Series J(DZ-D)

Metering Pump
Instruction Manual

中 国 CH INA 国 际贸 易 INTERNATIONAL TRAD E

地 址： 浙江 省温 州市 永嘉 瓯北 大 道780 号 Ad d: N o. 780, Oub ei Ro ad , Ou b ei To wn, Yo ng j ia ,

电 话：05 77-679 81666 6 7 31276 6 6 7315 766
传 真：05 77-673 16766
邮 编： 32510 5
网 址：www. yq p v.c om w ww.yon jo u. co m
邮 箱：yqb f@yon j ou .co m
We nzh ou Cit y , Zh eji ang , Ch in a
Tel :+ 86 577 6 7985 999 6 79 81788
Fax :+ 86 57 7 67981 766
Zi p : 325 105
H tt p: www.yo nj ou pu mp. co m www.g oo d pu mp. cn
E-mail : sales @yo nj ou .c om
 J(DZ-D)-series Metering Pump Instruction Manual

A.. GENERAL INTRODUCTION

Zhejiang YONJOU technology Co.,Ltd is special in the research, development, manufacture

and sale of the plunger metering pump， mechanical diaphragm metering pump, hydraulic diaphragm
metering pump and other special type pump. The performance parameters and examine procedure
of all kinds of the products of the company are complied with the directives of national standard
GB/T 7782-1996 Metering Pump stringently.

The metering pump includes two types: plunger type and diaphragm type, according to its
hydraulic part. There are 16 series of it according to its motor frame which are J-X、JYMX、J-X2、
JYMX2、J-Z2、JYMZ2、J-Z、JYMZ、J-D、JYMD、J-T、JYMT、JWM、JXM、JZM、JDM.
Generally, user could choose the pump with a single list of parameters. It is also possible with the
combination of multiple lists of same seat and type and of different seat and type based on the
needs, which is suitable especially for the proportional transporting of multi-share medium of the
technical flow.

There are two kinds of capacity adjustment of the metering pump. One is to adjust the
movement length of the plunger of the pump (the optimal relative movement length is 30-100%),
which can carry out whether the pump is ceased of on operation. Because it has the metering
accuracy better than ±1%, it can be regarded as a measurer (direct the relative movement length
of the pump with and micrometer for manual adjusting; for all the other adjustment way such as
self-control, remote control and computer flow control, please refer to the corresponding user’s
guide of them ). The other one is to adjust the speed of the pump with changing the inputting
power frequency with transducer to implement the capacity adjustment with the remote control
and the management with computer.

The metering pump manufactured by the company can transport the liquid with out any solid
particles with the temperature of -30～100℃ and the viscidity of 0.3～800mm2/s. Because of the
advantage of absolutely non-leaking of the diaphragm metering pump, it is applicable to transport
flammable, explosive, volatilizable, strong-erosive, radiant, dramatic poisonous, suspended and
expensive liquid medium. In particular, the diaphragm metering pump with alarm, which would
alarm within 2 seconds after the diaphragm breaking, ensures the safety of the operator and the
process (for details please refer to the User’s Guide of the Alarm Device for Diaphragm
Breaking).

The company complies with the service principle of existing based on quality persistently.
With many years’ efforts, the product is used widely in the industry of petroleum, chemistry,
power, atomic energy, medicine, food, environment, textile and mining and resulted in well
market effect. Meanwhile, welcome to give us invaluable advice to make our product and service
better.

