate output voltage monitoring. This connector can be fed into an
oscilloscope for the looking at the actual output wave shape. The peak to peak voltage representing 40
kVac is 8 volts peak/peak. (On the VLF-6022, 60 kVac is 6 volts peak/peak.)

OUTPUT FREQUENCY
The OUTPUT FREQUENCY switch adjusts between calibrated frequencies for testing loads larger than
normal .By allowing slower frequencies the output waveshape is maintained. Output frequency choices are
.1 Hz for 1.1 F, .05 Hz for 2.2 F, and .02 Hz for 5.5 F.

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O P E R A T O R M A N U A L

Operation of the Timer In the VLF Hipot

The Dwell Timer included in our VLF Series of AC Hipots will function as an end of test alarm only. The timer will start upon
initiation of the high voltage. The timing function will count up to the preset value. Upon reaching the dwell time, an alarm will
sound indicating the need to return the Output Control to zero. Turn off the high voltage, as noted later n the Operating Manual, by
allowing the output discharge solenoids and polarity solenoids to cycle at least ten more seconds (one full cycle). To set the
timer. Place the left digit to 'J' mode. This sets the timer up to count down and hold the count if the output should arc and shut
down. The right digit is for setting the time increments. Settings from .1 second to 10 hour multipliers are possible. The CO and CR
timer functions are not used for the dwell timing functions.

List of included components with the VLF Hipot

Ground stick with 20 ft. of ground wire

Ext. Intlk. jumper plug

20 ft. long output cable RG8/U; VLF-4022 , 12 ft. long X-Ray cable; VLF-6022

Limit Resistor

Alligator clip and hook terminations

10 ft. input line cord

10 ft. interconnect cable with grounds

BNC to BNC scope to panel interconnect coax cable

WARNING
DO NOT OPERATE THE VLF HIPOT SET IF THE HIGH VOLTAGE TANK IS 5 OR MORE FROM
LEVEL.
IF THE UNIT IS OPERATED OUT OF LEVEL, OVERHEATING AND INTERNAL ARCING MAY OCCUR.

DO NOT STORE OR TRANSPORT VLF HIGH VOLTAGE SECTION

ON IT’S SIDE

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O P E R A T O R M A N U A L

SECTION

2
SETTING UP THE EQUIPMENT
The setup of this equipment has been minimized by careful consideration of the operator during design.
The VLF Series’ two-piece construction allows for convenient portability for AC testing in the field.

Select a location for the unit that will allow easy viewing of the control panel at a safe distance from the
test object. Place the high voltage tank within 10 ft. of the control on a level area. The cooling and filter
assembly of the VLF series will not operate properly if the high voltage tank is placed on uneven ground. A
maximum angle for correct operation is 5. Blocking the tank to a level condition is acceptable.

1. Be sure that all the controls are off, in their de-energized or fully counterclockwise
position.

2. Secure a ground test lead to the panel. The Ground post on the front panel should be
used for that purpose. A black test lead with black boot has been provided for the ground
connection. The clip end should be connected to a solid earth ground.

3. Secure a ground test lead to HV TANK. The Ground stud the top of the tank should be
used for that purpose. A black test lead with black boot has been provided for the ground
connection. The clip end should be connected to a solid earth ground. A second ground lead is
provided for load return and should be connected to the cable shield under test.

4. Connect the ground stick to a solid earth ground.

5. Secure the interconnect cable to both the control and the high voltage tank.
Be sure the free-hanging fan/pump connector is also connected to the side connector.

6. Insert the coaxial output cable into the high voltage output connector on
the tank. Finger tighten the clamping nut securely.

7. Install the output limit resistor on the output cable. The alligator clip or hook
connectors will screw into the limit resistor for connection to the load.

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O P E R A T O R M A N U A L

8. Insert the EXT INTLK plug into the socket on the panel. The plug may also be
wired to a normally open contact of a safety switch for added protection.

