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Original Article

Synthesis and evaluation of anticorrosion properties of


onion mesocarp-nickel nanocomposites on X80 steel in
acidic cleaning solution

Ekemini Ituen a,b,c,∗ , Ambrish Singh a,b , Lin Yuanhua a,b,∗ , Ruiyun Li b
a State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu 610500, Sichuan,
China
b School of Materials Science and Engineering, Southwest Petroleum University, Chengdu 610500, Sichuan, China
c Emerging Materials and Energy Research Group, Department of Chemistry, University of Uyo, Uyo, Nigeria

a r t i c l e i n f o a b s t r a c t

Article history: New Ni-nanocomposites were synthesized from waste onion mesocarp extracts and
Received 9 September 2019 characterized by UV-Vis, FTIR, XRD, SEM/EDS, DLS and TEM techniques. Monodispersed non-
Accepted 6 January 2020 agglomerating colloidal nanoparticles with spherical shape and particle sizes of 30–50 nm
Available online xxx were obtained. The nanocomposites (Ni-OMNPs) exhibit O, N and C C sites which facilitated
their physisorption on X80 steel surface from aqueous 1 M HCl and efficient protection of the
Keywords: steel surface against corrosion in the acid solution. Ni-OMNPs inhibits X80 steel corrosion
Adsorption in 1 M HCl with 93.99 ± 2.10 % efficiency at 30 ◦ C and reduces surface pitting and roughness
Corrosion protection by 51.2 % and 52.3 % respectively. AFM, SEM, EDAX and FTIR techniques were used to check
Electron microscopy extent of surface protection and inhibitor-steel interaction mechanism. Compared to crude
Nanocomposites extract feedstock, Ni-OMNPs show higher corrosion inhibition and resistance to thermal
XRD. and biochemical degradation. Unlike the crude extract, inhibition efficiency of Ni-OMNPs
did not change considerably throughout 150 days of storage at different temperatures.
© 2020 Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

scales. HCl is often used for industrial preparation of chlo-


1. Introduction rine and chlorides, as component of pickling solution for steel,
for reduction of ores, chemical cleaning and processing, acid
Hydrochloric acid (HCl) is one of the very important mineral
treatment of oil and gas wells and in food processing [1]. The
acids used extensively as industrial cleaning solution. Being a
required concentration of HCl varies from one purpose of use
heavy chemical, it has been used to clean the surfaces of var-
to another. Since HCl is highly corrosive, depending on con-
ious metals and alloys to remove rust, mineral deposits and
centration and temperature, it can aggressively attack and


Corresponding authors.
E-mails: ebituen@gmail.com (E. Ituen), yhlin28@163.com (L. Yuanhua).
https://doi.org/10.1016/j.jmrt.2020.01.017
2238-7854/© 2020 Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
licenses/by-nc-nd/4.0/).

Please cite this article in press as: Ituen E, et al. Synthesis and evaluation of anticorrosion properties of onion mesocarp-nickel nanocomposites
on X80 steel in acidic cleaning solution. J Mater Res Technol. 2020. https://doi.org/10.1016/j.jmrt.2020.01.017
JMRTEC-1272; No. of Pages 14
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degrade the surfaces it is meant to clean. Therefore, corrosion lished to inhibit corrosion, just little has been done about
inhibitors are often added to the acid solution to reduce corro- evaluating plant extract mediated NPs as CIs. The present
sion rate while the acid still maintains its normal activity. The study aims to fill this gap and explore future research hori-
use of corrosion inhibitors has proven a more effective, sim- zon for in the field of corrosion protection since an avalanche
ple and practical method of reducing acid corrosion damage, of plant materials exists for investigation.
especially in the oilfield [2]. From literature search, the use of plant extract mediated
Corrosion inhibitors (CIs) are often added (in small quanti- nanoparticles as corrosion inhibitor only recently came into
ties) to the acid solution. They inhibit corrosion by adsorbing limelight from reports by Essien and co-workers [22] and
on the substrate (metals, alloys, etc) surface to form a protec- Idrees and co-workers [23] using olive leaves and Sida acuta
tive thin film [3]. In selecting a suitable CI for a given purpose, extracts respectively. Sida acuta extract was used to mediate
some factors such as efficiency at small concentrations, sta- the synthesis of AgNPs and the antimicrobial activity was
bility to varying operational temperatures, cost effectiveness, investigated. Passively, corrosion test was conducted by poten-
low toxicity, environmental friendliness and shelf life are usu- tiodynamic polarization measurements in 0.5 M H2 SO4 for 30
ally considered [4]. Green CIs derived from plant extracts min. More emphasis was laid on biocidal activity of the NPs
seem to offer combined advantage over many organic CIs with rather than on acid corrosion inhibition. Olive leaves extract
regards to these considerations except that many extracts are mediated titanium NPs were intended to be use as adsorbents
thermally and biochemically unstable, hence they would be for removal of heavy metal ions from waste water, therefore,
useful only for low temperature operations and may not be the particle properties were not wholesomely characterized.
stored for long time. Its electrochemical behaviour and potential anticorrosion
In recent researches, functionalization or modification of effect was tested and good efficiency was reported. Encour-
plant extracts to enhance their stability/efficiency at elevated aged by the reasonably efficient performance, the present
temperatures and resistance to rapid biodegradation has been study was designed to utilize extracts of some agro-wastes
attempted. Extracts have been mixed with additives such as in development of biogenic NPs for application as CIs for oil-
potassium iodide [5–7], zinc oxide and zinc salt [8–10], cerium field pickling. Agro-wastes were selected because they can be
nitrate [11], praseodymium nitrate [12], acetylacetonate [13] sustainably obtained (as long as food is consumed) and their
and sulphate ions [14] to enhance their performance by syn- utilization has the potential to reduce environmental pollu-
ergistic effects. Reaction between phyto-compounds in plant tion, eliminate competition with food and create wealth from
extracts with metal salts could result in the formation of metal wastes without competing with food production.
ions complexes and/or nanoparticles (NPs) if appropriate con- The gaps identified from the Sida acuta and olive leaves
centrations of the feedstocks are selectively varied and other extracts reports have been filled in the present study using
conditions (such as temperature and pH) are favorable. In most onion mesocarp extract and nickel salt. Laborious experi-
of these reports where metal salts were used to intensify the ments have been conducted to vary experimental conditions
efficiency of the CIs, the product formed were not NPs, or were and confirm if the nickel nanocomposites were actually
not characterized to confirm if they were in nanoscale. formed, the nature of their crystal structure, physicochemical,
Synthesis of plant nanocomposites/nanoparticles involves electrochemical and optical properties, surface characteristics
a single step bio-reduction reaction which occurs within some and colloidal properties. The properties of the NPs formed are
minutes, even at room temperature [15]. The main advantage compared to that of the crude extract precursor in most cases.
of bio-synthetic pathway for nanoparticles is that it can afford Corrosion tests were conducted using weight loss and elec-
large quantities of NPs which are non-toxic, inexpensive, clean trochemical techniques; corrosion products were subjected to
and ecofriendly, compared to other routes. Therefore, scien- spectroscopic analyses and the surface of the protected steel
tists have exploited this prospect to fabricate biogenic NPs was analysed by combination of spectroscopic and micro-
for medical, pharmaceutical and agricultural purposes due scopic techniques.
to their antimicrobial activities [16]. By far, silver nanoparti- Red onion mesocarp or peel is readily available, does not
cles (AgNPs) have been extensively synthesized and applied need to be bought and can be sustainably supplied in large
in these fields than NPs than other metal ions. They have quantity. Also, it has been reported that the peel extract con-
been established to exhibit antibacterial, antifungal, antipro- tains more compounds than the inner shells [24,25]. The
tozoal and anticancer activities [17–21] because silver ions molecular structures of some of these compounds, as shown
can be slightly toxic to the target micro-organism thus reduc- in Supplementary material (SM 1), contain potential adsorp-
ing their growth/multiplication by tampering with their cell tion sites which is found in most reported efficient corrosion
membrane [15]. However, Ni nanocomposites, especially from inhibitors [26]. It has already been established that peels
nickel nitrate and sulphate, are less toxic since the salts are extract of red onion can inhibit steel corrosion in various
not carcinogenic. This provides a window of opportunities for media in previous reports [27–29], hence the present study
exploring eco-environmental applications of nickel nanoparti- also builds on these reports. Since the efficiency of extracts
cles for various applications. The properties of biosynthesized can be influenced by its source, solvent and extraction con-
NPs would be expected to be different, depending on the ditions, we also tested our extract to confirm its potency.
chemical composition of the extract. However, formation and In extension, characterization of the protected steel surface,
development of the nanoparticles would likely occur through corrosion products and surface film, which were either inad-
bio-reduction of the metal ion to the zero valency and com- equate or lacking in the previous reports cited, have been
plexation (ligation) reaction of ligands in the extract with the carried out. With these, more understanding of the adsorp-
metal ion. Despite that many plant extracts have been estab- tion behaviour, crystalline properties, optical characteristics