There are only 5 types of products of small seat series, which are J-X、JYMX、J-X2、
JYMX2、J-XM, described in this specification.
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 J(DZ-D)-series Metering Pump Instruction Manual

B.. PRINCIPLES OF STRUCTURE

Generally, the whole metering pump consists of three parts which are the motor, drive box
and the liquid end. The output capacity is determined by the speed of the stroke on the drive end,
diameter of the pump head (plunger or diaphragm) and the stroke length. The stoke length can be
changed by adjusting the handle for stroke adjustment to change the capacity whether the pump is
operating or ceased.
1. DRIVE END
Operation principle of the adjustment mechanism:
The gear box consists of N axes cam mechanism, movement adjusting mechanism and worm
wheel and worm mechanism. By rotating the adjusting handle passing through the movement
adjusting shank and the adjusting screw, the offset of cam is changed, with which the movement
of the plunger is changed.
Operating principles: the motor, which is connected by a couple of shaft coupling and worm
wheel directly, drives the worm wheel and eccentric shaft moving rotatively. When the eccentric
wheel rotates to the two impacting pieces on the arc-shaped frame, it will drive the arc-shaped
frame（27）moving directly, with which it can realize reciprocating movement.
The following is the principle sketch of the movement adjusting mechanism of the drive end.
(Refer to figure 1).

Fig.1 The principle sketch of the movement adjusting mechanism of the drive end

2. HYDRAULIC PART
2.1 Plunger hydraulic part
1）Structure of the hydraulic part of the plunger metering pump
The structure of the hydraulic part of the plunger metering pump (Refer to fig.2) mainly
consists of the plunger, the cylinder, the inlet and outlet valves and the air-proofed filling.
2）Operation principles of the hydraulic of the plunger metering pump:
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 J(DZ-D)-series Metering Pump Instruction Manual

The plunger (or the diaphragm subassembly) is connected with the cross head mechanically
and moves linearly and reciprocatingly with the cross head. The pressure will reduce when the
plunger moves to the left (namely the suction movement). When the pressure in the pump head is
lower than that of the suction pipeline, the unilateral valve ball at the inlet will be pushed up and
open and the medium in the inlet pipeline will enter into the cavity of the pump head. When the
suction stroke is over, the movement of the plunger will stop instantaneously. The pressure in the
pump head is same as that in the inlet pipeline and the unilateral valve ball at the inlet resets. For
the exhausting stroke, the pressure in the pump head will increase immediately when the plunger
moves to the front (right). When the pressure is higher than that in the outlet pipeline, the
unilateral valve ball at the outlet will be pushed up and open and the medium in the pump head
will enter into the outlet pipeline. When the exhausting stroke is over, the movement of the
plunger will stop instantaneously again. The pressure in the pump head is same as that in the
outlet pipeline and the unilateral valve ball at the outlet resets. And the next cycle begins.

2.2 Diaphragm hydraulic end

1）Structure of the hydraulic part of the diaphragm metering pump
The structure of the hydraulic end (refer to the fig.3)of hydraulic diaphragm metering pump
consists of the plunger, cylinder, lid, inlet and outlet valves, diaphragm and three valves (safe
valve, air vent valve, compensating valve). It has the advantage of absolutely no-leaking with
separating the hydraulic pressure oil and the medium with the movement of the diaphragm, which
is the ideal tool for transporting flammable, explosive, volatilizable, strong-erosive, radiant,
dramatic poisonous and expensive liquid medium.

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 J(DZ-D)-series Metering Pump Instruction Manual

The plunger of the hydraulic end of the hydraulic diaphragm metering pump operates by drove by
the reciprocating movement of the crank connecting shank mechanism of the drive end. The
reciprocating movement of the plunger in the hydraulic cavity impels the pressure changing of
the hydraulic oil and the medium is transported by the flexure displacement of the diaphragm.
The relative stableness of the hydraulic oil quantity in the hydraulic cavity is ensured by the three
valves. The air vent safe valve (refer to fig.4) can deflate the air that enters into the hydraulic
cavity from the hydraulic oil, which ensures the stable operation and avoids the bad effect of
automatic oil discharging caused by too much hydraulic oil or the clogging of the discharging
pipeline. The inhibiting compensating device (refer to fig.5) push the open of the limit valves in
virtue of the diaphragm and supplement the oil quantity according to the vacuum degree of the
hydraulic cavity at any moment to ensure the fullness of the hydraulic oil in it.