The setup of the VLF AC Test Set does not address the need for proper safety grounding of the
load (test sample or cable). The grounding requirements vary for different types of tests.
Please consult the local codes where applicable or reference the guidelines for grounding
found under OPERATING THE EQUIPMENT.

Operation of the Timer In the VLF Hipot(suffix 'T')

The Dwell Timer included in our VLF Series of AC Hipots will
function as an end of test alarm only. The timer will start upon initiation of the high
voltage. The timing function will count up to the preset value. Upon reaching the dwell
time, an alarm will sound indicating the need to return the Output Control to zero and
turn off the high voltage, as noted in the Operating Manual, by allowing the output
discharge solenoids and polarity solenoids to cycle at least ten more seconds (one full
cycle).
The timer supplied will be settable from .1 second to 10 hour increments. The
timer will automatically reset when the high voltage turns off.

WARNING
DO NOT OPERATE THE VLF HIPOT SET IF THE HIGH VOLTAGE TANK IS 5 OR MORE FROM
LEVEL.
IF THE UNIT IS OPERATED OUT OF LEVEL, OVERHEATING AND INTERNAL ARCING MAY OCCUR.

DO NOT STORE OR TRANSPORT VLF HIGH VOLTAGE SECTION

ON IT’S SIDE

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O P E R A T O R M A N U A L

Capacitance Frequency

1.1F or less .1Hz

2.2F or less .05Hz

5.5 F or less .02Hz

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O P E R A T O R M A N U A L

Operating the Equipment

This section provides step-by-step instruction on various test methods. Many facilities have their
own in-house test procedures, and this manual is not to supercede these. The purpose of this
section is to explain the capabilities of this test set in real-world applications.

AC Insulation Testing
1. Ensure that all the steps listed in Setting up the Equipment have been accomplished. Take
special note to ground the control panel to a solid earth ground using the supplied black test
lead. Then connect the GROUND HOOK to the same earth ground.

2. Prior to connecting the output cable to the test sample, ground the test sample using the
GROUND STICK supplied with the VLF unit. Remove this ground prior to starting high voltage
testing.

3. Connect the output lead to the test sample. Be sure that there is enough clearance to
grounded objects for the expected test voltage. The minimum clearance in air is 10 kV
ac/inch.

4. Connect the input power cord to a grounded 120 v, 50/60 Hz source(230 v on 'F' units). A
generator is an acceptable power source. If the distance to a power source is greater than the
cord provided, most standard grounded extension cords will fit the INPUT POWER
connector.

5. An oscilloscope (optional) can be connected to the SCOPE OUTPUT for wave shape
monitoring. The oscilloscope should be properly grounded and the input should be set to 1
volt/ division, the time base should be 5 seconds/division and the trigger should be set to roll
display to view the wave shape. An oscilloscope with signal memory display is best used for
this application. A BNC to BNC shielded jumper should be used for connection between the
SCOPE OUTPUT and the oscilloscope. A digital meter can be used to monitor this connector.
The voltage feedback calibration for this connector is 1 volt for 10 kV of output

***CAUTION***
POTENTIALLY LETHAL VOLTAGES MAY BE PRESENT

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O P E R A T O R M A N U A L

6. With the OUTPUT control at zero (zero start interlock engaged), depress the HV ON
pushbutton. The HV ON light will glow. At this time the pump and fan on the high voltage
section will also energize. Do not be startled if the pump makes some noise, this is normal.

7. Increase the output by rotating the OUTPUT control slowly clockwise until the desired output
voltage is reached. Raising the output too fast may trip the output overload. Please recognize
that the output cycle is 20 seconds for a full sine wave(.05 Hz). To set the output voltage you
may need more than one cycle to read the output accurately. There are also .02 and .1 Hz
frequency outputs.