Please cite this article in press as: Ituen E, et al. Synthesis and evaluation of anticorrosion properties of onion mesocarp-nickel nanocomposites
on X80 steel in acidic cleaning solution. J Mater Res Technol. 2020. https://doi.org/10.1016/j.jmrt.2020.01.017
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and corrosion inhibition mechanism of phyto-mediated onion Rayleigh Analytical Instruments Co. Ltd., China) in the range
mesocarp nanocomposites have been gained, documented of 400 – 4500 cm−1 .
and discussed in this paper.
2.3. Preparation of corrosion tests solutions and steel
specimens
2. Materials and methods
The corrodent (1 M HCl) was prepared by dilution of analyt-
2.1. Preparation of extract and nanocomposite ical grade HCl (37 %) supplied by Chengdu Kelong Chemical
Reagent Factory, China. Different amounts (mL) of 1 g/L Ni-
Red onion mesocarp was sourced from local market near OMNPs solution were added to 1 M HCl to prepare four
Southwest Petroleum University, Xindu, Chengdu in Sichuan concentrations (v/v) of the NPs inhibitor solution between 5–20
Province of China, and taken to our laboratory. The red meso- % Ni-OMNPs. Also, 20 % v/v solution of 1 g/L OME was prepared
carp were hand-picked to separate from mesocarp of white and used as control for assessing the NPs.
and brown cultivars and remains of the fruit stalk, washed Different sizes of X80 steel coupons composed of (wt. %)
thoroughly in double distilled water and spread to dry at C (0.065), Si (0.24), Mn (1.58), P (0.011), S (0.003), Cu (0.01), Cr
room temperature without direct sunlight. After drying, it (0.022), Nb (0.057), V (0.005), Ti (0.024), B (0.0006), Fe (balance)
was ground into powder using electrical blender and stored were purchased from Shengxin Technology Co. Ltd, Xinyang,
in sealed water proof bags.10 g of powder was soaked in 100 China. Absolute ethanol was used to degrease the coupons
mL of double distilled water, warmed to 50 ◦ C for 3 h with followed by polishing using silicon carbide abrasives of differ-
regular stirring, cooled and filtered. Filtrate was concentrated ent grades, and finished to mirror surface using 2000 grade.
using rotary evaporator and dried to powder in oven at 90 ◦ C Polished coupons were cleaned again with absolute ethanol,
while the residue was dried in air and weighed to estimate rinsed in acetone to air-dry and stored in sealed water-proof
the amount of the extract recovered. 1.0 g of the extract was bags inside moisture-free desiccator until required. Coupons
prepared in 1 L of double distilled water. This solution was for electrochemical tests were soldered to copper wire and 1
labelled as 1 g/L OME (onion mesocarp extract). cm2 of the polished surface was exposed while the rest were
The 1 g/L OME was mixed with 1 mM Ni(NO3 )2 in the insulated using epoxy adhesives and similarly preserved.
ration 1:1 and warmed at 40–50 ◦ C in water bath with con-
stant swirling until a firm colour change was observed which 2.4. Corrosion tests by weight loss experiment
signifies formation of NPs [30]. This was confirmed by UV-Vis
spectroscopic analyses and the resulting colloidal NPs solution The corrosion test was performed based on ASTM standard
was labelled Ni-OMNPs. A portion of the colloidal Ni-OMNPs (ASTM Committee G-1 on Corrosion of Metals of 2017). Pre-
solution was cooled to room temperature, centrifuged at 5000 weighed (polished) X80 steel specimens each of dimension 3
rpm, filtered with ultrafine mesh to obtain a sol-gel matrix [30]. cm × 3 × 0.5 cm were immersed into the test solutions made
The sol-gel matrix was washed twice with deionized water, up of 1 M HCl without and with OME and different concen-
air-dried and stored prior to use. trations of Ni-OMNPs by suspension method and sealed to
exclude air. The containers were kept in water bath set to
30 ◦ C for 6 h after which they were retrieved and cleaned
2.2. Characterization of Ni nanocomposites [31], then weighed to determine the weight loss. Triplicates of
experiments were conducted and the mean weight losses (w
The progress of formation/development of the NPs was moni- (g)) were determined and used to compute corrosion rate (CR,
tored using UV-2600 spectrophotometer (Shimadzu Enterprise mmpy) according to Eq. 1, given that A,  and t is the surface
Management Co. Ltd., China) scanned in the range of 200−800 area (cm2 ), density (gcm−3 ) and immersion time (h), respec-
nm at different time intervals (minutes). Digital light scat- tively. Percentage corrosion inhibition efficiency (IW , %) was
tering (DLS) (Malvern Nano S) experiment was conducted in calculated using Eq. 2. The procedures were repeated for dif-
triplicates to determine zeta potential, hydrodynamic size, ferent temperatures (40, 50 and 60 ◦ C) in triplicates and only
particle size distribution and polydispersity index of the NPs. the mean values are reported.
A drop of the colloidal solution was placed on a 1 cm x 1 cm
silicon tape mounted on a glass block and dried in oven at 40 87600w
◦ C, and the tape surface was scanned for particles morphology CR = (1)
At
and elemental composition by scanning electron microscopy
coupled with energy dispersive X–ray spectroscopy, SEM/EDS
 CRinh