2）Adjustment of opening pressure of the safe valve

The safe valve is settled according to the rating exhausting pressure before leaving the factory. If
the actual exhausting pressure is different from the rating exhausting pressure, please adjust it
based on the table as following.
Unit: MPa

Actual exhausting
0.2～1.0 1.3～4.0 5.0～8.0 10.0～16.0
pressure( p)
Opening pressure of
p+0.3 1.3p 1.2p 1.1p
safe valve p1

Figure 3 The structure sketch of the diaphragm hydraulic part

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 J(DZ-D)-series Metering Pump Instruction Manual

Figure 4 Air vent safe valve Figure 5 Inhibiting compensating device

3）Hydraulic part of the J-XM mechanical diaphragm metering pump

The principle of the J-XM mechanical diaphragm metering pump: the cross head (the arc-shaped
frame) of the drive end is connected with the diaphragm directly. The cross head drives the
diaphragm operation with its reciprocating movement and generates the flexure displacement of
the diaphragm to changing the volume of the cylinder. With the operation of unilateral valves on
the inlet and outlet, the medium can be transported. For the structure please refer to the figure 6.

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 J(DZ-D)-series Metering Pump Instruction Manual

C. .INSTALLATION REQUIREMANTI
1、The pump should be installed on the special reserved concreted base or the iron-casting
platform and should be fixed by the anchor bolt after correcting. The concrete base should be
more than 50～100mm higher than the ground to avoid flushing by water and it is convenient to
maintain. With pre-remaining the sufficient space around the pump, it is convenient to maintain
and adjust the pump.

2、The diameter of the suction and exhausting pipe should not less than that of the inlet and
outlet pipe of the pump and the suction pipe should be reduced as much as possible. If the suction
pipeline is too long or there is too many of elbows, the NPSHa should be counted to meet the
requirement of necessary net positive suction head.

3、The measurer such as pressure meter should be set in the connecting pipeline(provided by
user themselves).

4、The filter should be set at the end of the suction pipeline(provided by user themselves).

5、The safe valve or safe relief valve should be set in the exhausting pipeline(provided by
user themselves). If it needs to reduce the pressure fluctuating of the outlet, the pressure
stabilizing device could be set near the exhausting pipeline of the pump.

6、The control device for the electric appliance should be set at the operation site of pump
according to the using situation as much as possible. The protection device should be installed for
the control switch corresponding to the transporting medium in the electric appliance control
device to ensure safe.

7、For the multiple combined pump(plunge or diaphragm) with same seat and type, the pipe
equipment should start with the motor as the basic point and with the pressure in turn from high
to low based on the pressure level of the flow; The combination with different seat and type is
installed in the sequence from bigger to smaller, there is only the connection of the equipped pipe
that user needs to do.

8、The other technical requirement of the pump installation should be complied with the
directives in the TJ231V-78 The Construction and Acceptance Check Criterion for the
Installation Project of Mechanical Instrument.

9、The pump installed outdoors should have sheltering awning.

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 J(DZ-D)-series Metering Pump Instruction Manual

D.. USER’S GUIDE

1. Preparation before the pump operation

Check the bolts and nuts at all of the joints before operating the pump. Any looses of them
are not allowed. Clean the erosion-proof grease or dirt on the new pump with scrubbing with
kerosene and do not scrape with knife.
Fill the gear box with a suitable amount of HJ-20 or HJ-30 oil aiming at the middle of the oil
level.
Fill the hydraulic oil tank with transformer oil aiming at the middle of the oil level
(generally the distance of the oil surface to the tank mouth is 10～15mm ).
Turn the shaft connector for the plunger having reciprocating movement along the entire
length without any block. Switch on the power and start the motor, the rotating direction of the
motor should be accord with that on the turning sign of the pump. All of the inlet and outlet
valves of the pipe should be open.