8. Maintain the output voltage for the test time specified in your standard procedures.

9. After the test is complete, rotate the OUTPUT control to zero, allowing the load to return to
zero and the unit to cycle for about 60 more seconds prior to depressing the HV OFF
pushbutton. Allowing the unit to cycle for some time allows for the complete discharge of the
load and avoiding the normal self recharge that capacitive loads will exhibit.

10. If the test sample fails during the test, the overload circuit will de-energize the high voltage.
Should an overload occur, the normal sine wave cycle is interrupted and the load will bleed
down much more slowly than when the unit is cycling normally.

11. Prior to removing the output cable from the load, observe that the output voltmeter is at zero,
and then use the GROUND STICK to positively ground the test sample, by first touching the
unit side of the output limit resistor, then the load side of the output limit resistor.

WARNING
DO NOT OPERATE THE VLF HIPOT SET IF THE HIGH VOLTAGE TANK IS 5 OR MORE FROM
LEVEL.
IF THE UNIT IS OPERATED OUT OF LEVEL, OVERHEATING AND INTERNAL ARCING MAY OCCUR.

DO NOT STORE OR TRANSPORT VLF HIGH VOLTAGE SECTION

ON IT’S SIDE

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 O P E R A T O R M A N U A L

AC Testing of High Voltage Cables

When testing cables, either single or three phase, there are certain extra steps that must be observed to
ensure safe operation.

1. Make sure that all insulators, stress cones, and pot heads are clean and free of moisture. This
will prevent flashover and minimize leakage.

The shields of all cables must be securely tied to ground at

the nearest end of the cable.
2. Isolate the far end of the conductors under test for the test voltage; that may mean separating
some of the conductors in a multi-conductor cable from each other and their shields.

3. Any conductors or wires in the cable or the vicinity not being tested must be grounded to avoid
a buildup of charge and possible shock hazard.

4. Voltage must be applied according to specifications from the cable manufacturer or any other
applicable test standards.

5. The WAVE SHAPING DISCHARGE SOLENIODS in the oil filled high voltage tank will
support a discharge of a 2.2F capacitor (.05Hz). This may restrict the test of exceedingly
long cable lengths (over 4 miles). Please use caution if you think the cable is approaching this
length. Testing at lower voltages and observing the wave shape at the SCOPE connection will
help determine if the internal wave shaping solenoids and resistors are not maintaining a sine
wave output. If the cable is too long (load too large) the overload will trip soon after
testing has begun.

***CAUTION***
POTENTIALLY LETHAL VOLTAGES MAY BE PRESENT

STORED ENERGY LEVELS IN THE CABLE GREATLY INCREASE THE RISK OF

FATAL INJURY IF CONTACT IS MADE WITH THE LOAD WHILE AT ANY
VOLTAGE.

6. Always use the GROUND HOOK to ground the cable(s) prior to disconnecting the output
cable.

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O P E R A T O R M A N U A L

THIS PAGE LEFT BLANK FOR APPLICATION NOTES

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O P E R A T O R M A N U A L
SECTION

3
PERFORMING SPECIAL OPERATIONS

The following section contains information on the care and upkeep of your new VLF SERIES AC Hipot.
There are some notes on troubleshooting and service, which will save much time and money over the life
of the unit.

Meter Re-calibration
The VLF SERIES of AC hipots uses precision metal film resistors for measurement and calibration of the
voltmeter. The use of these resistors in both the high voltage tank and the metering circuits has minimized
circuit drift due to aging and temperature. But, a potentiometer (R4) on the voltmeter PCB can be used to
correct for movement changes from the aging of the meter.

The certification of meters on a yearly basis is recommended to ensure accurate

test results.

Voltmeter Re-calibration
1. Locate the unit in a position that will allow easy reading of the meters.

2. Remove the panel screws and support the panel vertically to gain access to the calibration pot
on the back of the voltmeter.