IW = 100 1 − (2)
(EVO MA 15 Zeiss, Carl Zeiss, Germany). The morphology and CRHCl
particles shape and size were also confirmed by transmission
electron microscopy, TEM (Fei Technai G2F20) at accelerating where CRHCl and CRinh denote corrosion rate in the absence
voltage of 300 kV. Crystal structure of the nanocomposites and present of inhibitor.
were analysed by x-ray diffraction, XRD (DX-2700 Dandong To determine the effects of storage conditions on the effi-
Haoyuan Investment Co. Ltd., Dandong) at 2  = 10 - 90◦ . The ciency, freshly prepared solutions of OME and Ni-OMNPs were
crude extract and nanoparticles were also prepared into thin stored under two conditions: (i) at room temperature in labo-
films with KBr and analysed by Fourier transformed infra- ratory cupboards and (ii) in refrigerator maintained at 10 ◦ C.
red spectroscopy, FTIR (WQF520 spectrophotometer, Beijing A 20 % v/v concentration of both solutions were prepared in 1

Please cite this article in press as: Ituen E, et al. Synthesis and evaluation of anticorrosion properties of onion mesocarp-nickel nanocomposites
on X80 steel in acidic cleaning solution. J Mater Res Technol. 2020. https://doi.org/10.1016/j.jmrt.2020.01.017
JMRTEC-1272; No. of Pages 14
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M HCl and the anticorrosion efficiency was determined every for EIS (IEIS ), PDP (IPDP ), LPR (ILPR ) and EFM (IEFM ) using Eq. 3,4,5
30 days at 30 ◦ C and 60 ◦ C for 150 days. and 6, respectively.
R − R 
i b
2.5. Electrochemical measurements IEIS = 100 (3)
Ri
 
The three-electrode Gamry ZRA REF 1800–18042 electrochem- i
Icorr
IPDP = 100 1− (4)
ical workstation consisting of working electrode (X80 steel b
Icorr
specimens), counter electrode (platinium) and reference elec-
trode (saturated calomel electrode, SCE) was used for this
R − R 
Pi Pb
ILPR = 100 (5)
study. The three-electrode cell assemblage containing the test RPi
solution was allowed for 30 min. for corrosion to occur and  
stabilize the open circuit potential (OCP) before actual mea- i
Icorr
IEFM = 100 1− (6)
surements were made [32]. Input experimental parameters b
Icorr
were set at frequency range = 100 kHz - 10 mHz for electro-
chemical impedance spectroscopy (EIS), voltage range = −0.15 where R = Rf + Rct and Rb and Ri represent polarization
b
resistance without and with inhibitor respectively, Icorr and
V - + 0.15 V vs. OCP and scan rate = 0.2 mV/s for potentio-
i
Icorr represent corrosion current density without and with
dynamic polarization (PDP), frequency pair =2 Hz and 5 Hz;
base frequency =0.01 Hz and amplitude = 10 mV for electro- inhibitor, respectively RPi and RPb represent resistance polar-
chemical frequency modulation (EFM) and Ecorr = ±10 mV and ization without and with inhibitor, respectively and Rf and Rct
scan rate = 0.25 mV/s for linear polarization resistance (LPR) represents surface film resistance and charge transfer resis-
at room temperature (30 ± 2 ◦ C). Experiments were conducted tance, respectively.
in triplicates and average values of important parameters are
reported with errors. Gamry E-Chem software was used for 2.6. Corrosion products and surface analyses
data fitting and analyses. Inhibition efficiency was estimated
The morphologies, topographies and other surface features of
the retrieved steel coupons in both uninhibited and inhibited
solutions were investigated by SEM and AFM (Keysight Tech-
nologies 7500 America). Elemental composition of the steel
surface was determined by EDS. Thin coat formed on the sur-
face of the X80 steel coupon after immersion in the inhibited
solutions of OME and Ni-OMNPs gently scraped off and anal-
ysed by FTIR.