2. Adjustment of the capacity of the pump

The adjustment of the capacity of the pump is by rotate the adjustment handle to drive the
turning of the movement adjusting screw and changing the offset of cam. The stroke of the
plunger (piston), whose magnitude determines that of the capacity, is in inverse ratio to the gap.
The movement adjusting of the pump can be carried on whether it is ceased or on operation.
After the movement adjusting , the capacity of the bump need a stable time of 1～2min. The
larger the change of movement length, the longer the time need for capacity stabilization.

3. Operation of the pump

Start the motor and operation with all work mentioned above done.

4. Capacity calibration
At the first operation of the pump, the capacity of it should be calibrated and tested to find
the accurate capacity on specific operation conditions. Generally, calibrating 100%，50%，10% of
the capacity of the pump is enough to indicate the function of it in the whole adjusting range.

5. Stop the device

First open all of the throttles at the outlet and discharge the pressure to normal level and stop
the motor with cutting off the power.

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 J(DZ-D)-series Metering Pump Instruction Manual

E..MAINTENANCE AND DISASSEMBLING AND ASSEMBLING OF THE

PUMP

1. MAINTENANCE
The oil of the gear box and hydraulic oil tank should be maintained at the appointed level,
not too much or less. The lubricant and hydraulic oil should be purified and replaced according to
the period in the following table:

Time limit for lubricant replacement

Using time limit Replace period
3～6 months Every 3 months
After 6 months Every 6 months

After operation of 2000～3000 hours, the pump should be demounted and check the inner
parts to repair and replace the damageable parts.

If the pump would not use in a long time, the medium in the liquid container should all be
discharge out and clean up the surface. The exposed fabricating surface should be covered with
rust-proof oil. The pump should be put at dry place and be sheltered during the preservation.

The device should be ceased to release the pressure on the system and close the inlet and
outlet valves connecting the pump with the system before any maintenance for the metering
pump. Avoid any accidents in maintaining. Notice the device maintaining at the power switch and
cut off the power if there is any trouble in operation.

2. DISASSMBLING AND ASSEMBLING

2.1 The disassembling of the hydraulic part of the plunger metering pump
Move the plunger to the front dead point and demount the plunger off the cross head.
Demount the flange nut after disassembling the free flange of the suction and exhausting pipe.
Take the whole hydraulic part off the seat and demount all of the parts in the liquid container in
the sequence listed as following:
（A）Drag out the plunger and demount the lid of the filling. Take out the filling sealing,
water-proof loop and plunger lining;
（B）Demount the press valve nut and take off the valve cage, valve ball and valve seat in turn.

2.2 The demount of the hydraulic part of the diaphragm metering pump
Screw the inner hex head pipe plugs at the bottom of the bracket and discharge the hydraulic
oil in it. Turn the shaft connector of the motor and move the plunger to the front dead point.
Demount the plunger off the cross head and disassemble all the parts of the hydraulic part in the
sequence listed as following after take it off the seat:
（A）Demount the safe vent valve and compensating valve;
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 J(DZ-D)-series Metering Pump Instruction Manual

（B）Demount the flange of the inlet and outlet valves and take out the valve cage，valve ball and
valve seat in turn;
（C）Screw the fix nut on the lid and demount it off, take out the diaphragms out in turn;
（D）Demount the bolt on the cylinder and bracket, take off the cylinder, plunger, liquid container
and the combination of the limit valve.
（E）Demount the connecting nut on the bracket and gear box and take off the bracket.

2.3 Installation sequence listed as following:

（A）Install the hydraulic part of the plunger metering pump to the drive seat according to the
demounting sequence inversely.
（B）Install the hydraulic part of the hydraulic diaphragm metering pump to the drive seat
according to the demounting sequence inversely. Adjust the oil-supplement valve combination
and safe vent valve combination. Fill the hydraulic cavity with sufficient hydraulic oil to deflate
the air in it before install the safe vent valve. The shaft connector should rotate smoothly without
any block.