3. Zero the meter movement using the zero adjustment below the scale window.

4. Perform the steps in Setting up the Equipment at the start of SECTION 2. Be sure to ground
the front panel to a solid earth ground using the supplied black ground test lead prior to
connecting the unit to input power.

5. Connect the output cable to a calibrated reference meter with ability to read to the full output
voltage of the unit. Be sure to ground the low side of the meter.

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O P E R A T O R M A N U A L

6. Raise the output to one half scale on the unit meter. Adjust R4 as required.

7. Check calibration at both half and full scale. If the customer facility calibration certification
requires more points of reference, follow those procedures instead of these.

Miscellaneous

Note: During normal operation, the control panel will heat due to the variable transformer output control.
The heat exhibited is normal and does not affect the operation of the test set at all.

Oil Insulated High Voltage Tanks

The oil-filled tanks in all the VLF SERIES of hipots are field serviceable. The only requirement is that the
tank must be oil filled under vacuum at re-assembly. The parts to service the tank are available from HIGH
VOLTAGE, INC. at the address noted on the inside front cover of this manual.

The oil level in the tank should be .50 - .75 inches from the lid when the oil temperature is 20C.

Packing the Cables

The cables pack neatly into the side storage compartments. The interconnect and input
line cord should be inserted together with the input cord coiled inside the interconnect.
The output cable coils into the opposite side of these cables. With the output cable, the
output limit resistor, and the output terminations will store without forcing anything into
place. The shorting stick will slide into the same side with the output cable. Be sure to
coil the ground braid neatly before doing this.

16
 Parts List VLF-6022 (115V, 50/60 Hz)
REF. QUAN DESCRIPTION

C1 1 CAPACITOR, METALLIZED POLYPROPELENE, 0.22F, 250Vdc, MOUSER # 1429-2224

CAB 1 CABINET, PORTABLE TRANSIT ENCLOSURE. CHARCOAL GRAY.18W x 10D x 14 H ID

CB1 1 CIRCUIT BREAKER, THERMAL, 10A , 250Vac , P&B # W58XB1A4A-10

D1-5 5 DIODE, 1N4007A

F1 1 FUSE, 15A, SLO-BLO,250V, MDA-15

1 FUSE HOLDER, LITTELFUSE # 342004A
F2 1 FUSE, 1A, 250V, AGC-1
1 FUSE HOLDER, MOUSER # 504-4405

J1 1 CONNECTOR, INPUT POWER, 120V, 25A , 2 POLE 3-WIRE GROUNDING, ARROW-HART#5278C

J2 1 CONNECTOR, BULKHEAD, 2 SOCKET, CINCH # S302AB
J3 1 CONNECTOR, BULKHEAD, CIRCULAR, 11 PIN, AMPHENOL # 97-3102A-20-33S
J4 1 PART OF HIGH VOLTAGE TANK (J2)
J5 1 PART OF HIGH VOLTAGE TANK (J1)
J6 1 CONNECTOR, BNC, AMPHENOL # UG-1094A/U

K1 1 CONTACTOR, 3PDT , 15A, 120 Vac COIL, MAGNECRAFT # W389ACX-14

M1 1 METER, ANALOG, 100 A MOVEMENT, SCALED 0-60 PEAK KILOVOLTS

MOT. CONT. 1 MOTOR CONTROL BOARD, DC DRIVER, # KBIC-120

1 HORSE POWER RESISTOR, # 9835

P1 1 CONNECTOR, INPUT POWER CABLE, BELDEN # 17461

P2 1 CONNECTOR, CABLE, 2 CIRCUIT, CINCH# P302CCT
P3 1 CONNECTOR, CABLE, CIRCULAR, AMPHENOL # 97-3108B-20-33P
P4 1 CONNECTOR, CABLE, CIRCULAR, AMP# 206060-1
1 CONNECTOR, CABLE CLAMP, AMP#206062-1
4 CONNECTOR, SOCKET PIN, AMP#1-66105-6
P5 1 CONNECTOR, CABLE, CIRCULAR, AMP # 97-3108B-20-33S
2 CONNECTOR, CABLE CLAMP, AMPHENOL #97-3057-12