3. Results and discussion

3.1. Characterization of Ni nanocomposites

Absorption or radiation in the visible region by free elec-


trons often results in excitation and consequently, production
of plasmon at characteristic wavelengths, and spontaneous
emission of photons on return to the ground state [33]. For-
mation of Ni-OMNPs begins with bio-reduction reaction of
Ni2+ ions due to capping of OME ligands (phyto-compounds).
The colour of the mixture changed from light purple to dark
brown and this occurred at 150 min. at 40 ◦ C. The absorbance
also changed (Fig. 1a) to signify completion of complexation
reaction between the Ni salt and OME. The spectrum of the
OME shows two absorption peaks at 448 nm and 575 nm
attributed to absorption by the various chromophores in the
extract [34]. However, Ni-OMNPs absorb at a single wavelength
of 495 nm and this value falls within the range of bands pre-
viously reported for nickel NPs mediated by other extracts,
which indicates formation of Ni nanocomposite [35–37].
During formation of the nanocomposite, OME should act
as a catalyst that reduces the Ni2+ to zero valency. This should
be evident in coordination of OME ligands to the nickel atom.
The XRD pattern of the nanocomposite should therefore show
Fig. 1 – (a) UV-Vis spectra during development of Ni-OMNPs peaks characteristic of nickel crystal. Therefore, the XRD pat-
and (b) XRD diffraction pattern of OME and Ni-OMNPs. terns of the nanocomposite as well as the feedstock (extract)

Please cite this article in press as: Ituen E, et al. Synthesis and evaluation of anticorrosion properties of onion mesocarp-nickel nanocomposites
on X80 steel in acidic cleaning solution. J Mater Res Technol. 2020. https://doi.org/10.1016/j.jmrt.2020.01.017
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Fig. 2 – (a) SEM images of morphology and (b) EDS spectra showing elemental composition of the surfaces of (i) OME and (ii)
Ni-OMNPs.

were obtained and compared as shown in Fig. 1b. It can be phology of the nanocomposites observed by SEM are shown in
implied from the diffraction patterns that OME is amorphous Fig. 2(a). The particles were found to be free, distinct without
whereas Ni-OMNPs is highly crystalline with well resolved agglomeration and almost spherical in shape. However, some
peaks at 2 values corresponding to 27.70◦ (002), 32.16◦ (100), traces of micro-scale organic ligands capped to the nanoparti-
38.04◦ (111), 46.16◦ (200), 64.46◦ (220) and 77.46◦ (222) crystal cles were also visible. SEM results also confirm that particulate
planes as analysed using analysed using X-PERT HighScore nanocomposite was formed.
Plus software package (PANalytical). These reflections were The particles shape, size and morphology were further
indexed to face-centred cubic (fcc) Ni◦ phase in accordance investigated by TEM technique and the results of obtained
with JCPDS Card No. 47-1049. The crystalline size (D) estimated images are shown in Fig. 3. It can be observed from the figure
using Scherrer equation (Eq. 7) afforded values between 28.23 that both at microscale (Fig. 3i) and nanoscale (Fig. 3ii), the
nm–44.82 nm [36]. Thus, XRD results confirm the crystalline particles were all similar in shape and size, and distinct with-
nature of synthesized Ni-OMNPs and the existence in nano out agglomeration. The size was determined to be 32.5 nm
scale. and most of the particles were spherical in shape. However,
DLS measurement revealed that the particle sizes were dis-
b tributed between 37.5 nm – 50.5 nm (Fig. 3iii) with the highest
D= (7)
Fw cos number of the particles having sizes of 43.5 nm. The aver-
age zeta potential obtained from five runs was −43.64 ± 0.32
where Fw is the full with of the peak and given scattering angle mV. The high negative value indicates that there was repul-
of 2 ,  is the wavelength of the X-ray and b is a constant. sion between the particles due to their net negative surface
The elemental composition of the nanocomposite surface charges, hence high stability and resistance to agglomera-
was also characterized using EDS technique and the spectra tion [37]. An average polydispersity index (PDI) of 0.23 ± 0.05
for both OME and Ni-OMNPs are shown in Fig. 2(b). Results was obtained which indicates that the nanocomposites were
show that the surface of Ni-OMNPs contains some Ni whereas monodispersed in the colloidal solution [38]. This value of PDI
the surface of OME does not. Also, Ni-OMNPs surface is richer also indicates that the nanoparticles are very stable in the
in N and O than that of the crude extract which could have colloidal system. It can also be observed that the size deter-
been made available by the capped phytocompounds. Since N mined by XRD, TEM and DLS are all within nano-scale and
and O are electron rich sites, it can be predicted that the sur- comparable.
face of the nanocomposite exhibits higher electron cloud than The active functional groups present and/or involved in
that of the extract. This would likely convey higher adsorp- the formation of the nanocomposite was probed by FTIR. It
tive potential on the nanocomposites, which could make it has been reported that complexation and bio-reduction of
a more efficient adsorbent than the crude extract. The mor-

Please cite this article in press as: Ituen E, et al. Synthesis and evaluation of anticorrosion properties of onion mesocarp-nickel nanocomposites
on X80 steel in acidic cleaning solution. J Mater Res Technol. 2020. https://doi.org/10.1016/j.jmrt.2020.01.017
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Fig. 3 – Morphology of Ni-OMNPs at (i) microscale; (ii) nanoscale as determined by TEM and (iii) particle size distribution of
Ni-OMNPs determined by DLS.

Fig. 4 – FTIR spectrum of (a) Ni-OMNPs, (b) OME and (c) pure Ni-OMNPs and its surface adsorbed film.

metal salts to nanoparticles is associated with changes in the 3.2. Anticorrosion efficiency
bending and stretching vibration pattern of associated func-
tional groups [39]. Previous reports have also suggested that 3.2.1. Weight loss
absorption wave numbers may decrease or increase in magni- Weight loss provides a direct means of evaluating the effi-
tude due to reduction of metal ion to zero valency [40]. In the ciency of an anticorrosion additive in a given aggressive
present study, the FTIR spectrum of the Ni NPs (Fig. 4) show medium. After X80 steel was immersed in the different test
decrease in some wave numbers of absorption. The peak at solution for 6 h, it was observed that the corroding solution
480 cm−1 shifted to 470 cm−1 ; 1100 cm−1 shifted to 1070 cm−1 ; dissolved the steel faster without the inhibitor than when the
1440 cm−1 shifted to 1380 cm−1 and 2960 cm−1 shifted to 2930 inhibitor is added. The loss in weight was far reduced with
cm−1 . However, the peak at 1610 cm−1 increased to1640 cm−1 the NPs compared to the crude extract. Thus, Ni-OMNPs was
while the broad peak around 3400−3500 cm−1 became a sharp highly efficient than OME indicating that corrosion inhibition
peak at 3410 cm−1 . These peaks are typical vibrational stretch- could be better obtained with reduced size to volume ratio
ing of amine group in amides, amines, alkaloids and proteins of the inhibitor. As the concentration of the NPs in the solu-
(1640 cm−1 ), C–H in methylene (2960 cm−1 ), CO in esters, tion increases, the efficiency also increases. From the results
alcohols, ethers and carboxylic acids (1100 cm−1 ), OH in displayed in Table 1, it can be observed that an equivalent con-
flavonoids, polyphenols, alcohols, esters and carboxylic acids centration of the extract (20 5v/v OME) was 70.30 % and 55.42
(3400−3500 cm−1 ) and CC aromatic bonds (1440 cm−1 ). Thus, % efficient at 30 ◦ C and 60 ◦ C respectively, whereas 20 % v/v
these groups may be considered as active in the bio-reduction Ni-OMNPs was 95.51 % and 95.44 % efficient at 30 ◦ C and 60 ◦ C,
process. respectively. Also, unlike OME, anticorrosion efficiency of Ni-
OMNPs initially increased as temperature increased, depicting