2.4 When assembling the unilateral valve again please confirm that it is complied with the
specifications and refers to the correct figure. If the unilateral valve is installed incorrectly,
the situation listed following may occur:

（A）Badly damage the mechanical structure of the pump immediately;

（B）No liquid is transporting out;
（C）Transporting the liquid in the inverse direction (transporting the liquid from the outlet line to
the inlet line).

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 J(DZ-D)-series Metering Pump Instruction Manual

F..SUPPLY RANG OF WHOLE SET

1. A set of metering pump.
2. A set of motor (according to the contract).
3. Accessories with the machine (according to the contract or the regulation of the manufacturer).
4. Spares with the machine (according to the contract).
5. Package list (according to the contract).
6. The user’s guide and certificate of the product

G. ORDERING NOTICE

1. The user must indicate the transporting medium and its specific gravity and viscidity in the
ordering. It has to be put forward the special requirement in the contract if any.
2. The type of the pump and the material that used for the transporting part of the hydraulic part
should be cleared in the ordering.
3. This series of product is equipped with common motor or explosive-proof motor, please
indicate it in the order.
4. Please order the spares according to the product type and needed parts.

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 J(DZ-D)-series Metering Pump Instruction Manual

H.. TABLE FOR TROUBLE SHOOTING

No. Trouble Cause Trouble shooting

1. The suction lift is high
1. Reduce the installing height or the
excessively
No liquid elbow valve.
2. The suction line is
1 discharge at 2. Clean the suction line.
clogged.
all 3. Tight the inlet assembly or replace
3. The suction line is
the flange gasket.
air-leaking.
1. The suction line is
clogged partially.
2. The suction or outlet
1. Clean and dredge the suction line.
valve is blocked.
2. Clean the suction and outlet
3. There is air in the oil
valve.
cavity.
3. Adjust the gap and eject the vent
4. There is insufficient
Inadequate valve trap to deflate.
oil or too much oil in
2 liquid 4. Compensate and Supplement or
the oil cavity.
discharge discharge oil manually.
5. There is oil-leaking on
5. Grind the valve.
the compensating
6. Repair or replace the valve.
valve of safe valve.
7. Check the motor and voltage.
6. The valve is wore and
not closed tightly.
7. The revolution per
minute is inadequate.

1.The suction or outlet

valve is blocked. 1.Clean the suction and outlet valve.
2.The joint of the outlet 2.Tight the screw at the joint.
Unstable
valve is leaking. 3.Adjust according to the way for the
3 pressure
3.The safe valve or combination of safe valve and
discharging
compensating valve does compensating valve.
not work.

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 J(DZ-D)-series Metering Pump Instruction Manual

1. There is air remained in 1. Supplement the oil manually to

the oil cavity. eject the safe valve to deflate.
2. The safe valve or 2. Adjust according to the way for the
compensating valve does combination of safe valve and
not work. compensating valve.
Low 3. The plunger seal is 3. Adjust or replace the seal loop.
4 metering leaking. 4. Replace the diaphragm.
accuracy 4. The diaphragm is 5. Replace with new part.
permanently distorted 6. Stabilize the frequency and voltage
5. The suction and outlet of the power.
valve are wore.
6. The rotating of the
motor is unstable.
1. The drive part is loose
or wore badly. 1. Tight the relative screw or replace
2. The suction lift is high with new one.
excessively. 2. Reduce the installing height.
There is 3. The suction line is 3. Press tightly the suction flange.
sound of air-leaking. 4. Push the compensating valve
5
impacting in 4. There is too much oil in gently to manually discharge the oil
operation. the diaphragm cavity. instantaneously.
5. There is air in the 5. Deflate the air in the medium.
medium. 6. Increase the diameter of the suction
6. The diameter of the line.
suction line is too small.
There is oil
pollution on
1. The diaphragm is
6 the 1. Replace with new one.
broken.
transporting
medium.

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J(DZ-D)-series Metering Pump Instruction Manual

Fig 7 The structure of 2J-X series pumps

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J(DZ-D)-series Metering Pump Instruction Manual

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