PCB-001-VLF 1 PRINTED CIRCUIT BOARD, VOLTMETER

PCB-005 1 CB OVERLOAD CIRCUIT BOARD

R1 1 RESISTOR, METAL FILM, 0.25W, 20K, 1%

R2 1 RESISTOR, METAL FILM, 0.25W, 1.24K, 1%
R3 1 RESISTOR, METAL FILM, 0.25W, 1.37K, 1%
R4 1 RESISTOR, METAL FILM, 0.25W, 2.37K, 1%

REG ASM 1 SINE WAVE REGULATOR ASSEMBLY, w/ 116

RY1-3 3 RELAY, DPDT, 24 Vdc COIL, MIDTEX # 25862C200

S1 1 SWITCH, PB, MAINT’D, 125 Vac, 15A, DPST, NO , NEON LAMP, MICROSWITCH #AML32FBB7AD
1 SWITCH, PB COVER, BLACK, MICROSWITCH # AML52-N10K
S2 1 SWITCH, PB, MOM., 125 Vac, 15A, SPDT, GRN LED, MICROSWITCH # AML22CBS2AA
S3 1 SWITCH, PB, MOM., 125 Vac, 15A, SPDT, RED LED, MICROSWITCH # AML22CBC2AA
2 SWITCH, PB COVER, BLACK, MICROSWITCH # AML52-C10K

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 S4 1 SWITCH, SNAP ACTION, SHORT ARM, OMRON #A-20GV22-B7-K
S5 1 SWITCH, ROTARY, 4 POL., 3 POS., NON-SHORTING, MOUSER # 10YQ043

T1 1 TRANSFORMER, VARIABLE, SUPERIOR TYPE 116

HV TNK 1 TANK, HIGH VOLTAGE 60 kVac peak , HV # VLF-6022 TNK

GND STK 1 GROUND HOOK ASSEMBLY, HV # GST-1000D

PCB-001-VLF VOLT METER PCB

C1 1 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 1000F, 50 Vdc, MOUSER # 140-XRL50V1000
D1 1 DIODE, 1N4007A
D2 1 DIODE, FULL WAVE BRIDGE, 1.5A, 400Vdc, MOUSER # 583-RB154
J1 1 CONNECTOR, HEADER, 8 PIN, .1” SPACING, MOLEX # 22-23-2081
R1,2 2 RESISTOR, METAL FILM, 0.25W, 249K, 1%
R3 1 RESISTOR, METAL FILM, 0.25W, 4.99K, 1%
R4 1 RESISTOR, POTENTIOMETER, 0.25W, 1K, MOUSER # 569-25PR-1K
R5,6 2 RESISTOR, CARBON FILM, 1W, 1K, 5%
RY1 1 RELAY, PCB MOUNT, SPDT, 24 Vdc COIL, P&B # T70L5D131-24

PCB-005 CB OVERLOAD
D1 1 DIODE, 1N4007A
J1 1 CONNECTOR, DUAL RT ANGLE MALE QUICK-DISC, .250 TABS, KEYSTONE #
J2,3 2 CONNECTOR, MALE QUICK-DISC, .187 TABS, KEYSTONE #
J4,5 2 CONNECTOR, FEMALE QUICK-DISC, .250, KEYSTONE #
RY1 1 RELAY, PCB MOUNT, SPDT, 24 Vdc COIL, P&B # T70L5D131-24

REG ASM SINE WAVE REGULATOR ASSEMBLY

C1 1 CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 1000F, 50Vdc, MOUSER # 140-XRL50V1000
D1 1 DIODE, FULL WAVE BRIDGE, 1.5A, 400Vdc, MOUSER # 583-RB154
D2 1 DIODE, 1N4007A