Please cite this article in press as: Ituen E, et al. Synthesis and evaluation of anticorrosion properties of onion mesocarp-nickel nanocomposites
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Table 1 – Corrosion rate and inhibition efficiency of OME and Ni-OMNPs.


Test 30 ◦ C 40 ◦ C 50 ◦ C 60 ◦ C
solution
CR (mmpy) Iw (%) CR (mmpy) Iw (%) CR (mmpy) Iw (%) CR (mmpy) Iw (%)

Blank 12.22 ± 0.31 – 18.75 ± 1.17 – 30.40 ± 2.05 – 52.63 ± 2.82 –


20 % v/v OME 3.63 ± 0.11 70.3 ± 0.8 6.17 ± 0.62 67.1 ± 0.2 11.78 ± 1.26 61.2 ± 0.5 23.46 ± 1.01 55.4 ± 0.6
5 % Ni-OMNPs 1.43 ± 0.08 88.3 ± 0.3 2.02 ± 0.21 89.2 ± 0.6 3.03 ± 0.13 90.0 ± 0.3 6.12 ± 0.22 88.4 ± 0.3
10 % Ni-OMNPs 1.20 ± 0.07 90.1 ± 0.4 1.49 ± 0.14 92.0 ± 1.0 2.09 ± 0.06 93.1 ± 0.4 5.28 ± 0.17 89.9 ± 0.2
15 % Ni-OMNPs 0.76 ± 0.12 93.8 ± 0.7 1.10 ± 0.12 94.1 ± 1.3 1.30 ± 0.05 95.7 ± 0.8 3.13 ± 0.11 94.1 ± 0.7
20 % Ni-OMNPs 0.55 ± 0.07 95.5 ± 1.1 0.58 ± 0.08 96.9 ± 0.8 0.65 ± 0.08 97.8 ± 1.1 2.40 ± 0.06 95.4 ± 0.8

Fig. 5 – Stability of (a) OME preserved at room temperature (b) Ni-OMNPs preserved at room temperature (c) OME preserved
at 10 ◦ C in refrigerator and (d) Ni-OMNPs preserved at 10 ◦ C in refrigerator.

excellent stability and resistance of the nanocomposite to the efficiency of OME declined significantly, especially at 60
thermal degradation compared to the extract. ◦ C, whereas Ni-OMNPs was fairly stable and efficient through-

out the storage duration of 150 days. It was also observed that
storage temperature had some effects on the stability and effi-
3.2.2. Stability of Ni-OMNPs
ciency of OME but negligible effect on the nanocomposite. For
Many plant materials reported to inhibit corrosion in acidic
OME, low storage temperature enhanced stability perhaps due
media often yield decreased efficiency at increased tem-
to reduced biochemical activity. To the best of our knowledge,
peratures [41,42] due to thermal degradation. Also, being
this is the first time the effects of storage/preservation temper-
bio-based, they may be susceptible to microbial or biochemical
ature on inhibition efficiency has been reported for a bio-based
degradation, making it difficult to store them for longer time
corrosion inhibitor. Therefore, with this interesting result, we
without decline in efficiency. In this study, we sought to find
have designed further studies to extensively investigate this
out if chemical treatment of extracts to nanocomposites could
aspect using various range of storage temperatures and longer
improve their stability to biodegradation and increase their
observation time.
storage time. Results obtained (Fig. 5) reveal that after 60 days,

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Fig. 6 – (i) Arrhenius and (ii) transition state plots for the corrosion of X80 steel in 1 M HCl without and with OME and
Ni-OMNPs additives.

dominated by association of molecules of inhibitor on the


Table 2 – Activation parameters deduced from Arrhenius
and transition state plots. surface, rather than dissociation [46].

Test solutions Ea (kJ) H∗ (kJ) S∗ (kJ)


Ea
logCR = logZ − (8)
Blank 40.04 −37.82 0.27 2.303RT
20 % OME 51.90 −49.31 0.28
5 % Ni-OMNPs 53.14 −56.17 0.33
  R   S*   H* 
CR
10 % Ni-OMNPs 58.98 −59.07 0.34 log( )= log + − (9)
T Nh 2.303R 2.303RT
15 % Ni-OMNPs 71.07 −66.30 0.37
20 % Ni-OMNPs 76.02 −73.38 0.40
where CR is the corrosion rate, Z the Arrhenius pre-
exponential or frequency factor, R is the universal gas
3.2.3. Kinetics and thermodynamics studies constant, N is Avogadro’s number, h is Planck’s constant, T
Corrosion inhibitors for steel are believed to act by adsorp- is absolute temperature, H∗ and S∗ is the enthalpy and
tion mechanism [43]. This involves adherence of the inhibitor entropy change of activation respectively.
molecules on the surface of the steel driven by either phys-
ical or chemical interactive forces. The nature of the force 3.3. Electrochemical measurements
can be predicted from treatment of surface coverage data as
a function of concentration based on plots called adsorption 3.3.1. EIS measurements
isotherm. Since the concentration of the nanoparticles were Experimental values were used to construct OCP, Nyquist,
not measured in molar terms, adsorption isotherms could not Bode and phase angle plots shown in Fig. 7(a), (b) and (c),
be determined for this inhibitor. Rather, plots from linearized respectively, for some of the solutions tested. For the OCP vs
Arrhenius kinetic equation (Eq. 8) and transition state thermo- time plot, fairly stable potential was obtained after 300 s for
dynamic equation (Eq. 9) were constructed as shown in Fig. 6 most of the solutions. The Nyquist curves yielded depressed
to determine some activation parameters (Table 2) for explain- imperfect semi-circular over the entire frequency range which
ing the adsorption process [44]. Apparent activation energy indicates that corrosion in all the solutions occur via the same
(Ea ), enthalpy change (H∗ ) and entropy change (S∗ ) were charge transfer mechanism [47]. Imperfection in shapes could
deduced for the acid solution with and without the inhibitors. be due to roughness of the surface of the steel coupons used
Results reveal that Ea was higher in the presence of the [32,47]. For each of the semicircles, the diameter increases as
inhibitors, especially Ni-OMNPs, indicating that the inhibitors concentration of Ni-OMNPs increases. This also corresponds
increased the energy threshold for ease of corrosion. This to increase in charge transfer resistance [48] and inhibition
implies that their adsorption conveyed corrosion resistance efficiency, implying that the efficiency of the inhibitor could
on the surface the steel surface. Inhibitors that cause increase be directly proportional to Ni-OMPNs concentration. Increase
in Ea as their concentrations increase have been reported to in charge transfer resistance demonstrates that more species
have adsorbed via physical interactive forces or physisorption of inhibitors were adsorbed on the surface as concentration
[45]. Also, negative enthalpy changes obtained indicates spon- increases. The adsorbed species form a film with resistance
taneous adsorption and the magnitudes fall within the range denoted with Rf and the values of Rf increases as concen-
assigned to physical adsorption mechanism. The entropy val- tration increases. This can be attributed to increase in local
ues obtained indicate that the activated complex stage was dielectric/insulation in the vicinity of the surface as a result

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Fig. 7 – (a) OCP vs. time (b) Nyquist (c) Bode modulus and phase angle (d) Tafel plots for the corrosion of X80 steel in 1 M HCl
without and with OME and different concentrations of Ni-OMNPs.

Table 3 – EIS parameters for corrosion of X80 steel in 1 M HCl without and with OME and different concentrations of
Ni-OMNPs at 30 ◦ C.
Test Rs CPEf CPEdl
solution (˝cm2 )

n1 Rf (˝cm2 ) n2 Rct (˝cm2 ) R (˝cm2 ) 2 (x10−4 ) IEIS (%)

Blank 0.84 ± 0.12 0.87 1.6 ± 0.2 0.71 130.7 ± 1.4 132.3 ± 1.7 0.12 –
20 % OME 0.87 ± 0.14 0.89 14.1 ± 0.3 0.67 610.1 ± 3.6 624.2 ± 3.1 0.10 78.8 ± 0.4
5 % Ni-OMNPs 0.86 ± 0.13 0.92 16.9 ± 0.2 0.73 1365.8 ± 2.6 1382.7 ± 3.3 0.46 90.3 ± 0.5
10 % Ni-OMNPs 0.90 ± 0.14 0.96 21.1 ± 0.4 0.74 1983.5 ± 4.8 2004.6 ± 5.6 0.35 93.3 ± 0.3
20 % Ni-OMNPs 1.01 ± 0.15 0.99 33.6 ± 0.5 0.78 2821.1 ± 8.3 2854.7 ± 7.8 0.28 95.4 ± 0.4

of increased adsorption of the inhibitor. Adsorption of the to surface inhomogeneity or roughness of the steel elec-
inhibitor results in displacement of water molecules and chlo- trode [49]. As n increases, it signifies that surface roughness
ride species from the surface and consequently, reduction in decreases because the adsorption of inhibitor on the steel sur-
the active corrosion sites and decrease in corrosion rate. Anal- face reduces corrosion [50]. The value of n also increases as
yses of results was achieved by fitting using the equivalent concentration of inhibitor increases, demonstrating that bet-
circuit model embossed in Fig. 7 (b). The circuit includes the ter anticorrosion effect is obtained with increasing inhibitor
solution resistance (Rs ), charge transfer resistance (Rct ), con- concentration. The values of resistances obtained for the trip-
stant phase element of the adsorbed film (CPEf ) and double licate experiments were comparable with errors ranges that
layer (CPEdl ) with phase shifts n1 and n2 , respectively. The con- supports reliability of the obtained results. The maximum
stant phase elements provide accurate fit instead of a pure error in the inhibition efficiency values calculated was ± 4.3 %
capacitor. The fits yielded accuracy between 0.10 and 0.46 × (Table 3).
10−4 for all the curves. The values of n has been attributed

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Table 4 – PDP and EFM parameters for the corrosion of X80 steel in 1 M HCl without and with OME and different
concentration of Ni-OMNPs at 30 ◦ C.
Test PDP parameters EFM parameters
solutions
−Ecorr (mVSCE ) Icorr (Acm−2 ) ˇa (mV/dec) ˇc (mV/dec) IPDP (%) Icorr (Acm−2 ) ˇa (mV/dec) ˇc (mV/dec) CF-2 CF-3 IEFM (%)

Blank 51.2 ± 0.12 1028.1 ± 3.6 155.7 138.4 – 801.3 ± 1.3 129.7 108.9 1.997 2.972 –
20 % OME 48.3 ± 0.11 243.7 ± 2.2 161.2 139.7 76.3 ± 0.4 214.7 ± 1.1 132.8 112.6 1.986 2.894 73.2 ± 0.3
5 % Ni-OMNPs 47.2 ± 0.12 116.2 ± 1.4 167.5 143.1 88.7 ± 0.2 143.4 ± 0.8 139.4 109.8 2.012 2.887 82.1 ± 0.4
10 % Ni-OMNPs 46.9 ± 0.10 89.4 ± 0.9 178.1 145.7 91.3 ± 0.3 105.8 ± 0.7 144.3 113.7 1.964 2.906 86.8 ± 0.6
20 % Ni-OMNPs 44.8 ± 0.11 43.2 ± 1.1 187.4 151.2 95.8 ± 0.6 76.1 ± 1.2 148.1 119.6 2.110 3.054 90.5 ± 0.6