K1 1 CONTACTOR, LATCHING, DPDT, 24 Vdc COIL, P&B # S89R11DBD1-24

M1 1 MOTOR, 11 RPM, 90VDC, WWGRAINGER # 4Z535

S1-3 3 SWITCH,SNAP ACTION, SHORT ARM, OMRON # A20GV22-B7-K

T1 1 TRANSFORMER, VARIABLE, SUPERIOR TYPE 116

T2 1 TRANSFORMER, STEP-DOWN, 115/24V C.T. @ 1 AMP, 50/60 Hz, MAGNETEK # F-345X

TB 1 TERMINAL BLOCK, CINCH # 141-12

TS 1 TERMINAL STRIP, CINCH # 56A
MISC.
1 KNOB, SKIRTED, POINTER, ALCO # PKD-70B-1/4
1 KNOB, SKIRTED, DIAL, MOUSER # 45KN021
1 TERMINAL, BINDING POST, NICKEL PLTD BRASS, CONCORD # 01-1008-1-0210
1 HOLE PLUG, 0.375 IN.
8 SCREW, SOCKET HEAD, STAINLESS, ¼-20 X ¾ IN. LONG
6 SCREW, SOCKET HEAD, STAINLESS, 6-32 X 1/2 IN. LONG
2 BRACKET, ZERO START, HV # BKT-1001D
2 TEST LEAD, GROUND, BLACK, 20 FT. WITH CLIP AND BOOT
10FT. CABLE, 12 COND, 16 AWG , CAROL # 09612
1 U-WRAP, HV # VLF-1003D
1 VLF 60 OUTPUT CABLE ASSEMBLY, SHIELDED X-RAY, 20 FT. LONG WITH FITTINGS.
1 SCHEMATIC, WIRING, HV # VLF-1033S Rev A
1 PANEL, CONTROL, HV # VLF-1002D

HV TANK 1 VLF-6022 HIGH VOLTAGE TANK, SCHEMATIC # VLF-1028S Rev A

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 CR1,2 2 DIODE, HIGH VOLTAGE X-RAY STRING, 100 kVdc, 220 mA, EDAL # B1552
J1 1 CONNECTOR, BULKHEAD, CIRCULAR, 11 PIN AMPHENOL # 97-3102E-20-33P
J2 1 CONNECTOR, BULKHEAD, CIRCULAR, 4 PIN, AMP # 206061-1
4 CONNECTOR PINS, AMP # 1-66103-5
R1,2 2 RESISTOR, METAL FILM, 20W, 100K, 10%, DALE #HLW20-A1Z-100K
R3-7 5 RESISTOR, WIRE WOUND, 10W, 100K, 5%, DALE # CW-10-100K
R8-10 3 RESISTOR, METAL FILM, 12.5W, 250K, 10%, EBG # SSP52-250K
R11-15 5 RESISTOR, METAL FILM, 12.5W, 500K, 10%, EBG # SSP52-500K
SW1(SOL1,2) 2 SOLENOID, GUARDIAN # TP6X12-I-24VDC MODIFIED
SOL1-3 3 SOLENOID, GUARDIAN # T6X12-C-24VDC MODIFIED
T1 1 TRANSFORMER, HIGH VOLTAGE, HVI # 046
1 TANK AND HEADER ASSEMBLY, HV # TNK-0007D
1 COOLING SHROUD, HV # TNK-0005D
1 FILTER, PARKER # 12AT03CN15BBLI
1 PUMP, WINPRO # 45-27-HCBQ
1 COOLING RADIATOR, NAPA # 660-3334
1 FAN, MUFFIN, ROTRON # MU2A1
4 SHOCK MOUNTS, KARMAN RUBBER # K83

Saved 2/1/2001 7:19:00 AM, T:\DOCUMENTS\Manuals\VLF\archive\pl_vlf6022v.doc,

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