3.3.2. Potentiodynamic polarization to efficiency of 89.5 ± 0.5 % and 92.7 ± 0.6 %, respectively. The
Displayed in Fig. 7(d) is the Tafel plot for the corrosion of X80 obtained inhibition efficiencies are comparable with PDP and
steel in 1 M HCl without and with OME and different con- EIS measurements.
centrations of Ni-OMNPs. The plots show both cathodic and
anodic components of the corrosion current function with 3.3.4. Electrochemical frequency modulation
respect to corrosion potential. Compromise potential (Ecorr ) EFM spectra parameters were obtained from analyses of exper-
between both components and the corresponding current imentally generated intermodulation spectra for the different
(Icorr ) were obtained by extrapolation of the Tafel slopes and test solutions and displayed in Table 4. Results show similar
given in Table 4. The Tafel anodic (ˇa ) and cathodic (ˇc ) con- trends for Icorr , ˇa , ˇc and IEFM as PDP measurements except
stants were also obtained for all the test solutions. Results that the values and inhibition efficiencies were comparatively
show Icorr that decreases on addition of the inhibitor. This lower. This could be due to shorter exposure time associ-
implies that current circulation through the electrode sur- ated with fast EFM measurements. In addition, the causality
face reduced perhaps due to insulating effect of the adsorbed factors, CF-2 and CF-3 obtained were very proximate to the
inhibitor film. The inhibition efficiency (calculated from the theoretical values of 2 and 3 respectively which is indicative
relative reduction in current density) increased as Ni-OMNPs of good accuracy and reliability of EFM results.
concentration increased. Addition of the inhibitor resulted
in alterations in the anodic slopes and displacement in Ecorr 3.3.5. Comparison of Ni-OMNPs efficiency from various
by a maximum of −6.33 mV. Because this displacement is techniques
not up to ±85 mV which is the benchmark for categorizing As expected from experimental results, there were slight dif-
an inhibitor as cathodic or anodic, Ni-OMNPs can be consid- ferences in the inhibition efficiency of Ni-OMNPs measured
ered as mixed type inhibitor which exhibits dominant anodic by the various techniques used. The mean and standard devi-
influence [51]. In other words, Ni-OMNPs acts by interfering ation of the efficiency for the acid inhibited by the highest
with not only the anodic half reaction (oxidative dissolution concentration of the nanocomposite was evaluated at 30 ◦ C
of Fe) but also with cathodic (hydrogen release) half reac- and found to be 93.99 and 2.32, respectively. Therefore, the
tion. Formation of metal complexes between the inhibitor efficiency of Ni-OMNPs at 30 ◦ C can be approximated as 93.99
and the surface species could have resulted in inhibition ± 2.32 %. This corresponds to a standard error of mean (SEM)
of the anodic dissolution reaction and thus increased the of Sx = √S = 1.04, where S is the standard deviation. Also, at 95
N
Tafel slopes obtained. Both ˇa and ˇc increased on addition %, 1.96 Sx confidence level, the error margin was found to be
of inhibitor and with increasing concentration of Ni-OMNPs, 93.99 ± 2.03 (±2.10 %), indicating good accuracy of efficiency
which supports that the bio-composites inhibits both anodic results obtained from the different techniques.
and cathodic reactions. The slightly higher displacement in
ˇa than ˇc substantiates dominance of anodic influence by the 3.4. Surface protection of steel
inhibitor.
The extent of surface protection of X80 steel in the aggres-
sive acid solution was investigated by SEM and AFM. Presented
3.3.3. Linear polarization resistance in Fig. 8 are the SEM micrographs of the X80 steel surface in
LPR experiment was conducted so as to support the results blank and inhibited 1 M HCl solution after six hours of immer-
of inhibition efficiency obtained with EIS and PDP measure- sion. Inspection of the 2D images reveals that the surface
ments. The lowest average value of polarization resistance (Rp ) of the steel without the inhibitor experienced severe dam-
from the triplicate measurements was obtained with the blank ages due to excessive corrosive attack. However, addition of
solution as 103.7 ± 0.6 cm2 , just as charge transfer resis- Ni-OMNPs reduced this corrosive damage and the extent of
tance in EIS measurement was lowest in the uninhibited acid protection was better than when the crude OME was applied.
solution. On addition of the inhibitor, the Rp values increased From nano-micro scale examination by AFM, the X80 steel
and with increase in Ni-OMNPs concentration till it reaches an surface morphologies/topographies were obtained (Fig. 9) at
average of 2693.5 ± 4.3 cm2 corresponding to an inhibition 3D level as well as the 2D amplitude (b) images. Similar to
efficiency of 96.1 ± 0.4 % for 20 % Ni-OMNPs. For pure OME, the SEM observation, the specimen immersed in the uninhibited
Rp = 488.1 ± 2.6 cm2 corresponding to efficiency of 78.7 ± 0.5 acid exhibited very high surface roughness, having many pits
%. For the solutions with 5 % and 10 % Ni-OMNPs, the Rp values due to severe damage caused by rapid corrosive acid attack.
were 989.4 ± 2.7 cm2 and 1416.2 ± 3.2 cm2 corresponding However, in the presence of Ni-OMNPs, pitting was reduced

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Fig. 8 – Top: SEM micrographs and; Bottom: EDS profiles of X80 steel corrosion after 6 h of immersion in (i) 1 M HCl (ii) 1 M
HCl + OME and (iii) 1 M HCl + Ni-OMNPs.

and corrosive damage was very mild demonstrating the high lowing parameters were obtained for OME: Sq = 51.1 nm, Sv =
surface protective effect of the nanocomposite. 222 nm, Sp = 284 nm, Sa = 52.6 nm, Ssu = −0.247 and Ssk = 5.06,
In addition to the morphological images, AFM tests which depict less surface protection compared to Ni-OMNPs.
afforded root mean square (RMS) height parameters which are
used to further characterize the protected and unprotected 3.5. Inhibitor-steel surface interaction mechanism
surfaces. RMS height parameters are known to be highly sen-
sitive to surface deviations with respect to the mean line [52]. For Ni-OMNPs to inhibit corrosion of steel in the acidic solu-
Sv represents the deepest pit from the mean line and the val- tion, there may have been adsorptive interaction between
ues were found to be 238 nm and 116 nm in the presence and species of its compounds and Fe on the steel surface. There-
absence of the nanocomposite respectively. This implies that fore, the corrosion products on the steel surface after were
addition of the nanocomposites reduced pitting by 51.2 %. The carefully scrapped and analysed by FTIR. Also, without scrap-
highest peak (Sp) were found to be 356 nm in the blank acid ping, the elemental composition at the surface was checked by
but reduced to 268 nm when Ni-OMNPs were added, corre- EDS. The essence of these checks was to compare if the surface
sponding to 24.7 % reduction in peak heights by addition of properties are different after corrosion in the test solutions
the nanocomposite. Such reduction in peak heights and pit and to use the difference to explain the possible mechanism of
depths are clear evidences of efficient corrosion protection. In interaction between the inhibitor and steel surface. The FTIR
addition, RMS height (Sq) was 58.4 nm and 33.6 nm without spectra obtained is shown in Fig. 4 (c) and the EDS spectra in
and with inhibitor, also portraying efficient peak height reduc- Fig. 8 (bottom).
tion (42.5 %) and anticorrosion effect of Ni-OMNPs. From the
skewness parameter (Ssk < 0) and kurtosis parameter (Sku > 3.5.1. FTIR analyses
3) obtained without and with the nanocomposite, it could be We initially assumed that if the corrosion product species
inferred that in the absence of inhibitor, height distribution is scrapped from the steel surface after 6 h of immersion is
more skewed below the mean plane, and that spike in height related to Ni-OMNPs, the FTIR spectrum will show some sim-
distribution is reduced in the presence of the inhibitor [53]. The ilarities with that of the pure Ni-OMNPs. Other researchers
parameter commonly used to estimate the roughness of the have previously reported that there could be changes in
surface is the arithmetic mean height (Sa). This value in the intensity of transmittance, shift in vibrational frequencies cor-
blank was 71.7 nm, but decreased to 34.2 nm when Ni-OMNPs responding to some groups or some peaks could disappear
were added corresponding to 52.3 % reduction in degree of sur- after adsorption [54]. These changes were also observed in our
face roughness. The implication of the parameters discussed present study. For instance, the peak at 3410 cm−1 assigned to
is that addition of Ni-OMNPs impeded the attack of the steel, OH stretching vibrations became less prominent (low inten-
hence steel surface was relatively smooth with minor pits and sity) and shifted to 3420 cm−1 ; the peak at 2930 shifted to
reduced surface degradation, and in overall, confirms efficient 2950 cm−1 ; the intensity of peak at 1640 cm−1 was reduced
anticorrosion effect of Ni-OMNPs. On the other hand, the fol- after adsorption; and the peak at 1100 cm−1 reduced in inten-

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Fig. 9 – (a) 3D images and (b) amplitude images of X80 steel corrosion after 6 h of immersion in (i) 1 M HCl (ii) 1 M HCl + OME
and (iii) 1 M HCl + Ni-OMNPs obtained by AFM.

sity and also shifted to 1070 cm−1 for the surface adsorbed actual chemical bonds, which could result in disappearance of
complex film. This demonstrates the likelihood of O H and some peaks and appearance some new peaks, which is associ-
NH groups of the Ni-OMNPs being involved in the interac- ated with chemical adsorption. Thus, adsorption of Ni-OMNPs
tion with the surface species. As a support to this likelihood, occurred by physisorption mechanism involving electrostatic
these sites have been reported to be active adsorption sites in interaction between negatively charged Ni-OMNPs species (as
many efficient organic [55] and plant extract-based corrosion described by DLS results) and positively charged Fe ions on the
inhibitors [56]. In addition, the peaks at 1380 cm−1 , 1260 cm−1 steel surface [43].
and 810 cm−1 were of higher intensity compared to that of the
pure Ni-OMNPs. These peaks, which are sharp and medium 3.5.2. EDS analyses
in intensity, can respectively be assigned to O H bending of Results obtained from EDS analyses also supported FTIR find-
phenolics, C N stretching or CO stretching and CC bend- ings. The weight and atomic percentages of the elements
ing (disubstituted alkenes or vinylidene) vibrations.1 The CN checked are embedded in the EDS spectra presented in Fig. 9.
stretching vibration at 1260 cm−1 could have also resulted Going from the elemental composition of the surface retrieved
from interaction between N sites from the inhibitor and C from the uninhibited acid solution to that inhibited by Ni-
atoms present in the X80 steel. OMNPs, the percentages of C, N and O increase while that
When the differences in spectral properties of the adsorbed of Fe decreased. These increase (%) could have resulted from
complex is simply changes in intensity or vibrational fre- adsorptive interactions of C C, CO, CN, OH and NH
quency, the mechanism can be associated with physical groups with the surface (as earlier seen from FTIR results)
adsorption. Physical adsorption does not involve formation of resulting masking the amount of Fe ‘seen’ on the surface [57].
The percentages of C, N and O were higher in Ni-OMNPs than
OME implying that more of these sites were present and/or
1
https://www.sigmaaldrich.com/technical- adsorbed with nanocomposite compared to the crude extract.
documents/articles/biology/ir-spectrum-table.html Also, Cl atoms initially seen on the surface for the blank was

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due to formation of chlorides between HCl and Fe, but on collective physisorption of its phytocompounds, which needs
adsorption of the inhibitors, the percentage of Cl reduced per- to be further characterized in future studies.
haps due to replacement by inhibitor molecules. Additionally,
the surface of steel retrieved from the solution inhibited by
Ni-OMNPs also had some traces of ligated Ni atoms. Conflict of interests

The authors declare no conflict of interests


3.6. Environmental concerns

Since Ni is a heavy metal, this raises environmental on the Appendix A. Supplementary data
toxicity of the nanocomposite. Ni is naturally available in the
earth’s crust, hence is expected to be parts of composition Supplementary material related to this article can be found,
of food and water, however, in very trace amounts. Expo- in the online version, at doi:https://doi.org/10.1016/j.jmrt.
sure to Ni in water or the environment has been limited to 2020.01.017.
an ambient value of 100 ␮g/L by the US Environmental Pro-
tection Agency (EPA). In the body, the EPA reference dose
(RfD) of 0.02 mg/kg of body weight. Hardly can these bench-
references
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Please cite this article in press as: Ituen E, et al. Synthesis and evaluation of anticorrosion properties of onion mesocarp-nickel nanocomposites
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